A wheel-driven top rod type heald passing machine with an upper thread shifting needle device

By using a pulley-driven push rod structure, and utilizing a cylinder and swing rod device to achieve multi-angle movement of the yarn-pulling rod, the problem of yarn not being able to be pulled apart in existing heddling machines is solved, thus improving heddling efficiency and quality.

CN117737908BActive Publication Date: 2026-05-12ZHUJI JIESUER TEXTILE MASCH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
ZHUJI JIESUER TEXTILE MASCH CO LTD
Filing Date
2023-09-06
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

Existing heddle threading machines can only pull the yarn from one part during the threading process, resulting in the yarn not being pulled apart or not being pulled apart completely, which affects the efficiency of heddle threading.

Method used

It adopts a pulley-driven top rod structure, and realizes multi-angle movement of the lever through the cooperation of the cylinder device and the swing arm device. Combined with the synchronous belt and slider device driven by the motor, it realizes the lateral and longitudinal movement of the lever, thus expanding the yarn pulling range.

Benefits of technology

It improves the yarn-pulling range and efficiency, ensuring that the yarn is completely pulled apart, thus enhancing the working efficiency and quality of the heddle threading machine.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application provides an upper yarn-drawing needle device of a wheel-driven top rod type heald knitting machine, which comprises a motor base, one side of the motor base is connected with a motor device and a cylinder device, the cylinder device is connected with a swing rod device; the other side of the motor base is connected with a pulley device, the pulley device is connected with a sliding block device, the swing rod device and the sliding block device are connected with a drawing rod, the motor device drives the transverse movement of the sliding block device connected with the pulley device, and the cylinder device drives the longitudinal movement of the swing rod device. The application realizes the transverse displacement of the fulcrum of the drawing rod through the structure of the pulley device matched with the sliding block device, realizes the longitudinal movement of the drawing rod through the structure of the cylinder device matched with the swing rod device, realizes the multi-angle heald knitting of the heald knitting machine, and greatly improves the heald knitting efficiency of the heald knitting machine.
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Description

Technical Field

[0001] This invention belongs to the field of textile machinery technology, and specifically relates to an upper yarn-pulling needle device for a top rod type heddle threading machine driven by a wheel. Background Technology

[0002] As a new type of highly automated warp threading equipment, the automatic heddle threading machine has gradually been applied to some high-quality enterprises in recent years. Its speed and threading quality contrast sharply with the traditional manual threading, meeting the development needs of the modern textile industry. The yarn-pulling assembly is a crucial component of the automatic heddle threading machine; its reliability and sensitivity determine the machine's efficiency and threading quality. Currently, existing heddle threading machines can only pull yarn from one area during the threading process. Due to the large and dense area of ​​the yarn, pulling yarn from only one area during the process can result in some yarns not being pulled or not being pulled at all, leading to low threading efficiency. Summary of the Invention

[0003] This invention provides a top-pulling needle device for a pulley-driven top rod type heddling machine that features stable structure, multi-angle heddling, and high heddling efficiency.

[0004] A top-rod type heddle threading machine with pulley drive has an upper yarn-pulling needle device. The upper yarn-pulling needle device includes a motor base, a motor device and a cylinder device connected to one side of the motor base, and a rocker arm device connected to the cylinder device. A pulley device is connected to the other side of the motor base, and a slider device is connected to the pulley device. A lever is connected to the rocker arm device and the slider device. The motor device drives the slider device connected to the pulley device to move laterally, and the cylinder device drives the rocker arm device to move longitudinally.

[0005] The motor assembly includes a motor and a motor shaft, and a heat sink is provided on the outer periphery of the motor. The heat sink dissipates heat from the motor.

[0006] The cylinder assembly includes a cylinder body connected to a cylinder mounting base. A second buffer pad is provided at one end of the cylinder mounting base near the cylinder body. A connecting rod is located within the cylinder mounting base, with a concave crank pin connected to one end of the connecting rod. A first buffer pad is provided between the concave crank pin and the connecting rod. A third copper sleeve is fitted around the connecting rod and the concave crank pin. The rocker arm assembly includes a rocker arm radially connected to the connecting rod via a positioning shaft. A lever is axially connected to the rocker arm. A first copper sleeve is fitted at the connection between the lever and the rocker arm. Second copper sleeves are fitted at both ends of the positioning shaft. The rocker arm assembly and the cylinder assembly enable the lever to move up and down.

[0007] The pulley device includes a first synchronous pulley, a second synchronous pulley, and a synchronous belt. The first synchronous pulley mates with the motor shaft, and the second synchronous pulley mates with a bearing assembly. The bearing assembly includes a pin, a bearing housing, and a bearing cover. A bushing is fitted onto the pin, and bearings are fitted at both ends of the bushing. The slider device is located above the pulley device. The pulley device includes a linear guide rail, a slider, and a connecting seat. The linear guide rail is connected to the motor housing. The bottom of the connecting seat is connected to the synchronous belt, and the middle of the connecting seat is connected to the slider. A handle shaft is radially connected to the top of the connecting seat. The handle shaft includes a handle head and a shaft body. Fourth copper sleeves are fitted at both ends of the shaft body, and a lever is axially connected to the handle head. By using the pulley device and the slider device, and applying the lever principle, the fulcrum of the lever is changed, thereby changing the direction of the lever's movement.

[0008] The motor base is connected to a mesh cover via positioning screws. The mesh cover protects the internal parts of the threading machine.

[0009] The motor is a coreless motor. Coreless motors have outstanding energy-saving characteristics, sensitive and convenient control characteristics, and stable operation characteristics, demonstrating significant technological advancement. They serve as highly efficient energy conversion devices.

[0010] The technical effects of this invention are as follows:

[0011] By cooperating with the pulley device and the slider device, the fulcrum of the yarn-pulling rod is moved laterally. By cooperating with the cylinder device and the swing arm device, the yarn-pulling rod is moved up and down, thereby realizing the yarn-pulling rod to pass through the heddles at multiple angles, improving the yarn-pulling range and yarn-pulling efficiency. Attached Figure Description

[0012] The present invention will be further described below with reference to the accompanying drawings:

[0013] Figure 1 This is a side perspective structural diagram of the top-rod type threading machine with a wheel-driven top rod according to the present invention.

[0014] Figure 2 This is a three-dimensional structural diagram of another side of the top-rod type threading machine with wheel drive of the present invention (with the mesh cover removed).

[0015] Figure 3 This is a schematic diagram of the exploded structure of the pulley device of the present invention;

[0016] Figure 4 This is a schematic diagram of the cylinder device and rocker arm device of the present invention.

[0017] In the diagram: 1. Hollow cup motor; 2. Motor base; 3. Mesh cover; 4. First synchronous pulley; 5. Second synchronous pulley; 7. Lever; 11. Motor shaft; 12. Radiator; 31. Positioning screw; 41. Synchronous belt; 51. Bearing cover; 52. Bearing seat; 53. Bearing; 54. Bushing; 55. Pin; 61. Linear guide rail; 62. Slider; 63. Shaft with handle; 64. Fourth copper sleeve; 65. Connecting seat; 81. Connecting rod; 82. Swing rod; 83. Positioning shaft; 84. First copper sleeve; 85. Second copper sleeve; 86. Third copper sleeve; 91. Cylinder body; 92. Cylinder mounting seat; 93. First buffer pad; 94. Second buffer pad; 95. Concave curved pin. Detailed Implementation

[0018] The following is in conjunction with the appendix Figure 1-4 The specific implementation method further illustrates the technical solution of this patent.

[0019] A top-rod type heddle threading machine with a pulley drive has an upper yarn-pulling needle device. The upper yarn-pulling needle device includes a motor base 2. A motor device and a cylinder device are connected to one side of the motor base 2. The cylinder device is connected to a rocker arm device. A pulley device is connected to the other side of the motor base 2. A slider device is connected to the pulley device. A lever is connected to the rocker arm device and the slider device. The motor device drives the slider device connected to the pulley device to move laterally, and the cylinder device drives the rocker arm device to move longitudinally.

[0020] To prevent the motor from overheating and causing malfunctions, the motor assembly includes a motor 1 and a motor shaft 11, with a radiator 12 provided on the outer periphery of the motor 1.

[0021] The cylinder assembly includes a cylinder body 91, a cylinder mounting base 92 connected to the cylinder body 91, a second buffer pad 94 provided at one end of the cylinder mounting base 92 near the cylinder body 91; a connecting rod 81 is provided inside the cylinder mounting base 92, a concave crank pin 95 is connected to one end of the connecting rod 81, a first buffer pad 93 is provided between the concave crank pin 95 and the connecting rod 81; a third copper sleeve 86 is fitted on the outside of the connecting rod 81 and the concave crank pin 95.

[0022] The rocker arm device includes a rocker arm 82, which is radially connected to a connecting rod 81 via a positioning shaft 83. A lever 7 is axially connected to the rocker arm 82. A first copper sleeve 84 is fitted at the connection between the lever 7 and the rocker arm 82. Second copper sleeves 85 are fitted at both ends of the positioning shaft 83.

[0023] The pulley device includes a first synchronous pulley 4, a second synchronous pulley 5, and a synchronous belt 41. The first synchronous pulley 4 is engaged with the motor shaft 11, and the second synchronous pulley 5 is engaged with the bearing assembly. The bearing assembly includes a pin 55, a bearing seat 52, and a bearing cover 51. A bushing 54 is fitted on the pin 55, and bearings 53 are fitted at both ends of the bushing 54.

[0024] The slider device is located above the pulley device. The pulley device includes a linear guide rail 61, a slider 62, and a connecting seat 65. The linear guide rail 61 is connected to the motor base 2. The bottom of the connecting seat 65 is connected to the synchronous belt 41. The middle part of the connecting seat 65 is connected to the slider 62. The top of the connecting seat 65 is radially connected to a handle shaft 63. The handle shaft 63 includes a handle head and a shaft body. The two ends of the shaft body are fitted with fourth copper sleeves 64. The handle head is axially connected to a lever 7.

[0025] As a preferred structural feature, the motor base 2 is connected to a mesh cover 3 via a positioning screw 31.

[0026] As a preferred structural design, motor 1 is a coreless motor.

[0027] The working principle of this invention is as follows: the rocker arm device is driven to move up and down by the cylinder device. While the rocker arm device moves up and down, it drives one end of the lever (7) to move up and down. Then, the first synchronous wheel (4) is driven to rotate by the motor (1), which drives the synchronous belt (41) and the second synchronous wheel (5) to move laterally. The movement of the synchronous belt (41) drives the slider (62) connected to the connecting seat (65) to move laterally on the linear guide rod (61). At the same time, the movement of the connecting seat (65) will cause the handle shaft (63) to move laterally on the lever (7). Therefore, the fulcrum of the lever (7) is moved, thereby realizing the multi-angle movement of the lever (7).

[0028] In the description of this invention, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0029] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0030] The preferred embodiments of this patent have been described in detail above. However, this patent is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of this patent.

Claims

1. A top-mounted needle device for a wheel-driven, top-rod type heddle threading machine, characterized in that: The upper yarn-pulling needle device includes a motor base (2), on one side of which a motor device and a cylinder device are connected, and the cylinder device is connected to a rocker arm device; on the other side of the motor base (2) a pulley device is connected, and the pulley device is connected to a slider device; the rocker arm device and the slider device are laterally connected to a lever (7); the motor device drives the slider device connected to the pulley device to move laterally, and the cylinder device drives the rocker arm device to move longitudinally; the cylinder device includes a cylinder body (91), and the cylinder body (91) is connected to a cylinder fixing seat (92); a second buffer pad is provided at one end of the cylinder fixing seat (92) near the cylinder body (91). 94); The cylinder mounting base (92) is provided with a connecting rod (81), one end of the connecting rod (81) is connected to a concave crank pin (95), and a first buffer pad (93) is provided between the concave crank pin (95) and the connecting rod (81); a third copper sleeve (86) is sleeved on the outside of the connecting rod (81) and the concave crank pin (95); the rocker arm device includes a rocker arm (82), the rocker arm (82) is radially connected to the connecting rod (81) through a positioning shaft (83), and a lever (7) is axially connected to the rocker arm (82); a first copper sleeve (84) is sleeved at the connection between the lever (7) and the rocker arm (82); a second copper sleeve (85) is sleeved at both ends of the positioning shaft (83); The pulley device includes a first synchronous pulley (4), a second synchronous pulley (5), and a synchronous belt (41). The first synchronous pulley (4) is engaged with the motor shaft (11), and the second synchronous pulley (5) is engaged with the bearing assembly. The bearing assembly includes a pin (55), a bearing seat (52), and a bearing cover (51). A bushing (54) is fitted on the pin (55), and bearings (53) are fitted at both ends of the bushing (54). The slider device is located above the pulley device. The pulley device includes a linear guide rail (61), a slider (62), and a connecting seat (65). The linear guide rail (61) is connected to the motor seat (2). The bottom of the connecting seat (65) is connected to the synchronous belt (41). The middle part of the connecting seat (65) is connected to the slider (62). The top of the connecting seat (65) is radially connected to a handle shaft (63). The handle shaft (63) includes a handle head and a shaft body. The two ends of the shaft body are fitted with fourth copper sleeves (64). The handle head is axially connected to a lever (7).

2. The top-mounted needle device for a pulley-driven top rod type heddling machine according to claim 1, characterized in that: The motor device includes a motor (1) and a motor shaft (11), and a radiator (12) is provided on the outer periphery of the motor (1).

3. The top-mounted needle device for a pulley-driven top rod type heddle threading machine according to claim 1, characterized in that: The motor mount (2) is connected to a mesh cover (3) by a positioning screw (31).

4. The top-mounted needle device for a pulley-driven top rod type heddle threading machine according to claim 1, characterized in that: The motor (1) is a coreless motor.