Long-life tapered roller bearing for mine machinery shaker screen

Abstract

The application provides a long-service-life self-aligning roller bearing for a mine mechanical vibrating screen and relates to the technical field of bearings.The long-service-life self-aligning roller bearing comprises a mounting bearing piece, a supporting and adjusting piece is rotatably mounted on the mounting bearing piece, two auxiliary protection pieces are fixedly mounted on the supporting and adjusting piece, a self-aligning safety limiting piece is threadedly connected to the mounting bearing piece, a bearing dynamic monitoring piece is mounted on the mounting bearing piece, an alarm control piece is electrically connected to the bearing dynamic monitoring piece, and the alarm control piece is fixedly mounted on the supporting and adjusting piece.The long-service-life self-aligning roller bearing can assist in supporting and reversing work, effectively improves the service life of the bearing, promotes wear balance and is more practical.The long-service-life self-aligning roller bearing can solve the problems that the current long-service-life self-aligning roller bearing for a mine mechanical vibrating screen cannot assist in supporting and switching work, has large deformation parameters after long-time use and cannot be detected in real time.

Description

Technical Field

[0001] This invention relates to the field of bearing technology, and in particular to long-life self-aligning roller bearings for vibrating screens in mining machinery. Background Technology

[0002] Mining vibrating screens utilize advanced technologies from both domestic and international sources, including vibrating motor excitation, rubber spring damping, high wear-resistant screen plates, and sealed screen boxes, along with an advanced self-synchronizing vibration principle. They feature low noise and high screening efficiency, making them suitable for vibrating screening of sintered ore, natural ore, coke, and other powdery materials. However, because they operate under vibration, some degree of misalignment is inevitable. Current mining machinery vibrating screens using long-life self-aligning roller bearings are not ideal for auxiliary load switching, exhibit large deformation parameters over long periods, and are difficult to monitor in real-time. Bearing accuracy is not readily available, and their poor adaptability to mining applications makes them susceptible to damage from stones. Summary of the Invention

[0003] This disclosure relates to a long-life self-aligning roller bearing for a vibrating screen in mining machinery. Its support adjustment component can assist in the support reversal operation, effectively improving the service life of the bearing, promoting wear balance, and making it more practical.

[0004] In a first aspect, this disclosure provides a long-life self-aligning roller bearing for a vibrating screen in mining machinery, specifically comprising a bearing mounting component, on which a support adjustment component is rotatably mounted; two auxiliary protective components are fixedly mounted on the support adjustment component; a self-aligning safety limit component is threadedly connected to the bearing mounting component; a bearing dynamic monitoring component is mounted on the bearing mounting component; an alarm control component is electrically connected to the bearing dynamic monitoring component; the alarm control component is fixedly mounted on the support adjustment component; the bearing mounting component includes: a mounting support outer ring, a meshing worm gear ring, a support inner ring, and auxiliary rollers; the meshing worm gear ring is fixedly fitted on the mounting support outer ring; a support inner ring is provided inside the mounting support outer ring; two auxiliary rollers are rotatably mounted on the outer side of the support inner ring, and the two auxiliary rollers are respectively rotatably mounted on the inner ring of the mounting support outer ring; an adjusting threaded post is threadedly connected to the mounting support outer ring.

[0005] In at least some embodiments, the support adjustment component further includes: a rotating mounting plate and a rotating drive worm gear, wherein the rotating mounting plate is fixedly welded to a rotating auxiliary sleeve; the rotating drive worm gear is rotatably mounted on the rotating mounting plate; the rotating drive worm gear is rotatably mounted on the rotating auxiliary sleeve; the rotating drive worm gear meshes with a meshing worm wheel ring; and the rotating drive worm gear is provided with a hexagonal hole.

[0006] In at least some embodiments, the bearing dynamic monitoring component further includes: a monitoring sliding plate, a pressure sensor, and a detection contact; the monitoring sliding plate is slidably mounted on a sliding mounting cylinder; the connecting spring is connected between the monitoring sliding plate and the inner side of the sliding mounting cylinder; the pressure sensor is fixedly mounted on the bottom of the monitoring sliding plate; the detection contact is attached to the pressure sensor; the detection contact is slidably mounted on the sliding mounting cylinder; the bottom of the detection contact has a conical structure; and the detection contact is attached to the roller bracket.

[0007] In at least some embodiments, the mounting bearing component further includes: a roller bracket located inside the outer ring of the mounting support; the roller bracket located outside the inner ring of the support; and two auxiliary rollers mounted on the roller bracket.

[0008] In at least some embodiments, the bearing dynamic monitoring component includes: an adjusting threaded post, a sliding mounting cylinder, and a connecting spring; the adjusting threaded post has a hexagonal hole; the sliding mounting cylinder is fixedly installed at the bottom of the adjusting threaded post; and the connecting spring is sleeved inside the sliding mounting cylinder.

[0009] In at least some embodiments, the alarm control component includes: an alarm controller and an alarm auxiliary light, wherein the alarm controller is electrically connected to the alarm auxiliary light; the alarm controller is fixedly mounted on a rotating auxiliary sleeve; the alarm auxiliary light is fixedly mounted on the rotating auxiliary sleeve; and the alarm controller is electrically connected to a pressure sensor.

[0010] In at least some embodiments, the support adjustment member includes: a support adjustment plate, mounting auxiliary holes, and a rotating auxiliary sleeve. The support adjustment plate has two mounting auxiliary holes. The rotating auxiliary sleeve is fixedly mounted on the support adjustment plate. The rotating auxiliary sleeve has a rotating hole. An outer ring for mounting support is rotatably mounted on the rotating auxiliary sleeve.

[0011] In at least some embodiments, the self-aligning safety limiting component includes: a self-aligning limiting mounting plate and an adjusting threaded cylinder, wherein the adjusting threaded cylinder is fixedly mounted on the self-aligning limiting mounting plate; the adjusting threaded cylinder is threadedly connected to the inside of the inner ring of the support; the outer side of the adjusting threaded cylinder is provided with threads; and the self-aligning limiting mounting plate is provided with a ring of spherical groove holes.

[0012] In at least some embodiments, the auxiliary protective component includes: an auxiliary protective mounting cover, a fixed mounting ring, and a rotating sleeve ring, wherein the fixed mounting ring is fixedly mounted on the auxiliary protective mounting cover; the auxiliary protective mounting cover is fixedly mounted on the rotating auxiliary sleeve; the auxiliary protective mounting cover has a corrugated structure; and the rotating sleeve ring is rotatably mounted inside the fixed mounting ring.

[0013] In at least some embodiments, the self-aligning safety limiting component further includes: positioning balls, wherein the positioning balls are arranged in a ring, and the ring of positioning balls is located on the outer side of the mounting support outer ring; the ring of positioning balls is respectively rolled and embedded on the positioning balls.

[0014] This invention provides a long-life self-aligning roller bearing for vibrating screens in mining machinery, which has the following beneficial effects:

[0015] In this invention, the structure can assist in the support reversal work through the support adjustment component, effectively improving the service life of the bearing, promoting wear balance, and making it more practical. It can effectively assist in the uniform drive switching work on the outside of the mounting support outer ring, preventing the pressure from being concentrated at a single point at the bottom of the mounting support outer ring due to long-term use, which could lead to deformation and other problems at the mounting support outer ring.

[0016] Furthermore, by employing self-aligning safety limit components, auxiliary safety limiting can be achieved. In actual vibrating screen operation, this can prevent the self-aligning bearing from overshooting the self-aligning angle, thus playing an auxiliary limiting role. The structure is safer to operate and more practical. The auxiliary protective components can also be used to provide auxiliary protection, effectively preventing sand and gravel from splashing into the bearing and causing it to jam or be damaged. The structure is simple and reasonable, and does not affect the self-aligning torsion of the bearing.

[0017] Furthermore, the dynamic bearing monitoring components enable a more precise detection structure that allows for real-time monitoring of the bearing's operating status. The bearing clearance can be indirectly detected by using a roller support, ensuring accurate detection. This structure can also be adjusted in real-time to fit the roller support, and it can provide real-time alarms when problems are detected. The structure is simpler and more rational. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings of the embodiments will be briefly described below.

[0019] The accompanying drawings described below are only related to some embodiments of the invention and are not intended to limit the invention.

[0020] In the attached diagram:

[0021] Figure 1 A schematic diagram of the overall bearing structure of this application is shown;

[0022] Figure 2 A schematic diagram of the bearing rear structure of this application is shown;

[0023] Figure 3 A cross-sectional view of a partial bearing structure of this application is shown;

[0024] Figure 4 A schematic diagram of the support adjustment component structure of this application is shown;

[0025] Figure 5 A schematic diagram of the bearing mounting structure of this application is shown;

[0026] Figure 6 A schematic diagram of the auxiliary protective component structure of this application is shown;

[0027] Figure 7 A schematic diagram of the self-aligning safety limiting component structure of this application is shown;

[0028] Figure 8 A cross-sectional view of the bearing dynamic monitoring component structure of this application is shown;

[0029] List of reference numerals

[0030] 1. Install bearing components; 101. Install supporting outer ring; 102. Meshing worm gear ring; 103. Support inner ring; 104. Auxiliary rollers; 1041. Roller bracket;

[0031] 2. Support and adjustment components; 201. Support and adjustment plate; 2011. Mounting auxiliary hole; 202. Rotation auxiliary sleeve; 203. Rotation mounting plate; 204. Rotation drive worm gear;

[0032] 3. Auxiliary protective components; 301. Auxiliary protective mounting cover; 302. Fixed mounting ring; 303. Rotating sleeve ring;

[0033] 4. Self-aligning safety limit component; 401. Self-aligning limit mounting plate; 402. Adjusting threaded cylinder; 403. Positioning ball bearing;

[0034] 5. Bearing dynamic monitoring components; 501. Adjusting threaded column; 5011. Sliding mounting cylinder; 502. Connecting spring; 503. Monitoring sliding plate; 504. Pressure sensor; 505. Detection contact;

[0035] 6. Alarm control components; 601. Alarm controller; 602. Alarm auxiliary lights. Detailed Implementation

[0036] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. Based on the described embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0037] Example 1: Please refer to Figures 1 to 8 :

[0038] This invention proposes a long-life self-aligning roller bearing for vibrating screens in mining machinery, comprising a bearing mounting component 1, on which a support adjustment component 2 is rotatably mounted; two auxiliary protective components 3 are fixedly mounted on the support adjustment component 2; a self-aligning safety limit component 4 is threadedly connected to the bearing mounting component 1; a bearing dynamic monitoring component 5 is mounted on the bearing mounting component 1; an alarm control component 6 is electrically connected to the bearing dynamic monitoring component 5; and the alarm control component 6 is fixedly mounted on the support adjustment component 2. The bearing mounting component 1 includes: a mounting support outer ring 101, a meshing worm gear ring 102, a support inner ring 103, and auxiliary rollers 104. The meshing worm gear ring 102 is fixedly fitted on the mounting support outer ring 101; a support inner ring 103 is provided inside the mounting support outer ring 101; two auxiliary rollers 104 are rotatably mounted on the outer side of the support inner ring 103, and the two auxiliary rollers 104 are respectively rotatably mounted on the inner ring of the mounting support outer ring 101; and an adjusting threaded post 501 is threadedly connected to the mounting support outer ring 101.

[0039] In this embodiment, the bearing mounting component 1 further includes: a roller bracket 1041, located inside the outer ring 101 of the mounting support; the roller bracket 1041 is located outside the inner ring 103 of the support; two auxiliary rollers 104 are mounted on the roller bracket 1041; the support adjusting component 2 includes: a support adjusting plate 201, mounting auxiliary holes 2011, and a rotating auxiliary sleeve 202; the support adjusting plate 201 has two mounting auxiliary holes 2011; the rotating auxiliary sleeve 202 is fixedly mounted on the support adjusting plate 201; the rotating auxiliary sleeve 202 has a rotating hole; the outer ring 101 of the mounting support is rotatably mounted on the rotating auxiliary sleeve 202; the support adjusting component 2 further includes: a rotating mounting plate 203 and a rotating drive worm gear 204; the rotating mounting plate 203 is fixedly welded to the rotating auxiliary sleeve. On the rotating mounting plate 203, a rotating drive worm gear 204 is rotatably mounted. The rotating drive worm gear 204 is rotatably mounted on the rotating auxiliary sleeve 202. The rotating drive worm gear 204 meshes with the meshing worm wheel ring 102. The rotating drive worm gear 204 is provided with a hexagonal hole. This structure can achieve auxiliary support reversal work through the support adjustment component 2, effectively improving the service life of the bearing, promoting wear balance, and making it more practical. It can effectively assist in the uniform drive switching work on the outside of the mounting support outer ring 101, preventing the pressure from being concentrated at a single point at the bottom of the mounting support outer ring 101 due to long-term use, which would cause deformation and other problems at the mounting support outer ring 101, directly affecting the bearing's operating quality. By adopting a drive rotation structure and regularly replacing the support surface, the wear resistance life of the bearing is improved.

[0040] In this embodiment, the auxiliary protective component 3 includes: an auxiliary protective mounting cover 301, a fixed mounting ring 302, and a rotating sleeve ring 303. The fixed mounting ring 302 is fixedly mounted on the auxiliary protective mounting cover 301. The auxiliary protective mounting cover 301 is fixedly mounted on the rotating auxiliary sleeve 202. The auxiliary protective mounting cover 301 has a corrugated structure. The rotating sleeve ring 303 is rotatably mounted inside the fixed mounting ring 302. The self-aligning safety limiting component 4 includes: a self-aligning limiting mounting plate 401 and an adjusting threaded cylinder 402. The adjusting threaded cylinder 402 is fixedly mounted on the self-aligning limiting mounting plate 401. The adjusting threaded cylinder 402 is threadedly connected to the inner ring 103 of the support. The outer side of the adjusting threaded cylinder 402 is provided with threads. The self-aligning limiting mounting plate 401 is provided with a ring of spherical groove holes. The self-aligning safety limiting component 4 also includes: a positioning ball 403 for positioning. The ball bearing 403 has a ring, and the ring of positioning ball bearings 403 is located outside the outer ring 101 of the mounting support. The positioning ball bearings 403 are rolled and embedded on the positioning ball bearings 403. By using the self-aligning safety limit component 4, the safety limit work can be assisted. In the actual operation of the vibrating screen, it can prevent the self-aligning bearing from going too far in the self-aligning angle, and play an auxiliary limit role. The structure is safer and more practical. The auxiliary protective component 3 can be used to assist in the protection work, effectively preventing sand and gravel from splashing into the bearing and causing the bearing to jam or be damaged. The structure is simple and reasonable, and does not affect the self-aligning torsion work of the bearing. The structure is simple and low cost. By using the rotating adjusting screw cylinder 402, the position of the self-aligning limit mounting plate 401 can be adjusted, that is, the rotation radius when the self-aligning bearing is aligned.

[0041] In Example 2, based on Example 1, the bearing dynamic monitoring component 5 includes: an adjusting threaded column 501, a sliding mounting cylinder 5011, and a connecting spring 502. The adjusting threaded column 501 has a hexagonal hole; the sliding mounting cylinder 5011 is fixedly installed at the bottom of the adjusting threaded column 501; the connecting spring 502 is sleeved inside the sliding mounting cylinder 5011; the bearing dynamic monitoring component 5 also includes: a monitoring sliding plate 503, a pressure sensor 504, and a detection contact 505. The monitoring sliding plate 503 is slidably installed on the sliding mounting cylinder 5011; the connecting spring 502 is connected between the monitoring sliding plate 503 and the inner side of the sliding mounting cylinder 5011; the pressure sensor 504 is fixedly installed at the bottom of the monitoring sliding plate 503; the detection contact 505 is attached to the pressure sensor 504; the detection contact 505 is slidably installed on the sliding mounting cylinder 5011; the bottom of the detection contact 505 has a conical structure; the detection contact 505 is attached to the roller bracket 1041; the alarm control component 6 includes: An alarm controller 601 and an alarm auxiliary light 602 are included. The alarm controller 601 is electrically connected to the alarm auxiliary light 602. The alarm controller 601 is fixedly mounted on the rotating auxiliary sleeve 202. The alarm auxiliary light 602 is fixedly mounted on the rotating auxiliary sleeve 202. The alarm controller 601 is electrically connected to the pressure sensor 504. Through the set bearing dynamic monitoring component 5, a more accurate detection structure can be used to assist in real-time monitoring of the bearing's operating status. The bearing clearance can be indirectly detected by using the detection roller bracket 1041. The detection method is accurate. At the same time, this structure can be adjusted in real time according to the situation. It can adjust and adapt to fit the roller bracket 1041. If a problem is detected, it can assist in real-time alarm prompts. The structure is simpler and more reasonable. When the detection contact 505 is disengaged from the roller bracket 1041, the pressure sensor 504 detects that the pressure has disappeared. At this time, the structure can issue an alarm prompt. The overall structure is simpler and more reasonable.

[0042] The working principle of this embodiment is as follows: First, the rotating drive worm 204 drives the meshing worm gear ring 102, which in turn drives the outer ring 101 of the mounting support to rotate and adjust. The position of the self-aligning limit mounting plate 401 is adjusted by rotating the adjusting threaded cylinder 402, which is the rotation radius when the self-aligning bearing is aligned. The rotating sleeve ring 303 can be fitted onto the shaft for installation and protection. The sliding mounting cylinder 501 can be moved by rotating the adjusting threaded column 501. The detection contact 505 lightly touches the roller bracket 1041. If the bearing wears a lot during use, once the detection contact 505 disengages from the roller bracket 1041, the pressure sensor 504 senses that the pressure has disappeared. At this time, the alarm controller 601 can control the alarm auxiliary light 602 to illuminate and trigger an alarm.

[0043] The following points should be noted in this article:

[0044] 1. The accompanying drawings of the embodiments disclosed herein only relate to the structures involved in the embodiments disclosed herein; other structures can be referred to in a general design.

[0045] 2. Where there is no conflict, the embodiments of this disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.

[0046] The above are merely specific embodiments of this disclosure, but the scope of protection of this disclosure is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this disclosure should be included within the scope of protection of this disclosure. Therefore, the scope of protection of this disclosure should be determined by the scope of the claims.

Claims

1. A long-life self-aligning roller bearing for a vibrating screen in mining machinery, comprising a bearing mounting component (1), wherein a support adjustment component (2) is rotatably mounted on the bearing mounting component (1); characterized in that: Two auxiliary protective components (3) are fixedly installed on the support adjustment component (2); a self-aligning safety limit component (4) is threadedly connected to the mounting bearing component (1); a bearing dynamic monitoring component (5) is installed on the mounting bearing component (1); an alarm control component (6) is electrically connected to the bearing dynamic monitoring component (5); the alarm control component (6) is fixedly installed on the support adjustment component (2); the mounting bearing component (1) includes: a mounting support outer ring (101), a meshing worm gear ring (102), a support inner ring (103), and auxiliary rollers (104). The meshing worm gear ring (102) is fixedly fitted on the mounting support outer ring (101); a support inner ring (103) is provided inside the mounting support outer ring (101); two auxiliary rollers (104) are rolled on the outside of the support inner ring (103), and the two auxiliary rollers (104) are rolled on the inner ring of the mounting support outer ring (101) respectively. The support adjustment component (2) includes: a support adjustment plate (201), mounting auxiliary holes (2011), and a rotating auxiliary sleeve (202). The support adjustment plate (201) has two mounting auxiliary holes (2011). The rotating auxiliary sleeve (202) is fixedly mounted on the support adjustment plate (201). The rotating auxiliary sleeve (202) has a rotating hole. The mounting support outer ring (101) is rotatably mounted on the rotating auxiliary sleeve (202). The support adjustment component (2) further includes: a rotating mounting plate (203) and a rotating drive worm (204). The rotating mounting plate (203) is fixedly welded to the rotating auxiliary sleeve (202). The rotating drive worm (204) is rotatably mounted on the rotating mounting plate (203). The rotating drive worm (204) is rotatably mounted on the rotating auxiliary sleeve (202). The rotating drive worm (204) meshes with the meshing worm wheel ring (102). The rotating drive worm (204) is provided with a hexagonal hole.

2. The long-life self-aligning roller bearing for vibrating screens in mining machinery according to claim 1, characterized in that, The mounting bearing component (1) further includes: a roller bracket (1041), which is located inside the mounting support outer ring (101); the roller bracket (1041) is located outside the support inner ring (103); and two auxiliary rollers (104) are mounted on the roller bracket (1041).

3. The long-life self-aligning roller bearing for vibrating screens in mining machinery according to claim 1, characterized in that, The auxiliary protective component (3) includes: an auxiliary protective mounting cover (301), a fixed mounting ring (302), and a rotating sleeve ring (303). The fixed mounting ring (302) is fixedly mounted on the auxiliary protective mounting cover (301). The auxiliary protective mounting cover (301) is fixedly mounted on the rotating auxiliary sleeve (202). The auxiliary protective mounting cover (301) has a corrugated structure. The rotating sleeve ring (303) is rotatably mounted inside the fixed mounting ring (302).

4. The long-life self-aligning roller bearing for vibrating screens in mining machinery according to claim 1, characterized in that, The self-aligning safety limiting component (4) includes: a self-aligning limiting mounting plate (401) and an adjusting threaded cylinder (402). The adjusting threaded cylinder (402) is fixedly mounted on the self-aligning limiting mounting plate (401). The adjusting threaded cylinder (402) is threadedly connected to the inside of the supporting inner ring (103). The adjusting threaded cylinder (402) has threads on its outer side. The self-aligning limiting mounting plate (401) has a ring of spherical groove holes.

5. The long-life self-aligning roller bearing for vibrating screens in mining machinery according to claim 4, characterized in that, The self-aligning safety limit component (4) further includes: positioning ball (403), the positioning ball (403) is provided in a circle, the circle of positioning ball (403) is located on the outside of the mounting support outer ring (101); the circle of positioning ball (403) is respectively rolled and embedded on the positioning ball (403).

6. The long-life self-aligning roller bearing for vibrating screens in mining machinery according to claim 1, characterized in that, The bearing dynamic monitoring component (5) includes: an adjusting threaded column (501), a sliding mounting cylinder (5011), and a connecting spring (502). The adjusting threaded column (501) has a hexagonal hole. The sliding mounting cylinder (5011) is fixedly installed at the bottom of the adjusting threaded column (501). The connecting spring (502) is sleeved inside the sliding mounting cylinder (5011). The adjusting threaded column (501) is threadedly connected to the outer ring (101) of the mounting support.

7. The long-life self-aligning roller bearing for vibrating screens in mining machinery according to claim 6, characterized in that, The bearing dynamic monitoring component (5) further includes: a monitoring sliding plate (503), a pressure sensor (504), and a detection contact (505). The monitoring sliding plate (503) is slidably mounted on the sliding mounting cylinder (5011). The connecting spring (502) is connected between the monitoring sliding plate (503) and the inner side of the sliding mounting cylinder (5011). The pressure sensor (504) is fixedly mounted on the bottom of the monitoring sliding plate (503). The detection contact (505) is attached to the pressure sensor (504). The detection contact (505) is slidably mounted on the sliding mounting cylinder (5011). The bottom of the detection contact (505) is a conical structure. The detection contact (505) is attached to the roller bracket (1041).

8. The long-life self-aligning roller bearing for vibrating screens in mining machinery according to claim 7, characterized in that, The alarm control component (6) includes: an alarm controller (601) and an alarm auxiliary light (602). The alarm controller (601) is electrically connected to the alarm auxiliary light (602). The alarm controller (601) is fixedly installed on the rotating auxiliary sleeve (202). The alarm auxiliary light (602) is fixedly installed on the rotating auxiliary sleeve (202). The alarm controller (601) is electrically connected to a pressure sensor (504).

Images