High cushion stroke bumper

By introducing a multi-layered energy-absorbing buffer structure into the car bumper, including a front energy-absorbing barrier, a side barrier, and an impact-resistant component, the problem of insufficient buffer travel in heavy-duty truck bumpers is solved, achieving more efficient energy absorption protection and reducing vehicle damage.

CN117774870BActive Publication Date: 2026-07-24SHANGHAI MINGCHEN MOLDING TECH
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
SHANGHAI MINGCHEN MOLDING TECH
Filing Date
2023-12-04
Publication Date
2026-07-24

AI Technical Summary

Technical Problem

Existing heavy-duty truck bumpers have a small buffer travel during collisions, which can easily lead to severe vehicle damage. Furthermore, the corners and edges are difficult to cover, and the energy absorption is concentrated in the middle, resulting in damage to the front side of the vehicle.

Method used

A high-impact car bumper is designed, which adopts a front energy-absorbing barrier, a side barrier, an energy-absorbing buffer plate and an impact-resistant component. Through a multi-layer energy-absorbing buffer structure, including energy-absorbing folding plates and hydraulic energy-absorbing buffers, it provides multi-layer energy-absorbing protection.

Benefits of technology

It increases the buffer travel of the car bumper, reduces instantaneous impact force, protects the front and sides of the car, prevents damage to the energy-absorbing buffer plate, and enhances the overall vehicle collision safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a high-buffer-stroke automobile bumper, which comprises a bumper body, a forward energy-absorbing barrier plate, a lateral barrier plate, an energy-absorbing buffer plate, an anti-impact assembly and a lateral stabilizing assembly, wherein the bumper body is loaded on the front side of the head of a truck, the bumper body is provided with a bumper framework, a front decorative plate and a hinge shaft, the front side of the bumper framework is provided with the front decorative plate, and both sides of the bumper framework are provided with the hinge shaft; the forward energy-absorbing barrier plate is distributed on the inner side of the front decorative plate, the forward energy-absorbing barrier plate comprises a plurality of barrier plates, each barrier plate is provided with an energy-absorbing layer on the inner side, and two barrier plates adjacent in sequence are connected through an energy-absorbing folding plate; the lateral barrier plate is distributed on both sides of the bumper framework, and the end of the lateral barrier plate close to the bumper framework is movably connected with the bumper framework through a multi-degree-of-freedom hinge. The application can greatly reduce the instantaneous impact force due to the high buffer stroke.
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Description

Technical Field

[0001] This invention relates to the field of automotive bumpers, specifically a high-impact automotive bumper. Background Technology

[0002] With the increasing prevalence of automobiles in people's daily lives, and in the current era of rapid development in the automotive industry with increasingly fierce competition among car manufacturers, both manufacturers and consumers have higher and higher requirements for the quality of car appearance. As the largest exterior component of a car, the front bumper's installation and matching with surrounding parts directly affects the quality of the car's appearance. Furthermore, as a front body panel, the front bumper assembly provides protection for front-side components and pedestrians in the event of a low-speed collision.

[0003] The truck front bumper, installed on the lower front side of the truck cab, is a safety device that absorbs and mitigates external impacts, protecting the front of the vehicle. It protects the vehicle and driver during a collision. Existing heavy-duty truck bumpers typically employ hydraulic or honeycomb energy-absorbing structures to ensure energy absorption. However, in a collision, these structures often have a large impact area, resulting in limited buffer travel and potentially severe vehicle damage. Furthermore, the energy-absorbing components are often located in the center, leaving the edges and corners vulnerable to damage to the front of the vehicle.

[0004] Therefore, the present invention provides a high-buffer travel car bumper, which is based on the existing heavy truck surround bumper. It can achieve the first layer of energy absorption buffer in front of the vehicle and on the side through the front energy absorption barrier and the side barrier, and achieve the second layer of energy absorption buffer through the energy absorption buffer plate. At the same time, the impact-resistant component provides energy absorption buffer for the first layer of energy absorption buffer and the second layer of energy absorption buffer, thereby reducing the impact force of instantaneous impact. Summary of the Invention

[0005] The purpose of this invention is to provide a high-impact automotive bumper to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a high-impact car bumper, comprising:

[0007] The bumper body is mounted on the front side of the truck's front end. The bumper body has a bumper frame, a front trim panel, and hinges. The front trim panel is installed on the front side of the bumper frame, and hinges are provided on both sides of the bumper frame.

[0008] The positive energy-absorbing barrier is distributed on the inner side of the front decorative panel. The positive energy-absorbing barrier includes multiple barriers, each of which has an energy-absorbing layer on its inner side. The two adjacent barriers are connected by an energy-absorbing folding plate.

[0009] Lateral baffles are distributed on both sides of the bumper frame. The ends of the lateral baffles near the bumper frame are movably connected to the bumper frame through multi-degree-of-freedom hinges.

[0010] Energy-absorbing buffer plates are located behind the front energy-absorbing barrier plates. There are two sets of energy-absorbing buffer plates, and their near ends are connected by a telescopic belt. The far ends of the two sets of energy-absorbing buffer plates are movably connected to the hinge pins on the side of the bumper frame.

[0011] The impact-resistant component is connected between the energy-absorbing buffer plate and the lateral barrier plate. The impact-resistant component includes an impact-resistant linkage and a multi-degree-of-freedom connector.

[0012] The lateral stabilization assembly is installed on the rear side of the lateral barrier plate. The lateral stabilization assembly includes a stabilizing seat, an upper support arm, a lower support arm, a reinforcing beam, a buffer damper, and a base frame. The stabilizing seat is fixed to the rear side of the lateral barrier plate, and the upper support arm and lower support arm are respectively hinged to the upper and lower sides of the stabilizing seat.

[0013] Preferably, the energy-absorbing baffle is composed of multiple baffles connected together. The energy-absorbing baffle can be freely bent and extended. An elastic strap is fixed to two adjacent baffles by bolts. The positive energy-absorbing baffle can absorb energy by bending through the energy-absorbing baffle after being subjected to force, and the energy is absorbed by the deformation of the elastic strap.

[0014] Preferably, the impact-resistant link includes impact-resistant hydraulic rods and movable nodes, wherein multiple impact-resistant hydraulic rods are provided, and two adjacent impact-resistant hydraulic rods are connected by movable nodes.

[0015] Preferably, the reinforcing beam is connected to the front and rear sides of the upper and lower support arms by pins, and the buffer damper is connected between the lower support arm and the reinforcing beam.

[0016] Preferably, the multi-degree-of-freedom connector is connected to the front and rear ends of the impact-resistant link and is respectively connected to the back side of the energy-absorbing buffer plate and the side of the lateral barrier plate.

[0017] Preferably, the energy-absorbing layer includes a substrate, a molybdenum foam energy-absorbing block, an energy-absorbing damper, and a plastic plate. The molybdenum foam energy-absorbing block is bonded to the front side of the substrate. The molybdenum foam energy-absorbing block has several grooves, and each groove is fitted with an energy-absorbing damper. The energy-absorbing damper is a hydraulic damper, and a plastic plate is provided at the front end of the hydraulic damper.

[0018] Compared with the prior art, the beneficial effects of the present invention are:

[0019] 1. This invention can achieve a first layer of energy absorption buffer in front of and to the side of the vehicle through a forward energy absorption barrier and a side barrier, and a second layer of energy absorption buffer through an energy absorption buffer plate. At the same time, the impact-resistant component provides hydraulic energy absorption buffer for the first and second layers of energy absorption buffer. Due to the high buffer stroke, the instantaneous impact force can be greatly reduced.

[0020] 2. The positive energy-absorbing barrier plate of the present invention adopts the design of an energy-absorbing folding plate. The energy-absorbing folding plate can be bent and stretched freely. When the positive energy-absorbing barrier plate is subjected to force, the energy-absorbing folding plate bends to absorb energy, and the energy is buffered by the deformation of the elastic belt, thereby buffering the impact force.

[0021] 3. When the positive energy-absorbing barrier fails due to excessive impact force, the installed energy-absorbing buffer plate can block the positive energy-absorbing barrier plate and achieve buffer energy absorption through impact bending of the telescopic belt. At the same time, the impact-resistant component provides buffer support to prevent the energy-absorbing buffer plate from being damaged by excessive impact force.

[0022] 4. The lateral barrier provided by the present invention plays a role in blocking the side of the vehicle front. When the vehicle front is subjected to lateral impact force, the lateral barrier acts as the first layer of barrier. At the same time, the impact-resistant component and the lateral stabilization component can also provide buffer support to ensure the lateral buffer of the vehicle front. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the structure of the present invention. Figure 1 ;

[0024] Figure 2 This is a schematic diagram of the structure of the present invention. Figure 2 ;

[0025] Figure 3 This is a schematic diagram of the structure of the positive energy-absorbing barrier plate of the present invention;

[0026] Figure 4 This is a schematic diagram of the energy-absorbing layer of the present invention;

[0027] Figure 5 This is a schematic diagram of the impact-resistant component of the present invention.

[0028] In the picture:

[0029] 1. Bumper body; 11. Bumper frame; 12. Front trim panel; 13. Hinge pin;

[0030] 2. Positive energy-absorbing barrier plate; 21. Barrier plate; 22. Energy-absorbing layer; 221. Substrate; 222. Molybdenum foam energy-absorbing block; 223. Energy-absorbing damper; 224. Plastic sheet; 23. Energy-absorbing folding plate; 24. Elastic tether;

[0031] 3. Lateral barrier;

[0032] 4. Energy-absorbing buffer plate;

[0033] 5. Impact-resistant components; 51. Impact-resistant hydraulic rods; 52. Multi-degree-of-freedom connectors; 53. Movable nodes;

[0034] 6. Lateral stabilization assembly; 61. Stabilizer seat; 62. Upper support arm; 63. Lower support arm; 64. Reinforcing beam; 65. Buffer damper; 66. Underframe. Detailed Implementation

[0035] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0036] In the description of this invention, it should be noted that the terms "vertical," "upper," "lower," "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0037] In the description of this invention, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0038] Please see Figure 1-5 The present invention provides a technical solution: a high-buffered-stroke car bumper, comprising a bumper body 1, a front energy-absorbing barrier 2, a side barrier 3, an energy-absorbing buffer plate 4, an impact-resistant component 5, and a lateral stabilizing component 6. The front energy-absorbing barrier 2 and the side barrier 3 serve as the first layer of energy-absorbing barriers in front of and to the side of the vehicle, respectively. The energy-absorbing buffer plate 3 serves as the second layer of energy-absorbing barriers. At the same time, the impact-resistant component provides energy-absorbing buffer for the first and second layers of energy-absorbing barriers, thereby reducing the impact force of instantaneous impacts.

[0039] The structural relationships between the above components are as follows:

[0040] The bumper body 1 is mounted on the front side of the truck. The bumper body 1 has a bumper frame 11, a front decorative panel 12 and a hinge pin 13. The front decorative panel 12 is installed on the front side of the bumper frame 11, and the hinge pin 13 is provided on both sides of the bumper frame 11.

[0041] The positive energy-absorbing barrier 2 is distributed on the inner side of the front decorative panel 12. The positive energy-absorbing barrier 2 includes multiple barrier plates 21, wherein each barrier plate 21 has an energy-absorbing layer 22 on its inner side, and two adjacent barrier plates 21 are connected by an energy-absorbing folding plate 23.

[0042] Lateral baffles 3 are distributed on both sides of the bumper frame 11. The ends of the lateral baffles 3 near the bumper frame 11 are movably connected to the bumper frame 11 through multi-degree-of-freedom hinges.

[0043] Energy-absorbing buffer plate 4 is located behind the positive energy-absorbing barrier plate 2. There are two sets of energy-absorbing buffer plates 4, and their near ends are connected by a telescopic belt. The far ends of the two sets of energy-absorbing buffer plates 4 are movably connected to the hinge pin 13 on the side of the bumper frame 11.

[0044] The impact-resistant component 5 is connected between the energy-absorbing buffer plate 4 and the lateral barrier plate 3. The impact-resistant component 5 includes an impact-resistant connecting rod and a multi-degree-of-freedom connector 52.

[0045] The lateral stabilization assembly 6 is installed on the rear side of the lateral barrier plate 3. The lateral stabilization assembly 6 includes a stabilizing seat 61, an upper support arm 62, a lower support arm 63, a reinforcing beam 64, a buffer damper 65, and a base frame 66. The stabilizing seat 61 is fixed to the rear side of the lateral barrier plate 3, and the upper support arm 62 and the lower support arm 63 are respectively hinged to the upper and lower sides of the end of the stabilizing seat 61.

[0046] In this embodiment, the energy-absorbing folding plate 23 is composed of multiple folding plates connected together. The energy-absorbing folding plate 23 can be freely bent and stretched. An elastic strap 24 is fixed to the two adjacent barrier plates 21 by bolts. The positive energy-absorbing barrier plate 2 can absorb energy by bending through the energy-absorbing folding plate 23 after being subjected to force, and absorb energy by the deformation buffer of the elastic strap 24.

[0047] When the positive energy-absorbing barrier plate 2 fails due to excessive impact force, the energy-absorbing buffer plate 4 can block the positive energy-absorbing barrier plate 2 and achieve buffer energy absorption through impact bending of the telescopic belt. At the same time, the impact-resistant component 5 provides buffer support to prevent the energy-absorbing buffer plate from being damaged due to excessive impact force.

[0048] In this embodiment, the anti-impact linkage includes an anti-impact hydraulic rod 51 and a movable node 53. Multiple anti-impact hydraulic rods 51 are provided, and two adjacent anti-impact hydraulic rods 51 are connected by the movable node 53.

[0049] In this embodiment, the reinforcing beam 64 is connected to the front and rear sides of the upper support arm 62 and the lower support arm 63 by a pin, and the buffer damper 65 is connected between the lower support arm 63 and the reinforcing beam 64.

[0050] In this embodiment, the multi-degree-of-freedom connector 52 is connected to the front and rear ends of the impact-resistant connecting rod and is respectively connected to the back side of the energy-absorbing buffer plate 4 and the side of the lateral barrier plate 3.

[0051] In this embodiment, the energy-absorbing layer 22 includes a substrate 221, a molybdenum foam energy-absorbing block 222, an energy-absorbing damper 223, and a plastic plate 224. The molybdenum foam energy-absorbing block 222 is bonded to the front side of the substrate 221. The molybdenum foam energy-absorbing block 222 is provided with a plurality of slots, and an energy-absorbing damper 223 is embedded in each slot. The energy-absorbing damper 223 is a hydraulic damper, and the front end of the hydraulic damper 223 is provided with a plastic plate 224.

[0052] In this embodiment, the lateral barrier 3 provided above serves as a barrier against lateral impact on the front of the vehicle. When the front of the vehicle is subjected to lateral impact, the lateral barrier 3 acts as the first layer of barrier. At the same time, the impact-resistant component 5 and the lateral stabilizing component 6 can also provide buffer support to ensure lateral buffering of the front of the vehicle.

[0053] It is worth noting that the entire device is controlled by a master control button. Since the device matched with the control button is a common device and belongs to existing mature technology, its electrical connection relationship and specific circuit structure will not be described in detail here.

[0054] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-impact car bumper, characterized in that, include: The bumper body (1) is mounted on the front side of the truck. The bumper body (1) has a bumper frame (11), a front decorative panel (12) and a hinge (13). The front decorative panel (12) is installed on the front side of the bumper frame (11), and the hinge (13) is provided on both sides of the bumper frame (11). A positive energy-absorbing barrier plate (2) is distributed on the inner side of the front decorative panel (12). The positive energy-absorbing barrier plate (2) includes multiple barrier plates (21), wherein each barrier plate (21) has an energy-absorbing layer (22) on its inner side, and two adjacent barrier plates (21) are connected by an energy-absorbing folding plate (23). Lateral baffles (3) are distributed on both sides of the bumper frame (11). The end of the lateral baffles (3) near the bumper frame (11) is movably connected to the bumper frame (11) through a multi-degree-of-freedom hinge. Energy-absorbing buffer plate (4) is located behind the positive energy-absorbing barrier plate (2). There are two sets of energy-absorbing buffer plates (4) with their near ends connected by a telescopic belt. The far ends of the two sets of energy-absorbing buffer plates (4) are movably connected to the hinge pin (13) on the side of the bumper frame (11). The impact-resistant component (5) is connected between the energy-absorbing buffer plate (4) and the lateral barrier plate (3). The impact-resistant component (5) includes an impact-resistant connecting rod and a multi-degree-of-freedom connector (52). The lateral stabilization assembly (6) is installed on the rear side of the lateral barrier plate (3). The lateral stabilization assembly (6) includes a stabilizing seat (61), an upper support arm (62), a lower support arm (63), a reinforcing beam (64), a buffer damper (65), and a base frame (66). The stabilizing seat (61) is fixed on the rear side of the lateral barrier plate (3), and the upper support arm (62) and the lower support arm (63) are respectively hinged to the upper and lower sides of the end of the stabilizing seat (61).

2. A high-impact car bumper according to claim 1, characterized in that: The energy-absorbing folding plate (23) is composed of multiple folding plates connected together. The energy-absorbing folding plate (23) can be bent and stretched freely. An elastic strap (24) is fixed to the two adjacent barrier plates (21) by bolts. The positive energy-absorbing barrier plate (2) can absorb energy by bending through the energy-absorbing folding plate (23) after being subjected to force, and absorb energy by deforming and buffering through the elastic strap (24).

3. A high-impact car bumper according to claim 1, characterized in that: The impact-resistant linkage includes an impact-resistant hydraulic rod (51) and a movable node (53). Multiple impact-resistant hydraulic rods (51) are provided, and two adjacent impact-resistant hydraulic rods (51) are connected by the movable node (53).

4. A high-impact car bumper according to claim 1, characterized in that: The reinforcing beam (64) is connected to the front and rear sides of the upper arm (62) and the lower arm (63) by a pin, and the buffer damper (65) is connected between the lower arm (63) and the reinforcing beam (64).

5. A high-impact car bumper according to claim 1, characterized in that: The multi-degree-of-freedom connector (52) is connected to the front and rear ends of the impact-resistant connecting rod and is respectively connected to the back side of the energy-absorbing buffer plate (4) and the side side of the lateral barrier plate (3).

6. A high-impact car bumper according to claim 1, characterized in that: The energy-absorbing layer (22) includes a substrate (221), a molybdenum foam energy-absorbing block (222), an energy-absorbing damper (223), and a plastic plate (224). The molybdenum foam energy-absorbing block (222) is bonded to the front side of the substrate (221). The molybdenum foam energy-absorbing block (222) is provided with several grooves, and each groove is fitted with an energy-absorbing damper (223). The energy-absorbing damper (223) is a hydraulic damper, and the front end of the hydraulic damper (223) is provided with a plastic plate (224).