An automatic horizontal translation feeding and discharging device

Abstract

The application discloses an automatic translation feeding and discharging device, which comprises a translation feeding and discharging mechanism, the translation feeding and discharging mechanism is arranged on a transmission line and slides on the transmission line to feed and discharge air conditioner compressor housings, and a plurality of drying stations are evenly distributed on both sides of the transmission line, and the drying stations are used for drying the air conditioner compressor housings. The feeding and discharging device can feed and discharge the drying stations on both sides at the same time, greatly improves the production efficiency and solves the problem of labor shortage.

Description

Technical Field

[0001] This invention relates to a loading and unloading device, and more particularly to an automatic translational loading and unloading device, belonging to the field of automation technology. Background Technology

[0002] During the production of air conditioner compressors, the casing needs to be dried. With the development of technology and the times, outdated manual production lines can no longer meet the increasing social demand. Therefore, we are developing an automatic horizontal transfer loading and unloading device to replace traditional manual production lines and single-station semi-automatic production lines. Summary of the Invention

[0003] The purpose of this invention is to provide an automatic horizontal loading and unloading device that can simultaneously load and unload materials for drying stations on both sides, greatly improving production efficiency and solving the problem of labor shortage.

[0004] To achieve the above objectives, the present invention provides an automatic translation loading and unloading device, comprising a translation loading and unloading mechanism, wherein the translation loading and unloading mechanism is disposed on a transmission line and slides on the transmission line for loading and unloading air conditioner compressor housings; a plurality of drying stations are evenly distributed on both sides of the transmission line, wherein the drying stations are used to dry the air conditioner compressor housings.

[0005] Preferably, the translational loading and unloading mechanism reciprocates on the transmission line, and stops are respectively provided at both ends of the transmission line.

[0006] Preferably, the translation loading and unloading mechanism includes a translation base plate, a roller mechanism is provided on the translation top plate, a tray module is provided on the roller mechanism, and two servo motors are also provided on the translation base plate. The servo motors are respectively connected to a reducer, and the reducer is provided with a helical gear. The helical gear meshes with a helical rack provided on the transmission line. The two servo motors provide running power for the translation base plate.

[0007] Preferably, the roller mechanism is a double-sided, two-station system, with a blocking cylinder installed between the roller mechanisms on both sides, and a barcode scanner installed next to each roller mechanism.

[0008] Preferably, a pair of lifting cylinders are provided in the rear half of each roller mechanism, and a position detection switch is provided at the end of each roller mechanism.

[0009] Preferably, each of the roller mechanisms includes a driving roller and several driven rollers, and the driving roller and driven rollers are connected in pairs by gears and chains.

[0010] Preferably, the pallet module includes a pallet base plate, a middle fixing plate is embedded and fixed in the middle of the pallet base plate, a rotating plate is movably arranged on the middle fixing plate, and the rotating plate is locked on the thrust bearing in the middle and rotates on the middle fixing plate with the thrust bearing.

[0011] The rotating plate is also evenly provided with several first positioning pins and knob plungers.

[0012] Preferably, the rotating plate is further provided with a second positioning post, and a first anti-misalignment pin and a second anti-misalignment pin are provided on the bottom plate of the tray of the rotating plate, wherein the first anti-misalignment pin corresponds to the position of the knob plunger.

[0013] Preferably, the intermediate fixed plate is also provided with a number of bullseye bearings, and the rotating plate slides on the bullseye bearings.

[0014] Preferably, a straightening mechanism is provided on both sides of the translation base plate, and the straightening mechanism is located on both sides of the air conditioner compressor housing.

[0015] The beneficial effects of this invention are as follows: The automatic horizontal loading and unloading structure of this invention allows for simultaneous loading and unloading of materials at two drying stations, greatly improving work efficiency and production capacity. The upper roller mechanism of this patent, through the setting of a limiting mechanism, fully ensures the accuracy and safety of the compressor housing's position during movement. Simultaneously, a lifting mechanism is included to further ensure ease and safety during the loading process. Furthermore, the ingenious design of the pallet bottom plate structure further ensures the rationality and feasibility of the production process. Attached Figure Description

[0016] To more clearly illustrate the technical solution of the present invention, the accompanying drawings used in the description of the embodiments or prior art will be briefly introduced below.

[0017] Figure 1 This is a schematic diagram of the production line where the present invention is located;

[0018] Figure 2 This is a schematic diagram of the structure of the present invention;

[0019] Figure 3 This is a schematic diagram of the translational loading and unloading mechanism (including the compressor housing);

[0020] Figure 4 This is a schematic diagram of the translational loading and unloading mechanism (including the compressor housing);

[0021] Figure 5 This is a schematic diagram of the translational loading and unloading mechanism (without the compressor housing);

[0022] Figure 6A schematic diagram of the power section of the translational loading and unloading mechanism and the transmission line;

[0023] Figure 7 This is a schematic diagram of the roller mechanism;

[0024] Figure 8 This is a schematic diagram of the tray module structure;

[0025] Figure 9 for Figure 8 Top view;

[0026] Figure 10 for Figure 9 Sectional view of AA;

[0027] Figure 11 This is a partial structural diagram of the tray module (without the rotating plate). Detailed Implementation

[0028] To enable those skilled in the art to better understand the technical solutions in this application, the invention will be further described below in conjunction with the accompanying drawings.

[0029] like Figure 2 As shown, an automatic translational loading and unloading device includes a translational loading and unloading mechanism 1, which is disposed on a transmission line 2 and slides on the transmission line 2 for loading and unloading air conditioner compressor housing 3; Figure 1 As shown, several drying stations 4 are evenly distributed on both sides of the transmission line 2. The drying stations 4 are used to dry the moisture in the air conditioner compressor housing 3.

[0030] like Figure 2 As shown, the translational loading and unloading mechanism 1 reciprocates on the transmission line 2, and stops 5 are respectively provided at both ends of the transmission line 2 to limit the translational loading and unloading mechanism 1.

[0031] like Figures 3-6 As shown, the translation loading and unloading mechanism 1 includes a translation base plate 101, a roller mechanism 102 is provided on the translation top plate 101, a tray module 103 is provided on the roller mechanism 102, and two servo motors 104 are also provided on the translation base plate 101. The servo motors 104 are respectively connected to a reducer 105, and a helical gear 106 is provided on the reducer 105. The helical gear 106 meshes with a helical rack 201 provided on the transmission line 2. The two servo motors 104 provide running power to the translation base plate 101.

[0032] like Figure 6As shown, the transmission line 2 includes two helical racks 201, and a slide rail 202 is provided on the outer side of the helical racks 201. Two servo motors 104 on the translation base plate 101 drive the helical gear 106 to move on the two helical racks 201, thereby causing the translation base plate 101 to slide along the slide rail 202.

[0033] The roller mechanism 102 has two stations on both sides, and a blocking cylinder 107 is respectively arranged between the roller mechanisms 102 on both sides. A barcode scanner 108 is also arranged next to each roller mechanism 102.

[0034] The translational loading and unloading mechanism 1 of this patent can simultaneously load and unload materials for the two moisture drying stations 4 on both sides of the transmission line 2. It can load four air conditioner compressor housings 3 at a time, with high working efficiency and a high degree of automation.

[0035] A blocking cylinder 107 is provided between the roller mechanisms 102 on both sides to limit the movement of the air conditioner compressor housing 3 and prevent it from deviating. A barcode scanner 108 is also provided next to each roller mechanism 102 to facilitate the collection of information from the air conditioner compressor housing and transmission to the computer.

[0036] A pair of lifting cylinders 109 are respectively provided in the rear half of each roller mechanism 102, and a position detection switch 110 is also provided at the end of each roller mechanism 102.

[0037] The description of direction in this technical solution is based on the direction of movement from the roller mechanism 102 towards the drying station 4. When the roller mechanism 102 drives the pallet module 103 to 3 / 5 of the roller mechanism position, the lifting cylinder 109 gently lifts the pallet module 103 upwards, adjusting the center of gravity of the pallet module 103 so that the pallet module can flow quickly and steadily towards the drying station 4.

[0038] The position detection switch 110 is used to conveniently detect whether the air conditioner compressor housing 3 is in the correct position for loading or unloading.

[0039] like Figure 7 As shown, each of the roller mechanisms 102 includes a driving roller 1021 and a plurality of driven rollers 1022, and the driving roller 1021 and the driven rollers 1022 are connected in pairs by gears 1023 and chains 1024.

[0040] To save power, this roller mechanism only requires one driving roller, with the other driven rollers connected by gears and chains, and the driving roller providing the rolling power.

[0041] like Figures 8-11As shown, the pallet module 103 includes a pallet base plate 1031, a middle fixing plate 1032 is embedded and fixed in the middle of the pallet base plate 1031, a rotating plate 1033 is movably arranged on the middle fixing plate 1032, and the rotating plate 1033 is locked on the thrust bearing 1034 in the middle and rotates on the middle fixing plate 1032 with the thrust bearing 1034.

[0042] The rotating plate 1033 is also evenly provided with a number of first positioning posts 1035 and knob plungers 1036.

[0043] In this technical solution, before the material loading station, manual inspection of the air conditioner compressor housing is required. Therefore, the tray module 103 is designed to be rotatable. The rotating plate 1033 is fixed on the thrust bearing 1034, and the rotating plate 1033 is rotated by the thrust bearing 1034. In order to make the rotation process smoother and more stable, several bullseye bearings are provided on the intermediate fixed plate 1032.

[0044] Furthermore, the rotating plate 1033 can be equipped with positioning posts of various specifications to facilitate the installation of compressor housings of different specifications, such as... Figure 7 The first positioning post 1035 is provided to facilitate the placement of the air conditioner compressor housing as shown in the figure. If a smaller air conditioner compressor housing needs to be placed, the second positioning post 1037 can be selected.

[0045] The rotating plate 1033 is also provided with a second positioning post 1037, and a first anti-misalignment pin 1038 and a second anti-misalignment pin 1039 are provided on the tray bottom plate 1031 of the rotating plate 1033. The first anti-misalignment pin 1038 corresponds to the position of the knob plunger 1036.

[0046] To further ensure the air conditioner compressor housing remains error-free during automated production, anti-misalignment pins and knob plungers are installed to prevent basic misalignment and to accommodate products of different sizes and specifications.

[0047] The intermediate fixed plate 1032 is also provided with a plurality of bullseye bearings 1040, and the rotating plate 1033 slides on the bullseye bearings 1040.

[0048] The translation base plate 101 is also provided with a straightening mechanism 111 on both sides, which is located on both sides of the air conditioner compressor housing 3. It is used to prevent the compressor housing from tilting or tipping over during the loading and unloading process.

[0049] The described embodiments are only some, not all, of the embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

Claims

1. An automatic translational loading and unloading device, characterized in that, The system includes a translation loading and unloading mechanism (1), which is mounted on a transmission line (2) and slides on the transmission line (2) for loading and unloading the air conditioner compressor housing (3); several drying stations (4) are evenly distributed on both sides of the transmission line (2), and the drying stations (4) are used to dry the air conditioner compressor housing (3) for moisture removal. The translation loading and unloading mechanism (1) includes a translation base plate (101), a roller mechanism (102) is provided on the translation base plate (101), a tray module (103) is provided on the roller mechanism (102), and two servo motors (104) are also provided on the translation base plate (101). The servo motors (104) are respectively connected to a reducer (105), and a helical gear (106) is provided on the reducer (105). The helical gear (106) meshes with a helical rack (201) provided on the transmission line (2). The two servo motors (104) provide running power to the translation base plate (101). The pallet module (103) includes a pallet base plate (1031), a middle fixing plate (1032) is embedded and fixed in the middle of the pallet base plate (1031), a rotating plate (1033) is movably arranged on the middle fixing plate (1032), the rotating plate (1033) is locked on the thrust bearing (1034) in the middle, and rotates on the middle fixing plate (1032) with the thrust bearing (1034); The rotating plate (1033) is also evenly provided with a number of first positioning pins (1035) and knob plungers (1036). The rotating plate (1033) is also provided with a second positioning post (1037), and a first anti-fool pin (1038) and a second anti-fool pin (1039) are provided on the tray bottom plate (1031) of the rotating plate (1033). The first anti-fool pin (1038) corresponds to the position of the knob plunger (1036). The roller mechanism (102) has two stations on both sides, and a blocking cylinder (107) is provided between the roller mechanisms (102) on both sides. A barcode scanner (108) is also provided next to each roller mechanism (102).

2. The automatic translational loading and unloading device according to claim 1, characterized in that, The translational loading and unloading mechanism (1) moves back and forth on the transmission line (2), and stops (5) are respectively provided at both ends of the transmission line (2).

3. The automatic translational loading and unloading device according to claim 1, characterized in that, A pair of lifting cylinders (109) are provided in the rear half of each roller mechanism (102), and a position detection switch (110) is provided at the end of each roller mechanism (102).

4. The automatic translational loading and unloading device according to claim 3, characterized in that, Each of the roller mechanisms (102) includes a drive roller (1021) and a plurality of driven rollers (1022), the drive roller (1021) and the driven rollers (1022) being connected in pairs by gears (1023) and chains (1024).

5. The automatic translational loading and unloading device according to claim 1, characterized in that, The intermediate fixed plate (1032) is also provided with a number of bullseye bearings (1040), and the rotating plate (1033) slides on the bullseye bearings (1040).

6. The automatic translational loading and unloading device according to claim 3, characterized in that, The translation base plate (101) is also provided with a straightening mechanism (111) on both sides, and the straightening mechanism (111) is located on both sides of the air conditioner compressor housing (3).

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