Heat treatment magazine automatic shaping device and method of use

Abstract

The application discloses a heat treatment material frame automatic shaping device and a use method, and belongs to the technical field of heat treatment material equipment shaping. The device comprises a rack, a hydraulic pressure regulating mechanism and a bearing mechanism. A main force rod is fixedly installed on the rack. The hydraulic pressure regulating mechanism comprises a hydraulic station and a lifting hydraulic cylinder. The hydraulic station is in communication with the lifting hydraulic cylinder and is suitable for driving the output end of the hydraulic station to stretch and retract. A cross beam rod is installed at the top of the main force rod. A pressure rod is rotatably connected to the end of the cross beam rod. The pressure rod is suitable for vertical lifting. The bearing mechanism comprises a fixing frame. Pressure plate assemblies are arranged on the top of the fixing frame on both sides. The pressure plate assemblies are suitable for limiting the side of the heat treatment material frame. The top of the fixing frame is suitable for limiting the bottom position of the heat treatment material frame. The application aims to realize the automatic shaping effect of the heat treatment material frame through the shaping detection and side shaping structure.

Description

Technical Field

[0001] This invention belongs to the field of heat treatment equipment shaping technology, and further elaborates on the automatic shaping device for heat treatment material frames and its usage method. Background Technology

[0002] Although the heat treatment material frame is made of heat-resistant material, it will deform under pressure for a longer time after being continuously heated at high temperature and subjected to high temperature while bearing load, which will affect the normal use of the equipment and production efficiency. The traditional shaping method is to heat the material frame and shape it individually on the shaping press.

[0003] CN201420395944.9 A heat treatment material frame shaping device uses a straight-up and straight-down hydraulic cylinder to drive the pressure mold for shaping. There is no shaping detection and side shaping structure. If thermal deformation causes the side to bend inward, the pressure mold will completely press and deform the heat treatment material frame, rendering it unusable.

[0004] Therefore, an automatic shaping device for heat treatment material frames and its usage method are proposed. Summary of the Invention

[0005] To solve the above-mentioned technical problems, the inventors, through practice and summarization, derived the technical solution of this invention. This invention discloses the basic concept of the technical solution adopted to solve the above-mentioned technical problems as follows:

[0006] An automatic shaping device for heat treatment material frames includes a frame, a hydraulic pressure regulating mechanism, and a bearing mechanism; a main support rod is fixedly installed on the frame;

[0007] The hydraulic pressure regulating mechanism includes a hydraulic station and a lifting hydraulic cylinder. The hydraulic station is connected to the lifting hydraulic cylinder and is adapted to drive the output end of the hydraulic station to extend or retract.

[0008] A crossbeam is installed at the top of the main rod, and a pressure rod is rotatably connected to the end of the crossbeam. The pressure rod is suitable for vertical lifting.

[0009] The supporting mechanism includes a fixed frame, and pressure plate assemblies are respectively provided on the top two sides of the fixed frame, which are suitable for limiting the side of the heat treatment material frame; the top of the fixed frame is suitable for limiting the bottom position of the heat treatment material frame.

[0010] In a further technical solution, the hydraulic station is provided with a fixed support base, and the top of the fixed support base is fixedly connected to the bottom of the lifting hydraulic cylinder;

[0011] The lifting hydraulic cylinder is vertically arranged, and a pull rod is installed at the output end. The top of the pull rod is rotatably connected to one end of the crossbeam.

[0012] The body of the crossbeam is rotatably connected to the top of the main rod, and the end of the crossbeam away from the tie rod is rotatably connected to the compression rod.

[0013] In a further technical solution, a position frame is installed on the shaft of the main rod, and a lateral hydraulic cylinder is fixedly installed on the position frame;

[0014] The pressure plate assembly includes a movable pressure plate, which is continuously connected to the output end of a lateral hydraulic cylinder;

[0015] The movable pressure plate is adapted to be installed within the positioning frame and can move laterally.

[0016] In a further technical solution, the positioning frame also includes a vertical plate and a horizontal guide rod, wherein the vertical plate is connected to a lateral hydraulic cylinder;

[0017] The transverse guide rod is provided with a connecting part that connects to the main rod. The transverse guide rod is adapted to pass through the movable pressure plate, and the size of the movable pressure plate is larger than the side size of the heat treatment material frame.

[0018] In a further technical solution, the pressure plate assembly also includes a fixed pressure plate, a connecting plate, and a reinforcing rod, with both ends of the reinforcing rod being fixedly connected to the fixed pressure plate and the connecting plate, respectively.

[0019] The frame also includes a rear plate, and the connecting plate is fixedly connected to the rear plate;

[0020] Multiple sets of reinforcing rods are provided, and the fixed pressure plate is adapted to bear the heat treatment material frame located on the side away from the movable pressure plate.

[0021] In a further technical solution, a bearing plate is also installed on both sides of the fixing frame, and the bearing plate is "H" shaped;

[0022] A set of bearing plates are fitted with support plates, which are fixedly connected to the main strut;

[0023] Another set of support plates is fixedly connected to the rear plate;

[0024] Two sets of bearing plates are located at the bottom of the movable pressure plate, and the movable pressure plate and the fixed pressure plate are arranged in parallel.

[0025] In a further technical solution, a horizontal plate is provided on the top of the rear plate, and the horizontal plate is fixedly connected to the main rod.

[0026] A method of using an automatic shaping device for heat treatment material frames includes the following steps:

[0027] Step 1: Hoist the heat treatment material frame to the top of the fixed frame, and abut the bottom of the heat treatment material frame with the support plate;

[0028] Step 2: Detection points, including detection sensors, are set at the bottom of the horizontal plate to collect and transmit deformation data on the sides and bottom of the heat treatment frame. A data processing center is set up to analyze whether the image is deformed.

[0029] A lead screw is installed on the horizontal plate, and fixed plates are provided at both ends of the lead screw. The fixed plates are fixed to the horizontal plate. A drive motor is installed on the outside of a set of fixed plates. The output end of the drive motor is coaxially connected to the lead screw and drives the lead screw to rotate.

[0030] A nut seat is installed on the lead screw, the nut seat moves on the lead screw, the detection sensor is set at the bottom of the nut seat, and the bottom of the lead screw is provided with a guide groove, which is suitable for the detection sensor to pass through.

[0031] Step 3: In step 2, detect the deformation results and determine if reshaping is required;

[0032] The hydraulic station pumps hydraulic oil to the lifting hydraulic cylinder, causing the top of the lifting hydraulic cylinder to move downwards and pull the tie rod upwards, causing the side of the crossbeam away from the tie rod to move downwards, and the bottom of the pressure rod to move downwards.

[0033] Step 4: The output end of the lateral hydraulic cylinder outputs laterally, driving the movable pressure plate to move laterally along the lateral guide rod, causing the movable pressure plate to abut against the side of the heat treatment material frame.

[0034] The extrusion causes both sides of the heat treatment material frame to be compressed;

[0035] A shaping plate is installed at the bottom of the pressure bar. The shaping plate is C-shaped and suitable for correcting the two sides of the heat treatment material frame.

[0036] Step 5: Repeat step 2 to collect and analyze the data again; if the data meets the requirements, use a lifting device to remove the heat treatment material frame; if the data does not meet the requirements, repeat step 3.

[0037] Beneficial effects

[0038] This invention utilizes a hydraulic pressure regulating mechanism to achieve a downward pressing action based on the lever principle and hydraulic circuit, thus realizing the shaping and pressing of the heat treatment material frame. By using the movable and fixed pressure plates of the bearing mechanism, the heat treatment material frame is shaped and corrected from both sides, achieving an automatic shaping effect.

[0039] This invention achieves the fixation of the position frame by setting the position frame on the main rod, and the horizontal guide rod not only serves to connect to the main rod, but also serves to guide the movable pressure plate.

[0040] This invention enables the lateral movement of the detection sensor through the top lead screw and nut seat, thus achieving multi-position detection of the heat treatment material frame. Attached Figure Description

[0041] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, for those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0042] Figure 1 This is a schematic diagram of the shaping mechanism according to Embodiment 1 of the present invention;

[0043] Figure 2 for Figure 1 Enlarged view of part A;

[0044] Figure 3 for Figure 1 Enlarged view of part B;

[0045] Figure 4 This is a top view of the positioning frame;

[0046] Figure 5 This is a schematic diagram of the shaping mechanism according to Embodiment 2 of the present invention;

[0047] Figure 6 for Figure 5 Enlarged view of part C.

[0048] 1. Frame; 2. Main support rod; 3. Hydraulic station; 4. Lifting hydraulic cylinder; 5. Crossbeam; 6. Pressure rod; 7. Fixing frame; 8. Fixed support base; 9. Tie rod; 10. Positioning frame; 11. Lateral hydraulic cylinder; 12. Movable pressure plate; 13. Vertical plate; 14. Horizontal guide rod; 15. Fixed pressure plate; 16. Connecting plate; 17. Reinforcing rod; 18. Rear plate; 19. Bearing plate; 20. Horizontal plate; 21. Detection sensor; 22. Lead screw; 23. Fixing plate; 24. Drive motor; 25. Nut seat; 26. Guide groove; 27. Shaping plate. Detailed Implementation

[0049] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention.

[0050] The application principle of the present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0051] Example 1

[0052] like Figures 1 to 4 As shown, this is one embodiment of the present invention. The automatic shaping device for heat treatment material frames includes a frame 1, a hydraulic pressure regulating mechanism, and a bearing mechanism; a main support rod 2 is fixedly installed on the frame 1.

[0053] The hydraulic pressure regulating mechanism includes a hydraulic station 3 and a lifting hydraulic cylinder 4. The hydraulic station 3 is connected to the lifting hydraulic cylinder 4 and is adapted to drive the output end of the hydraulic station 3 to extend or retract.

[0054] A crossbeam 5 is installed at the top of the main rod 2, and a pressure rod 6 is rotatably connected to the end of the crossbeam 5. The pressure rod 6 is suitable for vertical lifting.

[0055] The supporting mechanism includes a fixed frame 7, and pressure plate assemblies are respectively provided on the top two sides of the fixed frame 7, which are suitable for limiting the side of the heat treatment material frame 100; the top of the fixed frame 7 is suitable for limiting the bottom position of the heat treatment material frame 100.

[0056] A fixed support seat 8 is provided on the hydraulic station 3. The top of the fixed support seat 8 is fixedly connected to the bottom of the lifting hydraulic cylinder 4. The lifting hydraulic cylinder 4 is vertically arranged, and a pull rod 9 is installed at the output end. The top of the pull rod 9 is rotatably connected to one end of the crossbeam 5. The body of the crossbeam 5 is rotatably connected to the top of the main rod 2. The end of the crossbeam 5 away from the pull rod 9 is rotatably connected to the pressure rod 6.

[0057] like Figure 2 and Figure 4 As shown, a position frame 10 is installed on the main rod 2, and a lateral hydraulic cylinder 11 is fixedly installed on the position frame 10; a hydraulic control valve group can be set on the hydraulic station 3 to supply hydraulic oil to the lifting hydraulic cylinder 4 and the lateral hydraulic cylinder 11 respectively.

[0058] The pressure plate assembly includes a movable pressure plate 12, which is continuously connected to the output end of the lateral hydraulic cylinder 11; the main rod 2 is provided with a transverse mounting hole, which is suitable for the installation and fixing of the lateral hydraulic cylinder 11.

[0059] The movable pressure plate 12 is adapted to be installed within the position frame 10 and to move laterally.

[0060] The position frame 10 includes a vertical plate 13 and a horizontal guide rod 14. The vertical plate 13 is connected to the lateral hydraulic cylinder 11. The horizontal guide rod 14 is provided with a connecting part that is connected to the main rod 2. The horizontal guide rod 14 is adapted to pass through the movable pressure plate 12, and the size of the movable pressure plate 12 is larger than the side size of the heat treatment material frame 100.

[0061] The pressure plate assembly also includes a fixed pressure plate 15, a connecting plate 16, and a reinforcing rod 17, with both ends of the reinforcing rod 17 being fixedly connected to the fixed pressure plate 15 and the connecting plate 16, respectively.

[0062] The frame 1 also includes a rear plate 18, and the connecting plate 16 is fixedly connected to the rear plate 18;

[0063] Multiple sets of reinforcing rods 17 are provided, and the fixed pressure plate 15 is adapted to bear the pressure of the heat treatment material frame 100 located on the side away from the movable pressure plate 12.

[0064] In a further technical solution, the two sides of the fixing frame 7 are also equipped with bearing plates 19, which are "H" shaped; a support plate is installed on the outside of one set of bearing plates 19, and the support plate is fixedly connected to the main rod 2; another set of bearing plates 19 is fixedly connected to the rear plate 18; the two sets of bearing plates 19 are located at the bottom of the movable pressure plate 12, and the movable pressure plate 12 and the fixed pressure plate 15 are arranged in parallel.

[0065] A horizontal plate 20 is provided on the top of the rear plate 18, and the horizontal plate 20 is fixedly connected to the main rod 2.

[0066] A method of using an automatic shaping device for heat treatment material frames includes the following steps:

[0067] Step 1: Hoist the heat treatment material frame 100 to the top of the fixed frame 7, and abut the bottom of the heat treatment material frame 100 with the support plate 19;

[0068] Step 2: The bottom of the horizontal plate 20 is equipped with detection points, including detection sensors 21, to collect and transmit deformation data on the side and bottom surfaces of the heat treatment material frame 100, and to set up a data processing center to analyze whether the image is deformed.

[0069] Step 3: In step 2, detect the deformation results and determine if reshaping is required;

[0070] The hydraulic station 3 pumps hydraulic oil to the lifting hydraulic cylinder 4, causing the top of the lifting hydraulic cylinder 4 to move downward and drive the tie rod 9 upward, causing the side of the crossbeam 5 away from the tie rod 9 to move downward and the bottom of the pressure rod 6 to move downward.

[0071] Step 4: The output end of the lateral hydraulic cylinder 11 outputs laterally, driving the movable pressure plate 12 to move laterally along the lateral guide rod 14, causing the movable pressure plate 12 to abut against the side of the heat treatment material frame 100.

[0072] The extrusion causes both sides of the heat treatment material frame 100 to be compressed.

[0073] Step 5: Repeat step 2 to collect and analyze the data again; if it meets the requirements, use a lifting device to lift the heat treatment material frame 100 away; if it does not meet the requirements, repeat step 3.

[0074] Example 2

[0075] like Figure 5 and Figure 6As shown, another embodiment of the present invention is proposed, based on embodiment 1, for ease of detection and shaping. A lead screw 22 is mounted on the transverse plate 20, and fixing plates 23 are provided at both ends of the lead screw 22, which are fixed to the transverse plate 20. A drive motor 24 is mounted on the outer side of a set of fixing plates 23, and the output end of the drive motor 24 is coaxially connected to the lead screw 22, driving the lead screw 22 to rotate.

[0076] A nut seat 25 is installed on the lead screw 22. The nut seat 25 moves on the lead screw 22. The detection sensor 21 is set at the bottom of the nut seat 25. A guide groove 26 is provided at the bottom of the lead screw 22. The guide groove 26 is suitable for the detection sensor 21 to pass through.

[0077] A shaping plate 27 is installed at the bottom of the pressure bar 6. The shaping plate 27 is C-shaped and is suitable for correcting the two sides of the heat treatment material frame 100.

[0078] A method of using an automatic shaping device for heat treatment material frames includes the following steps:

[0079] Step 1: Hoist the heat treatment material frame 100 to the top of the fixed frame 7, and abut the bottom of the heat treatment material frame 100 with the support plate 19;

[0080] Step 2: The bottom of the horizontal plate 20 is equipped with detection points, including detection sensors 21, to collect and transmit deformation data on the side and bottom surfaces of the heat treatment material frame 100, and to set up a data processing center to analyze whether the image is deformed.

[0081] A lead screw 22 is installed on the transverse plate 20, and fixed plates 23 are provided at both ends of the lead screw 22. The fixed plates 23 are fixed on the transverse plate 20. A drive motor 24 is installed on the outside of a set of fixed plates 23. The output end of the drive motor 24 is coaxially connected to the lead screw 22 and drives the lead screw 22 to rotate.

[0082] A nut seat 25 is installed on the lead screw 22. The nut seat 25 moves on the lead screw 22. The detection sensor 21 is set at the bottom of the nut seat 25. A guide groove 26 is provided at the bottom of the lead screw 22. The guide groove 26 is suitable for the detection sensor 21 to pass through.

[0083] Step 3: In step 2, detect the deformation results and determine if reshaping is required;

[0084] The hydraulic station 3 pumps hydraulic oil to the lifting hydraulic cylinder 4, causing the top of the lifting hydraulic cylinder 4 to move downward and drive the tie rod 9 upward, causing the side of the crossbeam 5 away from the tie rod 9 to move downward and the bottom of the pressure rod 6 to move downward.

[0085] Step 4: The output end of the lateral hydraulic cylinder 11 outputs laterally, driving the movable pressure plate 12 to move laterally along the lateral guide rod 14, causing the movable pressure plate 12 to abut against the side of the heat treatment material frame 100.

[0086] The extrusion causes both sides of the heat treatment material frame 100 to be compressed.

[0087] A shaping plate 27 is installed at the bottom of the pressure bar 6. The shaping plate 27 is C-shaped and is suitable for correcting the two sides of the heat treatment material frame 100.

[0088] Step 5: Repeat step 2 to collect and analyze the data again; if it meets the requirements, use a lifting device to lift the heat treatment material frame 100 away; if it does not meet the requirements, repeat step 3.

[0089] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within the present invention.

[0090] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An automatic shaping device for heat treatment material frames, characterized in that, It includes a frame (1), a hydraulic pressure regulating mechanism and a load-bearing mechanism; a main support rod (2) is fixedly installed on the frame (1); The hydraulic pressure regulating mechanism includes a hydraulic station (3) and a lifting hydraulic cylinder (4). The hydraulic station (3) is connected to the lifting hydraulic cylinder (4) and is suitable for driving the output end of the hydraulic station (3) to extend and retract. A crossbeam (5) is installed on the top of the main rod (2), and a pressure rod (6) is rotatably connected to the end of the crossbeam (5). The pressure rod (6) is suitable for vertical lifting. The bearing mechanism includes a fixed frame (7), and pressure plate assemblies are respectively provided on the top two sides of the fixed frame (7), which are suitable for limiting the side of the heat treatment material frame (100); the top of the fixed frame (7) is suitable for limiting the bottom position of the heat treatment material frame (100); The hydraulic station (3) is provided with a fixed support base (8), and the top of the fixed support base (8) is fixedly connected to the bottom of the lifting hydraulic cylinder (4); The lifting hydraulic cylinder (4) is vertically arranged, and a pull rod (9) is installed at the end of the output end. The top of the pull rod (9) is rotatably connected to one end of the crossbeam rod (5). The body of the crossbeam (5) is rotatably connected to the top of the main rod (2), and the end of the crossbeam (5) away from the tie rod (9) is rotatably connected to the pressure rod (6); A position frame (10) is installed on the rod body of the main rod (2), and a lateral hydraulic cylinder (11) is fixedly installed on the position frame (10). The pressure plate assembly includes a movable pressure plate (12), which is continuously connected to the output end of a lateral hydraulic cylinder (11); The movable pressure plate (12) is adapted to be installed in the position frame (10) and move laterally; The position frame (10) also includes a vertical plate (13) and a horizontal guide rod (14), the vertical plate (13) being connected to a lateral hydraulic cylinder (11); The transverse guide rod (14) is provided with a connecting part that connects to the main rod (2). The transverse guide rod (14) is adapted to pass through the movable pressure plate (12), and the size of the movable pressure plate (12) is larger than the side size of the heat treatment material frame (100). The pressure plate assembly also includes a fixed pressure plate (15), a connecting plate (16) and a reinforcing rod (17), the two ends of which are fixedly connected to the fixed pressure plate (15) and the connecting plate (16) respectively; The frame (1) also includes a rear plate (18), and the connecting plate (16) is fixedly connected to the rear plate (18); The reinforcing rod (17) is provided in multiple sets, and the fixed pressure plate (15) is adapted to bear the heat treatment material frame (100) located on the side away from the movable pressure plate (12); The mounting bracket (7) is also equipped with bearing plates (19) on both sides, and the bearing plates (19) are "H" shaped; A set of bearing plates (19) are fitted with a support plate, which is fixedly connected to the main rod (2); Another set of support plates (19) are fixedly connected to the rear plate (18); Two sets of bearing plates (19) are located at the bottom of the movable pressure plate (12), and the movable pressure plate (12) and the fixed pressure plate (15) are arranged in parallel.

2. The automatic shaping device for heat treatment material frames according to claim 1, characterized in that, The rear plate (18) is provided with a horizontal plate (20) on its top, and the horizontal plate (20) is fixedly connected to the main rod (2).

3. A method of using the automatic shaping device for heat treatment material frames as described in claim 2, characterized in that, Includes the following steps: Step 1: Hoist the heat treatment material frame (100) to the top of the fixed frame (7) and abut it against the bottom of the heat treatment material frame (100) through the bearing plate (19); Step 2: The bottom of the horizontal plate (20) is equipped with detection points, including detection sensors (21), to collect and transmit deformation data on the side and bottom surfaces of the heat treatment material frame (100), and to set up a data processing center to analyze whether the image is deformed. A lead screw (22) is installed on the transverse plate (20), and fixed plates (23) are provided at both ends of the lead screw (22). The fixed plates (23) are fixed on the transverse plate (20). A drive motor (24) is installed on the outside of a set of fixed plates (23). The output end of the drive motor (24) is coaxially connected to the lead screw (22) and drives the lead screw (22) to rotate. A nut seat (25) is installed on the lead screw (22). The nut seat (25) moves on the lead screw (22). The detection sensor (21) is set at the bottom of the nut seat (25). A guide groove (26) is provided at the bottom of the lead screw (22). The guide groove (26) is suitable for the detection sensor (21) to pass through. Step 3: In step 2, detect the deformation results and determine if reshaping is required; The hydraulic station (3) pumps hydraulic oil to the lifting hydraulic cylinder (4), causing the top of the lifting hydraulic cylinder (4) to move downward and drive the pull rod (9) upward, so that the side of the crossbeam rod (5) away from the pull rod (9) moves downward and the bottom of the pressure rod (6) moves downward. Step 4: The output end of the lateral hydraulic cylinder (11) outputs laterally, driving the movable pressure plate (12) to move laterally along the lateral guide rod (14), causing the movable pressure plate (12) to abut against the side of the heat treatment material frame (100); The extrusion causes both sides of the heat treatment frame (100) to be compressed; A shaping plate (27) is installed at the bottom of the pressure bar (6). The shaping plate (27) is C-shaped and suitable for correcting the two sides of the heat treatment material frame (100). Step 5: Repeat step 2 to collect and analyze the data again; if the requirements are met, use a lifting device to lift the heat treatment material frame (100) away; if the requirements are not met, repeat step 3.

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