An asphalt pavement crack filling material preparation device and method
By combining the transmission mechanism and the preparation mechanism, the problem of low mixing efficiency of the grouting material in the prior art is solved, and the efficient and rapid mixing of the grouting material is achieved, thus improving the mixing efficiency.
Patent Information
- Application Number
- CN202410091157.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-23
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2044-01-23
AI Technical Summary
Existing equipment and methods for preparing asphalt pavement crack sealing materials are inefficient when mixing multiple crack sealing materials, lacking a high-efficiency mixing structure, resulting in insufficient mixing efficiency.
The system employs a transmission mechanism and a preparation mechanism, including a limiting component, a rotating component, a transmission component, a top guiding component, a bottom guiding component, a top concentrating component, a bottom concentrating component, and a mixing component. The transmission mechanism drives the preparation mechanism to rotate, achieving efficient mixing of the grouting material. The top and bottom guiding components and the concentrating component form a cyclical conveying and mixing system.
It improves the mixing efficiency of crack sealing materials, enabling efficient and rapid mixing of crack sealing materials and enhancing mixing efficiency.
Smart Images

Figure CN117822374B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of crack sealing material preparation technology, and specifically relates to a crack sealing material preparation device and preparation method for asphalt pavement. Background Technology
[0002] Asphalt pavement crack sealant is a material used to fill cracks, joints, or expansion joints in asphalt pavements. It is used to repair pavement cracks, prevent moisture and debris from seeping into the cracks, extend the service life of the pavement, and improve driving safety.
[0003] Existing equipment and methods for preparing asphalt pavement crack sealing materials have the following drawbacks: when preparing multiple crack sealing materials, the lack of a structure for efficient mixing of the crack sealing materials makes it impossible to mix them efficiently and quickly, thus reducing the efficiency of crack sealing material mixing. Summary of the Invention
[0004] The purpose of this invention is to address the existing apparatus and method for preparing crack sealing materials for asphalt pavement. Its advantages are: when preparing a mixture of various crack sealing materials, it has a structure that enables efficient and rapid mixing of crack sealing materials, thereby improving the efficiency of crack sealing material mixing.
[0005] The above-mentioned technical objective of the present invention is achieved through the following technical solution: an apparatus for preparing asphalt pavement crack sealing material, comprising a transmission mechanism and a preparation mechanism, wherein the preparation mechanism is bolted to the inner side of the transmission mechanism, the transmission mechanism comprises a limiting component and a rotating component, the rotating component is bolted to the top of the limiting component, the preparation mechanism comprises a transmission component, a top guiding component, a top concentrating component, a bottom guiding component, a bottom concentrating component and a mixing component, the transmission component is bolted to both sides of the inner side of the rotating component, the top guiding component is connected to the top of the inner side of the transmission component, the top concentrating component is connected to the top of the top guiding component, the bottom guiding component is connected to the bottom of the inner side of the transmission component, the bottom concentrating component is connected to the bottom of the bottom guiding component, the mixing component is connected to the bottom of the top guiding component, and the bottom of the mixing component is connected to the top of the bottom guiding component.
[0006] By adopting the above technical solution, a transmission mechanism and a preparation mechanism are set up. The transmission mechanism can drive the preparation mechanism to operate, and the preparation mechanism can mix and process the grouting material.
[0007] The present invention is further configured such that: the limiting component includes a base plate, a limiting rod and a transmission fixing rod, the limiting rod is bolted to the left side of the top of the base plate, and the transmission fixing rod is bolted to the right side of the top of the base plate.
[0008] By adopting the above technical solution, and by setting a limiting component, the base plate can support the limiting rod and the transmission fixing rod, the limiting rod can support the rotating component, and the transmission fixing rod can support the output end of the rotating component.
[0009] The present invention is further configured such that: the rotating assembly includes a fixed housing, a rotating rod and a servo motor, the fixed housing is respectively bolted to the top of the limiting rod and the top of the transmission fixing rod, the rotating rod is rotatably connected to the left side of the inner side of the fixed housing, and the servo motor is bolted to the right side of the inner side of the fixed housing.
[0010] By adopting the above technical solution, by setting a rotating component, the fixed shell can support the rotating rod and the servo motor. The rotating rod can limit the rotation of the transmission component, and the servo motor can drive the transmission component to rotate after being powered on and started.
[0011] The present invention is further configured such that: the transmission component includes a lower transmission tube, a limiting block, and an upper transmission tube; the limiting block is respectively bolted to the output end on the left side of the servo motor and the right side of the rotating rod; the lower transmission tube is connected to the bottom of the limiting block; and the upper transmission tube is connected to the top of the limiting block.
[0012] By adopting the above technical solution, by setting up a transmission component, the limiting block can support and limit the lower and upper transmission pipes. The upper transmission pipe can transport the grouting material in the top guide component to the lower transmission pipe, and the lower transmission pipe can transport the grouting material to the bottom concentration component, so that the grouting material can form a circulating mixture.
[0013] The present invention is further configured such that: the top guiding assembly includes a top conveying pipe, a top discharging pipe and a top connecting pipe, the top connecting pipe being connected to the inside of the upper conveying pipe, the top conveying pipe being connected to the inside of the top connecting pipe, and the top discharging pipe being connected to the inside of the top conveying pipe.
[0014] By adopting the above technical solution, by setting up a top guiding component, the top connecting pipe can support the top conveying pipe and can convey the grouting material into the top conveying pipe and the top concentrating component. The top conveying pipe can convey the grouting material into the mixing component and can be connected to an external grouting mixture conveying device.
[0015] The present invention is further configured such that: the top concentrator assembly includes a top concentrator box, a top heater, and a top feed pump; the top concentrator box is connected to the top of the top conveying pipe; the top heater is bolted to the top of the top concentrator box; and the top feed pump is connected to the top of the top discharge pipe.
[0016] By adopting the above technical solution, the top concentrator can temporarily store the grouting material by setting up the top concentrator assembly, the top heater can heat the grouting material in the top concentrator assembly to prevent the grouting material from solidifying due to cooling, and the top feed pump can be connected to the grouting material conveying equipment to deliver the grouting material into the top concentrator assembly.
[0017] The present invention is further configured such that: the bottom guiding assembly includes a bottom conveying pipe, a bottom discharging pipe and a bottom connecting pipe, the bottom connecting pipe being connected to the inside of the upper conveying pipe, the bottom conveying pipe being connected to the inside of the bottom connecting pipe, and the bottom discharging pipe being connected to the inside of the bottom conveying pipe.
[0018] Using the above technical solution, by setting a bottom guiding component, the bottom connecting pipe can fix and limit the bottom conveying pipe, the bottom conveying pipe can discharge the grouting material into the bottom discharge pipe, the bottom discharge pipe can transport the grouting material delivered by the mixing component to the bottom collection box for temporary storage, and can also transport the grouting material into the lower transmission pipe, and let the lower transmission pipe transport the grouting material into the upper transmission pipe, and then let the upper transmission pipe transport the grouting material back into the top collection component to form a cycle.
[0019] The present invention is further configured such that: the bottom concentrator assembly includes a bottom concentrator box, a bottom heater, and a bottom feed pump; the bottom concentrator box is connected to the bottom of the bottom conveying pipe; the bottom heater is bolted to the bottom of the bottom concentrator box; and the bottom feed pump is connected to the bottom of the bottom conveying pipe.
[0020] By adopting the above technical solution, by setting up a bottom concentrator, the bottom concentrator box can temporarily store the grouting material conveyed by the mixing component, the bottom heater can heat the grouting material in the bottom concentrator box, and the bottom feed pump can be connected to external grouting material conveying equipment and can convey the grouting material into the bottom concentrator box for filling.
[0021] The present invention is further configured such that: the mixing assembly includes a mixing tube, a hollow spiral blade and a stirring rod, the mixing tube is connected to the bottom of the top discharge tube, the bottom of the mixing tube is connected to the top of the bottom discharge tube, the hollow spiral blade is rotatably connected to the inner side of the mixing tube, and the stirring rod is bolted to the inner side of the hollow spiral blade.
[0022] Using the above technical solution, by setting up a mixing component, the mixing pipe can transport the grouting material conveyed by the top discharge pipe to the bottom discharge pipe. The hollow spiral blade can rotate as the grouting material is pushed by the mixing pipe. The stirring rod can stir the grouting material as the hollow spiral blade rotates.
[0023] A method for preparing a crack sealing material for asphalt pavement includes the following steps:
[0024] S1. Transmission and stirring: First, power on and start the transmission mechanism. The servo motor will drive the preparation mechanism to rotate. The preparation mechanism will mix and process the grouting material while rotating until the preparation mechanism completes the processing of the grouting material.
[0025] S2. Centralized Mixing: First, power on and start the preparation mechanism. Connect the two different grouting materials to the top and bottom feed pumps respectively using the raw material conveying equipment. Then, inject the mixture into the top and bottom discharge pipes until they are full. Then, drive the transmission mechanism to rotate the limiting block. The limiting block will then drive the lower and upper transmission pipes to move the top and bottom conveying pipes in a circular motion. The two mixtures will then move from the bottom conveying pipe to the lower transmission pipe, then from the lower transmission pipe to the upper transmission pipe, then from the upper transmission pipe to the top connecting pipe, and finally from the top connecting pipe to the top conveying pipe, gradually accumulating in the top collection box. Then, the top heater will heat the mixture. The mixture will then move along the top conveying pipe to the mixing pipe, and during the flow, it will drive the hollow spiral blade to rotate. The rotating hollow spiral blade will drive the stirring rod to move, and the stirring rod will stir the mixture. The mixture will then move down the mixing pipe back to the bottom discharge pipe to form a cycle until the mixing is complete.
[0026] In summary, the present invention has the following beneficial effects:
[0027] 1. By setting a transmission mechanism, the limiting component can fix and limit the rotating component, and the rotating component can provide the power required for the rotation of the preparation mechanism, which can drive the preparation mechanism to rotate, thereby allowing the preparation mechanism to mix and prepare the grouting material;
[0028] 2. By setting up a preparation mechanism, the transmission component can drive the top guide component and the bottom guide component to perform circular motion as the transmission mechanism rotates. The top guide component can transport the crack filling material into the top concentrator component. The top concentrator component can be connected to a crack filling mixture conveying device and transport the crack filling mixture into the mixing component. The mixing component can transport the crack filling mixture from the top guide component into the bottom guide component and mix the crack filling mixture during transport. The bottom guide component can transport the crack filling mixture transported by the mixing component into the bottom concentrator component for temporary storage. The bottom concentrator component can be connected to a crack filling mixture conveying device and, when rotating to the highest position, transports the crack filling mixture to the transmission component and allows the transmission component to return the crack filling material to the top concentrator component. Then, the mixture is allowed to return to the mixing component along the top guide component, forming a circulation of the crack filling material and improving the efficiency of crack filling material mixing. Attached Figure Description
[0029] Figure 1This is a schematic diagram of the overall structure of the present invention;
[0030] Figure 2 This is a schematic diagram of the limiting component and the rotating component of the present invention;
[0031] Figure 3 This is a schematic diagram of the preparation mechanism of the present invention;
[0032] Figure 4 This is a schematic diagram of the transmission component structure of the present invention;
[0033] Figure 5 This is a schematic diagram of the top guiding component and the top concentrating component of the present invention;
[0034] Figure 6 This is a schematic diagram of the bottom guiding component and the bottom concentrating component structure of the present invention;
[0035] Figure 7 This is a schematic diagram of the hybrid component structure of the present invention;
[0036] Figure 8 This is a schematic diagram of the preparation method of the present invention.
[0037] Reference numerals: 1. Transmission mechanism; 101. Limiting component; 1011. Base plate; 1012. Limiting rod; 1013. Transmission fixing rod; 102. Rotating component; 1021. Fixed outer shell; 1022. Rotating rod; 1023. Servo motor; 2. Manufacturing mechanism; 201. Transmission component; 2011. Lower transmission tube; 2012. Limiting block; 2013. Upper transmission tube; 202. Top guide component; 2021. Top conveying pipe; 2022. Top discharge pipe; 20 23. Top connecting pipe; 203. Top concentrator assembly; 2031. Top concentrator box; 2032. Top heater; 2033. Top feed pump; 204. Bottom guide assembly; 2041. Bottom conveying pipe; 2042. Bottom discharge pipe; 2043. Bottom connecting pipe; 205. Bottom concentrator assembly; 2051. Bottom concentrator box; 2052. Bottom heater; 2053. Bottom feed pump; 206. Mixing assembly; 2061. Mixing pipe; 2062. Hollow spiral blade; 2063. Stirring rod. Detailed Implementation
[0038] The present invention will be further described in detail below with reference to the accompanying drawings.
[0039] Example 1:
[0040] refer to Figure 1-2A device for preparing crack sealing material for asphalt pavement includes a transmission mechanism 1. The transmission mechanism 1 includes a limiting component 101 and a rotating component 102. The rotating component 102 is bolted to the top of the limiting component 101. By setting the transmission mechanism 1, the limiting component 101 can fix and limit the rotating component 102. The rotating component 102 can provide the power required for the rotation of the preparation mechanism 2, which can drive the preparation mechanism 2 to rotate, thereby allowing the preparation mechanism 2 to mix and prepare the crack sealing material.
[0041] like Figure 2 As shown, the limiting component 101 includes a base plate 1011, a limiting rod 1012, and a transmission fixing rod 1013. The limiting rod 1012 is bolted to the left side of the top of the base plate 1011, and the transmission fixing rod 1013 is bolted to the right side of the top of the base plate 1011. By setting the limiting component 101, the base plate 1011 can support the limiting rod 1012 and the transmission fixing rod 1013. The limiting rod 1012 can support the rotating component 102, and the transmission fixing rod 1013 can support the output end of the rotating component 102.
[0042] like Figure 2 As shown, the rotating assembly 102 includes a fixed housing 1021, a rotating rod 1022, and a servo motor 1023. The fixed housing 1021 is respectively bolted to the top of the limiting rod 1012 and the top of the transmission fixing rod 1013. The rotating rod 1022 is rotatably connected to the left side of the inner side of the fixed housing 1021, and the servo motor 1023 is bolted to the right side of the inner side of the fixed housing 1021. By setting the rotating assembly 102, the fixed housing 1021 can support the rotating rod 1022 and the servo motor 1023. The rotating rod 1022 can limit the rotation of the transmission assembly 201. The servo motor 1023 can drive the transmission assembly 201 to rotate after being powered on and started.
[0043] Brief description of the usage process: First, power on and start the transmission mechanism 1. The servo motor 1023 will drive the preparation mechanism 2 to rotate. The preparation mechanism 2 will mix and process the grouting material while rotating until the preparation mechanism 2 completes the processing of the grouting material.
[0044] Example 2:
[0045] refer to Figure 3-7An apparatus for preparing asphalt pavement crack sealing material includes a preparation mechanism 2, which is bolted to the inside of a transmission mechanism 1. The preparation mechanism 2 includes a transmission component 201, a top guide component 202, a top concentrating component 203, a bottom guide component 204, a bottom concentrating component 205, and a mixing component 206. The transmission component 201 is bolted to both sides inside a rotating component 102. The top guide component 202 is connected to the top of the inner side of the transmission component 201, the top concentrating component 203 is connected to the top of the top guide component 202, the bottom guide component 204 is connected to the bottom of the inner side of the transmission component 201, the bottom concentrating component 205 is connected to the bottom of the bottom guide component 204, and the mixing component 206 is connected to the bottom of the top guide component 202. The bottom of the mixing component 206 is connected to the top of the bottom guide component 204. By setting the preparation mechanism 2, the transmission component 201 can drive the top guide component 202 and the bottom guide component 204 as the transmission mechanism 1 rotates. The top guide component 202 can transport the crack filling material to the top concentrator component 203 through circular motion. The top concentrator component 203 can be connected to a crack filling mixture conveying device and transport the crack filling mixture to the mixing component 206. The mixing component 206 can transport the crack filling mixture from the top guide component 202 to the bottom guide component 204 and mix the crack filling mixture during transport. The bottom guide component 204 can transport the crack filling mixture transported by the mixing component 206 to the bottom concentrator component 205 for temporary storage. The bottom concentrator component 205 can be connected to a crack filling mixture conveying device and, when rotating to the highest position, transports the crack filling mixture to the transmission component 201 and allows the transmission component 201 to return the crack filling material to the top concentrator component 203. Then, the mixture is allowed to return to the mixing component 206 along the top guide component 202, forming a circulation of the crack filling material and improving the mixing efficiency of the crack filling material.
[0046] like Figure 4 As shown, the transmission component 201 includes a lower transmission pipe 2011, a limiting block 2012, and an upper transmission pipe 2013. The limiting block 2012 is respectively bolted to the output end on the left side of the servo motor 1023 and the right side of the rotating rod 1022. The lower transmission pipe 2011 is connected to the bottom of the limiting block 2012, and the upper transmission pipe 2013 is connected to the top of the limiting block 2012. By setting the transmission component 201, the limiting block 2012 can support and limit the lower transmission pipe 2011 and the upper transmission pipe 2013. The upper transmission pipe 2013 can transport the grouting material in the top guide component 202 to the lower transmission pipe 2011, and allow the lower transmission pipe 2011 to transport the grouting material into the bottom concentration component 205, so that the grouting material forms a circulating mixture.
[0047] like Figure 5As shown, the top guiding component 202 includes a top conveying pipe 2021, a top discharge pipe 2022, and a top connecting pipe 2023. The top connecting pipe 2023 is connected to the inside of the upper transmission pipe 2013, the top conveying pipe 2021 is connected to the inside of the top connecting pipe 2023, and the top discharge pipe 2022 is connected to the inside of the top conveying pipe 2021. By setting the top guiding component 202, the top connecting pipe 2023 can support the top conveying pipe 2021 and can convey the grouting material into the top conveying pipe 2021 and the top concentrating component 203. The top conveying pipe 2021 can concentrate and convey the grouting material into the mixing component 206 and can be connected to an external grouting mixing material conveying device.
[0048] like Figure 5 As shown, the top concentrator 203 includes a top concentrator box 2031, a top heater 2032, and a top feed pump 2033. The top concentrator box 2031 is connected to the top of the top conveying pipe 2021, the top heater 2032 is bolted to the top of the top concentrator box 2031, and the top feed pump 2033 is connected to the top of the top discharge pipe 2022. By setting the top concentrator 203, the top concentrator box 2031 can temporarily store the grouting material, the top heater 2032 can heat the grouting material in the top concentrator box 2031 to prevent the grouting material from solidifying due to cooling, and the top feed pump 2033 can be connected to an external grouting material conveying device to convey the grouting material into the top concentrator box 2031.
[0049] like Figure 6 As shown, the bottom guiding component 204 includes a bottom conveying pipe 2041, a bottom discharge pipe 2042, and a bottom connecting pipe 2043. The bottom connecting pipe 2043 is connected to the inside of the upper transmission pipe 2013, the bottom conveying pipe 2041 is connected to the inside of the bottom connecting pipe 2043, and the bottom discharge pipe 2042 is connected to the inside of the bottom conveying pipe 2041. By setting the bottom guiding component 204, the bottom connecting pipe 2043 can fix and limit the bottom conveying pipe 2041. The bottom conveying pipe 2041 can discharge the grouting material into the bottom discharge pipe 2042. The bottom discharge pipe 2042 can temporarily store the grouting material delivered by the mixing component 206 to the bottom collection box 2051. It can also transport the grouting material into the lower transmission pipe 2011, and then allow the lower transmission pipe 2011 to transport the grouting material into the upper transmission pipe 2013, and then allow the upper transmission pipe 2013 to transport the grouting material back into the top collection component 203 to form a cycle.
[0050] like Figure 6As shown, the bottom concentrator 205 includes a bottom concentrator box 2051, a bottom heater 2052, and a bottom feed pump 2053. The bottom concentrator box 2051 is connected to the bottom of the bottom conveying pipe 2041, the bottom heater 2052 is bolted to the bottom of the bottom concentrator box 2051, and the bottom feed pump 2053 is connected to the bottom of the bottom conveying pipe 2041. By setting the bottom concentrator 205, the bottom concentrator box 2051 can temporarily store the grouting material conveyed by the mixing component 206, the bottom heater 2052 can heat the grouting material in the bottom concentrator box 2051, and the bottom feed pump 2053 can be connected to an external grouting material conveying device and can convey the grouting material into the bottom concentrator box 2051 for filling.
[0051] like Figure 7 As shown, the mixing assembly 206 includes a mixing pipe 2061, a hollow spiral blade 2062, and a stirring rod 2063. The mixing pipe 2061 is connected to the bottom of the top discharge pipe 2022, and the bottom of the mixing pipe 2061 is connected to the top of the bottom discharge pipe 2042. The hollow spiral blade 2062 is rotatably connected to the inside of the mixing pipe 2061, and the stirring rod 2063 is bolted to the inside of the hollow spiral blade 2062. By setting the mixing assembly 206, the mixing pipe 2061 can transport the grouting material conveyed by the top discharge pipe 2022 to the bottom discharge pipe 2042. The hollow spiral blade 2062 can rotate as the grouting material is pushed by the mixing pipe 2061. The stirring rod 2063 can stir the grouting material as the hollow spiral blade 2062 rotates.
[0052] Brief description of the usage process: First, power on and start the preparation mechanism 2. Connect the two different grouting materials to the top feeding pump 2033 and bottom feeding pump 2053 respectively using the raw material conveying equipment. Then, inject the mixture into the top discharge pipe 2022 and bottom discharge pipe 2042 until the top collection box 2031 and bottom collection box 2051 are full. Then, let the transmission mechanism 1 drive the limiting block 2012 to rotate. After that, the limiting block 2012 will drive the lower transmission pipe 2011 and the upper transmission pipe 2013 to drive the top conveying pipe 2021 and the bottom conveying pipe 2041 in a circular motion. Then, the two mixtures will move from the bottom conveying pipe 2041 to the lower transmission pipe 2011, and then from the lower transmission pipe 2041 to the bottom conveying pipe 2053. 11. Moves to the upper transmission pipe 2013, then from the upper transmission pipe 2013 to the top connecting pipe 2023, and then from the top connecting pipe 2023 to the top conveying pipe 2021, gradually accumulating in the top collection box 2031. Then the top heater 2032 heats the mixture, and then the mixture moves along the top conveying pipe 2021 to the mixing pipe 2061. During the flow, it drives the hollow spiral blade 2062 to rotate. When the hollow spiral blade 2062 rotates, it drives the stirring rod 2063 to move. When the stirring rod 2063 moves, it stirs the mixture. Then the mixture moves down along the mixing pipe 2061 back to the bottom discharge pipe 2042 to form a cycle until the mixing is completed.
[0053] like Figure 8 As shown, the specific steps of the above-mentioned method for preparing a crack sealing material for asphalt pavement are as follows:
[0054] S1. Transmission and stirring: First, power on and start the transmission mechanism 1. The servo motor 1023 will drive the preparation mechanism 2 to rotate. The preparation mechanism 2 will mix and process the grouting material while rotating until the preparation mechanism 2 completes the processing of the grouting material.
[0055] S2. Centralized Mixing: First, power on and start the preparation mechanism 2. Connect the two different grouting materials to the top feed pump 2033 and bottom feed pump 2053 respectively using the raw material conveying equipment. Then, inject the mixture into the top discharge pipe 2022 and bottom discharge pipe 2042 until the top collection box 2031 and bottom collection box 2051 are full. Then, drive the transmission mechanism 1 to rotate the limit block 2012. The limit block 2012 will then drive the lower transmission pipe 2011 and the upper transmission pipe 2013 to move the top conveying pipe 2021 and the bottom conveying pipe 2041 in a circular motion. Then, the two mixtures will move from the bottom conveying pipe 2041 to the lower transmission pipe 2011, and then from the lower transmission pipe 2012 to the bottom conveying pipe 2053. 011 moves to the upper transmission pipe 2013, then from the upper transmission pipe 2013 to the top connecting pipe 2023, and then from the top connecting pipe 2023 to the top conveying pipe 2021, gradually accumulating in the top collection box 2031. Then the top heater 2032 heats the mixture, and then the mixture moves along the top conveying pipe 2021 to the mixing pipe 2061. During the flow, it drives the hollow spiral blade 2062 to rotate. When the hollow spiral blade 2062 rotates, it drives the stirring rod 2063 to move. When the stirring rod 2063 moves, it stirs the mixture. Then the mixture moves down along the mixing pipe 2061 back to the bottom discharge pipe 2042 to form a cycle until the mixing is completed.
[0056] This specific embodiment is merely an explanation of the present invention and is not intended to limit the invention. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.
Claims
1. A device for preparing asphalt pavement crack sealing material, comprising a transmission mechanism (1) and a preparation mechanism (2), characterized in that: The preparation mechanism (2) is bolted to the inside of the transmission mechanism (1). The transmission mechanism (1) includes a limiting component (101) and a rotating component (102). The rotating component (102) is bolted to the top of the limiting component (101). The preparation mechanism (2) includes a transmission component (201), a top guiding component (202), a top concentrating component (203), a bottom guiding component (204), a bottom concentrating component (205), and a mixing component (206). The transmission component (201) is bolted inside the rotating component (102). On both sides, the top guide component (202) is connected to the top of the inner side of the transmission component (201), the top concentration component (203) is connected to the top of the top guide component (202), the bottom guide component (204) is connected to the bottom of the inner side of the transmission component (201), the bottom concentration component (205) is connected to the bottom of the bottom guide component (204), and the mixing component (206) is connected to the bottom of the top guide component (202). The bottom of the mixing component (206) is connected to the top of the bottom guide component (204). The limiting assembly (101) includes a base plate (1011), a limiting rod (1012), and a transmission fixing rod (1013). The limiting rod (1012) is bolted to the left side of the top of the base plate (1011), and the transmission fixing rod (1013) is bolted to the right side of the top of the base plate (1011). The rotating assembly (102) includes a fixed housing (1021), a rotating rod (1022), and a servo motor (1023). The fixed housing (1021) is respectively bolted to the top of the limiting rod (1012) and the top of the transmission fixing rod (1013). The rotating rod (1022) is rotatably connected to the left side of the inner side of the fixed housing (1021), and the servo motor (1023) is bolted to the right side of the inner side of the fixed housing (1021). The transmission component (201) includes a lower transmission tube (2011), a limiting block (2012), and an upper transmission tube (2013). The limiting block (2012) is respectively bolted to the output end on the left side of the servo motor (1023) and the right side of the rotating rod (1022). The lower transmission tube (2011) is connected to the bottom of the limiting block (2012), and the upper transmission tube (2013) is connected to the top of the limiting block (2012). The top guiding assembly (202) includes a top conveying pipe (2021), a top discharging pipe (2022), and a top connecting pipe (2023). The top connecting pipe (2023) is connected to the inside of the upper transmission pipe (2013), the top conveying pipe (2021) is connected to the inside of the top connecting pipe (2023), and the top discharging pipe (2022) is connected to the inside of the top conveying pipe (2021). The mixing assembly (206) includes a mixing tube (2061), a hollow spiral blade (2062), and a stirring rod (2063). The mixing tube (2061) is connected to the bottom of the top discharge pipe (2022), and the bottom of the mixing tube (2061) is connected to the top of the bottom discharge pipe (2042). The hollow spiral blade (2062) is rotatably connected to the inside of the mixing tube (2061), and the stirring rod (2063) is bolted to the inside of the hollow spiral blade (2062). The bottom guiding assembly (204) includes a bottom conveying pipe (2041), a bottom discharge pipe (2042), and a bottom connecting pipe (2043). The bottom connecting pipe (2043) is connected to the inside of the upper transmission pipe (2013), the bottom conveying pipe (2041) is connected to the inside of the bottom connecting pipe (2043), and the bottom discharge pipe (2042) is connected to the inside of the bottom conveying pipe (2041).
2. The apparatus for preparing asphalt pavement crack sealing material according to claim 1, characterized in that: The top concentrator assembly (203) includes a top concentrator box (2031), a top heater (2032), and a top feed pump (2033). The top concentrator box (2031) is connected to the top of the top conveying pipe (2021), the top heater (2032) is bolted to the top of the top concentrator box (2031), and the top feed pump (2033) is connected to the top of the top discharge pipe (2022).
3. The apparatus for preparing asphalt pavement crack sealing material according to claim 1, characterized in that: The bottom concentrator assembly (205) includes a bottom concentrator box (2051), a bottom heater (2052), and a bottom feed pump (2053). The bottom concentrator box (2051) is connected to the bottom of the bottom conveying pipe (2041), the bottom heater (2052) is bolted to the bottom of the bottom concentrator box (2051), and the bottom feed pump (2053) is connected to the bottom of the bottom conveying pipe (2041).
4. A method for preparing an asphalt pavement joint sealant preparation device according to any one of claims 1-3, characterized in that: Includes the following steps: S1. Transmission and stirring: First, power on and start the transmission mechanism (1). The servo motor (1023) will drive the preparation mechanism (2) to rotate. The preparation mechanism (2) will mix and process the grouting material while rotating until the preparation mechanism (2) completes the processing of the grouting material. S2. Centralized Mixing: First, power on and start the preparation mechanism (2). Connect the two different grouting materials to the top feed pump (2033) and bottom feed pump (2053) respectively using the raw material conveying equipment. Then, inject the mixture into the top discharge pipe (2022) and bottom discharge pipe (2042) until the top concentration box (2031) and bottom concentration box (2051) are full. Then, let the transmission mechanism (1) drive the limit block (2012) to rotate. Then, the limit block (2012) will drive the lower transmission pipe (2011) and upper transmission pipe (2013) to drive the top conveying pipe (2021) and bottom conveying pipe (2041) to perform circular motion. Then, the two mixtures will move from the bottom conveying pipe (2041) to the lower transmission pipe (2011), and then from the lower transmission pipe (2041) to the bottom conveying pipe (2011). 2011) Moves to the upper transmission pipe (2013), then from the upper transmission pipe (2013) to the top connecting pipe (2023), and then from the top connecting pipe (2023) to the top conveying pipe (2021), and gradually accumulates in the top collection box (2031). Then the top heater (2032) heats the mixture, and then the mixture moves along the top conveying pipe (2021) to the mixing pipe (2061). When it flows, it drives the hollow spiral blade (2062) to rotate. When the hollow spiral blade (2062) rotates, it drives the stirring rod (2063) to move. When the stirring rod (2063) moves, it stirs the mixture. Then the mixture moves down along the mixing pipe (2061) back to the bottom discharge pipe (2042) to form a cycle until the mixing is completed.
Citation Information
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