A pique embroidery technique
By setting up synchronously moving embroidery thread and needle bar components in the terry embroidery process, and combining the top thread and bottom thread to form thread loops, the problem of consistent thread loop size is solved, thereby improving the three-dimensionality and aesthetics of the embroidery.
Patent Information
- Application Number
- CN202410184700.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-19
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2044-02-19
AI Technical Summary
In existing terry embroidery techniques, the movement of the thread loop support arm on the embroidery thread results in uniform thread loop sizes, making it difficult to achieve a three-dimensional effect with different thread loop heights, thus affecting the overall appearance.
By setting synchronously moving embroidery threads on one side of the machine head and utilizing the down-needle and back-needle movements of the needle bar assembly to form thread loops with the top and bottom threads, the size and density of the embroidery thread loop structure can be adjusted to achieve control over the three-dimensional effect.
This enhances the three-dimensionality and aesthetics of the embroidery by adjusting the needle bar assembly's needle distance and the relative movement of the needle plate and machine head, creating an uneven three-dimensional structure.
Smart Images

Figure CN117888302B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of terry stitch, in particular to a terry stitch embroidery process. BACKGROUND
[0002] Terry stitch is a kind of embroidery, which belongs to three-dimensional embroidery. The effect is very similar to towel cloth, so it is named terry stitch. Terry stitch can embroider any flower shape, any color, and the embroidered flowers, trees, animals, patterns, cartoons, etc. have the characteristics of hierarchy, novelty, strong three-dimensionality, etc., and are widely welcomed by consumers and designers. It can be widely used in clothing, home accessories, handicrafts and other industries.
[0003] In the process of terry stitch embroidery, the bottom thread is loosened and the face thread is tightened, so that the bottom thread is turned up on the embroidery surface. The needle operation method is straight line movement, which must be orderly, so as to produce terry pattern effect like curly hair, making the pattern soft and thick. If the straight line movement is changed to continuous small circle operation when the needle is operated, a series of small chrysanthemum shapes can be produced on the embroidery surface. This needle method is called "turning earth chrysanthemum needle", which is used to embroider pattern cores, and the effect is very good.
[0004] Chinese patent No. CN116971106A discloses an embroidery process, comprising the following steps: step A: the machine needle is located at a high position, and the embroidery thread is basically in a vertical state between the machine needle and the fabric; step B: the embroidery thread is pushed to the outside of the thread ring support arm by the thread ring support arm, and the piercing direction of the machine needle is located on the inside of the thread ring support arm; step C: the machine needle moves downward to the lowest position, and the embroidery thread forms a thread ring on the thread ring support arm; step D: the machine needle moves upward from the lowest position to the highest position, and the thread ring support arm exits from the thread ring; the above steps A-D are repeated.
[0005] The above embroidery process pushes the embroidery thread by the thread ring support arm, so that the embroidery thread forms the required thread ring structure under the pushing action of the thread ring support arm. However, the pushing position of the thread ring support arm on the embroidery thread is always the same, so that the size of the thread ring formed by the embroidery thread is consistent, and the surface of the overall embroidery product is flat under the action of the thread ring support arm, which is difficult to realize the three-dimensionality produced by different thread ring heights, affecting the overall appearance. SUMMARY
[0006] The present application is to overcome the defects in the prior art, and to provide a terry stitch embroidery process with controllable loop size and three-dimensional embroidery effect.
[0007] In order to achieve the above-mentioned purpose of the application, the following technical scheme is adopted: a terry stitch embroidery process, comprising a machine frame, a needle plate and a machine head matched with the machine frame, a fabric required for embroidery is laid on the needle plate, and a bottom thread along the required embroidery pattern is sewn on the fabric, and a face thread is arranged on the needle bar assembly of the machine head; comprising the following steps:
[0008] Step A: setting embroidery thread on the side of the machine head which moves synchronously with the machine head;
[0009] Step B: moving the needle plate relative to the machine head to move the needle bar assembly to the initial needle down position of the fabric;
[0010] Step C: the needle bar assembly goes down, the needle bar assembly synchronously drives the synchronous movement of the surface thread and the embroidery thread, the needle bar assembly goes up, the needle bar assembly synchronously drives the movement of the surface thread, the embroidery thread is set on the fabric to form a loop structure, and the surface thread and the bottom thread form a loop to fix the loop structure formed by the embroidery thread on the fabric;
[0011] Step D: the needle plate moves relative to the machine head to the next needle down position of the fabric;
[0012] Step E: repeat steps C-D until the embroidery at all bottom threads is completed.
[0013] As a preferred scheme of the present application, the surface thread is arranged in a threading mode at the needle head of the needle bar assembly during the needle down process of the needle bar assembly, and the embroidery thread abuts against the needle head of the needle bar assembly.
[0014] As a preferred scheme of the present application, the surface thread and the embroidery thread are punctured on the fabric under the action of the needle down of the needle bar assembly during the needle down of the needle bar assembly in step C.
[0015] As a preferred scheme of the present application, the embroidery thread is separated from the needle bar assembly during the needle up of the needle bar assembly in step C, and the embroidery thread forms a loop structure on the fabric under the clamping action of the fabric.
[0016] As a preferred scheme of the present application, the machine frame is provided with a thread rack for supplying the surface thread and the embroidery thread.
[0017] As a preferred scheme of the present application, the bottom thread includes an edge bottom thread arranged along the edge of the required embroidery pattern and a plurality of array bottom threads arranged in the edge bottom thread, and the needle bar assembly embroiders the fabric at the edge bottom thread and the plurality of array bottom threads in sequence.
[0018] As a preferred scheme of the present application, the plurality of array bottom threads are arranged in rows or columns in the edge bottom thread.
[0019] As a preferred scheme of the present application, the size of the loop structure formed by the embroidery thread is adjusted according to the needle down distance of the needle bar assembly.
[0020] As a preferred scheme of the present application, the density of the loop structure formed by the embroidery thread is adjusted according to the relative movement distance of the needle plate and the machine head.
[0021] As a preferred scheme of the present application, the machine head is provided with a plurality of needle bar assemblies matched with different embroidery threads, and the different embroidery threads realize color-changing embroidery on the embroidery.
[0022] Compared with the prior art, the present application has the beneficial effects that: by arranging the embroidery thread on the side of the machine head to move synchronously with the machine head, the embroidery thread and the ground thread have better relative stability during use, and during the movement of the ground thread driven by the needle bar assembly, the downward movement of the embroidery thread abutting against the needle bar assembly is also driven synchronously, so that the ground thread and the embroidery thread both pierce the fabric, and when the needle bar assembly retracts, the embroidery thread is separated from the needle bar assembly under the clamping action of the fabric to form a loop structure, and the ground thread moves with the needle bar assembly and forms a loop with the bottom thread to fix the loop structure formed by the embroidery thread on the fabric.
[0023] By selecting the needle bar assembly's needle-down distance and needle-down position, the size and density of the loop structure formed by the embroidery thread can be adjusted, and the overall three-dimensionality is better. BRIEF DESCRIPTION OF DRAWINGS
[0024] Figure 1 is a structural schematic diagram of the present application;
[0025] Figure 2 is a structural schematic diagram of the machine head;
[0026] Figure 3 is a structural schematic diagram of the thread clipper;
[0027] Figure 4 is Figure 3 is an enlarged view of part A in FIG. 1;
[0028] Figure 5 is a structural schematic diagram of the ground thread passing plate;
[0029] Figure 6 is a structural schematic diagram of the thread guide device;
[0030] Figure 7 is a structural schematic diagram of the needle bar holder;
[0031] Figure 8 is a setting schematic diagram of the needle bar assembly;
[0032] Figure 9 is a structural schematic diagram of the ground thread passing seat;
[0033] Figure 10 is a structural schematic diagram of the thread pressing block;
[0034] Figure 11 is a thread running schematic diagram of the embroidery thread;
[0035] Figure 12 is a front view of the loop stitch embroidery product;
[0036] Figure 13 is a top view of the loop stitch embroidery product;
[0037] Figure 14 is a front view of the terry embroidery workpiece;
[0038] Figure 15 is a back view of the terry embroidery workpiece;
[0039] Reference signs: frame 1, needle plate 2, machine head 3, thread tensioner 4, thread tensioner panel 41, thread passing plate 42, mounting bracket 43, mounting piece 44, needle bar holder 5, needle bar assembly 51, thread passing seat 52, lead piece 53, guide rail 54, thread passing porcelain sleeve 55, thread clamp spring 56, mounting cushion block 57, thread pressing block 58, lead device 6, lead-in sleeve 61, threaded thread tube 62, lead-out sleeve 63, thread holder 7, thread drum 71, face thread 8, embroidery thread 9, base thread 10. DETAILED DESCRIPTION
[0040] The embodiments of the present application will be described in detail below with reference to the accompanying drawings.
[0041] As shown in Figures 1-15 , a terry embroidery embroidery process, comprising a frame 1, the frame 1 is provided with a needle plate 2 and a machine head 3 matched, the needle plate 2 is laid with the required embroidery fabric, and the fabric is sewn with the base thread 10 arranged along the required embroidery pattern, and the face thread 8 is arranged on the needle bar assembly 51 of the machine head 3, the fabric is in a taut state on the needle plate 2, and the upper and lower sides of the fabric can be terry embroidered by pressing the non-embroidered part of the fabric, so as to facilitate the embroidery of the fabric.
[0042] In actual use, the following steps are included:
[0043] Step A: an embroidery thread 9 is arranged on one side of the machine head 3 which moves synchronously with the machine head 3, a lead device 6 is arranged on one side of the machine head 3 for supporting and guiding the embroidery thread 9, and a lead piece 53 is further arranged at the bottom of the machine head 3 for supporting and guiding the embroidery thread 9, under the action of the lead device 6 and the lead piece 53, the stable transmission of the embroidery thread 9 in the embroidery process is ensured.
[0044] Step B: the needle plate 2 is moved relative to the machine head 3, so that the needle bar assembly 51 moves to the initial needle-down position of the fabric, all the needle-down positions of the needle bar assembly 51 correspond to the arrangement of the base thread 10, so as to select and set the embroidery density of the embroidery thread 9 through the arrangement of the base thread 10.
[0045] Step C: the needle bar assembly 51 is lowered, the needle bar assembly 51 synchronously drives the synchronous movement of the face thread 8 and the embroidery thread 9, the needle bar assembly 51 is raised, the needle bar assembly 51 drives the synchronous movement of the face thread 8, the embroidery thread 9 is arranged on the fabric to form a terry structure, and the face thread 8 and the base thread 10 form a thread loop to fix the terry structure formed by the embroidery thread 9 on the fabric.
[0046] The needle bar assembly 51 carries out the needle lowering and needle returning operations at the same position of the fabric, and the bottom thread 10 is sewn on the upper surface of the fabric, so that the setting position of the bottom thread 10 can be directly observed during the needle returning of the needle bar assembly 51, and the needle bar assembly 51 is lowered according to the setting position of the bottom thread 10.
[0047] During the needle lowering of the needle bar assembly 51, the needle bar assembly 51 moves vertically downward towards the fabric, and simultaneously drives the movement of the face thread 8 and the embroidery thread 9. The face thread 8 is arranged in a penetrating manner at the needle head of the needle bar assembly 51, and the embroidery thread 9 abuts against the needle head of the needle bar assembly 51. When the needle bar assembly 51 is lowered, the face thread 8 and the embroidery thread 9 pierce the fabric under the action of the needle lowering of the needle bar assembly 51, so that the face thread 8 and the embroidery thread 9 pierce from the upper layer of the fabric to the lower layer of the fabric. At this time, the embroidery thread 9 is in a tight state under the abutting action of the needle bar assembly 51.
[0048] When the needle bar assembly 51 is returned, the needle bar assembly 51 moves upward to separate from the fabric. At this time, the face thread 8 moves synchronously with the movement of the needle bar assembly 51 due to the penetrating arrangement of the face thread 8 on the needle bar assembly 51. When the face thread 8 moves upward through the bottom thread 10, the face thread 8 and the bottom thread 10 form a thread loop, which binds the loop opening of the loop structure of the embroidery thread 9, so as to fix and clamp the embroidery thread 9 on the fabric.
[0049] The embroidery thread 9 is separated from the needle bar assembly 51 by the movement of the needle bar assembly 51, and the loop opening of the embroidery thread 9 is clamped under the tensioning action of the fabric, so that the embroidery thread 9 after being separated from the needle bar assembly 51 is in a relaxed state. The embroidery thread 9 forms the loop structure on the fabric under the clamping action of the fabric.
[0050] Step D: The needle plate 2 moves relative to the machine head 3 to the next needle lowering position of the fabric, which also corresponds to the bottom thread 10.
[0051] Step E: Repeat steps C-D until the embroidery at all the bottom threads 10 is completed.
[0052] The frame 1 is provided with a thread rack for supplying the face thread 8 and the embroidery thread 9. The thread rack is respectively provided with a thread cylinder for supplying the face thread 8 and a thread cylinder for supplying the embroidery thread 9. The thread cylinders ensure the supply of the face thread 8 and the embroidery thread 9. Meanwhile, the thread guide device 6 and the thread guide piece 53 are arranged on the machine head 3, and the movement of the machine head 3 synchronously drives the movement of the face thread 8 and the embroidery thread 9, so as to ensure the better relative stability between the face thread 8 and the embroidery thread 9.
[0053] The bottom line 10 includes an edge bottom line 10 arranged along the edge of the desired embroidery pattern and a plurality of array bottom lines 10 arranged in the edge bottom line 10, and the needle bar assembly 51 embroiders the fabric at the edge bottom line 10 and the plurality of array bottom lines 10 in turn. In the embroidery process, the edge bottom line 10 arranged along the edge of the desired embroidery pattern can be embroidered first, and then the plurality of array bottom lines 10 can be embroidered to fill the embroidery pattern. The edge bottom line 10 and the plurality of array bottom lines 10 can correspond to the needle bar assembly 51 with different needle drop heights, so as to form different sizes of loop structure of the embroidery thread 9 at the edge bottom line 10 and the plurality of array bottom lines 10, and the whole has better three-dimensionality.
[0054] The plurality of array bottom lines 10 are arranged in rows or columns in the edge bottom line 10. The specific arrangement of the plurality of array bottom lines 10 is set according to actual needs. The plurality of array bottom lines 10 arranged in rows or columns facilitate the needle drop of the needle bar assembly 51.
[0055] The size of the loop structure formed by the embroidery thread 9 is adjusted according to the needle drop distance of the needle bar assembly 51. When the needle drop distance of the needle bar assembly 51 increases, the spacing between the lowest position moved by the needle bar assembly 51 and the fabric increases, so that the number of the embroidery thread 9 piercing through the fabric increases, and the loop structure formed by the embroidery thread 9 also increases accordingly. Similarly, when the needle drop distance of the needle bar assembly 51 decreases, the spacing between the lowest position moved by the needle bar assembly 51 and the fabric decreases, so that the number of the embroidery thread 9 piercing through the fabric decreases, and the loop structure formed by the embroidery thread 9 also decreases accordingly.
[0056] Therefore, by adjusting the needle drop distance of the needle bar assembly 51, the size of the loop structure formed by the embroidery thread 9 can be adjusted during the embroidery process, so that the height of the corresponding loop structure can be adjusted according to the actual embroidered pattern, so that the embroidery pattern forms a three-dimensional structure with uneven height, and better three-dimensionality and aesthetic degree are achieved.
[0057] The density of the loop structure formed by the embroidery thread 9 is adjusted according to the relative movement distance of the needle plate 2 and the head 3. The loop structure density is set according to the actual embroidered pattern, so that the controllability of the loop density in the embroidery pattern can be realized, and better three-dimensionality and aesthetic degree are achieved.
[0058] The head 3 is provided with a plurality of needle bar assemblies 51 matched with different embroidery threads 9, and the different embroidery threads 9 serve as color-changing embroidery of the embroidery product.
[0059] The corresponding embroidery machine structure of the application is a terry embroidery type embroidery machine, which comprises a rack 1, a needle plate 2 and a head 3 which are adapted and arranged in the rack 1; the head 3 is provided with a thread guiding device 6 for guiding the embroidery thread on one side, and a thread rack 7 for supplying the embroidery thread is arranged on the rack 1; the needle plate 2 and the head 3 are independently movable on the rack 1, the head 3 comprises a thread clamp 4 and a needle bar holder 5 which are connected, the thread guiding device 6 is fixedly connected to one side of the thread clamp 4, and the needle bar holder 5 is provided with a thread guiding piece 53 corresponding to the output end of the thread guiding device 6; the needle plate 2 is provided with a base thread arranged according to the required embroidery pattern, the head 3 is provided with a face thread for pulling the embroidery thread to move, and the face thread and the base thread form a thread loop to fix the embroidery thread to form a terry structure.
[0060] The arrangement of the thread guiding device 6 and the thread guiding piece 53 limits the movement of the embroidery thread 9, ensures the stability of the embroidery thread 9 during the movement, and thus ensures the quality of the terry embroidery product. Through the relative movement between the needle plate 2 and the head 3 during the embroidery process, and the movement of the needle plate 2 and the head 3 along the length direction of the base thread 10, the embroidery thread 9 is embroidered along the length of the base thread 10 under the action of the head 3.
[0061] The thread clamp 4 is fixedly connected to the needle bar holder 5, and the needle bar holder 5 is provided with a guide rail 54 for synchronously driving the movement of the thread clamp 4 and the needle bar holder 5, the thread clamp 4 and the needle bar holder 5 are fixedly connected by bolts, the guide rail 54 limits and guides the movement direction of the thread clamp 4 and the needle bar holder 5, the movement of the thread clamp 4 is synchronously driven by the movement of the needle bar holder 5, the thread clamp 4 is used for loading the face thread 8, and the tension of the face plate 8 is adjusted by the arrangement of the thread clamp 4, the needle bar holder 5 is used for pulling the movement of the face plate 8, and the embroidery operation is realized.
[0062] The thread clamp 4 is fixedly connected to the needle bar holder 5, and the needle bar holder 5 is provided with a guide rail 54 for synchronously driving the movement of the thread clamp 4 and the needle bar holder 5, the thread clamp 4 and the needle bar holder 5 are fixedly connected by bolts, the guide rail 54 limits and guides the movement direction of the thread clamp 4 and the needle bar holder 5, the movement of the thread clamp 4 is synchronously driven by the movement of the needle bar holder 5, the thread clamp 4 is used for loading the face thread 8, and the tension of the face plate 8 is adjusted by the arrangement of the thread clamp 4, the needle bar holder 5 is used for pulling the movement of the face plate 8, and the embroidery operation is realized.
[0063] The thread clamp 4 is fixedly connected to the needle bar holder 5, and the needle bar holder 5 is provided with a guide rail 54 for synchronously driving the movement of the thread clamp 4 and the needle bar holder 5, the thread clamp 4 and the needle bar holder 5 are fixedly connected by bolts, the guide rail 54 limits and guides the movement direction of the thread clamp 4 and the needle bar holder 5, the movement of the thread clamp 4 is synchronously driven by the movement of the needle bar holder 5, the thread clamp 4 is used for loading the face thread 8, and the tension of the face plate 8 is adjusted by the arrangement of the thread clamp 4, the needle bar holder 5 is used for pulling the movement of the face plate 8, and the embroidery operation is realized.
[0064] The thread clamp 4 is fixedly connected to the needle bar holder 5, and the needle bar holder 5 is provided with a guide rail 54 for synchronously driving the movement of the thread clamp 4 and the needle bar holder 5, the thread clamp 4 and the needle bar holder 5 are fixedly connected by bolts, the guide rail 54 limits and guides the movement direction of the thread clamp 4 and the needle bar holder 5, the movement of the thread clamp 4 is synchronously driven by the movement of the needle bar holder 5, the thread clamp 4 is used for loading the face thread 8, and the tension of the face plate 8 is adjusted by the arrangement of the thread clamp 4, the needle bar holder 5 is used for pulling the movement of the face plate 8, and the embroidery operation is realized.
[0065] The face thread passing plate 42 and the mounting bracket 43 are both L-shaped structures, the face thread passing plate 42 is in abutment with the top and the back of the thread clamping panel 41, and the mounting bracket 43 is in abutment with the back and the side of the thread clamping panel 41.
[0066] The face thread passing plate 42 is in abutment with the top of the thread clamping panel 41, the two ends of the face thread passing plate 42 are in abutment with the thread clamping panel 41, and the vertical surface of the face thread passing plate 42 is inserted into the thread clamping panel 41, so that the freedom of the face thread passing plate 42 is clamped by the thread clamping panel 41, and the use stability of the face thread passing plate 42 is ensured.
[0067] The mounting bracket 43 is provided with bolts connected with the back and the side of the thread clamping panel 41, and the mounting bracket 43 is provided with a mounting piece 44 for adjusting the mounting angle of the lead device 6, the bolts on the back of the mounting bracket 43 pass through the face thread passing plate 42 and are connected with the thread clamping panel 41, so that the face thread passing plate 42 is clamped under the action of the mounting bracket 43 and the thread clamping panel 41, the bolts on the side of the mounting bracket 43 are connected with the mounting piece 44, and the mounting bracket 43 is clamped under the action of the mounting piece 44 and the thread clamping panel 41, and the mounting angle of the mounting piece 44 can be rotated according to actual needs and locked by the bolts.
[0068] The lead device 6 comprises a lead-in sleeve 61, a threaded wire tube 62 and a lead-out sleeve 63 connected in sequence, the lead-out sleeve 63 is arranged towards the lead piece 53, the lead-in sleeve 61 and the lead-out sleeve 63 are both made of plastic, and the relative positions of the lead-in sleeve 61 and the lead-out sleeve 63 can be adjusted by the bending of the threaded wire tube 62.
[0069] The needle bar frame 5 is provided with a plurality of needle bar assemblies 51 for moving the face thread, the needle bar frame 5 is also provided with a face thread passing seat 52 for guiding the face thread, the lead piece 53 is mounted on the face thread passing seat 52, the needle bar assembly 51 can reciprocate towards the bottom thread 10, the face thread 8 is loaded on the needle bar assembly 51, so that the face thread 8 is driven under the movement of the needle bar assembly 51, the lead piece 53 is used for guiding and supporting the embroidery thread 9, so that the needle bar assembly 51 drives the embroidery thread 9 to reciprocate synchronously under the reciprocating movement of the face thread 8.
[0070] The face thread passing seat 52 is provided with a mounting pad 57 for supporting the lead piece 53, the lead piece 53 is adjustably mounted on the mounting pad 57, the mounting pad 57 is fixedly connected to the face thread passing seat 52 by bolts, and the specific mounting position of the mounting pad 57 on the face thread passing seat 52 can be set according to the corresponding needle bar assembly 51.
[0071] The lead wire sheet 53 is provided with a lead wire groove for facilitating the passing of the embroidery thread 9. The angle of the hard rubber sheet 53 can be adjusted to ensure that the lead wire groove corresponds to the thread outlet sleeve 63, and the lead wire sheet 53 is locked on the mounting pad 57 by a bolt.
[0072] The face thread passing seat 52 is provided with a plurality of thread passing porcelain sleeves 55 corresponding to the plurality of needle bar assemblies 51, and the face thread passing seat 52 is provided with a plurality of thread pressing blocks 58 corresponding to the plurality of thread passing porcelain sleeves 55. The number of thread passing porcelain sleeves 55 corresponds to the number of needle bar assemblies 51. The thread passing porcelain sleeves 55 facilitate the passing of the face thread 8. The number of thread pressing blocks 58 corresponds to the number of needle bar assemblies 51. The thread pressing blocks 58 are used to press the face thread 8. The thread passing porcelain sleeves 55 and the thread pressing blocks 58 are used to improve the stability of the face thread 8 during use.
[0073] The plurality of thread pressing blocks 58 are sequentially connected along the arrangement direction of the plurality of needle bar assemblies 51, and the face thread passing seat 52 is provided with a thread clamp spring 56 for pressing the plurality of thread pressing blocks 58. The thread clamp spring 56 is used to tension the plurality of thread pressing blocks 58, so that the adjacent thread pressing blocks 58 are pressed by the thread clamp spring 56, thereby meeting the pressing needs of the face thread 8.
[0074] In actual use, the thread rack 7 is used to load the thread drum 7. The thread drum 7 includes a face thread drum 7 wound with the face thread 8 and an embroidery thread drum wound with the embroidery thread 9. The face thread 8 is connected to the needle bar assembly 51 of the needle bar rack 5. The embroidery thread 9 passes through the lead wire device 6 and is arranged on the needle plate 2. The fabric is provided with the bottom thread 10 corresponding to the desired embroidery pattern.
[0075] Under the reciprocating movement of the needle bar assembly 51, the face thread 8 moves synchronously with the movement of the needle bar assembly 51 and synchronously drives the embroidery thread 9 to move. When the needle bar assembly 51 is lowered, the face thread 8 and the embroidery thread 9 are simultaneously pierced into the fabric under the downward movement of the needle bar assembly 51. The embroidery layer of the fabric is arranged downward. When the needle bar assembly 51 is raised, the face thread 8 connected to the needle bar assembly 51 is raised synchronously with the needle bar assembly 51, while the embroidery thread 9 is separated from the needle bar assembly 51 and remains in the original position. At this time, the embroidery thread 9 forms a loop structure on the fabric. When the face thread 8 passes through the bottom thread 10, the face thread 8 and the bottom thread 10 form a fixed loop at the loop of the embroidery thread 9.
[0076] In combination with the Figure 14 and Figure 15 of the present application, the loop structure of the embroidery thread 9 is controlled according to the lowering distance of the needle bar assembly 51 and the horizontal movement of the needle bar assembly 51, so that different loop structures of the embroidery thread 9 can be realized on the same embroidery, thereby making the overall embroidery have better three-dimensionality and aesthetic degree.
[0077] The above description of disclosed embodiments enables one of ordinary skill in the art to make and use the application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein can be applied to other embodiments without departing from the spirit or scope of the application. Thus, the present application is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
[0078] Although the terms such as frame 1, needle plate 2, machine head 3, thread tensioner 4, thread tensioner panel 41, thread guide plate 42, mounting bracket 43, mounting piece 44, needle bar holder 5, needle bar assembly 51, thread guide seat 52, thread guide piece 53, guide rail 54, thread guide porcelain sleeve 55, thread clamp spring 56, mounting pad 57, thread pressing block 58, thread guide device 6, thread inlet sleeve 61, threaded thread tube 62, thread outlet sleeve 63, thread holder 7, thread drum 71, face thread 8, embroidery thread 9, bottom thread 10, etc. are used more frequently in the drawings, the possibility of using other terms is not excluded. The use of these terms is only for the convenience of describing and explaining the essence of the present application; any interpretation of them as additional limitations is contrary to the spirit of the present application.
Claims
1. A terry embroidery technique, comprising a frame (1), wherein the frame (1) is provided with a matching needle plate (2) and a machine head (3), characterized in that, The needle plate (2) is covered with the fabric to be embroidered, and the fabric is sewn with a bottom line (10) along the desired embroidery pattern, and a top line (8) is set on the needle bar assembly (51) of the machine head (3); including the following steps: Step A: Set up an embroidery thread (9) on one side of the machine head (3) that moves synchronously with the machine head (3); Step B: Move the needle plate (2) relative to the machine head (3) so that the needle bar assembly (51) moves to the initial needle position of the fabric; Step C: The needle bar assembly (51) inserts the needle, and the needle bar assembly (51) simultaneously drives the top thread (8) and the embroidery thread (9) to move synchronously. The needle bar assembly (51) returns the needle, and the needle bar assembly (51) drives the top thread (8) to move synchronously. The embroidery thread (9) is set on the fabric to form a loop structure. The top thread (8) and the bottom thread (10) form a loop to fix the loop structure formed by the embroidery thread (9) on the fabric. During the needle insertion process of the needle bar assembly (51), the face thread (8) is threaded onto the needle head of the needle bar assembly (51), and the embroidery thread (9) abuts against the needle head of the needle bar assembly (51); When the needle bar assembly (51) inserts the needle, the face thread (8) and the embroidery thread (9) pierce the fabric under the action of the needle bar assembly (51); When the needle bar assembly (51) returns to its original position, the embroidery thread (9) separates from the needle bar assembly (51), and the embroidery thread (9) forms a loop structure on the fabric due to the clamping effect of the fabric. Step D: The needle plate (2) moves relative to the machine head (3) to the next needle position on the fabric; Step E: Repeat steps CD until all the bottom lines (10) are embroidered.
2. The terry embroidery technique according to claim 1, characterized in that, The frame (1) is equipped with a thread rack for feeding face thread (8) and embroidery thread (9).
3. The terry embroidery technique according to claim 1, characterized in that, The bottom line (10) includes an edge bottom line set along the edge of the desired embroidery pattern and a plurality of array bottom lines set within the edge bottom line. The needle bar assembly (51) embroiders the fabric at the edge bottom line and the plurality of array bottom lines in sequence.
4. The terry embroidery technique according to claim 3, characterized in that, Several of the array baselines are arranged in rows or columns within the edge baselines.
5. The terry embroidery technique according to claim 1, characterized in that, The size of the loop structure formed by the embroidery thread (9) is adjusted according to the needle bar assembly (51) needle depth.
6. The terry embroidery technique according to claim 1, characterized in that, The density of the loop structure formed by the embroidery thread (9) is adjusted according to the relative movement distance between the needle plate (2) and the machine head (3).
7. The terry embroidery technique according to claim 1, characterized in that, The machine head (3) is equipped with several needle bar assemblies (51) that cooperate with different embroidery threads (9). Different embroidery threads (9) can be used to change the color of the embroidery.
Citation Information
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