A mildew-resistant and pressure-resistant wooden pallet and its manufacturing process

Abstract

This invention relates to the field of wooden pallet technology, specifically to a mildew-resistant and pressure-resistant wooden pallet and its manufacturing process. The pallet includes a base, a belt conveyor at the upper end of the base, and upper frames on the upper ends of both the front and rear sides of the base. A support frame is installed on the lower right side of the upper frame, and a height detection component is installed through the middle of the support frame. A rotating component is connected to the lower external end of the height detection component. A cutting component is installed in the middle of the lower end of the upper frame, and a coating component is installed on the lower left side of the upper frame. Compared to existing wooden pallets and their manufacturing processes, this application has an excessive height removal function, which can remove excessively tall products, allowing workers to readjust them. This prevents direct cutting by equipment from damaging the entire upper surface and avoiding waste due to excessive cutting thickness. This application ensures the mildew-resistant effect of the wooden pallet through the application of mildew-resistant paint to the upper surface and drying treatment.

Description

Technical Field

[0001] This invention relates to the field of wooden pallet technology, specifically to a mildew-resistant and pressure-resistant wooden pallet and its manufacturing process. Background Technology

[0002] Wooden pallets are horizontal platform devices used for the assembly, stacking, handling, and transportation of goods and products as unit loads. They facilitate the loading, unloading, and handling of unit materials and small quantities of materials. After the wooden pallets are assembled, corresponding devices are needed to process them so that they can function properly.

[0003] Existing wooden pallets are only bound during the manufacturing process. However, bound wooden pallets are prone to unevenness and tilting during use, which can cause materials to tilt and affect the operation of the wooden pallet. To address the above defects, this application proposes a mildew-resistant and pressure-resistant wooden pallet and its manufacturing process. Summary of the Invention

[0004] The purpose of this invention is to provide a mildew-resistant and pressure-resistant wooden pallet and its manufacturing process to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a mildew-proof and pressure-resistant wooden pallet, comprising a wooden pallet assembly, wherein the wooden pallet assembly includes a protective frame, a flat plate, a support block, a support base plate, an inclined support plate, a desiccant placement slot, and a sealing plate, wherein a flat plate is installed on the inner side of the protective frame, a support block is connected to the lower end of the protective frame, and a support base plate is connected to the lower end of the support block, an inclined support plate is connected to the side of the support block near the central axis of the protective frame, and a desiccant placement slot is connected to the end of the inclined support plate away from the support block, and a sealing plate is provided at the lower end of the desiccant placement slot.

[0006] A manufacturing process for a mildew-resistant and pressure-resistant wooden pallet includes the following steps:

[0007] S1: First, place the flat plate on the guardrail and fix it with nails. Then, fix and install the corresponding support block, support base plate, desiccant placement slot and inclined support plate with nails.

[0008] S2: Then place the assembled wooden pallet assembly on a belt conveyor for transport, and use a pressure sensor to sense changes in force to determine the unevenness of the wooden pallet assembly surface;

[0009] S3: Control the cutting wire to cut the wooden pallet assembly;

[0010] S4: After the wooden pallet assembly is cut, it continues to move. The anti-mildew paint is extracted by the water pump to make the brush bristles work normally and to apply a layer of anti-mildew paint to the surface of the flat plate.

[0011] S5: Place a certain amount of desiccant inside the desiccant placement tank and seal the desiccant placement tank with a sealing plate.

[0012] Preferably, the equipment used in this process includes a base, a belt conveyor is provided at the upper end of the base, and upper frames are provided at the upper ends of the front and rear sides of the base. A support frame is installed at the lower right side of the upper frame, and a height detection component is installed through the middle of the support frame. A rotating component is connected to the lower external end of the height detection component. A cutting component is installed at the lower middle of the upper frame, and a coating component is provided at the lower left side of the upper frame.

[0013] Preferably, the height detection component includes a housing, a compression spring, and a compression block, wherein the compression spring is installed inside the housing, and the lower end of the compression spring is connected to the compression block.

[0014] Preferably, the height detection component further includes a pressure sensor and a fixing block, and the pressure sensor is connected to the compression spring, with the fixing block provided at the upper end of the pressure sensor.

[0015] Preferably, the rotating assembly includes a first bearing and a rotating wheel, and the rotating wheel is externally connected to the first bearing.

[0016] Preferably, the cutting assembly includes a cylinder, a horizontal plate, a second bearing, and a first winding rod. The lower end of the cylinder is connected to the horizontal plate, the rear end of the horizontal plate is connected to the second bearing, and the lower end of the second bearing is connected to the first winding rod. The cutting assembly also includes a cutting wire, a second winding rod, and a motor. The cutting wire is connected to the outside of the first winding rod, the front end of the cutting wire is connected to the second winding rod, and the upper end of the second winding rod is connected to the motor.

[0017] Preferably, the application assembly includes a storage tank, a water pump, and an infusion tube, with the water pump connected to one side of the storage tank and the infusion tube connected to the outlet of the water pump.

[0018] Preferably, the application assembly further includes a connecting box, a through pipe, and brush bristles, with the end of the infusion tube away from the water pump connected to the connecting box, one side of the connecting box connected to the through pipe, and the lower end of the connecting box connected to the brush bristles.

[0019] Compared with the prior art, the beneficial effects of the present invention are:

[0020] 1. This equipment can detect the surface of the wooden pallet assembly through a height detection component to determine the flatness of the wooden pallet assembly surface. Then, the cutting component cuts off the more protruding parts of the wooden pallet assembly surface, thereby making the surface of the wooden pallet assembly flatter and preventing the placed materials from tilting and falling.

[0021] 2. The equipment can push relatively tall wooden pallet components directly to the side of the belt conveyor for collection by tilting the support frame. Such wooden pallet components need to be reprocessed to prevent excessive waste caused by cutting off too much of the tall wooden pallet components by the cutting component. The rotating structure between the rotating wheel and the first bearing can facilitate the sliding of the wooden pallet components and prevent the wooden pallet components from accumulating and affecting subsequent work.

[0022] 3. The wooden pallet assembly of this equipment is equipped with a desiccant placement slot, which allows for the placement of desiccant and ensures that the surrounding environment of the desiccant placement slot is relatively dry, thus preventing the wooden pallet assembly from becoming moldy. At the same time, the coating component can apply a layer of anti-mold paint to the surface of the flat plate, which can prevent mold from growing on the contact surface between the flat plate and the material. Attached Figure Description

[0023] Figure 1 This is a front view structural diagram of the present invention;

[0024] Figure 2 This is a schematic diagram of the rear view structure of the present invention;

[0025] Figure 3 This is a partially enlarged structural diagram of the support frame of the present invention;

[0026] Figure 4 This is a magnified cross-sectional view of the height detection component of the present invention;

[0027] Figure 5 This is an enlarged structural schematic diagram of the cutting component of the present invention;

[0028] Figure 6 This is an enlarged structural schematic diagram of the application component of the present invention;

[0029] Figure 7 This is a schematic diagram of the bottom structure of the wooden pallet assembly of the present invention;

[0030] Figure 8 This is a partial cross-sectional structural diagram of the wooden pallet assembly of the present invention.

[0031] In the diagram: 1. Base; 2. Belt conveyor; 3. Upper frame; 4. Support frame; 5. Height detection component; 501. Storage box; 502. Compression spring; 503. Compression block; 504. Pressure sensor; 505. Fixing block; 6. Rotating component; 601. First bearing; 602. Rotating wheel; 7. Cutting component; 701. Cylinder; 702. Horizontal plate; 703. Second bearing; 704. First winding rod; 705. Cutting wire; 706. Second winding rod; 707. Motor; 8. Coating component; 801. Storage box; 802. Water pump; 803. Infusion tube; 804. Connecting box; 805. Through pipe; 806. Brush bristles; 9. Wooden pallet component; 901. Protective frame; 902. Flat plate; 903. Support block; 904. Support base plate; 905. Inclined support plate; 906. Desiccant placement slot; 907. Sealing plate. Detailed Implementation

[0032] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0033] like Figure 7 and Figure 8 As shown, the present invention provides a technical solution: a wooden pallet assembly 9 includes a protective frame 901, a flat plate 902, a support block 903, a support base plate 904, an inclined support plate 905, a desiccant placement slot 906, and a sealing plate 907. The flat plate 902 is installed on the inner side of the protective frame 901. The lower end of the protective frame 901 is connected to the support block 903, and the lower end of the support block 903 is connected to the support base plate 904. The inclined support plate 905 is connected to the side of the support block 903 closest to the central axis of the protective frame 901, and the desiccant placement slot 906 is connected to the end of the inclined support plate 905 away from the support block 903. The lower end of the desiccant placement slot 906 is provided with a sealing plate 907.

[0034] Please see Figures 1 to 6 The equipment used in this process includes a base 1, a belt conveyor 2 at the upper end of the base 1, an upper frame 3 at the upper ends of the front and rear sides of the base 1, a support frame 4 at the lower right end of the upper frame 3, a height detection component 5 through the middle of the support frame 4, a rotating component 6 connected to the lower external end of the height detection component 5, a cutting component 7 at the lower middle end of the upper frame 3, and a coating component 8 at the lower left end of the upper frame 3.

[0035] The height detection component 5 can detect the surface of the wooden pallet component 9 to determine its flatness. Then, the cutting component 7 cuts off the protruding parts of the wooden pallet component 9 to make its surface flatter and prevent the placed materials from tilting and falling. The tilting angle of the support frame 4 can push the taller wooden pallet component 9 directly to the side of the belt conveyor 2 for collection. Such wooden pallet components 9 need to be reprocessed to prevent excessive waste caused by the cutting component 7 cutting off too much of the excessively tall wooden pallet component 9.

[0036] like Figure 4 As shown, the height detection component 5 includes a housing 501, a compression spring 502, and a compression block 503. The compression spring 502 is installed inside the housing 501, and the compression block 503 is connected to the lower end of the compression spring 502. The height detection component 5 also includes a pressure sensor 504 and a fixing block 505. The pressure sensor 504 is connected to the compression spring 502, and the fixing block 505 is provided at the upper end of the pressure sensor 504.

[0037] The compression block 503 contacts and contracts with the wooden pallet assembly 9, thereby compressing the compression spring 502. This causes the pressure sensor 504 to sense the change in force, thus determining the unevenness of the surface of the wooden pallet assembly 9. The pressure sensor 504 can be installed and fixed by the fixing block 505 to prevent the pressure sensor 504 from moving and affecting the data detected by the pressure sensor 504.

[0038] like Figure 3 As shown, the rotating assembly 6 includes a first bearing 601 and a rotating wheel 602, and the rotating wheel 602 is externally connected to the first bearing 601.

[0039] The rotating structure between the rotating wheel 602 and the first bearing 601 makes it easier for the wooden pallet assembly 9 to slide off, preventing the wooden pallet assembly 9 from piling up and affecting subsequent work.

[0040] like Figure 5 As shown, the cutting assembly 7 includes a cylinder 701, a horizontal plate 702, a second bearing 703, and a first winding rod 704. The lower end of the cylinder 701 is connected to the horizontal plate 702, the rear end of the horizontal plate 702 is connected to the second bearing 703, and the lower end of the second bearing 703 is connected to the first winding rod 704. The cutting assembly 7 also includes a cutting wire 705, a second winding rod 706, and a motor 707. The cutting wire 705 is connected to the outside of the first winding rod 704, the front end of the cutting wire 705 is connected to the second winding rod 706, and the upper end of the second winding rod 706 is connected to the motor 707.

[0041] The cylinder 701 controls the height of the horizontal plate 702, so that the cutting wire 705 is at the lowest point of the detected wooden pallet assembly 9. Then, the motor 707 is turned on, and the cutting wire 705 is driven to rotate at high speed through the second winding rod 706, so that the cutting wire 705 cuts through the wooden pallet assembly 9. The first winding rod 704, which forms a rotating structure between the second bearing 703 and the horizontal plate 702, can keep the cutting wire 705 taut, so that the cutting wire 705 can be kept taut and facilitate the cutting work.

[0042] like Figure 6 As shown, the application assembly 8 includes a storage tank 801, a water pump 802, and an infusion tube 803. The water pump 802 is connected to one side of the storage tank 801, and the infusion tube 803 is connected to the outlet end of the water pump 802. The application assembly 8 also includes a connection box 804, a through pipe 805, and brush bristles 806. The end of the infusion tube 803 away from the water pump 802 is connected to the connection box 804, the through pipe 805 is connected to one side of the connection box 804, and the brush bristles 806 are connected to the lower end of the connection box 804.

[0043] The anti-mildew paint inside the storage box 801 is extracted by the water pump 802 and then transported to the connecting box 804 through the infusion pipe 803. The anti-mildew paint then slides down the brush bristles 806 by gravity. The two connecting boxes 804 can be connected through the through pipe 805, so that the brush bristles 806 in both parts can work normally.

[0044] like Figure 7 and Figure 8 As shown, the wooden pallet assembly 9 is provided with a desiccant placement slot 906, which can be used to place desiccant, thereby making the surrounding environment of the desiccant placement slot 906 relatively dry and preventing the wooden pallet assembly 9 from getting moldy. At the same time, the coating component 8 can brush a layer of anti-mold paint onto the surface of the flat plate 902, which can prevent mold from growing on the contact surface between the flat plate 902 and the material.

[0045] The production process includes the following steps:

[0046] S1: First, place the flat plate 902 on the guardrail 901 and fix it with nails. Then, fix and install the corresponding support block 903, support base plate 904, desiccant placement slot 906 and inclined support plate 905 with nails.

[0047] S2: Then place the assembled wooden pallet assembly 9 on the belt conveyor 2 for conveying, and use the pressure sensor 504 to sense the change in force to determine the unevenness of the surface of the wooden pallet assembly 9.

[0048] S3: Control the cutting wire 705 to cut the wooden pallet assembly 9;

[0049] S4: After the wooden pallet assembly 9 is cut, it continues to move. The anti-mildew paint is extracted by the water pump 802, so that the brush 806 can work normally and a layer of anti-mildew paint is applied to the surface of the flat plate 902.

[0050] S5: Place a certain amount of desiccant inside the desiccant placement tank 906, and seal the desiccant placement tank 906 with the sealing plate 907.

[0051] Working principle: First, the flat plate 902 is placed on the protective frame 901 and fixed with nails. Then, the corresponding support block 903, support base plate 904, desiccant placement slot 906, and inclined support plate 905 are fixed and installed with nails. Then, the assembled wooden pallet assembly 9 is placed on the belt conveyor 2 for conveying. The compression block 503 contacts and contracts with the wooden pallet assembly 9, thereby compressing the compression spring 502. The pressure sensor 504 senses the change in force, thereby determining the unevenness of the surface of the wooden pallet assembly 9. This is then controlled by the cylinder 7. 01. Control the height of the horizontal plate 702 so that the cutting wire 705 is at the lowest point of the detected wooden pallet assembly 9. Then, turn on the motor 707, which drives the cutting wire 705 to rotate at high speed through the second winding rod 706. This causes the cutting wire 705 to cut the wooden pallet assembly 9, making the surface of the wooden pallet assembly 9 more level, which is convenient for stacking materials on the wooden pallet assembly 9. After the wooden pallet assembly 9 is cut, it continues to move and the water pump 802 will extract the anti-mildew paint inside the storage box 801, thereby delivering the anti-mildew paint through an infusion. Pipe 803 delivers the paint to connecting box 804, where it slides down the brush bristles 806 due to gravity. The connecting pipe 805 connects the two connecting boxes 804, allowing both sets of brush bristles 806 to function properly. When the wooden pallet assembly 9 passes through the brush bristles 806 via the belt conveyor 2, a layer of anti-mildew paint is applied to the surface of the flat plate 902, ensuring the equipment's anti-mildew effect. The two sets of brush bristles 806 allow for two coats of paint to be applied to the flat plate 902, reducing the risk of missed areas. This ensures that the surface of the flat plate 902 is coated with anti-corrosion paint, guaranteeing the anti-corrosion effect of the equipment. During the use of the wooden pallet assembly 9, a certain amount of desiccant can be placed inside the desiccant placement slot 906, and then the desiccant placement slot 906 is sealed by the sealing plate 907, encapsulating the desiccant inside the desiccant placement slot 906. This allows the desiccant to dry the surrounding environment during equipment operation, ensuring the dryness of the environment where the wooden pallet assembly 9 is located, and enabling the wooden pallet assembly 9 to have a good anti-mildew effect.

[0052] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A manufacturing process for a mildew-resistant and pressure-resistant wooden pallet, characterized in that: This process is used to produce mildew-resistant and pressure-resistant wooden pallets. Includes the following steps: S1: First, place the flat plate (902) on the guardrail (901) and fix it with nails. Then, fix and install the corresponding support block (903), support base plate (904), desiccant placement slot (906) and inclined support plate (905) with nails. S2: Then place the assembled wooden pallet assembly (9) on the belt conveyor (2) for transport, and use the pressure sensor (504) to sense the change in force to determine the unevenness of the surface of the wooden pallet assembly (9); S3: Control the cutting wire (705) to cut the wooden pallet assembly (9); S4: The wooden pallet assembly (9) after cutting continues to move, and the anti-mildew paint is extracted by the water pump (802) so that the brush (806) works normally and a layer of anti-mildew paint is applied to the surface of the flat plate (902). S5: Place a certain amount of desiccant inside the desiccant placement tank (906), and seal the desiccant placement tank (906) with a sealing plate (907); The equipment used in this process includes a base (1), a belt conveyor (2) is provided at the upper end of the base (1), and an upper frame (3) is provided at the upper ends of the front and rear sides of the base (1). A support frame (4) is installed on the lower right side of the upper frame (3), and a height detection component (5) is installed through the middle of the support frame (4). A rotating component (6) is connected to the lower external end of the height detection component (5). A cutting component (7) is installed in the middle of the lower end of the upper frame (3), and a coating component (8) is provided on the lower left side of the upper frame (3). The cutting assembly (7) includes a cylinder (701), a horizontal plate (702), a second bearing (703), and a first winding rod (704). The lower end of the cylinder (701) is connected to the horizontal plate (702), the rear end of the horizontal plate (702) is connected to the second bearing (703), and the lower end of the second bearing (703) is connected to the first winding rod (704). The cutting assembly (7) also includes a cutting wire (705), a second winding rod (706), and a motor (707). The cutting wire (705) is connected to the outside of the first winding rod (704), the front end of the cutting wire (705) is connected to the second winding rod (706), and the upper end of the second winding rod (706) is connected to the motor (707).

2. The manufacturing process of a mildew-resistant and pressure-resistant wooden pallet according to claim 1, characterized in that: The height detection component (5) includes a housing (501), a compression spring (502) and a compression block (503), and the compression spring (502) is installed inside the housing (501), with the compression block (503) connected to the lower end of the compression spring (502).

3. The manufacturing process of a mildew-resistant and pressure-resistant wooden pallet according to claim 2, characterized in that: The height detection component (5) also includes a pressure sensor (504) and a fixing block (505), and the pressure sensor (504) is connected to the compression spring (502), and the fixing block (505) is provided at the upper end of the pressure sensor (504).

4. The manufacturing process of a mildew-resistant and pressure-resistant wooden pallet according to claim 3, characterized in that: The rotating assembly (6) includes a first bearing (601) and a rotating wheel (602), and the rotating wheel (602) is externally connected to the first bearing (601).

5. The manufacturing process of a mildew-resistant and pressure-resistant wooden pallet according to claim 4, characterized in that: The application component (8) includes a storage tank (801), a water pump (802) and an infusion tube (803), and the water pump (802) is connected to one side of the storage tank (801), and the infusion tube (803) is connected to the outlet end of the water pump (802).

6. The manufacturing process of a mildew-resistant and pressure-resistant wooden pallet according to claim 5, characterized in that: The application assembly (8) also includes a connecting box (804), a through pipe (805), and bristles (806), and the end of the infusion tube (803) away from the water pump (802) is connected to the connecting box (804), one side of the connecting box (804) is connected to the through pipe (805), and the lower end of the connecting box (804) is connected to the bristles (806).

7. The manufacturing process of a mildew-resistant and pressure-resistant wooden pallet according to claim 1, characterized in that: The mildew-proof and pressure-resistant wooden pallet includes a wooden pallet assembly (9), which includes a protective frame (901), a flat plate (902), a support block (903), a support base plate (904), an inclined support plate (905), a desiccant placement slot (906), and a sealing plate (907). The flat plate (902) is installed on the inner side of the protective frame (901). The lower end of the protective frame (901) is connected to the support block (903), and the lower end of the support block (903) is connected to the support base plate (904). The side of the support block (903) closest to the central axis of the protective frame (901) is connected to the inclined support plate (905), and the end of the inclined support plate (905) away from the support block (903) is connected to the desiccant placement slot (906). The lower end of the desiccant placement slot (906) is provided with a sealing plate (907).

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