Antibacterial nylon fiber preparation machine for hosiery production and preparation method thereof

Abstract

The present application relates to the technical field of nylon fiber preparation machine, and disclose a kind of antibacterial nylon fiber preparation machine for sock production and preparation method thereof, including base, shell and water tank are installed on base, one end of water tank is inserted into the inside of shell, extrusion assembly is installed on shell, drawing assembly is installed on the side of shell, drawing assembly is located above water tank, the nylon fiber silk shaped by extrusion assembly falls in the inside of water tank, shell has cavity one and cavity two, air inlet assembly and fan assembly are installed in cavity one, the air outlet end of air inlet assembly and the air inlet end of fan assembly are all communicated with cavity two, the air flowing in the inside of cavity two is heat dissipated to the nylon fiber silk passing through cavity two.The nylon fiber line shaped by extrusion assembly falls into the inside of water tank under the action of gravity, after the shaped nylon fiber line is cooled through water tank, winding is realized by the rotation of the uppermost wire guide roller.

Description

Technical Field

[0001] This invention relates to the field of nylon fiber preparation machine technology, specifically to an antibacterial nylon fiber preparation machine for sock production and its preparation method. Background Technology

[0002] Socks, as everyday consumer goods, are primarily used to protect the feet and provide warmth. Because the stratum corneum of the feet is relatively thick, it provides ample nutrients for bacterial growth, especially when sweating is heavy. Wearing socks for extended periods can lead to a buildup of bacteria, easily causing foot odor and athlete's foot. Therefore, socks with antibacterial and deodorizing properties are popular among consumers to ensure foot health.

[0003] In the prior art, socks generally acquire antibacterial properties by applying an antibacterial coating to the surface of the fabric. For example, the "Sweat-absorbing Antibacterial Socks" disclosed in Chinese patent literature, publication number CN106072788A, includes a sock cuff, sock leg, sock heel, sock toe, sock body, sweat-absorbing layer, and antibacterial film layer; the sock toe is at the front end of the sock body, the sock cuff is located at the upper end of the sock leg, the sock leg connects the sock cuff and the sock heel, the sweat-absorbing layer is on the inside of the sock body, and an antibacterial film layer is coated at the bottom of the sweat-absorbing layer, the antibacterial film layer being a nano-antibacterial film layer.

[0004] However, the antibacterial coatings obtained by traditional finishing methods have poor water resistance and are easily damaged and ineffective, resulting in socks that cannot provide long-lasting antibacterial protection and failing to meet people's growing consumer demand. Summary of the Invention

[0005] The purpose of this invention is to provide an antibacterial nylon fiber preparation machine and its preparation method for sock production, so as to solve the problems mentioned in the background art.

[0006] To solve the above-mentioned technical problems, the present invention is achieved through the following technical solution:

[0007] This invention relates to an antibacterial nylon fiber preparation machine for sock production, comprising a base, a shell and a water tank mounted on the base, one end of the water tank extending into the interior of the shell, an extrusion assembly mounted on the shell, and a drawing assembly mounted on one side of the shell, the drawing assembly being located above the water tank, the nylon fiber filaments formed by the extrusion assembly falling into the interior of the water tank, the shell having a first cavity and a second cavity, the first cavity having an air inlet assembly and a fan assembly mounted therein, the air outlet of the air inlet assembly and the air inlet of the fan assembly both communicating with the second cavity, the air flowing inside the second cavity dissipating heat from the nylon fiber filaments passing through the second cavity;

[0008] The nylon granules are mixed with metallic silver powder. The mixed material is heated and drawn into nylon fibers through an extrusion assembly to produce nylon fiber yarn. The produced nylon fiber yarn contains silver ions, thereby achieving a bactericidal effect. The socks are woven from nylon fiber yarn containing silver ions, which improves the antibacterial effect of the finished socks.

[0009] The nylon fiber thread formed by the extrusion assembly falls into the interior of the water tank under the action of gravity. The interior of the water tank stores cooling water. One end of the water tank extends out of the cavity two through the opening slot at the bottom of the cavity two.

[0010] After the formed nylon fiber yarn is cooled in a water tank, it passes through an installed drawing assembly. The drawing assembly is equipped with several wire rollers. The input end of the uppermost wire roller is connected to a power input motor. The winding is achieved by rotating the uppermost wire roller.

[0011] During the process of the nylon fiber thread passing through the second cavity, the air entering through the air intake component first cools down the falling nylon fiber thread, effectively preventing the formed nylon fiber thread from falling directly into the cooling water, which would cause large surface temperature changes and result in an uneven surface of the cooled nylon fiber thread.

[0012] The air entering cavity two enters the fan assembly through the upper end of the rectangular slot and is then discharged through the fan assembly.

[0013] Furthermore, a partition is provided in the middle of the shell, which divides the interior of the shell into cavity one and cavity two. Cavity one and cavity two are connected by a rectangular groove opened on the partition. A square groove communicating with cavity two is opened at the upper end of the shell. An extrusion assembly is installed above the square groove. The discharge end of the extrusion assembly extends into the interior of cavity two through the square groove. The openings of cavity one and cavity two are closed by a cover plate.

[0014] Furthermore, a set of through slots is provided on both opposite inner walls of the cavity, and the set of through slots has two through slots. The fan assembly has an air inlet end and an air outlet end, and the air inlet end and the air outlet end of the fan assembly are respectively installed in the two through slots.

[0015] Furthermore, the main body of the fan assembly is a base shell, which has two mounting slots. A fan is installed in the mounting slot, and the port of the mounting slot is fitted into the through slot.

[0016] Furthermore, the air intake assembly includes a folding plate, which is an M-shaped plate. Side plates and cover plates are respectively installed on both sides of the folding plate. Cavities three and four are formed on the upper and lower sides of the folding plate. Air intake holes are opened on opposite sides of the folding plate and are connected to cavity four. A connecting pipe connected to cavity four is provided on the side plate, and the other end of the connecting pipe extends into the water tank. A drainage groove is opened on the side of the side plate and is connected to cavity three. A convex ring is installed on the side plate and is sleeved on the outside of the drainage groove. Water discharged by the convex ring falls into the water tank.

[0017] Furthermore, the bottom surface of cavity three is provided with a shaft hole, and the bottom surface of cavity four is provided with a deep hole, and a rotating assembly is rotatably installed between the deep hole and the shaft hole;

[0018] Both cavity three and cavity four are closed cavities.

[0019] Furthermore, the rotating assembly includes a tube body, a rotating plate and bearings are sleeved on the outside of the tube body, two bearings are provided, the two bearings are located at both ends of the rotating plate, and the two bearings are respectively fitted into the deep hole and the shaft hole, the bottom end of the tube body is provided with a feed port, and the inside of the tube body is provided with helical blades.

[0020] Furthermore, two drainage plates are installed inside the cavity. The two drainage plates are symmetrical about the axis of the tube. The air entering through the air inlet is blown along the drainage plates to one side of the rotating plate.

[0021] A method for preparing an antibacterial nylon fiber preparation machine for sock production includes the following steps:

[0022] Step 1: The nylon fiber thread formed by the extrusion assembly falls into the interior of the water tank under the action of gravity. The interior of the water tank stores cooling water. One end of the water tank extends out of the cavity 2 through the opening slot at the bottom of the cavity 2.

[0023] Step 2: After the formed nylon fiber yarn is cooled in a water tank, it passes through the installed drawing assembly. The drawing assembly is equipped with several wire rollers. The input end of the uppermost wire roller is connected to a power input motor. The winding is achieved by rotating the uppermost wire roller.

[0024] Step 3: As the nylon fiber thread passes through cavity 2, the air entering through the air intake assembly cools the falling nylon fiber thread.

[0025] The present invention has the following beneficial effects:

[0026] When the intake fan of this invention is working, it draws in external air. The external air enters the interior of cavity four through the air intake hole. The incoming air flows to one side along the guide plate. The flowing air drives the rotating plate and the tube to rotate. Since cavity four is connected to the interior of the water tank through the connecting pipe, the water inside the water tank enters the interior of cavity four through the connecting pipe. The air and water mix and follow the spiral blades in the rotating tube into the interior of cavity three.

[0027] The interior of cavity three of this invention is filled with filter cotton and activated carbon. The incoming water is filtered by the filter cotton and activated carbon and then flows back into the water tank through the drain channel, thereby filtering impurities in the water tank. At the same time, the incoming air enters cavity two through the drain channel, enters cavity one through the upper part of the rectangular channel, and is discharged by the exhaust fan located on the upper side, thereby realizing the air flow inside cavity two. The flowing air passes through the water to remove dust. The flowing air drives the rotating component to rotate, so that the water inside the water tank circulates through the air intake component. The circulating water filters the water in the water tank.

[0028] In this invention, nylon fiber yarn formed by an extrusion assembly falls into a water tank under gravity. The water tank contains cooling water. One end of the water tank extends out of the second cavity through an opening at the bottom. After being cooled by the water tank, the formed nylon fiber yarn passes through an installed drawing assembly. The drawing assembly is equipped with several guide rollers. The input end of the uppermost guide roller is connected to a power input motor. The winding is achieved by rotating the uppermost guide roller.

[0029] Of course, any product implementing this invention does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0030] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0031] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0032] Figure 2 This is a schematic diagram of the shell structure of the present invention;

[0033] Figure 3 This is a schematic diagram of the cooperation structure between the air intake assembly and the fan assembly of the present invention;

[0034] Figure 4 This is a schematic diagram of the internal structure of the air intake assembly of the present invention;

[0035] Figure 5 This is a schematic cross-sectional view of the air intake assembly of the present invention;

[0036] Figure 6 This is a schematic diagram of the front structure of the air intake assembly of the present invention;

[0037] Figure 7 This is a schematic diagram of the rear structure of the air intake assembly of the present invention;

[0038] Figure 8 This is a schematic diagram of the rotating component structure of the present invention;

[0039] Figure 9 This is a schematic diagram of the shell structure of the present invention;

[0040] The attached diagram lists the components represented by each number as follows:

[0041] In the diagram: 1. Base; 2. Shell; 201. Partition; 2011. Rectangular groove; 202. Cavity 1; 203. Cavity 2; 204. Through groove; 205. Square groove; 206. Open groove; 3. Water tank; 4. Extrusion assembly; 5. Wire drawing assembly; 6. Air intake assembly; 601. Bending plate; 6011. Air inlet; 602. Side plate; 6021. Drainage groove; 603. Cavity 3; 6 04. Cover plate; 605. Deep groove; 606. Cavity four; 607. Deep hole; 608. Shaft hole; 609. Drain plate; 610. Connecting pipe; 611. Convex ring; 7. Fan assembly; 701. Base shell; 7011. Mounting groove; 702. Fan; 8. Rotating assembly; 801. Pipe body; 8011. Feed inlet; 802. Rotating plate; 803. Spiral blade; 804. Bearing. Detailed Implementation

[0042] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0043] Example 1,

[0044] Please see Figures 1-9As shown, the present invention is an antibacterial nylon fiber preparation machine for sock production, including a base 1, a shell 2 and a water tank 3 installed on the base 1, one end of the water tank 3 extending into the interior of the shell 2, an extrusion assembly 4 installed on the shell 2, a drawing assembly 5 installed on one side of the shell 2, the drawing assembly 5 being located above the water tank 3, the nylon fiber filaments formed by the extrusion assembly 4 falling into the interior of the water tank 3, the shell 2 having a first cavity 202 and a second cavity 203, an air intake assembly 6 and a fan assembly 7 installed in the first cavity 202, the air outlet of the air intake assembly 6 and the air intake of the fan assembly 7 being connected to the second cavity 203, the air flowing inside the second cavity 203 dissipating heat for the nylon fiber filaments passing through the second cavity 203;

[0045] The nylon granules are mixed with metallic silver powder. The mixed material is heated and drawn into nylon fiber through the extrusion component 4 to produce nylon fiber yarn. The produced nylon fiber yarn contains silver ions, thereby achieving a sterilization effect. The socks are woven from the nylon fiber yarn containing silver ions, which improves the antibacterial effect of the finished socks.

[0046] The nylon fiber thread formed by the extrusion component 4 falls into the interior of the water tank 3 under the action of gravity. The interior of the water tank 3 stores cooling water. One end of the water tank 3 extends out of the cavity 203 through the opening slot 206 at the bottom of the cavity 203.

[0047] After the formed nylon fiber yarn is cooled by the water tank 3, it passes through the installed drawing assembly 5. The drawing assembly 5 is equipped with several wire rollers. The input end of the wire roller at the top is connected to a power input motor. The winding is achieved by rotating the wire roller at the top.

[0048] During the process of the nylon fiber thread passing through cavity 203, the air entering through the air intake component 6 first cools down the falling nylon fiber thread, effectively preventing the formed nylon fiber thread from falling directly into the cooling water, which would cause large surface temperature changes and result in an uneven surface of the cooled nylon fiber thread.

[0049] Air entering cavity 203 enters the fan assembly 7 through the upper end of rectangular slot 2011 and is discharged through fan assembly 7.

[0050] The housing 2 has a partition 201 in the middle, which divides the interior of the housing 2 into cavity 1 202 and cavity 203. Cavity 1 202 and cavity 203 are connected by a rectangular groove 2011 on the partition 201. The upper end of the housing 2 has a square groove 205 that communicates with cavity 203. An extrusion assembly 4 is installed above the square groove 205. The discharge end of the extrusion assembly 4 passes through the square groove 205 and extends into the interior of cavity 203. The openings of cavity 1 202 and cavity 203 are closed by a cover plate.

[0051] A set of through slots 204 is provided on both opposite inner walls of cavity 202. The set of through slots 204 has two through slots 204. The fan assembly 7 has an air inlet and an air outlet. The air inlet and air outlet of the fan assembly 7 are respectively installed in the two through slots 204.

[0052] The main body of the fan assembly 7 is a base shell 701. The base shell 701 has two mounting slots 7011. The fan 702 is installed in the mounting slot 7011. The port of the mounting slot 7011 is installed in the through slot 204.

[0053] The air intake assembly 6 includes a baffle plate 601, which is an M-shaped plate. Side plates 602 and cover plates 604 are respectively installed on both sides of the baffle plate 601. Cavities 3 603 and 4 606 are formed on the upper and lower sides of the baffle plate 601. Air intake holes 6011 are opened on opposite sides of the baffle plate 601, and the air intake holes 6011 are connected to the cavity 4 606. A connecting pipe 610 connected to the cavity 4 606 is provided on the side plate 602. The other end of the connecting pipe 610 extends into the water tank 3. A drainage groove 6021 is opened on the side of the side plate 602, and the drainage groove 6021 is connected to the cavity 3 603. A protruding ring 611 is installed on the side plate 602. The protruding ring 611 is sleeved on the outside of the drainage groove 6021, and the water discharged from the protruding ring 611 falls into the water tank 3.

[0054] A shaft hole 608 is provided on the bottom surface of cavity three 603, and a deep hole 607 is provided on the bottom surface of cavity four 606. A rotating assembly 8 is rotatably installed between the deep hole 607 and the shaft hole 608.

[0055] Both cavity 3 (603) and cavity 4 (606) are closed cavities.

[0056] The rotating assembly 8 includes a tube body 801, a rotating plate 802 and a bearing 804 are sleeved on the outside of the tube body 801. There are two bearings 804, which are located at both ends of the rotating plate 802. The two bearings 804 are respectively installed in the deep hole 607 and the shaft hole 608. The bottom end of the tube body 801 is provided with a feed port 8011, and the inside of the tube body 801 is provided with a spiral blade 803.

[0057] Two air intake plates 609 are installed inside the cavity 606. The two air intake plates 609 are symmetrical about the axis of the tube 801. The air entering through the air inlet 6011 is blown along the air intake plates 609 to one side of the rotating plate 802.

[0058] In use, the fan assembly 7 includes a base shell 701 and a fan 702. The base shell 701 is installed vertically. The base shell 701 has mounting slots 7011 on both the upper and lower sides. The fan 702 is installed in the mounting slots 7011. The fan 702 on the upper side is the exhaust fan, and the fan 702 on the lower side is the intake fan.

[0059] When the intake fan is working, it draws in external air. The external air enters the cavity 606 through the intake port 6011. The incoming air flows to one side along the guide plate 609. The flowing air drives the rotating plate 802 and the tube 801 to rotate.

[0060] Since cavity 4 606 is connected to the interior of water tank 3 through connecting pipe 610, water inside water tank 3 enters the interior of cavity 4 606 through connecting pipe 610, and air and water mix and follow the spiral blades 803 in rotating pipe 801 into the interior of cavity 3 603.

[0061] Because the interior of cavity 3 603 is filled with filter cotton and activated carbon, the incoming water is filtered by the filter cotton and activated carbon and then flows back to the interior of water tank 3 through drain 6021, thereby filtering impurities in the water inside water tank 3. At the same time, the incoming air enters the interior of cavity 203 through drain 6021, enters cavity 1 202 through the upper part of rectangular groove 2011, and is discharged through the exhaust fan located on the upper side, thereby realizing the air flow inside cavity 203. At the same time, the flowing air removes dust after passing through the water. The flowing air drives the rotating component 8 to rotate, realizing the water inside water tank 3 is circulated through air intake component 6. The circulating water filters the water in water tank 3.

[0062] Example 2,

[0063] A method for preparing an antibacterial nylon fiber preparation machine for sock production includes the following steps:

[0064] Step 1: The nylon fiber thread formed by the extrusion component 4 falls into the interior of the water tank 3 under the action of gravity. The interior of the water tank 3 stores cooling water. One end of the water tank 3 extends out of the cavity 203 through the opening slot 206 at the bottom of the cavity 203.

[0065] Step 2: After the formed nylon fiber yarn is cooled by the water tank 3, it passes through the installed drawing assembly 5. The drawing assembly 5 is equipped with several wire rollers. The input end of the wire roller at the top is connected to a power input motor. The winding is achieved by rotating the wire roller at the top.

[0066] Step 3: As the nylon fiber thread passes through cavity 203, the air entering through the air intake assembly 6 cools the falling nylon fiber thread.

[0067] The preferred embodiments of the present invention disclosed above are merely illustrative of the invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the invention to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the invention, thereby enabling those skilled in the art to better understand and utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims

1. An antibacterial nylon fiber preparation machine for sock production, comprising a base (1), characterized in that: a shell (2) and a water tank (3) are installed on the base (1), one end of the water tank (3) extends into the interior of the shell (2); an extrusion assembly (4) is installed on the shell (2), a wire drawing assembly (5) is installed on one side of the shell (2), and the wire drawing assembly (5) is located above the water tank (3); the nylon fiber wire shaped by the extrusion assembly (4) falls into the interior of the water tank (3); the shell (2) has a cavity one (202) and a cavity two (203), an air inlet assembly (6) and a fan assembly (7) are installed in the cavity one (202), and the air outlet end of the air inlet assembly (6) and the air inlet end of the fan assembly (7) are in communication with the cavity two (203); the air flowing in the cavity two (203) cools the nylon fiber wire passing through the cavity two (203); a partition (201) is arranged in the middle of the shell (2), and the partition (201) divides the interior of the shell (2) into the cavity one (202) and the cavity two (203); the cavity one (202) and the cavity two (203) are in communication through a rectangular slot (2011) formed in the partition (201); a square slot (205) in communication with the cavity two (203) is formed in the upper end of the shell (2), the extrusion assembly (4) is installed above the square slot (205), and the discharge end of the extrusion assembly (4) extends into the interior of the cavity two (203) through the square slot (205); the opening of the cavity one (202) and the opening of the cavity two (203) are closed by a cover plate; a group of through grooves (204) are formed in the opposite two inner walls of the cavity one (202); the group of through grooves (204) are provided with two through grooves (204); an air inlet end and an air outlet end are arranged on the fan assembly (7), and the air inlet end and the air outlet end of the fan assembly (7) are respectively installed in the two through grooves (204); the main body of the fan assembly (7) is a base shell (701), the base shell (701) is provided with two installation grooves (7011), and a fan (702) is installed in the installation groove (7011); the port of the installation groove (7011) is fitted and installed in the through groove (204); the air inlet assembly (6) comprises a flap (601), the flap (601) is an M-shaped plate body, side plates (602) and cover plates (604) are respectively installed on the two sides of the flap (601), and cavity three (603) and cavity four (606) are formed on the upper and lower sides of the flap (601); air inlet holes (6011) are formed in the opposite two sides of the flap (601), the air inlet holes (6011) are in communication with the cavity four (606), the side plates (602) are provided with communication pipes (610) in communication with the cavity four (606), and the other ends of the communication pipes (610) extend into the water tank (3). ​ ​ ​ ​ ​ ​ ​ ​ ​ ​ ​ ​ ​ ​ ​ ​ The side of the side plate (602) is provided with a drainage groove (6021), the drainage groove (6021) is communicated with the cavity three (603), the side plate (602) is provided with a convex ring (611), the convex ring (611) is sleeved outside the drainage groove (6021), and the water discharged from the convex ring (611) falls into the water tank (3).

2. The machine for producing an antibacterial nylon fiber for hosiery according to claim 1, wherein: The bottom surface of the cavity three (603) is provided with a shaft hole (608), and the bottom surface of the cavity four (606) is provided with a deep hole (607).

3. The machine for producing an antibacterial nylon fiber for hosiery according to claim 2, characterized in that: The rotating assembly (8) comprises a pipe body (801) and a bearing (804), the outer side of the pipe body (801) is sleeved with a rotating plate (802) and a bearing (804), the bearing (804) is provided with two, and the two bearings (804) are located at both ends of the rotating plate (802), and the two bearings (804) are respectively matched and installed in the deep hole (607) and the shaft hole (608); The bottom end of the pipe body (801) is provided with a feeding port (8011); The inside of the pipe body (801) is provided with a spiral blade (803).

4. The machine for producing an antibacterial nylon fiber for hosiery according to claim 3, characterized in that: The cavity four (606) is provided with two drainage plates (609), and the two drainage plates (609) are symmetrically arranged along the axis center of the pipe body (801). The air entering through the air inlet hole (6011) blows to one side of the rotating plate (802) along the drainage plate (609).

5. A method for producing an antibacterial polyamide fiber for hosiery production using the antibacterial polyamide fiber production machine according to claim 4, characterized by, The method comprises the following steps: Step one, the polyamide fiber line formed by the extrusion assembly (4) falls into the inside of the water tank (3) under the action of gravity, the inside of the water tank (3) stores cooling water, and one end of the water tank (3) extends out of the cavity two (203) through the opening groove (206) formed in the bottom of the cavity two (203); Step two, after the formed polyamide fiber line is cooled through the water tank (3), the polyamide fiber line passes through the installed wire drawing assembly (5), a plurality of wire guide rollers are installed on the wire drawing assembly (5), the input end of the uppermost wire guide roller is connected with a power input motor, and the uppermost wire guide roller is rotated to realize winding; Step three, in the process that the polyamide fiber line passes through the cavity two (203), the air entering through the air inlet assembly (6) first cools the falling polyamide fiber line.

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