A transport and installation process for a mounting assembly for a photovoltaic pile head

Abstract

The application provides a transportation and installation process for a mounting piece of a photovoltaic pile top, comprising the following steps: building an intelligent workshop on one side of a photovoltaic pile area, obtaining attribute information of each photovoltaic pile in the photovoltaic pile area, assembling mounting pieces required by the intelligent workshop and transportation robots used for transporting the mounting pieces according to the attribute information, and installing the mounting pieces on the photovoltaic piles, and installing photovoltaic panels on the mounting pieces, so that intelligent photovoltaic panel installation can be realized, the installation process of the photovoltaic panels is greatly simplified, the use of manual work and installation instruments is reduced, the construction period is shortened, and the adverse effects of external environment on the installation of the photovoltaic panels are reduced.

Description

Technical Field

[0001] This invention relates to the field of photovoltaic panel installation technology, and more particularly to a transportation and installation process for mounting components used on the top of photovoltaic piles. Background Technology

[0002] Photovoltaic power generation is a technology that uses the photovoltaic effect at the semiconductor interface to directly convert light energy into electrical energy. It mainly consists of photovoltaic panels, controllers, and inverters, with the photovoltaic panels connected in series to form a large-area photovoltaic module.

[0003] Compared with thermal power generation systems, photovoltaic power generation has the advantages of no risk of depletion, safety and reliability, no noise and no pollution emissions, no limitation on the geographical distribution of resources, the ability to take advantage of building rooftops (in areas without electricity and in areas with complex terrain), the ability to generate and supply electricity locally without consuming fuel and erecting transmission lines, and the short time required to obtain energy.

[0004] Traditional photovoltaic (PV) panel installation is extremely difficult, requiring a large amount of manpower and equipment. Workers must sequentially install the panels onto the photovoltaic piles, resulting in a long construction period. This is especially true for PV panel installation on tidal flats, where traditional methods necessitate building large platforms for personnel and material transport, which is time-consuming and labor-intensive. Furthermore, due to the inability of transport vessels to navigate tidal flats at low tide, the traditional method involves using numerous excavators to push the vessels, further complicating the installation process and consuming significant time and labor.

[0005] Therefore, the present invention aims to provide a transportation and installation process for mounting components on the top of photovoltaic piles to solve the above-mentioned problems. Summary of the Invention

[0006] The purpose of this invention is to provide a transportation and installation process for mounting components on the top of photovoltaic piles, which can effectively reduce the installation cycle of photovoltaic panels, realize intelligent handling, installation and erection, effectively reduce construction costs, and at the same time reduce the adverse effects of the external environment on photovoltaic panel installation.

[0007] The technical solution provided by this invention is as follows:

[0008] A transportation and installation process for mounting components used on the top of photovoltaic piles includes the following steps:

[0009] A smart workshop will be built on one side of the photovoltaic pile area;

[0010] Obtain the attribute information of each photovoltaic pile within the photovoltaic pile area;

[0011] Based on the attribute information, the intelligent workshop assembles the necessary components and transport robots for transporting the components;

[0012] Install the mounting components onto the photovoltaic pile;

[0013] The photovoltaic panel is installed on the mounting bracket.

[0014] In some implementations, the attribute information includes the height, location, and size data of the photovoltaic pile, and the smart workshop assembles the assembly components and the transport robot based on the attribute information.

[0015] In some embodiments, the transport robot includes a bridging robot, an installation robot, and a shuttle robot; the assembly components include bridge plates, support caps, purlins, and photovoltaic brackets; and the installation of the assembly components onto the photovoltaic pile specifically includes the following steps:

[0016] A connecting transport line is built on one side of the intelligent workshop;

[0017] The bridging robot is placed on the connecting transport line;

[0018] The bridge-building robot is controlled to transport the bridge deck and the support cap along the connecting transport line to the photovoltaic pile, thus forming the main transport line;

[0019] The shuttle robot, the installation robot, the purlin, and the photovoltaic bracket are transported along the main transport line to the photovoltaic pile, forming several side transport lines.

[0020] In some implementations, a photovoltaic pile adjacent to the smart workshop and the smart workshop are connected via the connecting transport line;

[0021] A number of photovoltaic piles arranged in a straight line are set on the extension line of the connecting transport line, and the main transport line is located on the photovoltaic piles on the extension line of the connecting transport line;

[0022] Each of the side transport lines is connected to one of the photovoltaic piles of the main transport line. The side transport lines extend away from the main transport line. Each side transport line is arranged on a plurality of photovoltaic piles arranged in a straight line, so that the main transport line and the side transport lines cover all the photovoltaic piles.

[0023] In some embodiments, controlling the bridge-building robot to transport the bridge deck and the support cap along the connecting transport line to the photovoltaic pile, forming the main transport line, specifically includes the following steps:

[0024] The bridge plate and the support cap are installed on the connecting transport line;

[0025] The bridging robot is controlled to lift the support cap to one of the photovoltaic piles on the extension line of the connecting transport line;

[0026] The support cap is installed on the top of one of the photovoltaic piles on the extension line of the connecting transport line;

[0027] The bridge-building robot is controlled to lift the bridge deck onto the support cap of one of the photovoltaic piles on the extension line of the connecting transport line;

[0028] Repeat the above steps until the main transport line is completed.

[0029] In some embodiments, after the bridging robot is controlling the bridge-building robot to lift the bridge deck onto the support cap of one of the photovoltaic piles on the extension of the connecting transport line, the step of:

[0030] A platform and lifting mechanism are erected on the support cap.

[0031] In some embodiments, the mounting components further include roller sets and ramps. The process of transporting the shuttle robot, the installation robot, the purlin, and the photovoltaic support along the main transport line to the photovoltaic pile, forming several side transport lines, specifically includes the following steps:

[0032] The springboard, the shuttle robot, the roller assembly, the installation robot, the purlins, and the photovoltaic support are mounted on the platform.

[0033] The springboard is erected between each of the photovoltaic piles and the adjacent photovoltaic piles on the main transport line;

[0034] A first transport line is constructed on each of the aforementioned springboards;

[0035] A second transport line is constructed on the extension of each of the first transport lines.

[0036] In some implementations, constructing a first transport line on each of the aforementioned springboards specifically includes the following steps:

[0037] The lifting mechanism is controlled to lift one of the photovoltaic brackets to the photovoltaic pile adjacent to the main transport line;

[0038] The photovoltaic support is installed on the top of the photovoltaic pile adjacent to the main transport line;

[0039] A roller assembly is installed inside the photovoltaic support structure;

[0040] One end of the installation robot is mounted on the roller assembly;

[0041] The purlin is installed on the upper surface of the photovoltaic bracket;

[0042] Control the lifting mechanism to lift the shuttle robot onto the purlin;

[0043] The lifting mechanism is controlled to lift the photovoltaic bracket, the purlins, and the roller assembly from the platform onto the shuttle robot.

[0044] In some implementations, constructing a second transport line on the extension of each of the first transport lines specifically includes the following steps:

[0045] Control the shuttle robot to move away from the lifting mechanism;

[0046] Control the installation robot to move away from the lifting mechanism;

[0047] Install the photovoltaic bracket on the shuttle robot on the top of the next adjacent photovoltaic pile;

[0048] A roller assembly is installed inside the photovoltaic support structure;

[0049] The purlins on the shuttle robot are installed on the upper surface of the photovoltaic bracket;

[0050] Repeat the above steps until the second transport line is completed.

[0051] In some embodiments, the process of mounting the photovoltaic panel on the mounting bracket specifically includes the following steps:

[0052] The photovoltaic panels are installed on the platform.

[0053] The photovoltaic panels are installed on the side transport line;

[0054] The photovoltaic panels are installed on the main transport line.

[0055] In some embodiments, installing the photovoltaic panel on the side transport line specifically includes the following steps:

[0056] Control the shuttle robot to move toward the lifting mechanism;

[0057] The lifting mechanism is controlled to lift the photovoltaic panel onto the shuttle robot;

[0058] Control the shuttle robot to move to one end of the side transport line away from the main transport line;

[0059] The photovoltaic panels on the shuttle robot are sequentially installed on the side transport line;

[0060] The lifting mechanism, the shuttle robot, and the installation robot are unloaded from the photovoltaic pile.

[0061] In some embodiments, installing the photovoltaic panels on the main transport line specifically includes the following steps:

[0062] Control the bridging robot to move toward the direction of the smart workshop;

[0063] The support cap at the end of the main transport line away from the smart workshop, the lifting mechanism and the bridge plate are removed from the photovoltaic pile;

[0064] The photovoltaic bracket, the purlin, and the photovoltaic panel are mounted on the main transport line;

[0065] The bridging robot is controlled to lift the photovoltaic support to the photovoltaic pile at the end of the main transport line away from the smart workshop;

[0066] The photovoltaic bracket is installed on the top of the photovoltaic pile;

[0067] The bridging robot is controlled to lift the purlins to the photovoltaic piles at the end of the main transport line away from the smart workshop;

[0068] The purlin is installed on the upper surface of the photovoltaic bracket;

[0069] The photovoltaic panel is installed on the purlin;

[0070] Repeat the above steps until the photovoltaic panels are installed on the entire main transport line.

[0071] The transportation and installation process for the mounting components at the top of photovoltaic piles provided by this invention has the following beneficial effects:

[0072] 1. The present invention provides a transportation and installation process for the mounting components on the top of photovoltaic piles. By setting up an intelligent workshop on one side of the photovoltaic pile area and using a brand-new process and procedure, the use of construction equipment is greatly reduced, construction time is shortened, and the safety of workers is ensured. Attached Figure Description

[0073] The preferred embodiments will now be described in a clear and easy-to-understand manner, with reference to the accompanying drawings, to further explain the above-mentioned characteristics, technical features, advantages, and implementation methods of this solution.

[0074] Figure 1 This is a flowchart of the transportation and installation process of the mounting components for the top of a photovoltaic pile, provided by the present invention.

[0075] Figure 2 This is a schematic diagram of the construction of a connection transport line for the transportation and installation process of the mounting components for the top of a photovoltaic pile, provided by the present invention.

[0076] Figure 3This is a schematic diagram of the main transport line for the transportation and installation process of the mounting components for the top of a photovoltaic pile, as provided by the present invention.

[0077] Figure 4 This is a schematic diagram of a structure for connecting a transport line and a main transport line provided by the present invention;

[0078] Figure 5 This is a partially enlarged schematic diagram of a connection between a transport line and a main transport line provided by the present invention;

[0079] Figure 6 This is a schematic diagram of the construction of a first transport line provided by the present invention;

[0080] Figure 7 This is a schematic diagram of the structure of a first transport line provided by the present invention;

[0081] Figure 8 This is a schematic diagram of a photovoltaic panel installation for a second transport line provided by the present invention;

[0082] Figure 9 This is a schematic diagram of the transportation and installation process of the mounting components for the top of a photovoltaic pile, provided by the present invention, showing the photovoltaic panels being erected on the side transport line.

[0083] Figure 10 This is a schematic diagram of the main transport line for the transportation and installation process of the mounting components for the top of a photovoltaic pile, as provided by the present invention.

[0084] Figure 11 This is a schematic diagram illustrating the effect of a photovoltaic pile area provided by the present invention.

[0085] Explanation of icon numbers:

[0086] Intelligent workshop 1, photovoltaic pile 2, photovoltaic panel 3, main transport line 4, side transport line 5, first transport line 51, second transport line 52, assembly components 6, photovoltaic bracket 61, bridge plate 62, support cap 63, platform plate 631, lifting mechanism 632, bridge building robot 64, scaffolding 65, purlin 66, installation robot 67, shuttle robot 68, connecting transport line 7. Detailed Implementation

[0087] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the specific implementation methods of the present invention will be described below with reference to the accompanying drawings. Obviously, the drawings described below are merely some embodiments of the present invention. For those skilled in the art, other drawings and other implementation methods can be obtained based on these drawings without any creative effort.

[0088] To keep the drawings concise, only the parts relevant to the invention are shown schematically in each figure, and they do not represent the actual structure of the product. Furthermore, for ease of understanding, in some figures, only one of components with the same structure or function is shown schematically, or only one is labeled. In this document, "one" can mean not only "only one" but also "more than one".

[0089] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0090] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0091] In one embodiment, a transportation and installation process for the mounting components at the top of a photovoltaic pile is described, see the accompanying drawings. Figures 1 to 11 It provides an intelligent photovoltaic panel installation method that uses a brand-new process flow. It is suitable for photovoltaic panel installation in large areas, which can greatly shorten the construction cycle, reduce the required construction equipment, and reduce the labor intensity of workers.

[0092] Specifically, a transportation and installation process for the mounting components used on the top of a photovoltaic pile is described in the attached diagram of the instruction manual. Figure 1 This includes the following steps:

[0093] Build smart workshop 1 on one side of the photovoltaic pile area;

[0094] Specifically, a smart workshop 1 is built on one side of the photovoltaic pile area. The smart workshop 1 is used to receive the raw materials needed to manufacture the assembly components 6, and the raw materials are transported to the smart workshop 1 by trucks or tower cranes. For special terrains such as tidal flats, the smart workshop 1 can be built on the shore of the tidal flat.

[0095] Obtain the attribute information of each photovoltaic pile 2 within the photovoltaic pile area;

[0096] Specifically, several photovoltaic piles 2 are set up in the photovoltaic pile area. The photovoltaic piles 2 serve to place the photovoltaic panels 3. Since the photovoltaic panels 3 are generally installed in the field, the terrain is often varied, which leads to differences in the attribute information of each photovoltaic pile 2. Therefore, it is necessary to obtain the attribute information of each photovoltaic pile 2.

[0097] Based on the attribute information, the intelligent workshop 1 assembles the required assembly components 6 and the transport robot used to transport the assembly components;

[0098] Specifically, due to the differences in the attribute information of photovoltaic piles 2, the intelligent workshop 1 manufactures assembly parts 6 of different models and sizes based on the attribute information.

[0099] Install the mounting component 6 onto the photovoltaic pile 2;

[0100] The photovoltaic panel 3 is installed on the mounting component 6.

[0101] Specifically, please refer to the accompanying drawings in the instruction manual. Figures 1 to 11 First, a smart workshop 1 is constructed on one side of the photovoltaic (PV) pile area. After the smart workshop 1 is built, the attribute information of each PV pile 2 within the PV pile area is acquired. It should be noted that in practical applications, the attribute information of each PV pile 2 can be obtained through manual measurement by staff or by methods such as drone measurement. Drones are suitable for various terrains, have high measurement efficiency, and can significantly shorten measurement time. After acquiring the attribute information of each PV pile 2, the attribute information is transmitted to the smart workshop 1. The smart workshop 1 then manufactures the required assembly components 6 and transport robots based on the attribute information. The transport robots are used to transport the assembly components. The transport robots are then controlled to deliver the assembly components to each PV pile 2 within the PV pile area. Finally, the PV panels 3 are installed on the assembly components 6 located on the PV pile 2, thus completing the installation of the PV panels 3 within the PV pile area.

[0102] Understandably, in existing technologies, the installation of large-area photovoltaic panels requires a significant amount of manpower and equipment. For installation areas with complex terrain, various construction tools are needed to install the photovoltaic panels. Especially for the installation of photovoltaic panels on tidal flats, in addition to traditional construction tools, boats are also needed to transport the tools. This means that boats and workers cannot move during low tide, requiring excavators to push the boats, wasting a lot of time and posing certain safety hazards.

[0103] In this embodiment, by setting up a smart workshop 1 on one side of the photovoltaic pile area, the smart workshop 1 can assemble the required assembly parts 6, which can reduce the transportation time of the assembly parts 6, improve construction efficiency, and save construction equipment.

[0104] Additionally, it should be noted that the attribute information includes the height, location, and size data of the photovoltaic pile 2, so that the smart workshop 1 can assemble the assembly component 6 and the transport robot using the attribute information.

[0105] In one embodiment, see the accompanying drawings. Figures 2 to 9This embodiment provides a specific method for controlling the transport of assembly components 6 from the smart workshop 1 to the photovoltaic pile 2. Specifically, the transport robot includes a bridging robot 64, an installation robot 67, and a shuttle robot 68, and the assembly components 6 include a bridge plate 62, a support cap 63, a purlin 66, and a photovoltaic support 61.

[0106] Installing the mounting bracket onto the photovoltaic pile 2 specifically includes the following steps:

[0107] A connecting transport line 7 is constructed on one side of the intelligent workshop 1;

[0108] The bridging robot 64 is placed on the connecting transport line 7;

[0109] The bridge-building robot 64 is controlled to transport the bridge deck 62 and the support cap 63 along the connecting transport line 7 to the photovoltaic pile 2, thus forming the main transport line 4;

[0110] The shuttle robot 68, the installation robot 67, the purlin 66, and the photovoltaic bracket 61 are transported along the connecting transport line 7 and the main transport line 4 to the photovoltaic pile 2, forming several side transport lines 4.

[0111] Specifically, a connecting transport line 7 is constructed on the side of the smart workshop 1 near the photovoltaic pile area. To facilitate the construction of the connecting transport line 7, it is positioned between the smart workshop 1 and a photovoltaic pile 2 adjacent to the smart workshop 1, thereby shortening its length and construction time. Then, a bridging robot 64 is positioned on the connecting transport line 7 via the smart workshop 1, allowing it to move back and forth along the line. The bridging robot 64 then transports the bridge plate 62 and support cap 63 along the connecting transport line 7 to the photovoltaic pile 2, forming the main transport line 4. After the main transport line 4 is constructed, the shuttle robot 68, installation robot 67, purlin 66, and photovoltaic bracket 61 are transported along the main transport line 4 to the photovoltaic piles 2 (located on both sides of the main transport line 4), thus forming several side transport lines. Correspondingly, after the main transport line 4 and side transport lines 5 are constructed, photovoltaic panels 3 are laid on them.

[0112] It should be noted that a connecting transport line 7 can be built between the smart workshop 1 and any photovoltaic pile 2 at the edge of the photovoltaic pile area. Generally, photovoltaic piles 2 adjacent to the smart workshop 1 are selected. Furthermore, several photovoltaic piles 2 arranged in a straight line are set along the extension of the connecting transport line 7. The main transport line 4 is located on these several photovoltaic piles 2 arranged in a straight line along the extension of the connecting transport line 7, making the main transport line 4 straight. Correspondingly, each side transport line 5 is connected to one photovoltaic pile 2 on the main transport line 4 and extends away from the main transport line 4. The side transport lines 5 are located on several photovoltaic piles 2 arranged in a straight line, thus ensuring that the main transport line 4 and the side transport lines 5 cover all photovoltaic piles 2.

[0113] It is understood that the main transport line 4 can be located in the middle of the photovoltaic pile area, and the side transport lines 5 can be located on both sides of the main transport line 4. Alternatively, the main transport line 4 can be located on one side of the photovoltaic pile area, and the side transport lines 5 can be located on one side of the main transport line 4, so as to achieve the purpose of the main transport line 4 and the side transport lines 5 being loaded on all photovoltaic piles 2. These will not be described in detail here, but are all within the protection scope of this invention.

[0114] In one embodiment, controlling the bridge-building robot 64 to transport the bridge deck 62 and the support cap 63 along the connecting transport line 7 to the photovoltaic pile 2, forming the main transport line 4, specifically includes the following steps:

[0115] The bridge plate 62 and the support cap 63 are installed on the connecting transport line 7;

[0116] The bridge-building robot 64 is controlled to lift the support cap 63 to one of the photovoltaic piles 2 on the extension line of the connecting transport line 7;

[0117] The support cap 63 is installed on the top of one of the photovoltaic piles 2 on the extension line of the connecting transport line 7;

[0118] The bridge-building robot 64 is controlled to lift the bridge plate 62 onto the support cap 63 on one of the photovoltaic piles 2 on the extension line of the connecting transport line 7;

[0119] Repeat the above steps until the main transport line 4 is completed.

[0120] Specifically, firstly, the bridge plate 62 and the support cap 63 are set on the connecting transport line 7 via the intelligent workshop 1, and the bridging robot 64 can move back and forth on the connecting transport line 7. Correspondingly, the bridging robot 64 is then controlled to lift the support cap 63 to one of the photovoltaic piles 2 on the extension line of the connecting transport line 7. Then, the workers install the support cap 63 on one of the photovoltaic piles 2 on the connecting transport line 7, and then control the bridging robot 64 to lift the bridge plate 62 onto the support cap 63 on one of the photovoltaic piles 2 on the extension line of the connecting transport line 7 (the bridge plate 62 is erected on two adjacent photovoltaic piles 2). Finally, the above steps are repeated, and the bridging robot 64 moves on the connecting transport line 7 and the initially erected bridge plate 62, installing the support cap 63 and the bridge plate 62 sequentially on the photovoltaic piles 2 on the main transport line 4 until the main transport line 4 is completed.

[0121] In this embodiment, by constructing a connecting transport line 7 and a main transport line 4 between the smart workshop 1 and the bamboo-shaped area, the transportation of the assembly components 6 is facilitated, and it is also convenient for workers to carry out construction work on the connecting transport line 7 and the main transport line 4, resulting in high work efficiency and reducing the adverse effects of the external environment on the installation of photovoltaic panels 3.

[0122] Furthermore, after the bridging robot 64 lifts the bridge deck 62 onto the support cap 63 of one of the photovoltaic piles 2 on the extension line of the connecting transport line 7, the method further includes the following steps:

[0123] A platform 631 and a lifting mechanism 632 are erected on the support cap 63. It is understood that a platform 631 and a lifting mechanism 632 are set on the support cap 63 of each photovoltaic pile 2 on the main transport line 4, which facilitates the stacking of the assembly parts 6 required for building the side transport line 5 on the platform 631, and also facilitates the lifting mechanism 632 to lift the assembly parts 6 to build the side transport line 5.

[0124] In one embodiment, the mounting component 6 further includes a roller assembly and a ramp 65. In this embodiment, the process of transporting the shuttle robot, the installation robot, the purlin, and the photovoltaic support along the connecting transport line and the main transport line to the photovoltaic pile, thereby creating several side transport lines, specifically includes the following steps:

[0125] The springboard 65, the shuttle robot 68, the purlin 66 and the photovoltaic bracket 61 are mounted on the platform 631;

[0126] The springboard 65 is erected between each of the photovoltaic piles 2 and the adjacent photovoltaic piles 2 on the main transport line 4;

[0127] A first transport line 51 is constructed on each of the springboards 65;

[0128] A second transport line 52 is constructed on the extension of each of the first transport lines 51.

[0129] Furthermore, the construction of the first transport line 51 on each of the springboards specifically includes the following steps:

[0130] The lifting mechanism 632 is controlled to lift one of the photovoltaic brackets 61 to the photovoltaic pile 2 adjacent to the main transport line 4;

[0131] The photovoltaic support 61 is installed on the top of the photovoltaic pile 2 adjacent to the main transport line 4;

[0132] A roller assembly is installed inside the photovoltaic bracket 61;

[0133] One end of the installation robot 67 is mounted on the roller assembly 9;

[0134] The purlin 66 is installed on the upper surface of the photovoltaic bracket 61;

[0135] The lifting mechanism 632 is controlled to lift the shuttle robot 68 onto the purlin 66;

[0136] The lifting mechanism 632 is controlled to lift the photovoltaic bracket 61, the purlin 66 and the roller assembly onto the shuttle robot 68.

[0137] Specifically, when setting up the first transport line 51 in the photovoltaic pile area, the lifting mechanism 632 is first controlled to lift a photovoltaic bracket 61 to a photovoltaic pile 2 adjacent to the main transport line 4, and then the photovoltaic bracket 61 is installed on the photovoltaic pile 2 adjacent to the main transport line 4 (the workers stand on the scaffolding 65 to complete the installation of the photovoltaic bracket 61). After the installation of one photovoltaic bracket 61 is completed, the roller assembly is installed on the inner wall of the photovoltaic bracket 61, and then one end of the installation robot 67 is set on the roller assembly, so that the installation robot 67 can move relative to the scaffolding 65 inside the photovoltaic bracket 61 through the roller assembly. After the installation robot 67 is installed, the purlin 66 is installed on the upper surface of the photovoltaic bracket 61, and then the lifting mechanism 632 is controlled to lift the shuttle robot 68 onto the purlin 66, so that the shuttle robot 68 can move back and forth relative to the photovoltaic bracket 61 through the purlin 66. Finally, the lifting mechanism 632 is controlled to lift the photovoltaic bracket 61, purlin 66 and roller assembly required for building the second transport line 52 onto the shuttle robot 67, so that the first transport line 51 can be built.

[0138] It should be noted that in order for the shuttle robot 67 to be stably set up on the photovoltaic pile 2, the first transport line 51 generally includes two springboards 65, which are set up on the three photovoltaic piles 2.

[0139] Furthermore, the construction of a second transport line on the extension of each of the first transport lines specifically includes the following steps:

[0140] Control the shuttle robot 68 to move away from the lifting mechanism 632;

[0141] Control the installation robot 67 to move away from the lifting mechanism 632;

[0142] Install the photovoltaic bracket 61 on the shuttle robot 68 onto the next adjacent photovoltaic pile 2;

[0143] A roller assembly is installed inside the photovoltaic bracket 61;

[0144] The purlin 66 is installed on the upper surface of the photovoltaic bracket 61;

[0145] Repeat the above steps until the second transport line is completed.

[0146] Specifically, when constructing the second transport line 52, firstly, the shuttle robot 68 is controlled to move away from the lifting mechanism 632, and the installation robot 67 is controlled to move away from the lifting mechanism 632, so that the shuttle robot 68 moves to the edge of the first transport line 51. Then, the worker stands on the installation robot 67 and installs the photovoltaic bracket 61 on the shuttle robot 68 onto the next adjacent photovoltaic pile 2. Then, a roller assembly is installed inside the photovoltaic bracket 61, and the purlin 66 on the shuttle robot 68 is installed on the upper surface of the photovoltaic bracket 61. Finally, the above steps are repeated until the second transport line 52 is constructed.

[0147] In one embodiment, this embodiment provides a specific method for mounting a photovoltaic panel 3 on a mounting bracket 6, wherein mounting the photovoltaic panel on the mounting bracket specifically includes the following steps:

[0148] The photovoltaic panel 3 is installed on the platform plate 631;

[0149] The photovoltaic panel 3 is installed on the side transport line 5;

[0150] The photovoltaic panel 3 is installed on the main transport line 4.

[0151] Furthermore, the installation of the photovoltaic panel on the side transport line specifically includes the following steps:

[0152] Control the shuttle robot 68 to move toward the lifting mechanism 632;

[0153] The lifting mechanism 632 is controlled to lift the photovoltaic panel 3 onto the shuttle robot 68;

[0154] Control the shuttle robot 68 to move to one end of the side transport line 5 away from the main transport line 4;

[0155] The photovoltaic panels 3 on the shuttle robot 68 are sequentially installed on the side transport line 5;

[0156] The lifting mechanism 632, the shuttle robot 68, and the installation robot 67 are unloaded from the photovoltaic pile 2.

[0157] Specifically, the shuttle robot 68 is controlled to move towards the lifting mechanism 632. Once the shuttle robot 68 reaches the working range of the lifting mechanism 632, the lifting mechanism 632 is controlled to lift the photovoltaic panel 3 onto the shuttle robot 68. Then, the shuttle robot 68 is controlled to move to the end of the side transport line 5 away from the main transport line 4, and then the photovoltaic panel 3 on the shuttle robot 68 is installed sequentially on the side transport line 5. After the photovoltaic panel 3 is installed, the lifting mechanism 632, the shuttle robot 68, and the installation robot 67 are unloaded from the photovoltaic pile 2.

[0158] Furthermore, the installation of the photovoltaic panels on the main transport line specifically includes the following steps:

[0159] Control the bridging robot 64 to move toward the direction of the smart workshop 1;

[0160] Remove the support cap 63, the lifting mechanism and the bridge plate 62 from the photovoltaic pile 2 at the end of the main transport line 4 away from the intelligent workshop 1;

[0161] The photovoltaic bracket 61, the purlin 66 and the photovoltaic panel 3 are mounted on the main transport line 4;

[0162] The bridging robot 64 is controlled to lift the photovoltaic support 61 to the photovoltaic pile 2 at the end of the main transport line 4 away from the smart workshop 1;

[0163] The photovoltaic bracket 61 is installed on the top of the photovoltaic pile 2;

[0164] The bridging robot 64 is controlled to lift the purlin 66 to the photovoltaic pile 2 at the end of the main transport line 4 away from the intelligent workshop 1;

[0165] The purlin 66 is installed on the upper surface of the photovoltaic bracket 61;

[0166] The photovoltaic panel 3 is installed on the purlin;

[0167] Repeat the above steps until the photovoltaic panels are installed on the entire main transport line.

[0168] Specifically, firstly, the bridging robot 64 is controlled to move towards the direction closer to the smart workshop 1. Then, the workers remove the support cap 63, lifting mechanism 632, and bridge plate 62 from the photovoltaic pile 2 at the end of the main transport line 4 away from the smart workshop 1. Correspondingly, the photovoltaic bracket 61, purlin 66, and photovoltaic panel 3 are transported to the main transport line 4. Then, the bridging robot 64 lifts the photovoltaic bracket 61 to the photovoltaic pile 2 at the end of the main transport line 4 away from the smart workshop 1, and then installs the photovoltaic bracket 61 onto the photovoltaic pile 2. Afterward, the bridging robot 64 lifts the purlin 66 to the photovoltaic pile 2 at the end of the main transport line 4 away from the smart workshop 1, and then installs the purlin 66 onto the photovoltaic bracket 61. Finally, the photovoltaic panel 3 is installed onto the purlin 66. The above steps are repeated to remove the support cap 63 and bridge plate 62, and then install the photovoltaic panel 3 onto the photovoltaic bracket 61. In addition, after the staff removes the support cap 63, lifting mechanism 632, and bridge plate 62 from the photovoltaic pile 2 at the end of the main transport line 4 away from the smart workshop 1, these devices can be transported to the smart workshop 1 for disassembly by the bridge-building robot 64.

[0169] It should be noted that when the main transport line 4 is located at the edge of the photovoltaic pile area, after the photovoltaic panels 3 on the side transport line 5 on one side of the main transport line 4 are installed, the installation of photovoltaic panels 3 in the entire photovoltaic pile area is completed.

[0170] In addition, when the main transport line 4 is located in the middle of the photovoltaic pile area, after the photovoltaic panels 3 on the side transport line 5 on one side of the main transport line 4 are installed, the shuttle robot 68 is lifted by the lifting mechanism 632 to the side transport line 5 on the other side, and the installation robot 67 moves to the side transport line 5 on the other side. The above steps are repeated to realize the installation of photovoltaic panels 3 in the entire photovoltaic pile area.

[0171] It should be noted that the above embodiments can be freely combined as needed. The above description is only a preferred embodiment of the present invention. It should be pointed out that for those skilled in the art, several improvements and modifications can be made without departing from the principle of the present invention, and these improvements and modifications should also be considered within the scope of protection of the present invention.

Claims

1. A transportation and installation process for mounting components used on the top of photovoltaic piles, characterized in that, Includes the following steps: A smart workshop will be built on one side of the photovoltaic pile area; Obtain the attribute information of each photovoltaic pile within the photovoltaic pile area; Based on the attribute information, the intelligent workshop assembles the necessary components and transport robots for transporting the components; Install the mounting components onto the photovoltaic pile; Install the photovoltaic panel on the mounting bracket; The transport robot includes a bridging robot, an installation robot, and a shuttle robot. The assembly components include bridge plates, support caps, purlins, and photovoltaic brackets. The installation of the assembly components onto the photovoltaic piles specifically includes the following steps: A connecting transport line is built on one side of the intelligent workshop; The bridging robot is placed on the connecting transport line; The bridge-building robot is controlled to transport the bridge deck and the support cap along the connecting transport line to the photovoltaic pile, thus forming the main transport line; The shuttle robot, the installation robot, the purlin, and the photovoltaic bracket are transported along the main transport line to the photovoltaic pile, forming several side transport lines. The process of controlling the bridge-building robot to transport the bridge deck and the support cap along the connecting transport line to the photovoltaic pile, thus forming the main transport line, specifically includes the following steps: The bridge plate and the support cap are installed on the connecting transport line; The bridging robot is controlled to lift the support cap to a photovoltaic pile on the extension line of the connecting transport line; The support cap is installed on the top of one of the photovoltaic piles on the extension line of the connecting transport line; The bridge-building robot is controlled to lift the bridge deck onto the support cap of one of the photovoltaic piles on the extension line of the connecting transport line; Repeat the above steps until the main transport line is completed; After the bridge-building robot lifts the bridge deck onto the support cap of one of the photovoltaic piles on the extension line of the connecting transport line, the method further includes the following steps: A platform and lifting mechanism are erected on the support cap; The assembly also includes a roller assembly and a ramp. The steps for transporting the shuttle robot, the installation robot, the purlin, and the photovoltaic support along the main transport line to the photovoltaic pile, forming several side transport lines, specifically include: The springboard, the shuttle robot, the roller assembly, the installation robot, the purlins, and the photovoltaic support are mounted on the platform. The springboard is erected between each of the photovoltaic piles and the adjacent photovoltaic piles on the main transport line; A first transport line is constructed on each of the aforementioned springboards; A second transport line is constructed on the extension of each of the first transport lines; The construction of the first transport line on each of the springboards specifically includes the following steps: The lifting mechanism is controlled to lift one of the photovoltaic supports to a photovoltaic pile adjacent to the main transport line; The photovoltaic support is installed on the top of the photovoltaic pile adjacent to the main transport line; A roller assembly is installed inside the photovoltaic support structure; One end of the installation robot is mounted on the roller assembly; The purlin is installed on the upper surface of the photovoltaic bracket; Control the lifting mechanism to lift the shuttle robot onto the purlin; The lifting mechanism is controlled to lift the photovoltaic bracket, the purlins, and the roller assembly from the platform onto the shuttle robot.

2. The transportation and installation process for the mounting components at the top of a photovoltaic pile according to claim 1, characterized in that, The attribute information includes the height, location, and size data of the photovoltaic pile. The smart workshop assembles the assembly components and the transport robot based on the attribute information.

3. The transportation and installation process for the mounting components at the top of a photovoltaic pile according to claim 1, characterized in that, A photovoltaic pile adjacent to the smart workshop and the smart workshop are connected via the connecting transport line; A number of photovoltaic piles arranged in a straight line are set on the extension line of the connecting transport line, and the main transport line is located on the photovoltaic piles on the extension line of the connecting transport line; Each of the side transport lines is connected to one of the photovoltaic piles of the main transport line. The side transport lines extend away from the main transport line. Each side transport line is arranged on a plurality of photovoltaic piles arranged in a straight line, so that the main transport line and the side transport lines cover all the photovoltaic piles.

4. The transportation and installation process for the mounting components at the top of a photovoltaic pile according to claim 1, characterized in that, The construction of a second transport line on the extension of each of the first transport lines specifically includes the following steps: Control the shuttle robot to move away from the lifting mechanism; Control the installation robot to move away from the lifting mechanism; Install the photovoltaic bracket on the shuttle robot on the top of the next adjacent photovoltaic pile; A roller assembly is installed inside the photovoltaic support structure; The purlin is installed on the upper surface of the photovoltaic bracket; Repeat the above steps until the second transport line is completed.

5. The transportation and installation process for the mounting components for the top of a photovoltaic pile according to any one of claims 1-4, characterized in that, The process of installing the photovoltaic panel on the mounting bracket specifically includes the following steps: The photovoltaic panels are installed on the platform. The photovoltaic panels are installed on the side transport line; The photovoltaic panels are installed on the main transport line.

6. The transportation and installation process for the mounting components at the top of a photovoltaic pile according to claim 5, characterized in that, The installation of the photovoltaic panel on the side transport line specifically includes the following steps: Control the shuttle robot to move toward the lifting mechanism; The lifting mechanism is controlled to lift the photovoltaic panel onto the shuttle robot; Control the shuttle robot to move to one end of the side transport line away from the main transport line; The photovoltaic panels on the shuttle robot are sequentially installed on the side transport line; The lifting mechanism, the shuttle robot, and the installation robot are unloaded from the photovoltaic pile.

7. The transportation and installation process for the mounting components at the top of a photovoltaic pile according to claim 5, characterized in that, The installation of the photovoltaic panels on the main transport line specifically includes the following steps: Control the bridging robot to move toward the direction of the smart workshop; The support cap at the end of the main transport line away from the smart workshop, the lifting mechanism and the bridge plate are removed from the photovoltaic pile; The photovoltaic bracket, the purlin, and the photovoltaic panel are mounted on the main transport line; The bridging robot is controlled to lift the photovoltaic support to the photovoltaic pile at the end of the main transport line away from the smart workshop; The photovoltaic bracket is installed on the top of the photovoltaic pile; The bridging robot is controlled to lift the purlins to the photovoltaic piles at the end of the main transport line away from the smart workshop; The purlin is installed on the upper surface of the photovoltaic bracket; The photovoltaic panel is installed on the purlin; Repeat the above steps until the photovoltaic panels are installed on the entire main transport line.

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