A multi-station continuous charging device and method for cast explosive

By developing a multi-station continuous charging device and method for molten cast explosives, the problems of low preparation efficiency and poor mixing and solidification quality of molten cast explosives have been solved, achieving efficient and uniform multi-station continuous production and supporting the safe supply of high-energy explosives.

CN118420418BActive Publication Date: 2026-07-03XIAN MODERN CHEM RES INST

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
XIAN MODERN CHEM RES INST
Filing Date
2024-05-15
Publication Date
2026-07-03

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Abstract

The application discloses a kind of melt-cast explosive multi-station continuous charging device and method, device includes pedestal, vibration block is arranged below pedestal;Pedestal is provided with track unit, track unit is provided with multiple water bath jacket, water bath jacket is provided with one can be moved along the body of bullet mould of pedestal circumferential direction and horizontal direction, the top end of bullet mould is connected with riser;Pedestal is provided with support vibration frame, support vibration frame is provided with melt charge pot, melt charge pot is connected with pressure regulating unit;Explosive casting opening is opened below melt charge pot.The device can realize melt, mixing, charging and multi-station simultaneous solidification nursing, be favorable to realize melt-cast explosive charging batch production.The device is realized by setting vibration block below pedestal that melt-cast explosive is safely, efficiently, uniformly mixed, avoid the friction and extrusion between paddle and explosive particles when conventional paddle stirring, and casting under vibration condition is favorable to avoid the involvement of bubble and the generation of forming defect.
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Description

Technical Field

[0001] This invention belongs to the field of charge and solidification technology of cast explosives, specifically relating to a multi-station continuous charge device and method for cast explosives. Background Technology

[0002] Fused cast explosives are mixed explosives with a low-melting-point carrier as the liquid phase and high-energy explosive particles such as RDX, HMX, and CL-20 as the solid phase. In the research, development, iterative upgrades, and application of fused cast explosives, in addition to designing explosive components to reduce susceptibility and improve destructive performance, it is also necessary to optimize the fused cast explosive preparation process and mixing and molding equipment. Currently, in the actual charge solidification process, the mixing steps include premixing and subsequent kneading, with the melting and mixing time for a single batch of fused cast explosives exceeding 90 minutes. The process involves many steps and requires many on-site operators. The melting, charging, solidification, and transfer processes require interconnected transfer links, making continuous operation impossible. This results in low efficiency, high cost, poor mixing and solidification quality, and the inability to achieve continuous production of fused cast explosives, severely restricting the safe supply capacity of high-energy fused cast explosives. Consequently, it is difficult to meet the demand for efficient and large-scale production of fused cast explosives and warhead charges. Therefore, acoustic resonance mixing technology has been widely applied to in-situ mixing and solidification of warheads in the past decade or so. However, this process is suitable for a single product and is difficult to implement in multi-station continuous production.

[0003] In summary, there is an urgent need for a device and method suitable for different cast explosives that can achieve integrated melting, charging, and solidification. Summary of the Invention

[0004] To address the aforementioned technical problems, this invention provides a multi-station continuous charging device and method for molten cast explosives, thereby solving the technical problems of low preparation efficiency, poor mixing and solidification quality, and inability to achieve continuous production in the prior art.

[0005] The present invention is implemented using the following technical solution:

[0006] A multi-station continuous charging device for molten explosives includes a base, and a plurality of vibrating blocks are arranged below the base.

[0007] The base is provided with a track unit, and the track unit is provided with multiple water bath jackets. Each water bath jacket is provided with a projectile mold that can move along the circumference and horizontal direction of the base. The top of the projectile mold is connected to a riser.

[0008] The base is also provided with a vibration support frame, on which a melting pot is mounted. A pressure regulating unit is connected to the melting pot. The pressure regulating unit includes a sealing cover that can match the melting pot and a melting pot pressure regulating pipe connected to the sealing cover. The melting pot pressure regulating pipe is also connected to a vacuum pump.

[0009] The melting pot has an explosive casting port at its bottom.

[0010] The present invention also has the following technical features:

[0011] Specifically, the track unit includes a circular track, a straight track, and a projectile exit straight track. The straight track passes through the center of the circular track and is connected to the circular track at both ends. One end of the projectile exit straight track is connected to the circular track, and the other end is connected to the explosion-proof isolation wall.

[0012] Furthermore, multiple water bath jackets are vertically arranged on the annular track. Each water bath jacket includes a rotating shaft vertically arranged on the annular track and a water bath jacket body rotatably arranged on the rotating shaft. The water bath jacket body includes a first semi-circular shell and a second semi-circular shell, which are connected to form a cylindrical structure by a connector.

[0013] Furthermore, each of the projectile molds is provided with a slider at the bottom that can slide along a circular track, a straight track, and the projectile moving out of the straight track.

[0014] Furthermore, the explosive casting port is also equipped with a valve and an injection flow monitor.

[0015] Furthermore, the melting pot includes an inner pot body and an outer pot body coaxially fitted together, with an oil passage cavity formed between the inner pot body and the outer pot body; the outer pot body is also provided with an oil inlet and an oil outlet.

[0016] Furthermore, the sealing cover is provided with a through mounting hole, through which a pressure thermometer for measuring the gas pressure inside the melting pot is inserted.

[0017] Furthermore, the slider is connected to a driving device, which is connected to a control mechanism and can drive the slider to slide on a circular track, a linear track, and a projectile-exit linear track.

[0018] This invention also protects a multi-station continuous charging method for cast explosives, the method being implemented using the aforementioned multi-station continuous charging device for cast explosives, and comprising the following steps:

[0019] Step 1: Open the sealed lid, add the prescribed amount of solid explosive and carrier explosive into the melting pot, and close the sealed lid;

[0020] Step 2: Start the vacuum pump and adjust the pressure inside the melting pot to 15-40 Pa;

[0021] Step 3: Set the temperature of the hot oil injected into the oil cavity according to the melting point of the solid explosive carrier; set the first preset value of the vibration block acceleration and start the vibration block; after the carrier explosive is completely melted, adjust the vibration block acceleration to the second preset value, cool it down by 5-10℃ and vibrate for 30-40 minutes to obtain the mixed explosive melt.

[0022] Step 4: Preheat the projectile mold using a water bath jacket to make the temperature of the projectile mold 5-15°C higher than the temperature of the melting pot.

[0023] Step 5: Using a power mechanism, move a projectile mold to below the explosive casting port;

[0024] Step 6: Backfill the melting pot with high-pressure inert gas until the internal pressure is 0.4-0.8 MPa; fill the projectile mold with mixed explosive melt, and after the projectile mold is filled with mixed explosive melt, return it to the water bath jacket through the track unit for cooling and heat preservation treatment until the molten explosive melt is completely solidified.

[0025] Step 7: Repeat steps 5 and 6 until the molten explosive in all the elastic molds is completely solidified. The elastic molds are then moved sequentially along the projectile track to the explosion-proof isolation wall.

[0026] In step 3, the first preset value is 25-35g, the second preset value is 50-60g, and g is the acceleration due to gravity, which is taken as 9.80m / s². 2 .

[0027] Preferably, in step 6, the filling speed is 1-3 L / min, the single filling time is 1-3 min, the cooling time is 90-120 min, and the heat preservation time is 30-50 min.

[0028] Compared with the prior art, the beneficial effects of the present invention are:

[0029] (1) The device of the present invention can realize melting, mixing, loading and solidification care of multiple stations at the same time, saving operating space and reducing personnel participation, improving production efficiency, and facilitating the mass production of casting explosives.

[0030] (2) The device of the present invention achieves safe, efficient and uniform mixing of casting explosives by setting a vibration block under the base, avoiding the friction and compression between the blade and the explosive particles during conventional blade stirring, and casting under vibration conditions helps to avoid the entrapment of air bubbles and the generation of molding defects.

[0031] (3) The method of the present invention provides negative pressure in the melting and mixing stage, which is conducive to the overflow of bubbles in the mixed explosive melt. In the warhead loading stage, the high pressure in the melting pot cavity is conducive to the injection of complex projectiles.

[0032] Other advantages of the present invention will be described in detail in the specific embodiments. Attached Figure Description

[0033] Figure 1 This is a schematic diagram of the overall structure of the preparation apparatus described in Embodiment 1 of the present invention.

[0034] Figure 2 This is a cross-sectional view of the preparation apparatus described in Embodiment 1 of the present invention.

[0035] Figure 3 This is a simplified diagram of the water bath jacket described in Embodiment 1 of the present invention;

[0036] Figure 4 This is a partial structural schematic diagram of the water bath jacket described in Embodiment 1 of the present invention.

[0037] Explanation of the labels in the diagram:

[0038] 1-Base, 2-Vibration block, 3-Track unit, 4-Water bath jacket, 5-Projectile mold, 6-Supporting vibration transmission frame, 7-Melting pot, 8-Pressure regulating unit, 9-Pressure thermometer, 10-Explosion-proof isolation wall, 11-Slider, 12-Injection flow regulator;

[0039] 301 - Circular track, 302 - Linear track, 303 - Projectile body moves out of the linear track;

[0040] 701 - Inner pot body; 702 - Outer pot body; 703 - Explosive casting port;

[0041] 7021 - Oil inlet, 7022 - Oil outlet;

[0042] 801 - Sealing cover; 802 - Pressure regulating pipe for melting pot. Detailed Implementation

[0043] The following provides specific embodiments of the present invention. It should be noted that, in the description of the present invention, unless otherwise explicitly specified and limited, terms such as "set" and "connect" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a direct connection or an indirect connection, etc. Those skilled in the art can understand the specific meaning of the above terms in this technical solution according to the specific circumstances.

[0044] In this invention, unless otherwise stated, directional terms such as "upper," "lower," "bottom," and "top" are generally defined based on the drawing surface of the corresponding figure, "inner" and "outer" are defined based on the outline of the corresponding figure, and "front" and "rear" are defined based on the direction of gas flow.

[0045] The technical terms used in this solution are explained as follows:

[0046] High-melting-point casting explosives refer to mixed explosives obtained by adding high-energy single-element explosive solid particles into a low-melting-point energetic material carrier to form a suspension, and then casting them.

[0047] This invention is not limited to the following specific embodiments. The various specific technical features described in the following specific embodiments can be combined in any suitable manner without contradiction, as long as they do not violate the spirit of this invention, and should also be regarded as the content disclosed by this invention.

[0048] Example 1

[0049] This embodiment discloses a multi-station continuous charging device for molten explosives, such as... Figure 1 and Figure 2 As shown, the device includes a base 1, and several vibrating blocks 2 are arranged below the base 1;

[0050] The base 1 is provided with a track unit 3, and four water bath jackets 4 are equally spaced on the track unit 3. Each water bath jacket 4 is provided with a projectile mold 5 that can move along the circumference and horizontal direction of the base 1. The top of the projectile mold 5 is connected to a riser. The position on the annular track 301 of the water bath jacket 4 is the solidification station.

[0051] The base 1 is also provided with a support vibration transmission frame 6, on which a melting pot 7 is mounted. The melting pot 7 can be clamped and fixed on the support vibration transmission frame 6. A pressure regulating unit 8 is connected to the melting pot 7. The pressure regulating unit 8 includes a sealing cover 801 that can match the melting pot 7 and a melting pot pressure regulating pipe 802 connected to the sealing cover 801. The melting pot pressure regulating pipe 802 is also connected to a vacuum pump. The vacuum pump is connected to a remote controller.

[0052] The bottom of the melting pot 7 is provided with an explosive casting port 703. The melting pot 7 can melt the explosive components added to the melting pot according to the preset temperature and vacuum degree to obtain a mixed explosive melt, and then fill the obtained mixed explosive melt into the projectile mold 5 that moves along the track unit 3 to the bottom of the melting pot 7.

[0053] Preferably, in this embodiment, a total of five vibration blocks 2 are arranged below the base 1. One of the five vibration blocks 2 is located directly below the middle of the supporting vibration transmission frame 6, and the other four vibration blocks 2 are located directly below the four water bath jackets 4. This arrangement ensures that air bubbles are eliminated during the mixing and solidification process of the molten explosive, and that the density of the mixed explosive melt is uniform. The vibration blocks 2 are connected to a remote controller and can vibrate under the control of the remote controller. Under the vibration of the vibration blocks 2, the carrier explosive and solid explosive in the melting pot 7 can be mixed better.

[0054] As a preferred embodiment, the track unit 3 includes a closed-loop annular track 301, two straight tracks 302, and a projectile exit straight track 303. The two straight tracks 302 pass through the center of the annular track 301, and both ends of the two straight tracks 302 are connected to the annular track 301. The two straight tracks 302 are arranged in a cross shape. One end of the projectile exit straight track 303 is connected to the annular track 301, and the other end is connected to the explosion-proof isolation wall 10. The projectile mold 5 can move back and forth along the straight track 302 and can also move circumferentially along the annular track 301.

[0055] As a preferred embodiment, multiple water bath jackets 4 are vertically arranged on the annular track 301, such as... Figure 3 As shown, the water bath jacket 4 includes a rotating shaft 41 vertically arranged on a circular track, and a water bath jacket body 42 rotatably arranged on the rotating shaft 41. The water bath jacket body 42 includes a first semi-circular shell 421 and a second semi-circular shell 422. The first semi-circular shell 421 and the second semi-circular shell 422 are connected to form a cylindrical structure by a connector 43. In this embodiment, the connector includes a first connector and a second connector that are fastened together. When the first connector and the second connector are fastened together, the first semi-circular shell 421 and the second semi-circular shell are connected to form a cylindrical structure. When it is necessary to open the water bath jacket, the first connector and the second connector can be separated.

[0056] As a preferred embodiment, each projectile mold 5 is provided with a slider 11 at its bottom, which can slide along the annular track 301, the linear track 302 and the projectile removal linear track 303.

[0057] As a preferred embodiment, the explosive casting port 703 is also equipped with an injection flow regulator 12; a mold temperature controller is connected to the water bath jacket 4. The mold temperature controller can control the preheating temperature of the projectile mold 5 and the temperature and time of cooling and solidification of the melted explosive. The injection flow regulator 12 is connected to a remote server and can adjust the injection flow rate under the control of the remote server. By adjusting the injection flow rate, it is possible to ensure that the injection process is uniform and does not involve gas entrapment. It is also possible to determine whether the loading has been completed based on the real-time collected injection flow rate and the volume of the projectile mold 5.

[0058] As a preferred embodiment, the melting pot 7 includes an inner pot body 701 and an outer pot body 702 coaxially sleeved together, forming an oil passage cavity between the inner pot body 701 and the outer pot body 702; the outer pot body 702 is also provided with an oil inlet 7021 and an oil outlet 7022, through which hot oil can be injected into the oil passage cavity formed between the inner pot body 701 and the outer pot body 702 to form an oil bath, providing heat energy for the melting of the carrier explosive and solid explosive in the inner pot body 701.

[0059] In a preferred embodiment, the sealing cover 801 also has a through mounting hole, through which a pressure thermometer 9 is inserted. The pressure thermometer 9 is used to measure the pressure and temperature inside the melting pot 7. The pressure thermometer 9 is connected to a remote controller and can transmit the collected pressure and temperature data to a remote server.

[0060] In a preferred embodiment, a driving device is connected to the slider 11. The driving device is connected to the control mechanism and can drive the slider 11 to slide on the annular track 301, the linear track 302, and the projectile removal linear track 303. The driving device is connected to a remote controller and can drive the slider 11 to move under the control of the remote controller.

[0061] Example 2

[0062] This embodiment discloses a multi-station continuous charging method for cast explosives, which is implemented using the multi-station continuous charging device for cast explosives provided in Embodiment 1, and includes the following steps:

[0063] Step 1: Open the sealing cover 801, add the prescribed amount of solid explosive and carrier explosive into the melting pot 7, and close the sealing cover 801.

[0064] Step 2: Start the vacuum pump and adjust the pressure inside the melting pot 7 to 15-40 Pa. The vacuum pump can create a negative pressure environment inside the melting pot 7, which is conducive to the discharge of gas from the suspended explosive.

[0065] Step 3: Set the temperature of the hot oil injected into the oil passage according to the melting point of the solid explosive carrier; set the first preset value of the acceleration of the vibrating block 2. Preferably, the first preset value is 25-35g, where g is the acceleration due to gravity, g≈9.80m / s². 2 Start the vibrating block 2. Under the vibration of the vibrating block 2, the carrier explosive and solid explosive in the melting pot 7 can be better mixed and melted. After the carrier explosive melts, adjust the acceleration of the vibrating block 2 to the second preset value. Preferably, the second preset value is 50-60g. After cooling by 5-10℃, vibrate for 30-40 minutes to obtain the mixed explosive melt.

[0066] Step 4: Preheat the projectile mold 5 with the help of the water bath jacket 4 until the temperature of the projectile mold 5 is 5-15°C higher than the temperature of the melting pot 7.

[0067] According to experimental measurements, after preheating, the temperature dissipation of the projectile mold 5 during the entire injection process is 5-15℃. Therefore, by using the water bath jacket 4 to preheat the projectile mold 5 so that its temperature is 5-15℃ higher than that of the melting pot 7, it can be ensured that the temperature of the projectile mold 5 is close to the temperature of the mixed explosive melt in the melting pot 7 during the casting process, thereby ensuring that the temperature of the mixed explosive melt is close to that of the projectile mold 5 after the injection is completed.

[0068] Step 5: Using a power mechanism, a projectile mold 5 is moved along a linear track 302 to below the explosive casting port 703;

[0069] Step 6: Backfill the molten explosive pot 7 with high-pressure inert gas until the internal pressure is 0.4-0.8 MPa. During the charging stage of the cast explosive, increasing the pressure inside the molten explosive pot is beneficial for the molten explosive to be discharged from the charging port. Fill the projectile mold 5 with the mixed explosive melt. After the mixed explosive melt is filled, the projectile mold 5 returns to the water bath jacket 4 via the track unit 3 and undergoes cooling and heat preservation treatment until the cast explosive melt is completely solidified.

[0070] As a preferred embodiment, when filling the projectile mold 5 with the mixed explosive melt, the filling speed is 1-3 L / min, the single filling time is 1-3 min, the cooling time is 90-120 min, and the holding time is 30-50 min.

[0071] Step 7: Repeat steps 5 and 6 until the molten explosive in all the elastic modulus 5 has completely solidified. The elastic modulus 5 are then moved sequentially through the projectile's straight track 303 to the explosion-proof isolation wall 10.

[0072] Application Example 1

[0073] This application example uses the apparatus disclosed in Example 1 and the method disclosed in Example 2 to complete the mixing and solidification of TNT / RDX molten casting explosive, specifically including:

[0074] Equipment preparation: Install the complete set of equipment, ensuring that the four water bath jackets and the projectile mold set in the water bath jackets are all in place, the pressure regulating unit and the injection flow regulator are installed in place, and the air circuit of the vacuum pump and the oil circuit of the melting pot are installed in place.

[0075] Explosive preparation: Based on the TNT / RDX (40 / 60) composition of the cast explosive and the dimensions of the explosive charge and riser, calculate the total amount of explosive required for the projectile mold and half the riser volume, as well as the proportion of each component.

[0076] Feeding and Vacuuming: Open the sealed lid and add the prescribed amounts of solid explosive and carrier explosive into the melting pot, then close the sealed lid. Use the remote controller to turn on the vacuum pump and pipeline valves to begin vacuuming. After about 5 minutes, the pressure thermometer will show that the pressure inside the melting pot reaches 25 Pa. Then close the valves.

[0077] Melting and mixing: Set the oil bath temperature to 98℃ and start melting the carrier explosive in the melting pot. Set the acceleration of the vibrating block to 30g. After the carrier explosive is completely melted after 15 minutes, adjust the acceleration of the vibrating block to 55g and cool it down to 88℃. Continue vibrating for 30 minutes to obtain the mixed explosive melt.

[0078] Preheating the projectile mold: Turn on the mold temperature controller, set the water temperature of the mold temperature controller to 98℃, and use the water bath jacket to preheat the projectile mold to about 98℃ and keep it at that temperature.

[0079] Explosive loading: Open the water bath jacket and use the power mechanism to move a projectile mold to below the explosive casting port; backfill the molten charge pot with high-pressure inert gas until the internal pressure is 0.4-0.8 MPa; fill the projectile mold with mixed explosive melt, and set the injection rate to 1 L / min and the injection time to 3 min per injection, according to the projectile size.

[0080] Solidification Care: After the projectile mold is filled with the mixed explosive melt, it returns to the water bath jacket via the track unit. The water bath cooling rate is set to 1℃ / min, and the projectile mold is cooled uniformly for 90 minutes until the explosive is completely solidified and cooled to room temperature of 20℃. After holding at this temperature for 10 minutes, the mold temperature controller is turned off.

[0081] Projectile Removal: Repeat the above steps until the molten explosive in all the elastic molds has completely solidified. The elastic molds are then moved sequentially along the projectile removal track to the explosion-proof isolation wall. This completes the removal of the elastic molds and the reshaping of the explosive charge.

[0082] Finally, clean the melting pot in preparation for the next test and production.

[0083] In this application example, the final propellant column had no defects visible to the naked eye. After testing, the propellant column showed excellent solidification quality and high molding density.

[0084] Application Example 2

[0085] The application example uses the apparatus disclosed in Example 1 and the method disclosed in Example 2 to complete TNT / DNAN /

[0086] The mixing and solidification of HMX cast explosives specifically include:

[0087] Equipment preparation: Install the complete set of equipment, ensuring that the four water bath jackets and the projectile mold set in the water bath jackets are all in place, the pressure regulating unit and the injection flow regulator are installed in place, and the air circuit of the vacuum pump and the oil circuit of the melting pot are installed in place.

[0088] Explosive preparation: Based on the composition of the cast explosive TNT / DNAN / HMX (10.5 / 24.5 / 65) and the dimensions of the explosive charge and riser, calculate the total amount of explosive required for the projectile mold and half the volume of the riser, as well as the proportion of each component.

[0089] Feeding and Vacuuming: Open the sealed cover and add the prescribed amounts of solid explosive and carrier explosive into the melting pot, then close the sealed cover. Use the remote controller to turn on the vacuum pump and pipeline valves to begin vacuuming. After about 8 minutes, the pressure gauge will show an internal pressure of 18 Pa in the melting pot. At this point, close the pipeline valves.

[0090] Melting and mixing: Set the oil bath temperature to 105℃ and start melting the carrier explosive in the melting pot. Set the vibration block acceleration to 35g. After the carrier explosive is completely melted after 12 minutes, increase the vibration acceleration of the vibration block to 55g and decrease the melting pot temperature to 80℃. Continue vibration for 30 minutes to obtain the mixed explosive melt.

[0091] Preheating the projectile mold: Turn on the mold temperature controller and set the water temperature of the mold temperature controller to 93℃. Use the water bath jacket to preheat the projectile mold to about 93℃ and keep it at that temperature.

[0092] Explosive loading: Sequentially open the water bath jacket, and the projectile mold is quickly moved to the center position below the molten charge pot. At this time, high-pressure inert gas is backfilled into the molten charge pot until the internal pressure reaches 0.6 MPa. Open the injection valve and flow control monitor, and fill the projectile mold with the mixed explosive melt. Set the injection rate to 1.2 L / min according to the projectile size, and the injection time for each injection is 3 min.

[0093] Solidification treatment: After the projectile mold is filled with the mixed explosive melt, it returns to the water bath jacket via the track unit. The mold temperature controller is set to cool the projectile mold at a water bath cooling rate of 1℃ / min. After cooling to 60℃, it is held for 10 minutes. Then, it is cooled to room temperature (20℃) at a cooling rate of 1℃ / min and held for another 10 minutes. The entire solidification treatment time is about 88 minutes. Then the mold temperature controller is turned off.

[0094] Projectile Removal: Repeat the above steps until the molten explosive in all elastic molds has completely solidified. The elastic molds are then moved sequentially along the projectile removal track to the explosion-proof isolation wall. Subsequent operations, such as mold removal and explosive charge shaping, are then completed. Finally, the molten explosive pot is cleaned in preparation for the next test and production.

[0095] In this application example, the final prepared propellant column had no pores or cracks inside, and the solidification quality was high.

[0096] In summary, the device and method of the present invention can realize the melting, mixing, loading, and simultaneous solidification and maintenance of explosives at multiple workstations, saving operating space and reducing personnel involvement, improving production efficiency, and facilitating the mass production of cast explosives.

[0097] The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the specific details of the above embodiments. Within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solution of the present invention, and these simple modifications all fall within the protection scope of the present invention.

[0098] Furthermore, various different embodiments of the present invention can be combined in any way, as long as they do not violate the spirit of the present invention, they should also be regarded as the content disclosed by the present invention.

[0099] It should be noted that all components involved in this embodiment, unless otherwise specified, are components that can be obtained by purchase in the prior art.

Claims

1. A multi-station continuous charging device for cast explosives, comprising a base (1), characterized in that, Several vibration blocks (2) are provided below the base (1); The base (1) is provided with a track unit (3), and the track unit (3) is provided with a plurality of water bath jackets (4). Each water bath jacket (4) is provided with a projectile mold (5) that can move along the circumferential and horizontal directions of the base (1). The top of the projectile mold (5) is connected to a riser. The base (1) is also provided with a support vibration transmission frame (6), and a melting pot (7) is mounted on the support vibration transmission frame (6). A pressure regulating unit (8) is connected to the melting pot (7). The pressure regulating unit (8) includes a sealing cover (801) that can be matched with the melting pot (7) and a melting pot pressure regulating pipe (802) connected to the sealing cover (801). The melting pot pressure regulating pipe (802) is also connected to a vacuum pump. The explosive casting port (703) is provided below the melting pot (7); The track unit (3) includes a circular track (301), a straight track (302) and a projectile exit straight track (303). The straight track (302) passes through the center of the circular track (301) and both ends of the straight track (302) are connected to the circular track (301). One end of the projectile exit straight track (303) is connected to the circular track (301), and the other end is connected to the explosion-proof isolation wall (10).

2. The multiple station continuous charge assembly for cast explosive of claim 1 wherein, Multiple water bath jackets (4) are vertically arranged on the annular track (301). Each water bath jacket (4) includes a rotating shaft (41) vertically arranged on the annular track and a water bath jacket body (42) rotatably arranged on the rotating shaft (41). The water bath jacket body (42) includes a first semi-circular shell (421) and a second semi-circular shell (422). The first semi-circular shell (421) and the second semi-circular shell (422) are connected to form a cylindrical structure by a connector (43).

3. The multiple station continuous charge assembly for cast explosive of claim 1 wherein, Each of the projectile molds (5) is provided with a slider (11) at the bottom that can slide along the annular track (301), the linear track (302) and the projectile removal linear track (303).

4. The multi-station continuous charging device for molten explosives as described in claim 1, characterized in that, The explosive casting port (703) is also equipped with an injection flow regulator (12).

5. The multi-station continuous charge assembly for cast explosive of claim 1, wherein, The melting pot (7) includes an inner pot body (701) and an outer pot body (702) coaxially sleeved together, and an oil passage cavity is formed between the inner pot body (701) and the outer pot body (702); the outer pot body (702) is also provided with an oil inlet (7021) and an oil outlet (7022).

6. The multiple station continuous charge assembly for cast explosive of claim 1 wherein, The sealing cover (801) is also provided with a through mounting hole, and a pressure thermometer (9) is inserted into the mounting hole.

7. The multiple station continuous charge assembly for cast explosive of claim 3, wherein, A driving device is connected to the slider (11), which is connected to the control mechanism and can drive the slider (11) to slide on the circular track (301), the linear track (302) and the projectile removal linear track (303).

8. A method of casting multiple charges of melt-cast explosive, the method comprising: The method is implemented using the multi-station continuous charging device for cast explosives as described in any one of claims 1 to 7, and includes the following steps: Step 1: Open the sealed lid, add the prescribed amount of solid explosive and carrier explosive into the melting pot, and close the sealed lid; Step 2: Start the vacuum pump and adjust the pressure inside the melting pot to 15~40Pa; Step 3: Set the temperature of the hot oil injected into the oil cavity according to the melting point of the solid explosive carrier; set the first preset value of the vibration block acceleration and start the vibration block; after the carrier explosive melts, adjust the vibration block acceleration to the second preset value, cool it down by 5~10℃ and vibrate for 30~40 minutes to obtain the mixed explosive melt. Step 4: Preheat the projectile mold using a water bath jacket until the temperature of the projectile mold is 5-15°C higher than the temperature of the melting pot. Step 5: Using a power mechanism, move a projectile mold to below the explosive casting port; Step 6: Backfill the melting pot with high-pressure inert gas until the internal pressure is 0.4~0.8MPa; inject molten explosive into the projectile mold; after the projectile mold is filled, return to the water bath jacket through the track unit for cooling and heat preservation treatment until the molten explosive is completely solidified. Step 7: Repeat steps 5 and 6 until the molten explosive in all the elastic molds is completely solidified. The elastic molds are then moved sequentially along the projectile track to the explosion-proof isolation wall. The first preset value is 25~35g, and the second preset value is 50~60g, where g is the gravitational acceleration, with a value of 9.80m / s².

9. The multi-station continuous charge method for cast explosive as claimed in claim 8, wherein, In step 6, the filling speed is 1~3L / min, the single filling time is 1~3min, the cooling time is 90~120min, and the heat preservation time is 30~50min.