Pipeline nondestructive testing equipment
By designing a non-destructive detection device for pipelines including a fixed frame, a ray emitting device and a moving cylinder, the problem of difficulty in stably conducting weld detection in the prior art is solved, and the stable detection and shock absorption effect of different pipelines is achieved.
Patent Information
- Application Number
- CN202410851805.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2044-06-28
AI Technical Summary
The prior art is difficult to conduct weld detection based on pipes of different inner diameters and thicknesses, resulting in inconvenient detection.
A non-destructive detection device for pipelines is designed, including a fixed frame, a ray emitting device, a moving cylinder, a wheel sliding assembly, a position adjustment assembly and a traction and winding assembly, which can stabilize the radial emitting device inside or outside the pipeline according to different conditions of the pipeline.
The stable detection of pipe welds of different inner diameters and thicknesses is achieved, which improves the convenience and stability of the use of ray emission equipment, and provides effective shock absorption during the pipeline descent.
Smart Images

Figure CN118533872B_ABST
Abstract
Description
Technical Field
[0001] The invention specifically relates to a pipeline nondestructive testing device, and belongs to the technical field of pipeline nondestructive testing. Background Art
[0002] Pipelines are components used to transport liquids, gases, and particulate solids in real life. After the pipeline manufacturing process, the quality of the pipeline needs to be tested to ensure that the pipeline can be used for a long time, safely, and stably after installation. Existing pipelines are usually directly formed, and quality problems are usually prone to occur at the welds of the pipeline. Therefore, non-destructive testing of the welds of the pipeline is required. In the prior art, radiographic testing technology is usually used for precise non-destructive testing of pipeline welds. The radiographic device is used in conjunction with the film to allow the radiographic device to irradiate the specific conditions of the weld onto the film through the radiographic method. The film is then moved to a professional imaging room, and the quality problems of the pipeline welds are determined by judging the exposure of the film to the weld.
[0003] However, the ray emitting device in the prior art is heavy, and during the production process of the pipeline, multiple pipelines are usually welded together. Therefore, it is necessary to detect multiple welds on the pipeline, which requires the ray emitting device to move in the pipeline test area, and enable the ray emitting device to detect multiple welds on the pipeline in sequence. However, according to the different inner diameters and thicknesses of the pipeline, the use of the ray emitting device is also different. For some pipelines with smaller inner diameters and thinner thicknesses, it is necessary to move the ray emitting device outside the pipeline, irradiate the pipeline from the outside, and fix the film on the side opposite to the ray emitting device; when performing ray detection on pipelines with larger inner diameters and thicker textures, it is necessary to move the ray emitting device inside the pipeline, fix multiple film circumferences around the welds, and expose once inside the pipeline through the ray emitting device, thereby completing the detection of the welds. However, in the prior art, it is difficult to drive the ray emitting device to move stably inside or outside the pipeline according to pipelines with different inner diameters and thicknesses, resulting in inconvenience in using ray detection equipment to detect pipeline welds. Summary of the invention
[0004] In order to solve the above problems, the present invention proposes a pipeline nondestructive testing device, which can stably move inside or outside the pipeline according to the difference of the pipeline to be tested.
[0005] The pipeline nondestructive testing device of the present invention comprises a fixed frame and a ray emitting device; a pipeline rotating device is arranged at the bottom of the fixed frame; fixing rings are arranged at both ends of the ray emitting device; and
[0006] The movable cylinder is symmetrically arranged on both sides of the fixed frame; a plurality of rotating wheel sliding assemblies are respectively arranged at the middle circumference of the movable cylinders on both sides; a plurality of clamping members for connecting with the fixed ring are evenly distributed on the opposite surfaces of the two movable cylinders; two sets of position adjustment assemblies are installed inside the movable cylinder; the rotating wheel sliding assemblies and the clamping members are respectively connected with the position adjustment assemblies;
[0007] A traction and winding assembly, wherein the traction and winding assembly is symmetrically arranged at the top of both sides of the fixed frame; a traction rope is respectively wound around the traction and winding assembly on both sides, and the traction rope is connected to the movable cylinder at one end away from the traction and winding assembly;
[0008] The top slide rails are slidably arranged on both sides of the top of the fixed frame, and the top slide rails are arranged in parallel along the length direction of the fixed frame.
[0009] Furthermore, multiple rotating wheel sliding assemblies are evenly distributed along the circumference of the moving cylinder; each rotating wheel sliding assembly includes a sliding rod slidably connected to the moving cylinder, a rotating wheel rotatably arranged at the outer end of the sliding rod, and a sliding wheel rotatably arranged in the middle of the sliding rod; the sliding wheel is slidably connected to the top slide rail.
[0010] Furthermore, each of the position adjustment components includes a threaded disk rotatably arranged inside the movable cylinder, a transmission worm wheel fixedly installed at the center position of the threaded disk, and a transmission worm meshing with the transmission worm wheel; the transmission worm wheel extends to the outside of the movable cylinder and is rotatably connected to the movable cylinder; a plurality of sliding blocks are also threadedly mounted on the threaded disk; the plurality of sliding blocks are evenly distributed along the circumference of the threaded disk; each of the sliding blocks is respectively slidably connected to the inside of a sliding member; the end of the sliding member facing away from the transmission worm wheel is fixedly connected to the inner wall of the movable cylinder.
[0011] Furthermore, the sliding block of the position adjustment assembly located in the middle of the moving cylinder is fixedly connected to the sliding rod, and the sliding rod and the sliding block correspond one-to-one; the sliding block of the position adjustment assembly located on the opposite side of the moving cylinder is fixedly connected to the clamping piece, and the clamping piece and the sliding block correspond one-to-one.
[0012] Furthermore, the traction and winding assembly includes a mounting truss installed on the top of the fixed frame, a rotating seat fixedly installed on the mounting truss, and a winding drum rotatably arranged on the rotating seat; the traction rope is wound around the winding drum; the winding drum is connected to the rotating seat through a rotating shaft, and one end of the rotating shaft is transmission-connected to the output shaft of the driving motor; the driving motor is arranged on the outside of the rotating seat.
[0013] Furthermore, it also includes two symmetrically arranged path control components; the two path control components are respectively arranged between the installation truss and the fixed frame located on the same side; each path control component includes a sliding frame vertically fixed on the fixed frame, and a transmission screw rotatably connected to the sliding frame, and a lifting member slidably arranged in the sliding frame; the bottom of the lifting member is threadedly connected to the transmission screw; a fixed groove body is respectively arranged on the top of the lifting member and on the side of the installation truss close to the lifting member; a fixed wheel is rotatably connected inside the fixed groove body; the traction rope transmission is arranged between multiple fixed wheels.
[0014] Furthermore, the fixed frame is slidably connected to a plurality of lifting frames on the front and rear sides respectively; a sliding trough is slidably installed inside each of the lifting frames; a spring damper is installed between the sliding trough and the lifting frame; a flip installation assembly is arranged on the sliding trough; and a plurality of supporting rollers are rotatably arranged on the flip installation assembly.
[0015] Furthermore, the flip mounting assembly includes a mounting plate; the top of the mounting plate is rotatably connected to the sliding trough body through a mounting shaft; the support roller body is rotatably arranged on the upper surface of the mounting plate, and a plurality of support roller bodies are evenly distributed along the length direction of the mounting plate; a rotating member is movably connected to the back side of the mounting plate; the rotating member is transmission-connected to a pushing screw on the side away from the mounting plate; the other end of the pushing screw is extended to the outside of the sliding trough body, and the pushing screw is threadedly connected to the sliding trough body.
[0016] Furthermore, a connecting piece is fixedly connected between the multiple lifting frames located on the same side; a driving electric cylinder is installed under the connecting piece; the driving electric cylinder is respectively arranged on the front and rear sides of the fixed frame, and the telescopic end of the driving electric cylinder is fixedly connected to the connecting piece located on the same side.
[0017] Furthermore, the top slide rail is movably mounted on the top of the fixed frame through a slide rail assembly; the slide rail assembly includes fixing parts evenly distributed at the four corners of the top of the fixed frame; the top of each fixing part is rotatably connected to a fixing seat through a rotating shaft; corresponding fixing holes are respectively provided on the fixing seat and the fixing part; each fixing seat is fixedly connected to a plurality of fixed slide grooves, and the fixed slide grooves are parallel to each other and equidistantly distributed; the top slide rail is slidably arranged between the plurality of fixed slide grooves located on the same side.
[0018] Compared with the prior art, the pipeline nondestructive testing device of the present invention can stably drive the ray emitting device to move inside or outside the pipeline according to the different inner diameters and thicknesses of the pipeline to be tested, thereby realizing the detection of welds of pipelines with different inner diameters and thicknesses, thereby improving the convenience of using the ray emitting device and improving the stability of the ray emitting device during use; in addition, during the descent of the pipeline, the pipeline can be effectively shock-absorbing, thereby avoiding damage to the pipeline rotating equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0020] Figure 2 It is a partial cross-sectional structural schematic diagram of the present invention.
[0021] Figure 3 It is a partial cross-sectional structural schematic diagram of the cooperation of the moving cylinder, the ray emitting device, the rotating wheel sliding assembly and the position adjustment assembly in the present invention.
[0022] Figure 4 It is a partial cross-sectional structural schematic diagram of the coordination of the movable cylinder, the ray emitting device, the rotating wheel sliding assembly and the position adjustment assembly in the present invention from another perspective.
[0023] Figure 5 It is a schematic diagram of the partial cross-sectional structure of the coordination of the traction rope, the traction winding assembly and the path control assembly in the present invention.
[0024] Figure 6 It is a partial cross-sectional structural schematic diagram of the coordination of the fixed frame, the lifting frame, the sliding trough, the top slide rail and the flip installation assembly in the present invention.
[0025] Figure 7 For the present invention Figure 6 Schematic diagram of the local enlarged structure at point A in the middle.
[0026] Figure 8 For the present invention Figure 6 Schematic diagram of the local enlarged structure at point B in the middle.
[0027] Fig. 9 It is a partial cross-sectional structural schematic diagram of the coordination of the fixed frame, the lifting frame, the sliding trough body, the supporting roller body and the flip installation assembly in the present invention.
[0028] The components in the drawings are marked as: 100, rotating wheel sliding assembly; 200, position adjustment assembly; 300, traction and winding assembly; 400, path control assembly; 500, flip installation assembly;
[0029] 1. Fixed frame; 2. Ray emitting device; 3. Fixed ring; 4. Moving cylinder; 5. Clamping piece; 6. Traction rope; 7. Top slide rail; 8. Lifting frame; 9. Sliding trough; 10. Support roller; 11. Sliding rod; 12. Rotating wheel; 13. Sliding wheel; 14. Threaded disk; 15. Sliding piece; 16. Sliding block; 17. Transmission worm gear; 18. Transmission worm; 19. Mounting truss; 20. Rotating seat; 21. Winding drum; 2 2. Driving motor; 23. Fixing part; 24. Fixing seat; 25. Rotating shaft; 26. Fixed slide; 27. Sliding frame; 28. Transmission screw; 29. Lifting part; 30. Fixed trough; 31. Fixed wheel; 32. Connecting part; 33. Driving electric cylinder; 34. Spring damper; 35. Mounting plate; 36. Rotating part; 37. Pushing screw; 38. Driving shaft; 39. Driving wheel; 40. Motor driving device; 41. Support frame. DETAILED DESCRIPTION
[0030] Embodiment 1:
[0031] like Figures 1 to 9 The pipeline nondestructive testing device shown comprises a fixed frame 1 and a ray emitting device 2; a pipeline rotating device is arranged at the bottom of the fixed frame 1; and fixing rings 3 are arranged at both ends of the ray emitting device 2;
[0032] The ray emitting device 2 is an existing device for performing ray detection on pipeline welds in the prior art, and is a detection device known to those skilled in the art. Fixed rings 3 are fixedly arranged on both the upper and lower sides of the ray emitting device 2, which is not only convenient for daily vertical placement of the ray emitting device 2, but also allows the subsequent use of multiple clamping members 5 in conjunction with the fixed rings 3 to complete the fixing operation of the ray emitting device 2; the pipeline rotating device includes a driving shaft 38, which is rotatably connected to the bottom of the fixed frame 1, and a plurality of driving wheels 39 are arranged on the driving shaft 38; a motor driving device 40 is arranged on one side of the fixed frame 1, and the output end of the motor driving device 40 is fixedly connected to the driving shaft 38;
[0033] When inspecting the pipeline, the pipeline is placed between a plurality of driving wheels 39, and the contact between the weld and the driving wheel 39 is avoided. The driving shaft 38 is driven to rotate by the motor driving device 40, so that the driving wheel 39 drives the pipeline to rotate. The film is fixedly set at the weld, so that the ray emitting device 2 is used to irradiate the pipeline later, and the specific conditions of the weld are printed on the film. The image on the film is then inspected, so as to inspect the conditions of the weld of the pipeline.
[0034] Also includes
[0035] The movable cylinder 4, the number of the movable cylinder 4 is set to two, the movable cylinder 4 is symmetrically arranged on both sides of the fixed frame 1, and support frames 41 for placing the movable cylinder 4 are also arranged on both sides of the fixed frame 1; a plurality of rotating wheel sliding assemblies 100 are respectively arranged at the middle circumference of the movable cylinder 4 on both sides; the rotating wheel sliding assemblies 100 are used to enable the movable cylinder 4 to drive the ray emitting device 2 to move inside the pipeline or on the upper side of the outside of the pipeline; the opposite surfaces of the two movable cylinders 4 are evenly distributed with a plurality of clamping members 5 for matching and connecting with the fixing ring 3, and a plurality of clamping members 5 are arranged on the circumference of one side of the movable cylinder 4 close to the ray emitting device 2, and the clamping members 5 match with the fixing ring 3, and the fixing ring 3 at the end of the ray emitting device 2 can be clamped by the clamping members. for clamping; two sets of position adjustment components 200 are installed inside the mobile cylinder 4; the rotating wheel sliding component 100 and the clamping member 5 are respectively connected to the position adjustment component 200; wherein, when it is necessary to fix the mobile cylinder 4 and the ray emitting device 2, after the pipeline is placed on the plurality of driving wheels 39, one of the mobile cylinders 4 is passed through the pipeline, and the ray emitting device 2 is moved between the two mobile cylinders 4, and then the positions of the plurality of clamping members 5 are adjusted through the position adjustment component 200, and the corresponding fixing ring 3 is clamped by the clamping member 5, and two friction pads are provided on the clamping member 5, so that the fixing ring 3 can be effectively clamped between the two friction pads, so that the ray emitting device 2 can be moved together by moving the mobile cylinder 4 later;
[0036] The traction and winding components 300 are symmetrically arranged at the top of both sides of the fixed frame 1; a traction rope 6 is respectively wound around the traction and winding components 300 on both sides, and the traction rope 6 is connected to the movable cylinder 4 at one end away from the traction and winding components 300;
[0037] The top slide rails 7 are slidably disposed on both sides of the top of the fixed frame 1 , and the top slide rails 7 are parallelly disposed along the length direction of the fixed frame 1 .
[0038] In another embodiment, in order to move the ray emitting device 2 inside or outside the pipeline, a plurality of rotating wheel sliding assemblies 100 are arranged, and the plurality of rotating wheel sliding assemblies 100 are evenly distributed along the circumference of the moving cylinder 4; each of the rotating wheel sliding assemblies 100 includes a sliding rod 11 that is slidably connected to the moving cylinder 4, and a rotating wheel 12 that is rotatably arranged at the outer end of the sliding rod 11, and a sliding wheel 13 that is rotatably arranged at the middle of the sliding rod 11; the sliding wheel 13 is slidably connected to the top slide rail 7; the sliding wheel 13 cooperates with the top slide rail 7 to drive the ray emitting device 2 to move in the pipeline, and the ray emitting device 2 During the movement of the ray emitting device 2 in the pipeline, the moving center point of the ray emitting device 2 is made to correspond to the center point of the pipeline; by adjusting the position adjustment component 200, the multiple sliding rods 11 are made to slide in the moving cylinder 4, and finally the multiple rotating wheels 12 are made to contact with the inner wall of the pipeline, thereby driving the moving cylinder 4 and the ray emitting device 2 to move in the pipeline; when the ray emitting device 2 is moved outside the pipeline, by adjusting the position of the sliding rod 11 on the moving cylinder 4, the two sliding wheels 13 can be moved into the top slide rail 7, so that the moving cylinder 4 and the ray emitting device 2 move between the two top slide rails 7;
[0039] In another embodiment, in order to adjust the positions of multiple sliding rods 11 and clamping members 5, a position adjustment assembly 200 is provided, and each of the position adjustment assemblies 200 includes a threaded disk 14 rotatably arranged inside the movable cylinder 4, and a transmission worm wheel 17 fixedly installed at the center position of the threaded disk 14, and a transmission worm 18 meshing with the transmission worm wheel 17; the transmission worm 18 extends to the outside of the movable cylinder 4 and is rotatably connected to the movable cylinder 4; a plurality of sliding blocks 16 are also threadedly mounted on the threaded disk 14; the plurality of sliding blocks 16 are evenly distributed along the circumference of the threaded disk 14; each of the sliding blocks 16 is respectively slidably connected to the inside of a sliding member 15; the end of the sliding member 15 facing away from the transmission worm wheel 17 is fixedly connected to the inner wall of the movable cylinder 4. The sliding block 16 of the position adjustment assembly 200 located in the middle of the moving cylinder 4 is fixedly connected to the sliding rod 11, and the sliding rod 11 corresponds to the sliding block 16 one by one; the sliding block 16 of the position adjustment assembly 200 located on the opposite side of the moving cylinder 4 is fixedly connected to the clamping member 5, and the clamping member 5 corresponds to the sliding block 16 one by one. When it is necessary to adjust the positions of multiple sliding rods 11 and multiple clamping members 5, the threaded disk 14 is driven to rotate in the moving cylinder 4 by rotating the transmission worm 18 and utilizing the meshing relationship between the transmission worm 18 and the transmission worm wheel 17, so that the sliding block 16 threadedly connected to the threaded disk 14 moves in the sliding member 15, thereby adjusting the positions of multiple sliding rods 11 and multiple clamping members 5. In addition, the self-locking transmission worm 18 and the transmission worm wheel 17 are used. After the positions of the sliding rods 11 and the clamping members 5 are adjusted, the problem of the sliding rods 11 and the clamping members 5 moving at will can be avoided.
[0040] In another embodiment, in order to control the traction rope 6 to move the mobile cylinder 4, a traction and winding assembly 300 is provided, and the traction and winding assembly 300 includes a mounting truss 19 installed on the top of the fixed frame 1, a rotating seat 20 fixedly installed on the mounting truss 19, and a winding drum 21 rotatably arranged on the rotating seat 20; the traction rope 6 is wound around the winding drum 21; the winding drum 21 is connected to the rotating seat 20 through a rotating shaft, and one end of the rotating shaft is transmission-connected to the output shaft of the driving motor 22; the driving motor 22 is arranged on the outside of the rotating seat 20; when it is necessary to wind and unwind the traction rope 6 so that the traction rope 6 can drive the mobile cylinder 4 and the ray emitting device 2 to move, the driving motors 22 on both sides are started to drive the winding drum 21 to rotate on the rotating seat 20, thereby completing the winding or unwinding operation of the traction rope 6, thereby driving the mobile cylinder 4 and the ray emitting device 2 to move laterally through the traction ropes 6 on both sides.
[0041] In another embodiment, in order to adjust the moving height of the traction rope 6 according to the different moving heights of the ray emitting device 2, it also includes two symmetrically arranged path control components 400; the two path control components 400 are respectively arranged between the mounting truss 19 and the fixed frame 1 on the same side; each path control component 19 includes a sliding frame 27 vertically fixed to the fixed frame 1, and a transmission screw 28 rotatably connected to the sliding frame 27, and a lifting member 29 slidably arranged in the sliding frame 27; the bottom of the lifting member 29 is threadedly connected to the transmission screw 28; a fixed groove body 30 is respectively arranged on the top of the lifting member 29 and on the side of the mounting truss 19 close to the lifting member 29; a fixed groove body 30 is rotatably connected inside the fixed groove body 30 Fixed wheel 31; the traction rope 6 transmission is arranged between multiple fixed wheels 31; since the center point heights of different pipelines are different, and when driving the ray emitting device 2 to move inside or outside the pipeline, in order to ensure that the traction operation of the traction rope 6 on the mobile cylinder 4 is sufficiently stable, it is necessary to control the traction path of the traction rope 6; when in use, by rotating the transmission screw 28, the lifting member 29 is made to slide in the sliding frame 27, thereby driving the fixed groove body 30 and the fixed wheel 31 on the top of the lifting member 29 to rise and fall, so that the center point of the fixed groove body 30 fixedly connected to the lifting member 29 is horizontally aligned with the moving height of the ray emitting device 2, so that the traction rope 6 can stably move the mobile cylinder 4 and the ray emitting device 2 during the transmission process between multiple fixed wheels 31.
[0042] In another embodiment, in order to allow the inspected pipeline to rotate in the fixed frame 1, a plurality of lifting frames 8 are slidably connected on the front and rear sides of the fixed frame 1 respectively; a sliding trough 9 is slidably installed inside each of the lifting frames 8; a spring damper 34 is installed between the sliding trough 9 and the lifting frame 8, which can reduce the vibration of the pipeline when it contacts the plurality of support rollers; specifically, during the descent of the pipeline, after the pipeline contacts the plurality of support rollers 10, the sliding trough 9 descends in the lifting frame 8 under the action of gravity, and the gravity during the descent of the pipeline is damped by setting the spring damper 34, which is a common shock-absorbing component in the prior art, generally composed of a shock-absorbing spring and a damper, thereby damping the pipeline; a flip installation assembly 500 is provided on the sliding trough 9; and a plurality of support rollers 10 are rotatably arranged on the flip installation assembly 500.
[0043] In another embodiment, in order to adjust the position of the mounting plate 35, a flip mounting assembly 500 is provided; the flip mounting assembly 500 includes a mounting plate 35; the top of the mounting plate 35 is rotatably connected to the sliding groove body 9 through a mounting shaft (not shown); the support roller body 10 is rotatably arranged on the upper surface of the mounting plate 35, and a plurality of support roller bodies 10 are evenly distributed along the length direction of the mounting plate 35; a rotating member 36 is movably connected to the back of the mounting plate 35; the rotating member 36 is transmission-connected to the push screw 37 on the side away from the mounting plate 35; The other end of the pushing screw 37 is extended to the outside of the sliding trough 9, and the pushing screw 37 is threadedly connected to the sliding trough 9; since the outer diameters of different pipes are also different, in order to adjust the distance between the multiple supporting rollers 10 located on both sides, the pushing screw 37 is rotated to move the pushing screw 37 in the sliding trough 9, and the rotating member 36 is pushed to slide on the mounting plate 35, so that the mounting plate 35 is flipped along the center point of the mounting axis, thereby adjusting the position of the mounting plate 35 and the supporting roller 10, so that pipes of different sizes can be accommodated.
[0044] In another embodiment, in order to adjust the position of the lifting frame 8 on the fixed frame 1, a connecting piece 32 is fixedly connected between the multiple lifting frames 8 located on the same side; a driving electric cylinder 33 is installed under the connecting piece 32; the driving electric cylinder 33 is respectively arranged on the front and rear sides of the fixed frame 1, and the telescopic end of the driving electric cylinder 33 is fixedly connected to the connecting piece 32 located on the same side; when it is necessary to reduce the gravity during the pipeline hoisting and lowering process, during the pipeline lowering process, the pipeline is made to fall into the multiple supporting rollers 10 on the mounting plate 35 and the gravity of the pipeline is reduced, and the driving electric cylinders 33 located on both sides are started to drive the connecting piece 32 to descend, so that the multiple lifting frames 8 are lowered, so that the pipeline contacts the multiple driving wheels 39.
[0045] In another embodiment, in order to adjust the position of the top slide rail 7, the top slide rail 7 is movably installed on the top of the fixed frame 1 through a slide rail assembly; the slide rail assembly includes fixing members 23 evenly distributed at the four corners of the top of the fixed frame 1; the top of each fixing member 23 is rotatably connected to a fixing seat 24 through a rotating shaft 25; corresponding fixing holes are respectively provided on the fixing seat 24 and the fixing member 23; each fixing seat 24 is fixedly connected to a plurality of fixing slide grooves 26, and the fixing slide grooves 26 are parallel to each other and equidistantly distributed; the top slide rail 7 is slidably arranged between the plurality of fixing slide grooves 26 located on the same side; because the pipeline needs to be hoisted into the fixed frame 1, Therefore, in order to avoid the top slide rail 7 and multiple fixed slide grooves 26 from affecting the lifting and movement of the pipeline, before moving the pipeline to the top of the multiple fixed driving wheels 39, the fixed seat 24, the fixed slide groove 26 and the top slide rail 7 are first flipped along the center point of the rotating shaft 25 to the outside of the fixed frame 1; after the pipeline is placed between the tops of the multiple driving wheels 39, the fixed seat 24, the fixed slide groove 26 and the top slide rail 7 are flipped to the top of the fixed frame 1 along the center point of the rotating shaft 25, and then the fixed seat 24 and the top of the fixing part 23 are fixed with bolts, so that the moving cylinder 4 and the radiation emitting device 2 can move between the two top slide rails 7 during subsequent inspections.
[0046] The working principle of the pipeline nondestructive testing device of the present invention is as follows:
[0047] When it is necessary to inspect the pipeline weld, first adjust the position of the mounting plate 35 so that the pipeline can contact with the multiple support rollers 10 during the lifting and lowering process, and reduce the gravity of the pipeline when it is lowered through the spring damper 34; then start the driving electric cylinder 33 to drive the connecting piece 32 and the multiple lifting frames 8 to descend, so that the pipeline descends between the tops of the multiple driving wheels 39, and then drive the driving shaft 38 to rotate through the motor driving device 40, so as to drive the pipeline to flip between the multiple support rollers 10, so that the inspector can set a negative film at the weld of the pipeline;
[0048] When the ray emitting device 2 needs to be moved inside the pipeline, after the pipeline is placed, first, one of the moving cylinders 4 is passed through the pipeline, and the two moving cylinders 4 are respectively moved to the two sides of the ray emitting device 2, and the transmission worm 18 corresponding to the clamping member 5 is rotated to drive the corresponding transmission worm wheel 17 to rotate, so that the threaded disk 14 rotates inside the moving cylinder 4, and the clamping member 5 is driven to move through the sliding block 16, and the fixing ring 3 is clamped and fixed by the clamping member 5; then, the transmission worm 18 corresponding to the sliding rod 11 is rotated to drive the corresponding transmission worm wheel 17 and the threaded disk 14 to rotate. 4 rotates, thereby driving the multiple sliding rods 11 to slide on the moving cylinder 4, so that the multiple rotating wheels 12 are all in contact with the inner wall of the pipeline; then, the driving motors 22 located on both sides are started to drive the winding drum 21 to rotate on the rotating seat 20 to complete the winding or unwinding operation of the traction rope 6, thereby driving the moving cylinder 4 and the ray emitting device 2 to move horizontally through the traction ropes 6 on both sides; finally, when the ray emitting device 2 is moved to the weld position in the pipeline, the ray emitting device 2 is used to expose the inside of the pipeline; through the cooperation of the ray emitting device 2 and the film, the pipeline weld is inspected; thereby realizing non-destructive testing of pipelines with larger inner diameters;
[0049] When it is necessary to move the ray emitting device 2 to the outside of the pipeline, first, the fixed seat 24, the fixed slide groove 26 and the top slide rail 7 are flipped outward along the center point of the rotating shaft 25 to the outside of the fixed frame 1. After the pipeline is placed between the tops of multiple driving wheels 39, the fixed seat 24, the fixed slide groove 26 and the top slide rail 7 are flipped inward along the center point of the rotating shaft 25 to the top of the fixed frame 1. Then, the top of the fixed seat 24 and the fixing part 23 are fixed by bolts. Next, the sliding wheel 13 is moved into the top slide rail 7, and the sliding wheel 13 is moved on the top slide rail 7 by the traction rope 6, so that the movable cylinder 4 and the ray emitting device 2 are moved between the two top slide rails 7, and the ray emitting device 2 is driven to move to the weld of the pipeline to perform flaw detection on the weld of the pipeline, thereby realizing non-destructive testing of pipelines with smaller inner diameters.
[0050] The above embodiments are only preferred implementations of the present invention, so all equivalent changes or modifications made according to the structures, features and principles described in the scope of the patent application of the present invention are included in the scope of the patent application of the present invention.
Claims
1. A pipeline nondestructive testing device, comprising a fixed frame and a ray emitting device; a pipeline rotating device is arranged at the bottom of the fixed frame; and fixing rings are arranged at both ends of the ray emitting device; characterized in that: Also includes The movable cylinder is symmetrically arranged on both sides of the fixed frame; a plurality of rotating wheel sliding assemblies are respectively arranged at the middle circumference of the movable cylinders on both sides; a plurality of clamping members for connecting with the fixed ring are evenly distributed on the opposite surfaces of the two movable cylinders; two sets of position adjustment assemblies are installed inside the movable cylinder; the rotating wheel sliding assemblies and the clamping members are respectively connected with the position adjustment assemblies; A traction and winding assembly, wherein the traction and winding assembly is symmetrically arranged at the top of both sides of the fixed frame; a traction rope is respectively wound around the traction and winding assembly on both sides, and the traction rope is connected to the movable cylinder at one end away from the traction and winding assembly; A top slide rail, wherein the top slide rail is slidably arranged on both sides of the top of the fixed frame, and the top slide rail is arranged parallel to the length direction of the fixed frame; The plurality of rotating wheel sliding assemblies are evenly distributed along the circumference of the moving cylinder; each of the rotating wheel sliding assemblies comprises a sliding rod that is slidably connected to the moving cylinder, a rotating wheel that is rotatably arranged at the outer end of the sliding rod, and a sliding wheel that is rotatably arranged at the middle of the sliding rod; the sliding wheel is slidably connected to the top slide rail; the sliding wheel cooperates with the top slide rail to drive the ray emitting device to move in the pipeline, and during the movement of the ray emitting device in the pipeline, the moving center point of the ray emitting device corresponds to the center point of the pipeline; by adjusting the position adjustment assembly, the plurality of sliding rods are made to slide in the moving cylinder, and finally the plurality of rotating wheels are made to contact with the inner wall of the pipeline, thereby driving the moving cylinder and the ray emitting device to move in the pipeline; when the ray emitting device is moved outside the pipeline, the two sliding wheels are moved into the top slide rail by adjusting the position of the sliding rod on the moving cylinder, so that the moving cylinder and the ray emitting device move between the two top slide rails; Each of the position adjustment components includes a threaded disk rotatably arranged inside the movable cylinder, a transmission worm wheel fixedly installed at the center position of the threaded disk, and a transmission worm meshing with the transmission worm wheel; the transmission worm wheel extends to the outside of the movable cylinder and is rotatably connected to the movable cylinder; a plurality of sliding blocks are also threadedly mounted on the threaded disk; the plurality of sliding blocks are evenly distributed along the circumference of the threaded disk; each of the sliding blocks is slidably connected to the inside of a sliding member; the end of the sliding member facing away from the transmission worm wheel is fixedly connected to the inner wall of the movable cylinder.
2. The pipeline nondestructive testing device according to claim 1 is characterized in that: The sliding block of the position adjustment assembly located in the middle of the moving cylinder is fixedly connected to the sliding rod, and the sliding rod corresponds to the sliding block one by one; the sliding block of the position adjustment assembly located on the opposite side of the moving cylinder is fixedly connected to the clamping piece, and the clamping piece corresponds to the sliding block one by one.
3. The pipeline nondestructive testing device according to claim 1, characterized in that: The traction and winding assembly includes a mounting truss installed on the top of a fixed frame, a rotating seat fixedly installed on the mounting truss, and a winding drum rotatably arranged on the rotating seat; the traction rope is wound around the winding drum; the winding drum is connected to the rotating seat through a rotating shaft, and one end of the rotating shaft is transmission-connected to the output shaft of a driving motor; the driving motor is arranged on the outside of the rotating seat.
4. The pipeline nondestructive testing device according to claim 3 is characterized in that: It also includes two symmetrically arranged path control components; the two path control components are respectively arranged between the installation truss and the fixed frame located on the same side; each path control component includes a sliding frame vertically fixed on the fixed frame, a transmission screw rotatably connected to the sliding frame, and a lifting member slidably arranged in the sliding frame; the bottom of the lifting member is threadedly connected to the transmission screw; a fixed groove body is respectively arranged on the top of the lifting member and on the side of the installation truss close to the lifting member; a fixed wheel is rotatably connected inside the fixed groove body; the traction rope transmission is arranged between multiple fixed wheels.
5. The pipeline nondestructive testing device according to claim 1, characterized in that: The fixed frame is slidably connected to a plurality of lifting frames on both the front and rear sides thereof; a sliding trough is slidably installed inside each of the lifting frames; a spring damper is installed between the sliding trough and the lifting frame; a flip installation assembly is arranged on the sliding trough; and a plurality of supporting rollers are rotatably arranged on the flip installation assembly.
6. The pipeline nondestructive testing device according to claim 5, characterized in that: The flip mounting assembly includes a mounting plate; the top of the mounting plate is rotatably connected to the sliding trough body through a mounting shaft; the support roller body is rotatably arranged on the upper surface of the mounting plate, and a plurality of support roller bodies are evenly distributed along the length direction of the mounting plate; a rotating member is movably connected to the back side of the mounting plate; the rotating member is transmission-connected to a pushing screw rod on the side away from the mounting plate; the other end of the pushing screw rod is extended to the outside of the sliding trough body, and the pushing screw rod is threadedly connected to the sliding trough body.
7. The pipeline nondestructive testing device according to claim 5, characterized in that: A connecting piece is also fixedly connected between the multiple lifting frames located on the same side; a driving electric cylinder is installed under the connecting piece; the driving electric cylinder is respectively arranged on the front and rear sides of the fixed frame, and the telescopic end of the driving electric cylinder is fixedly connected to the connecting piece located on the same side.
8. The pipeline nondestructive testing device according to claim 1, characterized in that: The top slide rail is movably installed on the top of the fixed frame through a slide rail assembly; the slide rail assembly includes fixing parts evenly distributed at the four corners of the top of the fixed frame; the top of each fixing part is rotatably connected to a fixing seat through a rotating shaft; corresponding fixing holes are respectively provided on the fixing seat and the fixing part; each fixing seat is fixedly connected to a plurality of fixed slide grooves, and the fixed slide grooves are parallel to each other and equidistantly distributed; the top slide rail is slidably arranged between the plurality of fixed slide grooves located on the same side.
Citation Information
Patent Citations
Translational pipe CT detection device and detection method thereof
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