A quick-install ice-melting short-circuit clamp
By designing a quick-installation ice-melting short-circuit clamp and using a hinge mechanism and limiting bumps for automatic ice removal and limiting functions, the existing technology solves the problems of difficulty in ice removal, difficulty in controlling the strength of the ejector pin, complex limiting structure, and installation problems. The problem of inconvenient strength and cumbersome bolt fixing operations is eliminated, and the installation of the ice melting short-circuit clamp is realized quickly, safely and efficiently.
Patent Information
- Application Number
- CN202410730999.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2044-06-06
AI Technical Summary
During the installation process, the existing ice melting lap wire clamps have problems such as difficulty in removing ice layers, difficulty in controlling the force of the thimble pin, complex limit structure, inconvenient force application and cumbersome bolt fixing operation.
A quick-installation ice-melting short-circuit clamp is designed. It uses a hinge mechanism and a limit bump to realize the automatic de-icing and limit functions of the ice-breaking thimble. It adapts to wires of different sizes by adjusting the knob and uses a pressure lever to simplify high-altitude operations. and set turning bolts to simplify fixing operations.
It realizes the rapid removal of ice on the conductors, avoids damage to the conductors, simplifies the operation of the limiting structure, improves the convenience of force application in high-altitude operations and the simplicity of fixing operations.
Smart Images

Figure CN118610983B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of deicing of power transmission lines, in particular to a quick-installed ice-melting short-circuit clamp. Background Art
[0002] The weather is cold in winter, and transmission lines are easily covered with a thick layer of ice. The ice increases the weight of the overhead lines and is prone to resonance under the action of wind, which has a very serious impact on the towers, thus affecting the entire power supply system and posing a threat to our lives and economy.
[0003] In the power system, ice-melting short-circuit wires are a device commonly used to melt ice on transmission lines. For example, DC ice-melting technology mainly melts the ice on the transmission lines by applying DC voltage to the transmission lines and short-circuiting at the ends of the transmission lines to make the conductors heat up. This technology can greatly increase the line current and allow the conductors to heat up themselves. The temperature can reach 10 degrees Celsius during de-icing, and more than 100 kilometers of lines can be quickly melted at a time.
[0004] Patent document number CN202363854U discloses an ice-melting lap wire device, including a lap cable and a lap joint respectively connected to the two ends of the lap cable, the lap joint including an upper clamp block and a lower clamp block that cover each other, one end of the upper clamp block and the lower clamp block are hinged, and upper and lower clamp block locking nuts are provided above the other end of the upper clamp block, and a groove that cooperates with the upper and lower clamp block locking nuts is provided on the top of the upper clamp block, and a swing pull rod is provided below the upper and lower clamp block locking nuts, and the swing pull rod is hinged on the lower clamp block, and a ratchet wrench is installed on the upper ends of the upper and lower clamp block locking nuts, and clamp molds are installed in the middle of the upper clamp block and the lower clamp block.
[0005] The above patent, as the prior art of ice-melting lap clamps, still has the following problems and defects: 1. When installing the ice-melting lap clamps on the conductors, due to the severe icing of the conductors, it is also necessary to remove the ice layer in the installation area of the conductors. Manual removal of the ice layer is laborious and inefficient; 2. According to problem 1, improvements are made by using a thimble in the clamping block of the ice-melting lap clamp to remove the ice layer, but the conductor will be damaged if the force of the thimble is not well controlled; 3. An additional limiting structure needs to be installed to limit the clamping angle of the ice-melting lap clamp on the conductor to adapt to conductors of different sizes, and the operation is complicated; 4. When the upper and lower clamping blocks of the wire clamp are clamped, a certain force needs to be applied, which is inconvenient to apply force during high-altitude operations; 5. After the upper and lower clamping blocks of the wire clamp are clamped, they need to be fixed with bolts, which is inconvenient to install bolts and nuts during high-altitude operations. Summary of the invention
[0006] 1. Technical issues to be resolved
[0007] In view of the deficiencies in the prior art, the present invention provides a quickly installed ice-melting short-circuit wire clamp, which has the advantages of quickly removing ice from the installation area on the conductor, automatically retracting the ejector pin without damaging the conductor, and being simple and quick to install, and solves the following problems: when installing the ice-melting short-circuit wire clamp on the conductor, due to severe icing of the conductor, it is also necessary to remove the ice from the installation area on the conductor, and manual removal of the ice layer is time-consuming, laborious and inefficient; a ejector pin is used to remove the ice layer in the clamping block of the ice-melting short-circuit wire clamp, but the conductor will be damaged if the force of the ejector pin is not well controlled; an additional limiting structure needs to be installed to limit the clamping angle of the ice-melting short-circuit wire clamp on the conductor to adapt to conductors of different sizes, and the operation is complicated; when the upper and lower clamping blocks of the wire clamp are clamped, a certain force needs to be applied, and it is inconvenient to apply force during high-altitude operations; after the upper and lower clamping blocks of the wire clamp are clamped, they need to be fixed with bolts, and it is inconvenient to install bolts and nuts during high-altitude operations.
[0008] (II) Technical solution
[0009] To achieve the above object, the present invention provides the following technical solutions:
[0010] A quick-installed ice-melting short-circuit clamp comprises a plurality of single-line clamps for clamping conductors, the single-line clamps are connected by short-circuit wires, the single-line clamp comprises a first pressing block and a second pressing block, the first pressing block and the second pressing block are rotatably connected by a hinge mechanism, a hinge ring is connected to the outer side of the hinge mechanism and remains relatively still with the second pressing block during rotation, a limiting convex block is arranged on the hinge ring, the limiting convex block comprises a first inclined surface, a second arc surface and a third limiting block, an ice-breaking mechanism is arranged in the first pressing block, and the ice-breaking mechanism comprises:
[0011] An ice-breaking ejector pin slides in the first pressing block, the bottom end of the ice-breaking ejector pin is provided with a sharp corner for removing ice on the conductor, and the tail end of the ice-breaking ejector pin is provided with an ejector pin limiting groove;
[0012] A rotating clamping block is rotatably connected to the inside of the first pressing block, and a limiting end and a force-bearing end are arranged on the rotating clamping block. When the limiting end rotates into the ejector limiting groove, the ice-breaking ejector is restricted from retracting upward.
[0013] A connecting rod, the connecting rod slides inside the first pressing block, and when the hinge mechanism rotates to clamp the wire, one end of the connecting rod presses against the top surface of the first inclined surface, the top surface of the second curved surface and the side surface of the third limiting block in sequence;
[0014] When one end of the connecting rod close to the hinge ring presses against positions of different heights on the first inclined plane, the connecting rod slides, so that the other end of the connecting rod presses against the force-bearing end to cause the rotating block to rotate. When one end of the connecting rod presses against the second arc surface, the connecting rod is stationary. At this time, the other end of the connecting rod presses against the force-bearing end to cause the limit end to disengage from the ejector pin limit groove. When one end of the connecting rod presses against the side of the third limit block, the hinge mechanism is locked.
[0015] Preferably, an articulated shaft is sleeved in the rotating shaft of the articulated mechanism, and the articulated shaft and the articulated ring are matched through a keyway to rotate synchronously, and the end of the articulated shaft is fixedly connected to the shaft end gear, and the shaft end gear is rotatably connected to the side gear, the number of teeth of the side gear is smaller than the number of teeth of the shaft end gear, and the side gear is mounted on the second pressure block, and the side gear is connected to an adjusting knob, and a guide column is provided on the adjusting knob which slides up and down at the middle axis of the side gear, and the guide column and the side gear are fixedly rotatably connected by a keyway, and the adjusting knob is in two states of restricted rotation and free rotation when sliding up and down in the rotating shaft of the side gear, respectively, so that the adjusting knob is turned to control the angle of the articulated shaft to adapt to wires of different sizes.
[0016] Preferably, a key is provided on the side of the guide column of the adjusting knob, a groove is provided on the side of the side gear central axis through hole at a position corresponding to the key, a corresponding circular groove is provided in the second pressure block at a bottom position corresponding to the adjusting knob guide column, and a circumferentially distributed groove is provided on the side of the circular groove. When the adjusting knob is pressed to cause the guide column to slide into the circular groove, the key on the adjusting knob guide column is stuck in the groove of the corresponding angle, thereby limiting the rotation of the adjusting knob. Due to the transmission connection between the articulated shaft and the adjusting knob, the articulated shaft is also restricted from rotating.
[0017] Preferably, a cover plate is provided on the top surface of the first pressure block, and an ice-breaking ejector pin spring is provided at the top of the ice-breaking ejector pin between the cover plate, and the ice-breaking ejector pin spring provides a downward force for the ice-breaking ejector pin, and a rotating coil spring is provided at the rotational connection between the rotating clamping block and the first pressure block, and the rotating coil spring provides the rotating clamping block with a force to rotate the limiting end into the ejector pin limiting groove.
[0018] Preferably, the single-wire clamp is provided with at least one rotating bolt on the side away from the hinge mechanism, and any rotating bolt includes a bolt rod and a bolt rotating seat, and the bolt rotating seat is rotatably connected to the first pressure block or the second pressure block on the side away from the hinge mechanism, and the bolt rod is provided with a thread. When the first pressure block and the second pressure block are clamped, the bolt rod passes through the corresponding hole on the second pressure block or the first pressure block and is fixed by a nut.
[0019] Preferably, the hole on the first pressing block or the second pressing block corresponding to the bolt rod is larger than the size of the bolt rod.
[0020] Preferably, it also includes a force-applying pressure rod for clamping the first pressure block and the second pressure block, and the first pressure block and the second pressure block are respectively provided with pressure rod mounting holes on the side away from the hinge mechanism, and a pressure rod mounting portion is provided at one end of the force-applying pressure rod, and the pressure rod mounting portion can be detachably mounted in the pressure rod mounting hole.
[0021] Preferably, every two force-applying pressure rods form a group, a pressure rod series connection part is arranged at the other end of the force-applying pressure rod, and the two pressure rod series connection parts are connected by a chain or a rope.
[0022] Preferably, the first pressing block and the second pressing block are provided with a sleeve film at the position of clamping the wire, and the sleeve film includes a first sleeve film installed on the first pressing block and a second sleeve film installed on the second pressing block, both ends of the first sleeve film and the second sleeve film are provided with end seats for fixing, and the first sleeve film is provided with a sleeve film perforation for passing the ice-breaking thimble.
[0023] Preferably, the short-circuit wire is fixed on the first pressing block or the second pressing block via a wire holder, and the wire holder is electrically connected to at least one of the first film set and the second film set.
[0024] (III) Beneficial effects
[0025] Compared with the prior art, the present invention provides a quick-installed ice-melting short-circuit clamp, which has the following beneficial effects:
[0026] 1. The quick-installed ice-melting short-circuit clamp comprises a first pressing block and a second pressing block rotatably connected by a hinge mechanism, wherein an ice-breaking mechanism comprising an ice-breaking ejector pin, a rotating block and a connecting rod is arranged in the first pressing block, and a hinge ring is arranged in the hinge mechanism, which is relatively stationary with the second pressing block when in use, and a limiting protrusion comprising a first inclined surface, a second curved surface and a third limiting block is arranged on the hinge ring. When the first pressing block rotates relative to the second pressing block, when one end of the connecting rod respectively presses against the first inclined surface and the second curved surface, the ice-breaking ejector pin is respectively in two states of being locked by the limiting end and freely sliding up and down. When one end of the connecting rod presses against the side of the third limiting block, the first pressing block is locked at a clamping angle, thereby realizing the removal of the ice layer before the ice-breaking ejector pin presses against the conductor. When the ice-breaking ejector pin presses against the conductor, the ice-breaking ejector pin slides upward to avoid damaging the conductor. At the same time, the third limiting block plays a limiting role, and there is no need to set and adjust an additional limiting structure to limit the clamping angle of the first pressing block and the second pressing block. The operation is simple and convenient, and the installation speed of the wire clamp is improved.
[0027] 2. The quick-installed ice-melting short-circuit clamp is connected by setting a hinged ring, a hinged shaft, a shaft end gear, a side gear and an adjusting knob to realize adjusting the angle of the hinged ring by turning the adjusting knob. A guide column that cooperates with the keyway of the side gear is provided at the bottom of the adjusting knob, and a circular groove with circumferentially distributed grooves is provided at the bottom of the guide column corresponding to the second pressure block. When the guide column slides into the circular groove, the key on the adjusting knob guide column is stuck in the groove of the corresponding angle, thereby limiting the rotation of the adjusting knob, and also limiting the rotation of the hinged ring. At the same time, the side gear of the small gear cooperates with the shaft end gear of the large gear to improve the adjustment accuracy.
[0028] 3. The quick-installed ice-melting short-circuit clamp can be detachably installed in the pressure rod installation hole by providing a force-applying pressure rod, thereby solving the problem of inconvenient force application during high-altitude operations.
[0029] 4. The quick-installed ice-melting short-circuit clamp has one end rotatably connected to the first pressure block or the second pressure block and the other end provided with a rotating bolt with a thread. When not in use, the rotating bolt is hung on the single-wire clamp. When the first pressure block and the second pressure block need to be fixed, the rotating bolt is rotated to a certain angle and passed through the corresponding hole on the first pressure block or the second pressure block, and then fixed by a nut. The operation is simple and convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 The figure is a schematic structural diagram of the ice-melting short-circuiting wire clamp of the present invention when it is installed on a conductor to achieve short-circuiting.
[0031] Figure 2 The figure is a schematic diagram of the structure of the single wire clamp of the present invention when removing ice layer on the wire during the clamping process.
[0032] Figure 3 This is a cross-sectional view of the single-wire clamp of the present invention when removing ice from the wire during the clamping process.
[0033] Figure 4 The figure is a schematic diagram of the structure of the single wire clamp of the present invention when connecting a wire.
[0034] Figure 5 It is a cross-sectional schematic diagram of the single wire clamp of the present invention when connecting a wire.
[0035] Figure 6 For the present invention Figure 3 A partial enlarged view of the connection between the middle ice-breaking mechanism and the articulated mechanism.
[0036] Figure 7 For the present invention Figure 5 A partial enlarged view of the connection between the middle ice-breaking mechanism and the articulated mechanism.
[0037] Figure 8 This is a schematic diagram of the internal structure of the single-wire clamp of the present invention after removing the cover plate on the first pressing block.
[0038] Fig. 9 It is a structural schematic diagram of the cooperation between the ice-breaking mechanism and the hinge ring of the present invention.
[0039] Fig.10 It is a structural schematic diagram of the hinge mechanism of the present invention.
[0040] Fig.11 It is a schematic structural diagram of the adjusting knob of the hinge mechanism of the present invention.
[0041] Fig.12 It is a schematic diagram of the structure of the casing of the present invention.
[0042] Fig.13 It is a structural schematic diagram of the force-applying pressure rod of the present invention.
[0043] Fig.14 It is a structural schematic diagram of the rotating bolt of the present invention.
[0044] Fig.15 It is a schematic diagram of the structure in which the short-circuit wire of the present invention is connected to the single-wire clamp.
[0045] In the figure: 100, single-line clamp; 110, first pressure block; 120, second pressure block; 130, rotating bolt; 131, bolt rod; 132, bolt rotating seat; 140, cover plate; 141, ice-breaking thimble spring; 150, sleeve; 151, first sleeve; 1511, sleeve perforation; 152, second sleeve; 153, end seat; 160, pressure rod mounting hole;
[0046] 200, conductor; 201, ice layer; 300, short-circuit wire; 310, terminal block;
[0047] 400, force-applying pressure rod; 410, pressure rod mounting portion; 420, pressure rod series connection portion;
[0048] 500, hinge mechanism; 510, hinge ring; 511, limit convex block; 5111, first inclined surface; 5112, second arc surface; 5113, third limit block; 520, hinge shaft; 530, shaft end gear; 540, side gear; 550, adjustment knob; 560, protective cover;
[0049] 600, ice-breaking mechanism; 610, ice-breaking ejector pin; 611, ejector pin limiting groove; 620, rotating block; 621, limiting end; 622, force-bearing end; 630, connecting rod. DETAILED DESCRIPTION
[0050] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0051] Embodiment 1:
[0052] This embodiment provides a quick-install ice-melting short-circuit clamp having the following technical features.
[0053] See also Figure 1-15A quick-installed ice-melting short-circuit clamp comprises two single-wire clamps 100 for clamping two wires 200 to be short-circuited, the two single-wire clamps 100 are connected by a short-circuit wire 300, and any single-wire clamp 100 comprises a first pressing block 110 and a second pressing block 120 which are connected to each other by rotation up and down, and one side of the first pressing block 110 and the second pressing block 120 are connected to each other by a hinge mechanism 500, and a hinge ring 510 which is relatively stationary with the second pressing block 120 during rotation is connected to the outer side of the hinge mechanism 500, and a limiting protrusion 511 is arranged at a position near the first pressing block 110 on the outer side of the hinge ring 510, and the limiting protrusion 511 comprises a first inclined surface 5111, a second arc surface 5112 and a third limiting block 5113, and an ice-breaking mechanism 600 is arranged in the first pressing block 110, and the ice-breaking mechanism 600 comprises:
[0054] An ice-breaking ejector pin 610, which slides up and down in the first pressing block 110. The bottom end of the ice-breaking ejector pin 610 is used to remove the sharp corner of the ice layer 201 on the wire 200. The tail end of the ice-breaking ejector pin 610 is provided with an ejector pin limiting groove 611;
[0055] A rotating clamping block 620, wherein the rotating clamping block (620) is rotatably connected to the inside of the first pressing block (110), and a limiting end 621 and a force-bearing end 622 are provided on the rotating clamping block 620, and when the limiting end 621 rotates into the ejector pin limiting groove 611, the ice-breaking ejector pin 610 is limited to retract upward;
[0056] The connecting rod 630 slides inside the first pressing block 110. When the hinge mechanism 500 rotates to clamp the wire 200, one end of the connecting rod 630 presses against the top surface of the first inclined surface 5111, the top surface of the second curved surface 5112 and the side surface of the third limiting block 5113 in sequence;
[0057] When one end of the connecting rod 630 close to the hinge ring 510 is pressed against the first inclined surface 5111 at different heights, the connecting rod 630 slides, so that the other end of the connecting rod 630 presses against the force-bearing end 622 to rotate the rotating block 620; when one end of the connecting rod 630 presses against the second curved surface 5112, the connecting rod 630 is stationary; at this time, the other end of the connecting rod 630 presses against the force-bearing end 622 to disengage the limiting end 621 from the ejector limiting groove 611; when one end of the connecting rod 630 presses against the side of the third limiting block 5113, the hinge mechanism 500 is locked.
[0058] Specifically, the bottom of the ejector pin limit groove 611 interferes with the force-bearing end 622. When the rotating block 620 starts to rotate, the force-bearing end 622 first presses the ice-breaking ejector pin 610 downward. When the rotating block 620 rotates a certain angle, that is, when one end of the connecting rod 630 is pressed against the second arc surface 5112, the ice-breaking ejector pin 610 is separated from the force-bearing end 622 and is in a free up and down sliding state to avoid damaging the wire 200.
[0059] Specifically, the lowest point of the first inclined surface 5111 is connected to the outer side of the limiting protrusion 511, and the highest point of the first inclined surface 5111 is connected to the second arc surface 5112. The second arc surface 5112 is an arc with the rotation center of the hinge mechanism 500 as the center. The connecting rod 630 will not rotate when it is pressed on the second arc surface 5112. The third limiting block 5113 is raised relative to the second arc surface 5112. When the connecting rod 630 rotates to the third limiting block 5113, it is stuck, thereby limiting the rotation of the first pressure block 110.
[0060] Specifically, the angle between the two ends of the second curved surface 5112 is proportional to the length of the ice-breaking thimble 610 extending from the bottom of the first pressing block 110. For example, the length of the ice-breaking thimble 610 extending from the bottom of the first pressing block 110 is 2 cm. When the tail of the ice-breaking thimble 610 is released from the limit and the bottom of the ice-breaking thimble 610 is against the wire 200, the hinge mechanism 500 needs to be rotated 5 degrees to retract the ice-breaking thimble 610 into the first pressing block 110. Then, the angle between the two ends of the second curved surface 5112 is 5 degrees. When the length of the ice-breaking thimble 610 extending from the bottom of the first pressing block 110 is greater than 2 cm, the angle between the two ends of the second curved surface 5112 will also be greater than 5 degrees.
[0061] According to the technical scheme, the quick-installed ice-melting short-circuit clamp comprises a first pressing block 110 and a second pressing block 120 which are rotatably connected by a hinge mechanism 500. The first pressing block 110 is provided with an ice-breaking mechanism 600 comprising an ice-breaking pin 610, a rotating block 620 and a connecting rod 630. The hinge mechanism 500 is provided with a hinge ring 510 which is relatively stationary with the second pressing block 120 when in use. The hinge ring 510 is provided with a limiting protrusion 511 comprising a first inclined surface 5111, a second arc surface 5112 and a third limiting block 5113. When the first pressing block 110 rotates relative to the second pressing block 120, when one end of the connecting rod 630 respectively presses against the first inclined surface 5111, the second arc surface 5112 and the third limiting block 5113, the first pressing block 110 rotates relative to the second pressing block 120, and the second arc surface 5112 is provided with a limiting protrusion 5113. When the ice-breaking thimble 610 is pressed against the second curved surface 5112, the ice-breaking thimble 610 is respectively in two states: locked by the limiting end 621 and freely sliding up and down. When one end of the connecting rod 630 is pressed against the side of the third limiting block 5113, the first pressing block 110 is locked at a clamping angle, thereby achieving the removal of the ice layer 201 before the ice-breaking thimble 610 hits the wire 200. When the ice-breaking thimble 610 hits the wire 200, the ice-breaking thimble 610 slides upward to avoid damaging the wire 200. At the same time, the third limiting block 5113 plays a limiting role. There is no need to set and adjust an additional limiting structure to limit the clamping angle of the first pressing block 110 and the second pressing block 120. The operation is simple and convenient, and the installation speed of the wire clamp is improved.
[0062] As an optional embodiment, an articulated shaft 520 is sleeved in the rotating shaft of the articulated mechanism 500, and the articulated shaft 520 and the articulated ring 510 rotate synchronously through the keyway cooperation, and the end of the articulated shaft 520 is fixedly connected to the shaft end gear 530, and the shaft end gear 530 is rotatably connected with the side gear 540, and the number of teeth of the side gear 540 is less than the number of teeth of the shaft end gear 530, and the side gear 540 is installed on the second pressure block 120, and the side gear 540 is connected to the adjusting knob 550, and a guide column is provided on the adjusting knob 550, which slides up and down at the center axis of the side gear 540, and the guide column is fixedly rotatably connected with the side gear 540 through the keyway, and the adjusting knob 550 is in two states of restricted rotation and free rotation when sliding up and down in the rotating shaft of the side gear 540, respectively, so that the adjusting knob 550 is rotated to control the angle of the articulated shaft 520, so as to adapt to wires 200 of different sizes.
[0063] Specifically, the number of teeth on the side gear 540 is smaller than the number of teeth on the shaft end gear 530. Since the angle at which the hinge ring 510 needs to rotate when adjusted is very small, a small gear is required to drive the large gear at the end of the hinge shaft 520. That is, the side gear 540 drives the shaft end gear 530 to rotate, so that when the adjustment knob 550 and the side gear 540 rotate a large angle, the shaft end gear 530, the hinge shaft 520 and the hinge ring 510 rotate a small angle, thereby improving the accuracy of the adjustment.
[0064] As an optional embodiment, a key is provided on the side of the guide post of the adjusting knob 550, a groove is provided on the side of the central axis through hole of the side gear 540 at a position corresponding to the key, a corresponding circular groove is provided in the second pressure block 120 at a bottom position corresponding to the guide post of the adjusting knob 550, and a circumferentially distributed groove is provided on the side of the circular groove. When the adjusting knob 550 is pressed to cause the guide post to slide into the circular groove, the key on the guide post of the adjusting knob 550 is stuck in the groove of the corresponding angle, thereby limiting the rotation of the adjusting knob 550. Due to the transmission connection between the articulated shaft 520 and the adjusting knob 550, the articulated shaft 520 is also restricted from rotating.
[0065] Through the above technical scheme, the quick-installed ice-melting short-circuit clamp is connected by setting a transmission connection between the hinge ring 510, the hinge shaft 520, the shaft end gear 530, the side gear 540 and the adjusting knob 550, so that the angle of the hinge ring 510 can be adjusted by rotating the adjusting knob 550. A guide column matched with the keyway of the side gear 540 is provided at the bottom of the adjusting knob 550, and a circular groove with circumferentially distributed grooves is provided at the bottom of the second pressure block 120 corresponding to the guide column. When the guide column slides into the circular groove, the key on the guide column of the adjusting knob 550 is stuck in the groove of the corresponding angle, thereby limiting the rotation of the adjusting knob 550, and also limiting the rotation of the hinge ring 510. At the same time, the side gear 540 of the small gear cooperates with the shaft end gear 530 of the large gear to improve the adjustment accuracy.
[0066] As an optional embodiment, a cover plate 140 is provided on the top surface of the first pressure block 110, and an ice-breaking ejector pin spring 141 is provided at the top of the ice-breaking ejector pin 610 between the cover plate 140. The ice-breaking ejector pin spring 141 provides a downward force for the ice-breaking ejector pin 610. A rotating coil spring is provided at the rotating connection between the rotating clamping block 620 and the first pressure block 110. The rotating coil spring provides the rotating clamping block 620 with a force to rotate the limiting end 621 into the ejector pin limiting groove 611.
[0067] Specifically, a cover plate 140 is provided on the top surface of the first pressing block 110 to facilitate installation of the ice breaking mechanism.
[0068] Specifically, the ice-breaking ejector spring 141 is at least one of a spring, a hydraulic rod, rubber, silicone, etc.; the rotating coil spring connected to the rotating clamp 620 is a flat scroll spring or a spiral scroll spring, or the rotating clamp 620 is provided with a spring on the side of the limit end 621 away from the ejector limit groove 611, or the rotating clamp 620 is provided with a spring on the side of the force end 622 away from the connecting rod 630.
[0069] As an optional embodiment, the single-wire clamp 100 is provided with two front-to-rear symmetrical rotating bolts 130 on a side away from the hinge mechanism 500. Any rotating bolt 130 includes a bolt rod 131 and a bolt rotating seat 132. The bolt rotating seat 132 is rotatably connected to the first pressure block 110 or the second pressure block 120 on a side away from the hinge mechanism 500. The bolt rod 131 is provided with a thread. When the first pressure block 110 and the second pressure block 120 are clamped, the bolt rod 131 passes through the corresponding holes on the second pressure block 120 or the first pressure block 110 and is fixed by a nut.
[0070] Specifically, the hole on the first pressing block 110 or the second pressing block 120 corresponding to the bolt rod 131 is larger than the size of the bolt rod 131 .
[0071] Specifically, the hole corresponding to the bolt rod 131 on the first pressure block 110 or the second pressure block 120 is larger than the size of the bolt rod 131 in the direction of rotation of the rotating bolt 130, and the hole corresponding to the bolt rod 131 on the first pressure block 110 or the second pressure block 120 is in line with the size of the bolt rod 131 in the direction perpendicular to the rotation of the rotating bolt 130.
[0072] Through the above technical solution, the quick-installed ice-melting short-circuit clamp is provided with a rotating bolt 130 with one end rotatably connected to the first pressure block 110 or the second pressure block 120 and the other end being provided with a thread. When not in use, the rotating bolt 130 is hung on the single-wire clamp 100. When it is necessary to fix the first pressure block 110 and the second pressure block 120, the rotating bolt 130 is rotated to a certain angle and passed through the corresponding hole on the first pressure block 110 or the second pressure block 120, and then fixed by a nut, which is simple and convenient to operate.
[0073] As an optional embodiment, the ice-melting short-circuit clamp also includes a force-applying pressure rod 400 for clamping the first pressure block 110 and the second pressure block 120. Pressure rod mounting holes 160 are respectively provided on the first pressure block 110 and the second pressure block 120 on the side away from the hinge mechanism 500. A pressure rod mounting portion 410 is provided at one end of the force-applying pressure rod 400, and the pressure rod mounting portion 410 can be detachably installed in the pressure rod mounting hole 160.
[0074] Specifically, the pressure rod mounting hole 160 in the first pressure block 110 or the second pressure block 120 is at an angle of 10-30 degrees.
[0075] Specifically, the connection method between the pressure rod mounting portion 410 and the pressure rod mounting hole 160 is one of threaded connection, snap connection, and mortise and tenon connection.
[0076] Specifically, every two force-applying pressure rods 400 form a group, and a pressure rod series connection portion 420 is provided at the other end of the force-applying pressure rod 400, and the two pressure rod series connection portions 420 are connected by a chain or a rope.
[0077] Specifically, the pressure applying rod 400 is not conductive, and the material of the pressure applying rod 400 is rubber.
[0078] Through the above technical solution, the quick-installed ice-melting short-circuit clamp can be detachably installed in the pressure rod installation hole 160 by providing a force-applying pressure rod 400, thereby solving the problem of inconvenient force application during high-altitude operations.
[0079] As an optional embodiment, the first pressing block 110 and the second pressing block 120 are provided with a film sleeve 150 at the position of clamping the conductor 200, and the film sleeve 150 includes a first film sleeve 151 installed on the first pressing block 110 and a second film sleeve 152 installed on the second pressing block 120, and both ends of the first film sleeve 151 and the second film sleeve 152 are provided with end seats 153 for fixing, and the first film sleeve 151 is provided with a film sleeve through hole 1511 for passing the ice-breaking thimble 610.
[0080] Specifically, the first film 151 and the second film 152 are made of copper.
[0081] As an optional embodiment, the short-circuit wire 300 is fixed on the first pressing block 110 or the second pressing block 120 via a wire holder 310 , and the wire holder 310 is electrically connected to at least one of the first film set 151 and the second film set 152 .
[0082] As an optional embodiment, an ice-breaking mechanism 600 including an ice-breaking pin 610, a rotating block 620 and a connecting rod 630 is also provided in the second pressure block 120, a through hole is also provided at a position corresponding to the ice-breaking pin 610 on the second set of membranes 152, and a portion where the hinge mechanism 500 is connected to the first pressure block 110 is also provided with a structure identical to that of the hinge ring 510, so that de-icing can be performed on both sides of the first pressure block 110 and the second pressure block 120 at the same time.
[0083] As an optional embodiment, a protective cover 560 is provided on the second pressing block 120 at the outer side of the corresponding shaft end gear 530 .
[0084] Working principle: when the hinge mechanism 500 rotates, that is, when the angle between the first pressure block 110 and the second pressure block 120 gradually decreases, the end of the connecting rod 630 close to the hinge ring 510 first presses on the hinge ring 510, and at this time, the ice-breaking ejector pin 610 is limited by the tail limit end 621 and presses on the ice layer 201 to remove ice; when the hinge mechanism 500 is further rotated so that the end of the connecting rod 630 close to the hinge ring 510 first presses on the first inclined surface 5111, since the first inclined surface 5111 is an inclined surface, the first inclined surface 5111 pushes one end of the connecting rod 630 to different heights during the rotation process, causing the connecting rod 630 to slide, so that the other end of the connecting rod 630 presses on the force-bearing end 622 to cause the rotating block 620 to rotate, and the force-bearing end 622 gradually disengages from the ejector pin limit groove 611 during the rotation of 620; when the hinge mechanism 500 is further rotated, the end of the connecting rod 630 close to the hinge ring 510 first presses on the first inclined surface 5111, because the first inclined surface 5111 is an inclined surface, during the rotation process, the first inclined surface 5111 pushes one end of the connecting rod 630 to different heights, causing the connecting rod 630 to slide, thereby causing the other end of the connecting rod 630 to press on the force-bearing end 622 to cause the rotating block 620 to rotate, and during the rotation process of 620, the force-bearing end 622 gradually separates from the ejector pin limit groove 611 When the connecting mechanism 500 makes one end of the connecting rod 630 press against the second arc surface 5112, the force-bearing end 622 is separated from the ejector pin limiting groove 611, so that the ice-breaking ejector pin 610 releases the limiting effect of the tail, that is, the angle of the second arc surface 5112 is set according to the wires 200 of different sizes, so as to avoid the ice-breaking ejector pin 610 pressing against the wire 200 and causing damage. The second arc surface 5112 is an arc with the rotation center of the hinge mechanism 500 as the center. When the connecting rod 630 presses against the second arc surface 5112, it is in a stationary state. At this time, the hinge mechanism 500 is rotated to retract the ice-breaking ejector pin 610 into the first pressing block 110; when the hinge mechanism 500 is rotated to make one end of the connecting rod 630 press against the side of the third limiting block 5113, the hinge mechanism 500 cannot continue to rotate under the limiting effect of the third limiting block 5113, so as to avoid the wire 200 being damaged by over-tightening.
[0085] Before use, pull out the adjustment knob 550 and rotate it to drive the side gear 540 to rotate, and the side gear 540 drives the shaft end gear 530 to rotate, thereby rotating the articulated shaft 520, and the articulated shaft 520 drives the articulated ring 510 to rotate through the key slot, thereby achieving angle adjustment of the limit protrusion 511 to adapt to wires 200 of different sizes.
[0086] When one end of the connecting rod 630 is respectively pressed against the first inclined surface 5111 and the second curved surface 5112, the ice-breaking thimble 610 is respectively in two states: locked by the limiting end 621 and freely sliding up and down. When one end of the connecting rod 630 is pressed against the side of the third limiting block 5113, the first pressing block 110 is locked and clamped at an angle, so that the ice layer 201 is removed before the ice-breaking thimble 610 hits the conductor 200. When the ice-breaking thimble 610 hits the conductor 200, the ice-breaking thimble 610 slides upward to avoid damaging the conductor 200, and the third limiting block 5113 plays a limiting role.
[0087] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0088] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A quick-installed ice-melting short-circuit clamp, comprising a plurality of single-line clamps (100) for clamping a conductor (200), wherein the single-line clamps (100) are connected via a short-circuit wire (300), and the single-line clamps (100) include a first pressing block (110) and a second pressing block (120), characterized in that: The first pressing block (110) and the second pressing block (120) are rotatably connected by means of a hinge mechanism (500); a hinge ring (510) is connected to the outside of the hinge mechanism (500) and remains relatively still with the second pressing block (120) during rotation; a limiting protrusion (511) is provided on the hinge ring (510); the limiting protrusion (511) comprises a first inclined surface (5111), a second curved surface (5112) and a third limiting block (5113); an ice-breaking mechanism (600) is provided inside the first pressing block (110); the ice-breaking mechanism (600) comprises: An ice-breaking ejector pin (610), the ice-breaking ejector pin (610) slides in the first pressing block (110), the bottom end of the ice-breaking ejector pin (610) is provided with a sharp corner for removing the ice layer (201) on the conductor (200), and the tail end of the ice-breaking ejector pin (610) is provided with an ejector pin limiting groove (611); A rotating clamping block (620) is rotatably connected to the inside of the first pressing block (110), and a limiting end (621) and a force-bearing end (622) are provided on the rotating clamping block (620). When the limiting end (621) is rotated into the ejector pin limiting groove (611), the ice-breaking ejector pin (610) is limited from retracting upwards; A connecting rod (630), wherein the connecting rod (630) slides inside the first pressing block (110), and when the hinge mechanism (500) rotates to clamp the wire (200), one end of the connecting rod (630) presses against the top surface of the first inclined surface (5111), the top surface of the second curved surface (5112), and the side surface of the third limiting block (5113) in sequence; The lowest point of the first inclined surface (5111) is connected to the outer side of the limiting protrusion (511), and the highest point of the first inclined surface (5111) is connected to the second arc surface (5112). The second arc surface (5112) is an arc with the rotation center of the hinge mechanism (500) as the center. When the connecting rod (630) is pressed against the second arc surface (5112), it will not rotate. The third limiting block (5113) is raised relative to the second arc surface (5112). When the connecting rod (630) rotates to the third limiting block (5113), it is stuck, thereby limiting the rotation of the first pressing block (110).
2. A quick-installed ice-melting short-circuit clamp according to claim 1, characterized in that: An articulated shaft (520) is sleeved in the rotating shaft of the articulated mechanism (500), and the articulated shaft (520) and the articulated ring (510) are matched by a keyway so as to rotate synchronously. The end of the articulated shaft (520) is fixedly connected to a shaft end gear (530), and the shaft end gear (530) is rotatably connected to a side gear (540). The number of teeth of the side gear (540) is smaller than the number of teeth of the shaft end gear (530). The side gear (540) is mounted on the second pressure block (120), and the side gear (540) is connected to an adjusting knob (550). The adjusting knob (550) is provided with a guide column that slides up and down on the middle axis of the side gear (540), and the guide column is fixedly rotatably connected to the side gear (540) by a keyway.
3. A quick-installed ice-melting short-circuit clamp according to claim 2, characterized in that: A latching key is provided on the side of the guide post of the adjusting knob (550), a latching groove is provided on the side of the central axis through hole of the side gear (540) at a position corresponding to the latching key, a corresponding circular groove is provided in the second pressing block (120) at a bottom position corresponding to the guide post of the adjusting knob (550), and a circumferentially distributed groove is provided on the side of the circular groove. When the adjusting knob (550) is pressed so that the guide post slides into the circular groove, the latching key on the guide post of the adjusting knob (550) is stuck in the groove of the corresponding angle, thereby limiting the rotation of the adjusting knob (550).
4. A quick-installed ice-melting short-circuit clamp according to claim 1, characterized in that: A cover plate (140) is provided on the top surface of the first pressure block (110), an ice-breaking ejector pin spring (141) is provided at a position between the top of the ice-breaking ejector pin (610) and the cover plate (140), and the ice-breaking ejector pin spring (141) provides a downward force for the ice-breaking ejector pin (610), and a rotating coil spring is provided at the rotational connection between the rotating clamping block (620) and the first pressure block (110), and the rotating coil spring provides the rotating clamping block (620) with a force to rotate the limiting end (621) into the ejector pin limiting groove (611).
5. A quick-installed ice-melting short-circuit clamp according to claim 1, characterized in that: The single-wire clamp (100) is provided with at least one rotating bolt (130) on a side away from the hinge mechanism (500), and any rotating bolt (130) comprises a bolt rod (131) and a bolt rotating seat (132), and the bolt rotating seat (132) is rotatably connected to a side of the first pressing block (110) or the second pressing block (120) away from the hinge mechanism (500), and a thread is provided on the bolt rod (131). When the first pressing block (110) and the second pressing block (120) are clamped, the bolt rod (131) passes through a corresponding hole on the second pressing block (120) or the first pressing block (110) and is fixed by a nut.
6. A quick-installed ice-melting short-circuit clamp according to claim 5, characterized in that: The hole on the first pressing block (110) or the second pressing block (120) corresponding to the bolt rod (131) is larger than the size of the bolt rod (131).
7. A quick-installed ice-melting short-circuit clamp according to claim 1, characterized in that: It also includes a force-applying pressure rod (400) for clamping the first pressure block (110) and the second pressure block (120), wherein the first pressure block (110) and the second pressure block (120) are respectively provided with pressure rod mounting holes (160) on a side away from the hinge mechanism (500), and a pressure rod mounting portion (410) is provided at one end of the force-applying pressure rod (400), and the pressure rod mounting portion (410) is detachably mounted in the pressure rod mounting hole (160).
8. A quick-installed ice-melting short-circuit clamp according to claim 7, characterized in that: Every two force-applying pressure rods (400) form a group, and a pressure rod series connection part (420) is provided at the other end of the force-applying pressure rod (400), and the two pressure rod series connection parts (420) are connected by a chain or a rope.
9. A quick-installed ice-melting short-circuit clamp according to claim 1, characterized in that: The first pressing block (110) and the second pressing block (120) are provided with a sleeve (150) at a position for clamping the conductor (200); the sleeve (150) comprises a first sleeve (151) mounted on the first pressing block (110) and a second sleeve (152) mounted on the second pressing block (120); both ends of the first sleeve (151) and the second sleeve (152) are provided with an end seat (153) for fixing; and the first sleeve (151) is provided with a sleeve perforation (1511) for passing an ice-breaking thimble (610).
10. A quick-installed ice-melting short-circuit clamp according to claim 9, characterized in that: The short-circuit wire (300) is fixed to the first pressing block (110) or the second pressing block (120) via a wire holder (310), and the wire holder (310) is electrically connected to at least one of the first set of membranes (151) and the second set of membranes (152).
Citation Information
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