A suspension porcelain insulator with stable steel cap connection
By designing the steel cap connection and telescopic rod structure on the suspended porcelain insulator, the connection strength between the insulators is enhanced, and the wind power is used to push the insulator sweeping plate to clean the surface of the insulator, the shaking and wear problems caused by the suspended porcelain insulators are solved, and the strength of the insulator and the damage strength of the porcelain is improved.
Patent Information
- Application Number
- CN202410911209.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2044-07-09
AI Technical Summary
During use, the suspended porcelain insulator shakes due to wind influence, resulting in wear of the steel feet and locking pins, reducing the strength of the insulator, and the surface compression stress of the insulator is low, reducing the damage strength of the porcelain.
A suspended porcelain insulator with stable connection of steel caps is designed. By setting protruding ends, iron caps, steel feet and telescopic rods on the insulator body, and using components such as insulating sweeping plates and extension plates, the connection strength between the insulators is enhanced, shaking is reduced, and the insulator surface is cleaned by wind-powered pushing the insulator sweeping plates.
It effectively enhances the connection strength between insulators, reduces shaking and wear caused by wind, improves the strength of insulators and the damage strength of porcelain, and reduces the situation of flickering by cleaning the surface of insulators.
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Figure CN118711917B_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of insulators, in particular to a suspension porcelain insulator with a stable steel cap connection. Background Art
[0002] Disc-shaped suspension porcelain insulators are the most widely used insulators for high-voltage overhead transmission lines. When in use, the single-piece insulators are combined into an insulator string of a certain length according to the insulation matching requirements of the line, and connected between the conductor and the tower through hardware to play the role of insulation and supporting the conductor. The insulator is mainly made of porcelain parts, iron caps and steel feet and other parts bonded by cement adhesive. According to the strength dispersion characteristics of porcelain parts, steel feet and iron caps, steel feet with simple shapes and the easiest strength to control are selected to control the strength of the entire insulator, so that the steel feet are destroyed before the iron caps and porcelain parts are destroyed, that is, most of the insulators are destroyed when the steel feet are destroyed, that is, the strength of the steel feet is the strength of the insulator.
[0003] However, during the use of insulators, they often shake due to the influence of wind in the air. The shaking of the insulator will cause wear of the steel feet and locking pins, thereby reducing the strength of the insulator. Secondly, the surface compressive stress of the insulator is low, which greatly reduces the porcelain destructive strength.
[0004] Therefore, it is necessary to propose a suspension porcelain insulator with a stable steel cap connection to solve the above problems. Utility Model Content
[0005] The utility model aims to provide a suspension porcelain insulator with a stable steel cap connection, so as to solve the problem that the insulator often shakes in the air due to the influence of wind during use, and the shaking of the insulator causes wear of the steel foot and the locking pin, thereby reducing the strength of the insulator. Secondly, the surface compressive stress of the insulator is low, which greatly reduces the porcelain destructive strength.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a suspension porcelain insulator with a stable steel cap connection, comprising an insulator body, at least two of which are provided, and the two insulator bodies are vertically connected up and down, and a protruding end is fixed to the middle of the top end and the middle of the bottom end of the insulator body, and the two protruding ends are both arranged in a cylindrical shape, and an iron cap and a steel foot are respectively fixed to the ends of the two protruding ends that are away from each other, and a first rotating ring and a second rotating ring are respectively rotatably connected to the outer sides of the two protruding ends, and two telescopic rods are fixed to the bottom end of the second rotating ring, and two sockets corresponding to the telescopic rods are provided at the top end of the first rotating ring, and an insulating sweeping plate is fixedly connected to the outer side of the first rotating ring, and the bottom end of the insulating sweeping plate is attached to the upper surface of the corresponding insulator body, and the telescopic rod at the bottom end of one insulator body is inserted into the socket in the first rotating ring on the other insulator body.
[0007] Preferably, a slot is provided at the top of the iron cap, through holes are provided on both sides of the iron cap, both through holes are connected to the slot, a connecting port is provided at the bottom end of the steel foot, the connecting port is inserted into the slot, and a fixing bolt is connected between the through hole and the connecting port.
[0008] Preferably, one end of the insulating sweeping plate is connected to an extension plate, the extension plate and the insulating sweeping plate are L-shaped, and one side of the extension plate is attached to the outer edge of the corresponding insulator body.
[0009] Preferably, permanent magnets are fixedly connected inside the extension plates that are close to each other, and the sides of the two permanent magnets that are close to each other repel each other.
[0010] Preferably, two first fixing screws are arranged on the outer side of the first rotating ring, one end of the two first fixing screws extends into the corresponding sockets, and one end of the first fixing screws is pressed against the outer surface of the extended telescopic rod.
[0011] Preferably, an air outlet is provided on the outer side of the telescopic rod, and a metal sheet is provided inside the air outlet.
[0012] Preferably, an embedded groove is provided on the outer side of the protruding end arranged at the top of the insulator body, a spring is fixed inside the embedded groove, one end of the spring is connected to a blocking ball, the blocking ball extends out of the embedded groove, and the blocking ball and the embedded groove are both arranged above the corresponding first rotating ring.
[0013] Preferably, the radii of the first rotating ring and the second rotating ring are consistent, and the heights of the first rotating ring and the second rotating ring are consistent.
[0014] Preferably, the outer sides of the iron cap and the steel feet are coated with anti-rust paint.
[0015] Preferably, two fixing rods are fixed to the bottom end of the second rotating ring, and the two fixing rods are inserted into corresponding sockets.
[0016] Technical effects and advantages of the utility model:
[0017] 1. In the actual operation of the present invention, after the two insulator bodies are connected by the iron cap and the steel foot, the telescopic rod at the bottom end of one insulator body can be inserted into the socket in the first rotating ring on the other insulator body to strengthen the connection strength between the two insulator bodies. When the insulator string is blown by wind, the telescopic rod can play a role of buffering and supporting, avoiding the two insulator bodies from approaching each other and colliding, and at the same time can reduce a part of the shaking. At the same time, when blown by wind, the wind can push the insulating sweeping plate to rotate on the corresponding upper surface of the insulator body, thereby cleaning the upper surface of the insulator body, reducing the accumulation of pollutants, and reducing the flashover caused by pollutants.
[0018] 2. In the actual operation of the present invention, the extension plate can increase the area of the insulating sweeping plate that is blown by the wind, thereby improving the utilization rate of the wind force by the insulating sweeping plate. At the same time, the extension plate can clean the outer edge of the insulator body.
[0019] 3. Since the two extension plates are provided with repelling magnets inside, the two extension plates can be prevented from being blown by the wind and stay in a vertical line, so as to prevent raindrops from connecting into water columns and generating conductive paths when it rains, causing the two extension plates to intersect.
[0020] 4. When the insulating sweeping plate rotates, it will drive the corresponding first rotating ring and the second rotating ring to rotate. At this time, the telescopic rod will also move with it, so that wind at various angles can pass through the air outlet. The wind will blow the metal sheet to vibrate and make a sharp sound, which will disturb nearby birds, prevent them from approaching, and reduce the production of bird droppings on the insulator body. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a structural schematic diagram from one perspective of a suspension porcelain insulator with a stable steel cap connection according to the utility model.
[0022] Figure 2 This is a structural schematic diagram from another perspective of the utility model of a suspension porcelain insulator with a stable steel cap connection.
[0023] Figure 3 It is a structural schematic diagram of the steel foot and the connecting port of the utility model.
[0024] Figure 4 It is a structural schematic diagram of the spring and the embedded groove of the utility model.
[0025] In the figure: 1. insulator body; 2. protruding end; 3. first rotating ring; 4. first fixing screw; 5. socket; 6. iron cap; 7. blocking ball; 8. insulating sweeping plate; 9. second rotating ring; 10. telescopic rod; 11. air outlet; 12. through hole; 13. steel foot; 14. connecting port; 15. extension plate; 16. spring; 17. embedded groove. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clarify the technical solutions in the embodiments of the utility model; it is completely described. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] Example 1
[0028] The utility model provides Figure 1 - Figure 4 A suspension porcelain insulator with a stable steel cap connection shown in the figure comprises an insulator body 1, at least two of which are provided, and the two insulator bodies 1 are vertically connected up and down, and a protruding end 2 is fixed in the middle of the top and the middle of the bottom of the insulator body 1, and the two protruding ends 2 are both arranged in a cylindrical shape, and an iron cap 6 and a steel foot 13 are fixed at the ends of the two protruding ends 2 that are away from each other, respectively, a slot is provided at the top of the iron cap 6, and through holes 12 are provided on both sides of the iron cap 6, and the two through holes 12 are connected to the slot, and a connecting port 14 is provided at the bottom end of the steel foot 13, and the connecting port 14 is inserted into the inside of the slot, and a fixing bolt is connected between the through hole 12 and the connecting port 14.
[0029] The two insulator bodies 1 are connected by inserting the iron caps 6 and the steel legs 13, and the iron caps 6 and the steel legs 13 are fixed by fixing bolts, so that the two insulator bodies 1 are vertically connected. By increasing the number of insulator bodies 1, the insulation and creepage distance are increased, and subsequent installation and disassembly are facilitated.
[0030] The outer sides of the two protruding ends 2 are rotatably connected with the first rotating ring 3 and the second rotating ring 9 respectively. Two telescopic rods 10 are fixed to the bottom end of the second rotating ring 9. The two telescopic rods 10 use damping telescopic rods, which have elasticity and elasticity. The top of the first rotating ring 3 is provided with two sockets 5 corresponding to the telescopic rods 10. The outer side of the first rotating ring 3 is fixedly connected with an insulating sweeping plate 8. The bottom end of the insulating sweeping plate 8 is attached to the upper surface of the corresponding insulator body 1. The telescopic rod 10 at the bottom end of one insulator body 1 is inserted into the socket 5 in the first rotating ring 3 on the other insulator body 1.
[0031] Two first fixing screws 4 are arranged on the outer side of the first rotating ring 3 . One end of the two first fixing screws 4 extends into the corresponding sockets 5 , and one end of the first fixing screws 4 is pressed tightly against the outer surface of the extended telescopic rod 10 .
[0032] In the actual operation of the present invention, after the two insulator bodies 1 are connected by the iron cap 6 and the steel foot 13, the telescopic rod 10 at the bottom end of one insulator body 1 can be inserted into the socket 5 in the first rotating ring 3 on the other insulator body 1 to strengthen the connection strength between the two insulator bodies 1. When the insulator string is blown by wind, the telescopic rod 10 can play a role of buffering and supporting, avoiding the two insulator bodies 1 from approaching each other and colliding, and at the same time can reduce some shaking. At the same time, when blown by wind, the wind can push the insulating sweeping plate 8 to rotate on the corresponding upper surface of the insulator body 1, thereby cleaning the upper surface of the insulator body 1, reducing the accumulation of pollutants, and reducing the flashover caused by pollutants.
[0033] One end of the insulating sweeping plate 8 is connected to an extension plate 15 . The extension plate 15 and the insulating sweeping plate 8 form an L shape, and one side of the extension plate 15 is in contact with the outer edge of the corresponding insulator body 1 .
[0034] The extension plate 15 can increase the area of the insulating sweeping plate 8 that is blown by the wind, thereby improving the utilization rate of the wind force by the insulating sweeping plate 8 . Meanwhile, the extension plate 15 can clean the outer edge of the insulator body 1 .
[0035] Permanent magnets are fixedly connected inside opposite sides of the extension plates 15 that are close to each other, and the sides of the two permanent magnets that are close to each other repel each other. In the actual operation of the present invention, since the two extension plates 15 are provided with repelling magnets inside, the two extension plates 15 can be prevented from being blown by wind and staying in a vertical line, so that when it rains, raindrops can be prevented from forming water columns and generating conductive paths, causing the two extension plates 15 to be staggered.
[0036] An air vent 11 is provided on the outer side of the telescopic rod 10, and a metal sheet is provided inside the air vent 11. When the insulating sweeping plate 8 rotates, the first rotating ring 3 and the second rotating ring 9 connected to the corresponding parts will be driven to rotate. At this time, the telescopic rod 10 will also move with it, so that wind at various angles can pass through the air vent 11. The wind will blow the metal sheet to vibrate and make a sharp sound, which will disturb nearby birds, prevent them from approaching, and reduce the generation of bird droppings on the insulator body 1.
[0037] An embedded groove 17 is provided on the outer side of the protruding end 2 arranged at the top of the insulator body 1, and a spring 16 is fixed inside the embedded groove 17. One end of the spring 16 is connected to a blocking ball 7, and the blocking ball 7 extends out of the embedded groove 17. The blocking ball 7 and the embedded groove 17 are both arranged above the corresponding first rotating ring 3. By pressing the blocking ball 7, the blocking ball 7 can be retracted into the corresponding embedded groove 17. When the blocking ball 7 is extended, it can conveniently block the top of the first rotating ring 3 to prevent the first rotating ring 3 from detaching from the protruding end 2.
[0038] Example 2
[0039] Two fixing rods are fixed to the bottom end of the second rotating ring 9, and the two fixing rods are inserted into the corresponding sockets 5. The fixing rods with fixed lengths are used to connect the two insulator bodies 1. Through the rigid connection, the connection strength of the two insulator bodies 1 can be strengthened and the shaking can be reduced. According to needs, a fixed rod or a telescopic rod 10 can be selected for use.
[0040] The radius of the first rotating ring 3 and the second rotating ring 9 are consistent, and the height of the first rotating ring 3 and the second rotating ring 9 are consistent. The outer sides of the iron cap 6 and the steel foot 13 are coated with anti-rust paint to improve the anti-rust ability and increase the service life.
Claims
1. A suspension porcelain insulator with a stable steel cap connection, comprising an insulator body (1), characterized in that: At least two insulator bodies (1) are provided, and the two insulator bodies (1) are vertically connected up and down. A protruding end (2) is fixed at the middle of the top and the middle of the bottom of the insulator body (1). The two protruding ends (2) are both arranged in a cylindrical shape. An iron cap (6) and a steel foot (13) are fixed at the ends of the two protruding ends (2) that are away from each other. The outer sides of the two protruding ends (2) are respectively rotatably connected with a first rotating ring (3) and a second rotating ring (9). The bottom end of the second rotating ring (9) is fixed with two telescopic rods (10). The top of the first rotating ring (3) is provided with two sockets (5) corresponding to the telescopic rods (10). The outer side of the first rotating ring (3) is fixedly connected with an insulating sweeping plate (8). The bottom end of the insulating sweeping plate (8) is attached to the upper surface of the corresponding insulator body (1). The telescopic rod (10) at the bottom end of one insulator body (1) is inserted into the socket (5) in the first rotating ring (3) on the other insulator body (1). One end of the insulating sweeping plate (8) is connected to an extension plate (15), the extension plate (15) and the insulating sweeping plate (8) are in an L shape, and one side of the extension plate (15) is in contact with the outer edge of the corresponding insulator body (1); Permanent magnets are fixedly connected inside opposite sides of the extension plates (15) that are close to each other, and the sides of the two permanent magnets that are close to each other repel each other.
2. A suspension porcelain insulator with a stable steel cap connection according to claim 1, characterized in that: The top of the iron cap (6) is provided with a slot, and through holes (12) are provided on both sides of the iron cap (6). Both through holes (12) are connected to the slot. The bottom of the steel foot (13) is provided with a connecting port (14), and the connecting port (14) is inserted into the inside of the slot, and a fixing bolt is connected between the through hole (12) and the connecting port (14).
3. The suspension porcelain insulator with stable steel cap connection according to claim 1, characterized in that: Two first fixing screws (4) are arranged on the outer side of the first rotating ring (3), one end of the two first fixing screws (4) extends into the corresponding sockets (5), and one end of the first fixing screws (4) is pressed against the outer surface of the extended telescopic rod (10).
4. The suspension porcelain insulator with stable steel cap connection according to claim 1, characterized in that: An air outlet (11) is provided on the outer side of the telescopic rod (10), and a metal sheet is provided inside the air outlet (11).
5. The suspension porcelain insulator with stable steel cap connection according to claim 1, characterized in that: An embedded groove (17) is provided on the outer side of a protruding end (2) arranged at the top of the insulator body (1), a spring (16) is fixed inside the embedded groove (17), one end of the spring (16) is connected to a blocking ball (7), the blocking ball (7) extends out of the embedded groove (17), and the blocking ball (7) and the embedded groove (17) are both arranged above the corresponding first rotating ring (3).
6. The suspension porcelain insulator with stable steel cap connection according to claim 1, characterized in that: The radii of the first rotating ring (3) and the second rotating ring (9) are consistent, and the heights of the first rotating ring (3) and the second rotating ring (9) are consistent.
7. The suspension porcelain insulator with stable steel cap connection according to claim 1, characterized in that: The outer sides of the iron cap (6) and the steel foot (13) are coated with anti-rust paint.
8. The suspension porcelain insulator with stable steel cap connection according to claim 1, characterized in that: Two fixing rods are fixed to the bottom end of the second rotating ring (9), and the two fixing rods are inserted into the corresponding sockets (5).
Citation Information
Patent Citations
Conical suspension type porcelain insulator
CN220400323U
Anti-aging porcelain insulator
CN220691788U