A composite insulator containing means for providing early warning of impending failure due to
stress corrosion cracking, flashunder, or destruction of the rod by
discharge activity conditions is described. A composite insulator comprising a fiberglass rod surrounded by a
polymer housing and connected with
metal end fittings on either end of the rod is doped with a dye-based chemical
dopant. The
dopant is located around the vicinity of the outer surface of the fiberglass rod. The
dopant is formulated to possess migration and
diffusion characteristics, and to be
inert in dry conditions and compatible with the insulator components. The dopant is positioned within the insulator such that upon the penetration of
moisture through the housing to the rod through a
permeation pathway in the outer surface of the insulator, the dopant will become activated and will leach out of the same
permeation pathway or diffuse through the housing. The activated dopant then creates a deposit or
stain on the outer surface of the insulator housing. The dopant comprises an oil-soluble dye, an indicator, or a
stain compound that can either be visually identified, or is sensitive to
radiation at one or more specific wavelengths. The dopant could also be formulated by a
nanoparticle enabled material. Deposits of activated dopant on the outer surface of the insulator can be detected upon imaging of the outer surface of the insulator by appropriate imaging instruments or the
naked eye.