A compound supporting pole insulator with extrusion bar as internal core and its making method

A pillar insulator and inner core technology, applied in the direction of supporting insulators, insulators, electrical components, etc., can solve the problems of affecting the electrical performance and life of the product, brittle fracture, easy to break, etc., to avoid the leakage of the inner filling medium and improve the mechanical performance , laying uniform effect

Inactive Publication Date: 2008-02-13
JIANGSU SHENMA ELECTRIC CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

All-ceramic post insulators are heavy and prone to defects such as fracture and brittle fracture
Porcelain core composite sheath post insulators are manufactured by bonding the shed made of silicone rubber synthetic material to the porcelain post. Since the porcelain core is not made by precision machining, the microscopic unevenness on the surface may easily cause the silicone rubber shed to stick. If the junction is not s...

Method used

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  • A compound supporting pole insulator with extrusion bar as internal core and its making method
  • A compound supporting pole insulator with extrusion bar as internal core and its making method

Examples

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manufacture example

[0033] The umbrella body 4 is made of high-temperature vulcanized silicone rubber, and its components by weight are: 28% methyl vinyl silicone rubber, 34% white carbon black, 34% aluminum hydroxide, 3% silicone oil, and 1% vulcanizing agent.

[0034] Manufacturing steps:

[0035] ① Clamp the pultrusion rod to be wound as the inner core with a special fixture, and fix the pins at both ends of the axis of the simulated trajectory;

[0036] ② Treat the surface of the mandrel in step ① and grind it rough;

[0037] ③ On the mandrel in step ②, use a constant tension control mechanism to evenly wind the glass fiber yarn impregnated with epoxy resin glue on the mandrel to a preset thickness;

[0038] ④ Send the coiled tube string in step ③ into an oven for high-temperature curing, so that the coiled tube and mandrel are solidified into one;

[0039] ⑤ Machining the wound pipe string in step ④;

[0040] ⑥Apply the coupling agent evenly on the outer wall of the wound pipe made in ste...

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PUM

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Abstract

The invention relates to a composite column insulator with a pulltrusion rod as the inner core, which is used in power transformation and transmission in power industry, and a producing method of the insulator. The invention consists of a winding tube, a core stick, end connecting parts and an umbrella part. The end connecting parts are separately stuck on the two ends of the winding tube. The invention is characterized in that: the winding tube is arranged at the periphery of the core stick, the integrated umbrella is stuck on the out side of the winding tube, and the umbrella is an injecting-formed part made of high-temperature vulcanization silicon rubber; the winding tube is made of epoxy resin adhesive emerged glass roving which is wound and solidified; the pulltrusion rod is used as the inner core of the insulator, so the problem of hollow insulator leakage is avoided; the high strength pulltrusion rod as the inner core of the winding tube greatly increases mechanical performance of the insulator; when producing the winding tube, a track is first simulated, and then pins are fixed on both ends of the core stick. When winding, a tension mechanism with even and constant tensile force is used for control, thus realizing even paving of the glass fiber.

Description

technical field [0001] The invention relates to a composite post insulator for power transmission and transformation in the power industry, in particular to a composite post insulator with a pultruded rod as the inner core and a manufacturing method thereof. Background technique [0002] After retrieving the relevant patent documents, no composite post insulator with the same structure as the present invention with a pultruded rod as the inner core and its manufacturing method have been found. The existing post insulators for power transmission and transformation mainly include: all-ceramic post insulators, porcelain core composite jacket post insulators, hollow composite post insulators and solid composite post insulators. All-ceramic post insulators are heavy and prone to defects such as fracture and brittle fracture. Porcelain core composite sheath post insulators are manufactured by bonding the shed made of silicone rubber synthetic material to the porcelain post. Since...

Claims

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Application Information

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IPC IPC(8): H01B17/00H01B17/14H01B17/38H01B19/00
Inventor 马斌
Owner JIANGSU SHENMA ELECTRIC CO LTD
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