Ion plating spray device convenient to operate
By designing a skew sleeve and a motor-driven uniform mechanism, combined with an ion plating spraying device featuring rotation and baking lamps, the problems of paint overflow and unevenness were solved, achieving efficient and uniform spraying results and cost reduction.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2026-03-27
AI Technical Summary
Existing spraying equipment is prone to paint overflow and uneven application during the spraying process, which affects the spraying quality.
An ion plating spraying device was designed, comprising a uniform coating mechanism, a spraying mechanism, a rotating mechanism, and a baking lamp. The device achieves uniform coating distribution and rapid spraying through a skew sleeve and motor drive, and collects excess coating by means of a recovery cylinder.
It improves the uniformity and efficiency of spraying, reduces paint waste, and lowers operating costs.
Smart Images

Figure CN118719373B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of spraying equipment technology, specifically to an easy-to-operate ion plating spraying device. Background Technology
[0002] Spraying is a coating method that uses a spray gun or disc atomizer to disperse the material into uniform and fine droplets using pressure or centrifugal force, and then applies the coating to the surface of the object. It can be divided into air spraying, airless spraying, electrostatic spraying, and various derivatives of the above basic spraying forms, such as high-flow-rate low-pressure atomization spraying, thermal spraying, automatic spraying, and multi-group spraying.
[0003] Ion plating includes two methods: sputtering deposition and ion plating. Ion sputtering deposition is a method based on the ion sputtering effect, suitable for depositing alloy and compound films. Ion plating is a new deposition technology developed based on vacuum evaporation deposition and sputtering deposition. It introduces various gas discharge methods into the field of vapor deposition, and the entire vapor deposition process is carried out in plasma. Ion plating significantly increases the particle energy of the film layer, resulting in films with superior performance and expanding the application areas of "thin films." It is a rapidly developing and popular new technology.
[0004] Most spraying devices on the market inevitably have nozzles that spray repeatedly in certain areas during operation. These repeatedly sprayed areas are prone to paint overflow. If the paint is dried directly at this point, it will cause uneven paint distribution. However, if it is not dried, the overflowing paint will flow randomly in subsequent operations, resulting in paint flow marks on the board surface, which also affects the quality of the spraying. Therefore, there is an urgent need for an easy-to-operate ion plating spraying device to solve the above-mentioned problems. Summary of the Invention
[0005] The purpose of this invention is to provide an easy-to-operate ion plating spraying device to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, the present invention provides the following technical solution: an easy-to-operate ion plating spraying device, comprising a uniform mechanism, the uniform mechanism comprising a base plate, a base plate hole 1 formed in the middle of the lower surface of the base plate, and a base plate hole 2 formed in the middle of the upper surface of the base plate, the base plate hole 2 being connected to the base plate hole 1; a column is disposed inside the base plate hole 1, the lower end of the column being inserted into the base plate hole 1 and fixedly connected to the base plate hole 1; a spherical connector is fixedly connected to the upper end of the column, the spherical connector being spherical; a sleeve is movably sleeved on the outer side of the column, the lower end of the sleeve being embedded in the base plate hole 2 and movably connected to the base plate hole 2 via a bearing; a gear 2 is fixedly connected to the upper end face of the sleeve, a panel is connected to the upper surface of the gear 2; the column correspondingly penetrates the middle of the gear 2 and the panel; an outer ring is disposed on the outer side of the panel, the lower inner wall of the outer ring being fixedly connected to the outer side of the panel; the... Small blocks are fixedly connected to the upper left and right inner walls of the outer ring. A lower column is fixedly connected to the end of each small block furthest from the outer ring. A main cylinder is located above the outer ring. The main cylinder is hemispherical in shape. The middle of the lower wall of the main cylinder is movably connected to a ball connector via a universal ball joint. A recovery cylinder is located inside the main cylinder. The recovery cylinder is also hemispherical in shape. The outer side of the upper port of the recovery cylinder is fixedly connected to the inner side of the upper port of the main cylinder. Electric telescopic rods are embedded and fixedly connected to the left and right inner walls of the upper port of the main cylinder. A second motor is fixedly connected to the end of the electric telescopic rod furthest from the main cylinder. A clamp is fixedly connected to the output shaft of the second motor furthest from the electric telescopic rod. A deflector sleeve is fixedly connected to the lower surface of the main cylinder. The deflector sleeve is fitted onto the outer side of the ball connector. The lower end of the deflector sleeve extends into the inner surface of the outer ring. The side edge of the deflector sleeve is stepped. The upper surfaces of the two lower columns contact the lower surface of the upper step of the deflector sleeve.
[0007] Preferably, a motor is fixedly connected to the middle right side of the upper surface of the base plate via a connecting column. The left output shaft of the motor is fixedly connected to a machine column, and the left end of the machine column is fixedly connected to a gear, which meshes with a gear.
[0008] Preferably, a spraying mechanism is provided above the uniformizing mechanism, and an outer cover is provided on the outer sides of both the uniformizing mechanism and the spraying mechanism. The inner wall of the lower port of the outer cover is fixedly connected to the outer side of the base plate, and a movable door is installed on the right wall of the outer cover.
[0009] Preferably, the spraying mechanism includes a top plate mechanism, a track mechanism, a power mechanism, a rotating mechanism, a first spray head mechanism, and a second spray head mechanism. The top plate mechanism includes a top plate, and top plate columns are fixedly connected at equal intervals on the outer side of the upper surface of the top plate. The number of top plate columns is six, and the upper end faces of the six top plate columns are fixedly connected to the upper inner wall of the outer cover. A third motor is fixedly connected to the front side of the upper surface of the top plate.
[0010] Preferably, the track mechanism includes a track plate, the inner sidewall of which is fixedly connected to the outer sidewall of the top plate, and a track is provided through the outer surface of the track plate. The track is in a clockwise spiral shape, and there are six tracks arranged in a circular array with the middle of the track plate as the center. Track columns are slidably inserted into the inside of the track, and a first column base is fixedly connected to the upper end of the track column, and a second column base is fixedly connected to the lower end of the track column.
[0011] Preferably, the power mechanism includes a sleeve block and an arm plate. A first block column is fixedly connected to the middle of the upper surface of the sleeve block. The upper end of the first block column passes through and is movably connected to the middle of the surface of the top plate via a bearing. A second block column is fixedly connected to the middle of the lower surface of the sleeve block. A first plate column is fixedly connected to the rear end of the upper surface of the arm plate. The upper end of the first plate column passes through the top plate and is fixedly connected to the lower output shaft of the third motor. A second plate column is fixedly connected to the front end of the lower surface of the arm plate. A power ring is movably sleeved at the lower end of the second plate column via a bearing. A power plate is fixedly connected to the rear side of the power ring. The rear end of the power plate passes through the sleeve block. A power clamp is fixedly connected to the front side of the power ring. The power clamp is U-shaped and is inserted into the outer side of the second column and is adapted to the second column.
[0012] Preferably, the rotating mechanism includes a central plate, with the lower end of the second block column passing through and movably sleeved onto the central plate via a bearing. Six rotating arms are fixedly connected at equal intervals on the outer side of the central plate, and rotating fan blades are fixedly connected to both sides of each rotating arm. A slot is formed on the surface of the rotating arm furthest from the central plate, and the lower end of the second block column is inserted into and fitted into the slot. A lower block is fixedly connected to the lower surface of the rotating arm near the central plate, and a circular plate is fixedly connected to the lower surfaces of the six lower blocks, with the circular plate facing the central plate. An adapter plate is provided in the middle of the lower surface of the rotating arm, with the end of the adapter plate furthest from the central plate gradually tilting upwards. Both ends of the upper surface of the adapter plate are fixedly connected to the rotating arm via connecting columns, and a slot is formed in the middle of the surface of the adapter plate. A baking lamp is fixedly connected to the lower surface of the rotating arm furthest from the central plate, and the lower surface of the baking lamp furthest from the central plate tilts downwards.
[0013] Preferably, the nozzle mechanism includes a main nozzle and an upper plate. The lower end of the main nozzle is shaped like a trumpet with its opening facing downwards. The upper end of the main nozzle is connected to the upper plate through the center of the circular plate. The upper surface of the upper plate is attached to the center plate and is connected to the block column. The lower surface of the upper plate is connected to the upper plate column. The lower end of the upper plate column passes through the upper plate and the upper part of the main nozzle. Pull ropes are fixedly connected at equal intervals on the outer side of the lower surface of the upper plate. The lower end of the pull ropes is fixedly connected to the upper plate.
[0014] Preferably, the nozzle mechanism two includes a slide rod, which is inserted into and adapted to a slot two. A displacement column one is fixedly connected to the lower end of the slide rod. A fitting plate is attached to the upper surface of the displacement column one, and the inclination is the same as that of the fitting plate. The lower end of the displacement column one has a trapezoidal cross-section. A displacement column two is fixedly connected to the upper end of the slide rod. A fitting plate is attached to the lower surface of the displacement column two, and the inclination is the same as that of the fitting plate. A pull rope one and a pull rope two are fixedly connected to the upper surface of the displacement column two. The end of the pull rope one away from the displacement column two passes through the lower block and is fixedly connected to the upper plate one. The end of the pull rope two away from the displacement column two is fixedly connected to the middle of the lower surface of the column base two.
[0015] Compared with the prior art, the beneficial effects of the present invention are:
[0016] This easy-to-operate ion plating spraying device controls the telescopic electric telescopic rod to clamp the plate to be sprayed, starts the spraying mechanism to spray the plate surface, and simultaneously starts motor one, causing gear one to drive gear two to rotate, thereby causing the outer ring to rotate. At this time, the positions of the lower columns on both sides change continuously. Through the contact between the upper surface of the lower column and the skew sleeve, the skew sleeve can be tilted in different directions. At the same time, the sliding of the lower column will also randomly drive the skew sleeve to rotate by an angle, so that the main cylinder can drive the plate to be sprayed to tilt and rotate. This allows the coating accumulated on the plate surface to be evenly distributed on the plate surface before it dries, improving the uniformity of the spraying device.
[0017] This easy-to-operate ion plating spraying device uses a first spray head mechanism mounted on a circular plate and a second spray head mechanism mounted on six adapter plates. Simultaneously, the first and second spray head mechanisms are activated to spray the plate surface. At the same time, the activation of a third motor drives the arm plate to rotate around the first plate column, causing the power clamp to disengage from one second column and engage with another. The swinging motion of the power clamp drives the rotating mechanism, enabling the spraying device to quickly and comprehensively coat the plate surface, greatly improving its spraying efficiency.
[0018] This easy-to-operate ion plating spraying device, when the power mechanism drives the rotating mechanism to rotate, the lower end of the second column is inserted into the first slot, so the second column will rotate with the rotating mechanism. At the same time, through the design of the track, the radius of the second column from the center of the track plate will increase when it rotates, so that the second column will move outward when the rotating mechanism rotates. By pulling the second rope, the second nozzle mechanism will move outward to spray the outer side of the plate. At this time, the six second nozzles move outward at the same time, which will increase the spacing between them. By tilting the adapter plate, the second nozzles that move outward will also raise themselves, thereby increasing the contact area of the spraying. In addition, the outward moving second nozzles will also pull the first nozzle mechanism to raise themselves by the first rope, so that the spraying device can adjust its spraying range according to its dispersion, improving the adaptability of the device spraying.
[0019] This easy-to-operate ion plating spraying device, through the design of the baking lamp, allows the uniform coating mechanism below to evenly coat the board surface during the spraying process, while the baking lamp above bakes the sprayed area, thereby accelerating the coating formation. In addition, when the rotating mechanism rotates, the presence of the rotating fan blades can guide the hot air near the baking lamp to the board surface, thereby improving the drying efficiency of the device.
[0020] This easy-to-operate ion plating spraying device, through the design of the main cylinder and the recovery cylinder, allows excess paint to slide down through the edge of the plate and into the recovery cylinder for collection when the plate is tilted and rotated by the uniform mechanism. This can recover excess paint and reduce the operating cost of the device. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the structure of the present invention;
[0022] Figure 2 This is a schematic diagram of the main body of the invention;
[0023] Figure 3 This is a schematic diagram of the uniform mechanism of the present invention;
[0024] Figure 4 This is a schematic diagram of the spherical connector of the present invention;
[0025] Figure 5 This is a schematic diagram of the lower column of the present invention;
[0026] Figure 6 This is a schematic diagram of the main cylinder of the present invention;
[0027] Figure 7 This is an enlarged schematic diagram of point A in the present invention;
[0028] Figure 8This is a schematic diagram of the track mechanism of the present invention;
[0029] Figure 9 This is a schematic diagram of the top plate mechanism of the present invention;
[0030] Figure 10 This is a schematic diagram showing the location of the power mechanism of the present invention;
[0031] Figure 11 This is a schematic diagram of the bottom surface of the rotating mechanism of the present invention;
[0032] Figure 12 This is a schematic diagram of the power mechanism of the present invention;
[0033] Figure 13 This is a schematic diagram of the rotating mechanism of the present invention;
[0034] Figure 14 This is a schematic diagram of the circular plate of the present invention;
[0035] Figure 15 This is a schematic diagram of the nozzle mechanism of the present invention;
[0036] Figure 16 This is a schematic diagram of the nozzle mechanism 2 of the present invention.
[0037] In the diagram: 1. Uniform Mechanism; 101. Base Plate; 102. Base Plate Hole 1; 103. Base Plate Hole 2; 104. Column; 105. Spherical Connector; 106. Motor 1; 107. Column 1; 108. Gear 1; 109. Sleeve; 110. Gear 2; 111. Panel; 112. Outer Ring; 113. Small Block; 114. Lower Column; 115. Main Cylinder; 116. Recovery Cylinder; 117. Electric Telescopic Rod; 118. Motor 2; 119. Clamp; 120. Skew Sleeve; 2. Top Plate Mechanism; 201. Top Plate; 202. Top Plate Column; 203. Motor 3; 3. Track Mechanism; 301. Track Plate; 302. Track; 303. Track Column; 304. Column Base 1; 305. Column Base 2; 4. Power Machine 401. Sleeve Block; 402. Block Column 1; 403. Block Column 2; 404. Arm Plate; 405. Plate Column 1; 406. Plate Column 2; 407. Power Ring; 408. Power Plate; 409. Power Clamp; 5. Rotating Mechanism; 501. Center Plate; 502. Rotating Arm; 503. Rotating Fan Blade; 504. Slot 1; 505. Lower Block; 506. Circular Plate; 507. Adaptor Plate; 508. Slot 2; 509. Baking Lamp; 6. Nozzle Mechanism 1; 601. Main Nozzle; 602. Upper Plate 1; 603. Upper Plate 2; 604. Upper Plate Column; 605. Pull Rope 3; 7. Nozzle Mechanism 2; 701. Slide Rod; 702. Displacement Column 1; 703. Displacement Column 2; 704. Pull Rope 1; 705. Pull Rope 2; 8. Outer Cover. Detailed Implementation
[0038] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0039] Please see Figure 1-16 This invention provides a technical solution: an easy-to-operate ion plating spraying device, including a uniform coating mechanism 1. The uniform coating mechanism 1 includes a base plate 101. A first base plate hole 102 is formed in the middle of the lower surface of the base plate 101, and a second base plate hole 103 is formed in the middle of the upper surface of the base plate 101. The radius of the second base plate hole 103 is larger than the radius of the first base plate hole 102. The second base plate hole 103 and the first base plate hole 102 are connected. A column 104 is provided inside the first base plate hole 102. The lower end of the column 104 is inserted into the first base plate hole 102 and fixedly connected to it. The upper end of the column 104 is fixedly connected to... A spherical connector 105 is spherically shaped. A sleeve 109 is movably sleeved on the outer side of the column 104. The lower end of the sleeve 109 is embedded in the second hole 103 of the base plate and is movably connected to the second hole 103 of the base plate via a bearing. A gear 110 is fixedly connected to the upper end face of the sleeve 109. A panel 111 is connected to the upper surface of the gear 110. The column 104 passes through the middle of the gear 110 and the panel 111. An outer ring 112 is provided on the outer side of the panel 111. The lower inner wall of the outer ring 112 is fixedly connected to the outer side of the panel 111. Small inner walls on both the left and right sides of the upper end of the outer ring 112 are fixedly connected to... Block 113 and the end of small block 113 furthest from the outer ring 112 are both fixedly connected to a lower post 114. The upper surface of the lower post 114 on the left is higher than the upper surface of the lower post 114 on the right. A main cylinder 115 is arranged above the outer ring 112. The main cylinder 115 is hemispherical in shape. The middle of the lower wall of the main cylinder 115 is movably connected to the ball connector 105 through a universal ball joint. A recovery cylinder 116 is arranged inside the main cylinder 115. The recovery cylinder 116 is hemispherical in shape. The outer side of the upper port of the recovery cylinder 116 is fixedly connected to the inner side of the upper port of the main cylinder 115. Electric components are embedded and fixedly connected to the left and right inner walls of the upper port of the main cylinder 115. The electric telescopic rod 117 has a motor 118 fixedly connected to the end of the electric telescopic rod 117 away from the main cylinder 115. A clamp 119 is fixedly connected to the output shaft of the motor 118 away from the electric telescopic rod 117. The clamps 119 on both sides are used to hold the plate to be sprayed. A deflector sleeve 120 is fixedly connected to the lower surface of the main cylinder 115. The deflector sleeve 120 is sleeved on the outside of the ball connector 105. The lower end of the deflector sleeve 120 extends into the interior of the outer ring 112. The side edge of the deflector sleeve 120 is stepped. The upper end faces of the two lower posts 114 contact the lower surface of the upper step of the deflector sleeve 120 (e.g., ...). Figure 3As shown in the figure, due to the different heights of the upper surfaces of the two lower columns 114, the skew sleeve 120 is tilted.
[0040] A motor 106 is fixedly connected to the middle right side of the upper surface of the base plate 101 via a connecting column. The output shaft of the left end of the motor 106 is fixedly connected to a machine column 107. A gear 108 is fixedly connected to the left end of the machine column 107. The gear 108 meshes with the gear 2 110.
[0041] A spraying mechanism is installed above the uniform coating mechanism 1. An outer cover 8 is fitted over both the uniform coating mechanism 1 and the spraying mechanism. The inner wall of the lower end of the outer cover 8 is fixedly connected to the outer side of the base plate 101. A movable door (e.g., a door with a movable door) is installed on the right wall of the outer cover 8. Figure 1 (As shown).
[0042] The spraying mechanism includes a top plate mechanism 2, a track mechanism 3, a power mechanism 4, a rotating mechanism 5, a first spray head mechanism 6, and a second spray head mechanism 7. The top plate mechanism 2 includes a top plate 201. Top plate columns 202 are fixedly connected at equal intervals on the outer side of the upper surface of the top plate 201. There are six top plate columns 202. The upper end faces of the six top plate columns 202 are fixedly connected to the upper inner wall of the outer cover 8. A third motor 203 is fixedly connected to the front side of the upper surface of the top plate 201.
[0043] The track mechanism 3 includes a track plate 301, the inner wall of which is fixedly connected to the outer wall of the top plate 201. A track 302 is perforated through the outer surface of the track plate 301. The track 302 is in a clockwise spiral shape, and there are six tracks 302 arranged in a circular array around the center of the track plate 301 (e.g., ...). Figure 8 As shown), a track post 303 is slidably inserted inside the track 302. A first post 304 is fixedly connected to the upper end of the track post 303, and a second post 305 is fixedly connected to the lower end of the track post 303. The radii of both the first post 304 and the second post 305 are greater than the width of the track 302.
[0044] The power mechanism 4 includes a sleeve block 401 and an arm plate 404. A first block post 402 is fixedly connected to the middle of the upper surface of the sleeve block 401. The upper end of the first block post 402 passes through and is movably connected to the middle of the surface of the top plate 201 via a bearing. A second block post 403 is fixedly connected to the middle of the lower surface of the sleeve block 401. A first plate post 405 is fixedly connected to the rear end of the upper surface of the arm plate 404. The upper end of the first plate post 405 passes through the top plate 201 and is fixedly connected to the lower output shaft of the third motor 203. The front end of the lower surface of the arm plate 404 is fixed. A second plate column 406 is connected. The lower end of the second plate column 406 is movably sleeved with a power ring 407 through a bearing. A power plate 408 is fixedly connected to the rear side of the power ring 407. The rear end of the power plate 408 is connected to the through sleeve block 401. A power clamp 409 is fixedly connected to the front side of the power ring 407. The power clamp 409 is U-shaped and is inserted into the outer side of the second column 305 and is adapted to the second column 305. In the initial case, the second column 305 is at the end of the power clamp 409 that is close to the power ring 407.
[0045] The rotating mechanism 5 includes a center plate 501. The lower end of the second block 403 passes through and is movably sleeved onto the center plate 501 via a bearing. Six rotating arms 502 are fixedly connected at equal intervals on the outer side of the center plate 501. Rotating fan blades 503 are fixedly connected to both sides of each rotating arm 502 in a circumferential direction. The rotating fan blades 503 on both sides are of different heights and have a certain curvature. A slot 504 is opened through the surface of the end of the rotating arm 502 away from the center plate 501. The lower end of the second block 305 is inserted into the slot 504 and is adapted to the slot 504. Initially, the second block 305 is located at the end of the slot 504 closest to the center plate 501. A lower block 505 is fixedly connected to the end of the surface near the center plate 501. A circular plate 506 is fixedly connected to the lower surfaces of six lower blocks 505, and the circular plate 506 is directly opposite the center plate 501. An adapter plate 507 is provided in the middle of the lower surface of the rotating arm 502. The end of the adapter plate 507 away from the center plate 501 gradually tilts upwards. Both ends of the upper surface of the adapter plate 507 are fixedly connected to the rotating arm 502 via connecting posts. A slot 508 is formed through the middle of the surface of the adapter plate 507. A baking lamp 509 is fixedly connected to the lower surface of the rotating arm 502 away from the center plate 501. The lower surface of the baking lamp 509 away from the center plate 501 tilts downwards (e.g., ...). Figure 14 (As shown).
[0046] The nozzle mechanism 6 includes a main nozzle 601 and an upper plate 603. The lower end of the main nozzle 601 is shaped like a trumpet with its opening facing downwards. The upper end of the main nozzle 601 is connected to the upper plate 602, which is fixedly connected to the middle of the surface of the circular plate 506. The radius of the upper plate 602 is larger than the radius of the main nozzle 601. The upper surface of the upper plate 603 is attached to the center plate 501 and is fixedly connected to the block column 403. The lower surface of the upper plate 603 is fixedly connected to the middle of the lower surface of the upper plate 603. The lower end of the upper plate column 604 passes through the upper plate 602 and the upper part of the main nozzle 601. Pull ropes 605 are fixedly connected at equal intervals on the outer side of the lower surface of the upper plate 603. The lower end of the pull ropes 605 is fixedly connected to the upper plate 602.
[0047] The nozzle mechanism 2 includes a slide rod 701, which is inserted into and adapted to the slot 2 508. Initially, the slide rod 701 is located at the end of the slot 2 508 closest to the center plate 501. The lower end of the slide rod 701 is fixedly connected to a displacement post 702. The upper surface of the displacement post 702 is attached to a fitting plate 507 and has the same inclination as the fitting plate 507. The lower end of the displacement post 702 has a trapezoidal cross-section. The upper end of the slide rod 701 is fixedly connected to... A second displacement column 703 is attached. The lower surface of the second displacement column 703 is attached to a fitting plate 507 and has the same inclination as the fitting plate 507. The upper surface of the second displacement column 703 is fixedly connected to a first pull rope 704 and a second pull rope 705. The end of the first pull rope 704 away from the second displacement column 703 passes through the lower block 505 and is fixedly connected to the upper plate 602. The end of the second pull rope 705 away from the second displacement column 703 is fixedly connected to the middle of the lower surface of the second column 305.
[0048] Working principle:
[0049] Step 1: By controlling the telescopic electric telescopic rod 117, the clamp 119 holds the panel to be sprayed, and the spraying mechanism is started to spray the panel surface. At the same time, the motor 106 is started, which causes the gear 108 to drive the gear 110 to rotate, thereby causing the outer ring 112 to rotate. At this time, the positions of the lower columns 114 on both sides are constantly changing. Through the contact between the upper surface of the lower column 114 and the skew sleeve 120, the skew sleeve 120 can be tilted in different directions. At the same time, the sliding of the lower column 114 will also randomly drive the skew sleeve 120 to rotate by an angle, so that the main cylinder 115 can drive the panel to be sprayed to tilt and rotate, so that the paint accumulated on the panel surface can be evenly distributed on the panel surface before it dries, improving the uniformity of the spraying device.
[0050] Step 2: By installing nozzle mechanism 1 6 on the circular plate 506 and nozzle mechanism 2 7 on the six adapter plates 507, the nozzle mechanism 1 6 and nozzle mechanism 2 7 are started simultaneously to spray the plate surface. At the same time, the motor 3 203 is started to drive the arm plate 404 to rotate around the plate column 1 405 as the axis, so that the power clamp 409 disengages from one column 2 305 and inserts into another column 2 305. During the swinging process of the power clamp 409, the rotating mechanism 5 is driven to rotate, so that the spraying device can quickly spray the entire plate surface, greatly improving the spraying efficiency of the spraying device.
[0051] Step 3: When the power mechanism 4 drives the rotating mechanism 5 to rotate, the lower end of the second column 305 is inserted into the slot 504, so the second column 305 will rotate with the rotating mechanism 5. At the same time, due to the design of the track 302, the radius of the second column 305 from the center of the track plate 301 will increase when it rotates. As a result, when the rotating mechanism 5 rotates, the second column 305 will move outward. By pulling the second rope 705, the second nozzle mechanism 7 will move outward to spray the outer side of the board. At this time, the six second nozzle mechanisms 7 will move outward at the same time, which will increase the distance between them. By tilting the adapter plate 507, the outward-expanding second nozzle mechanism 7 will also raise itself, thereby increasing the spraying contact area. In addition, the outward-moving second nozzle mechanism 7 will also pull the first nozzle mechanism 6 to raise itself by the first rope 704, so that the spraying device can adjust its spraying range according to its dispersion, improving the adaptability of the device spraying.
[0052] Step 4: Through the design of the baking lamp 509, during the spraying process, the uniform mechanism 1 below evenly distributes the coating on the board surface, while the baking lamp 509 bakes the sprayed part from the top, thereby accelerating the formation of the coating. In addition, when the rotating mechanism 5 rotates, the presence of the rotating fan blade 503 can guide the hot air near the baking lamp 509 to the board surface, thereby improving the drying efficiency of the device.
[0053] Step 5: Through the design of the main cylinder 115 and the recovery cylinder 116, when the uniform mechanism 1 clamps the plate surface and tilts and rotates, excess paint will slide down through the edge of the plate surface into the recovery cylinder 116 for collection. This can recover excess paint and reduce the operating cost of the device.
[0054] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An easy-to-operate ion plating spraying device, comprising a uniforming mechanism (1), the uniforming mechanism (1) comprising a base plate (101), a base plate hole one (102) being provided in the middle of the lower surface of the base plate (101), a base plate hole two (103) being provided in the middle of the upper surface of the base plate (101), the base plate hole two (103) being connected to the base plate hole one (102), a column (104) being provided inside the base plate hole one (102), the lower end of the column (104) being inserted into the base plate hole one (102) and fixedly connected to the base plate hole one (102), characterized in that: The upper end of the column (104) is fixedly connected with a spherical connector (105), which is spherical; The outer side of the column (104) is movably sleeved with a sleeve (109), the lower end of the sleeve (109) is embedded in the second bottom plate hole (103) and movably connected with the second bottom plate hole (103) through a bearing, the upper end surface of the sleeve (109) is fixedly connected with a gear two (110), the upper surface of the gear two (110) is movably connected with a panel (111), the middle part of the column (104) penetrates the gear two (110) and the panel (111), the outer side of the panel (111) is provided with an outer ring (112), the inner side wall of the lower end of the outer ring (112) is fixedly connected with the outer side of the panel (111), the left and right inner walls of the upper end of the outer ring (112) are both fixedly connected with a small block (113), the end of the small block (113) away from the outer ring (112) is fixedly connected with a lower column (114); The upper part of the outer ring (112) is provided with a main cylinder (115), which is in the shape of a lower half spherical shell, the lower wall of the main cylinder (115) is movably connected with the spherical connector (105) through a universal spherical joint, the inside of the main cylinder (115) is provided with a recovery cylinder (116), which is in the shape of a lower half spherical shell, the upper end of the recovery cylinder (116) is fixedly connected with the inner side of the upper end of the main cylinder (115), the left and right inner walls of the upper end of the main cylinder (115) are both embeddedly fixedly connected with an electric telescopic rod (117), the end of the electric telescopic rod (117) away from the main cylinder (115) is fixedly connected with a motor two (118), the output shaft of the end of the motor two (118) away from the electric telescopic rod (117) is fixedly connected with a clamp (119), the lower surface of the main cylinder (115) is fixedly connected with a deflection sleeve (120), the outer side of the deflection sleeve (120) is sleeved with the spherical connector (105), the lower end of the deflection sleeve (120) extends into the inside of the outer ring (112), the side edge of the deflection sleeve (120) is in the shape of a ladder, the upper end surfaces of the two lower columns (114) contact the lower surfaces of the upper layer steps of the deflection sleeve (120); The upper part of the uniform mechanism (1) is provided with a spraying mechanism, the spraying mechanism comprises a track mechanism (3); The track mechanism (3) comprises a track plate (301), the inner side wall of the track plate (301) is fixedly connected with the outer side wall of the top plate (201), the surface of the track plate (301) is provided with a track (302) penetratingly arranged on the outer side, the track (302) is in the shape of a clockwise spiral, the number of the track (302) is six, the six tracks (302) are arranged in a ring array with the middle part of the track plate (301) as the center, the inside of the track (302) is slidably inserted with a track column (303), the upper end of the track column (303) is fixedly connected with a column table one (304), the lower end of the track column (303) is fixedly connected with a column table two (305).
2. An ion plating apparatus according to claim 1, wherein: The upper surface right side middle part of the bottom plate (101) is fixedly connected with a motor one (106) through a connecting column, the left end output shaft of the motor one (106) is fixedly connected with a machine column one (107), the left end of the machine column one (107) is fixedly connected with a gear one (108), and the gear one (108) is engaged with a gear two (110).
3. The ion plating apparatus of claim 1, wherein: The outer side of the uniform mechanism (1) and the spraying mechanism is jointly covered with an outer cover (8), the outer side of the bottom plate (101) is fixedly connected to the inner wall of the lower end of the outer cover (8), and the right wall of the outer cover (8) is provided with a movable door.
4. An ion plating apparatus according to claim 3, wherein: The spraying mechanism further comprises a top plate mechanism (2), a power mechanism (4), a rotating mechanism (5), a spray head mechanism one (6) and a spray head mechanism two (7), the top plate mechanism (2) comprises a top plate (201), the outer side of the upper surface of the top plate (201) is fixedly connected with top plate columns (202) at equal intervals, the number of the top plate columns (202) is six, the upper end surfaces of the six top plate columns (202) are jointly fixedly connected with the upper inner wall of the outer cover (8), and the upper surface front side of the top plate (201) is fixedly connected with a motor three (203).
5. An ion plating apparatus according to claim 4, wherein: The power mechanism (4) comprises a sleeve block (401) and an arm plate (404), the upper surface middle part of the sleeve block (401) is fixedly connected with a block column one (402), the upper end of the block column one (402) is correspondingly penetrated and movably connected with the surface middle part of the top plate (201) through a bearing, the lower surface middle part of the sleeve block (401) is fixedly connected with a block column two (403), the upper surface rear end of the arm plate (404) is fixedly connected with a plate column one (405), the upper end of the plate column one (405) is correspondingly penetrated through the top plate (201) and fixedly connected with the lower end output shaft of the motor three (203), the lower surface front end of the arm plate (404) is fixedly connected with a plate column two (406), the lower end of the plate column two (406) is movably sleeved with a power ring (407) through a bearing, the rear side of the power ring (407) is fixedly connected with a power plate (408), the rear end of the power plate (408) is correspondingly penetrated through the sleeve block (401), the front side of the power ring (407) is fixedly connected with a power clamp (409), the power clamp (409) is in the shape of U, the power clamp (409) is correspondingly inserted into the outer side of the column table two (305) and matched with the column table two (305).
6. An ion plating apparatus according to claim 5, wherein: The rotating mechanism (5) comprises a center plate (501), the lower end of the block column two (403) is penetrated and movably sleeved with the center plate (501) through a bearing, the outer side of the center plate (501) is fixedly connected with rotating arms (502) at equal intervals, the number of the rotating arms (502) is six, and the circumferential two sides of the rotating arm (502) are fixedly connected with rotating fan leaves (503); The surface of the end, away from the center plate (501), of the rotating arm (502) is penetrated to form a groove one (504), and the lower end of the column table two (305) is correspondingly inserted into the groove one (504) and matched with the groove one (504). The lower surface of the rotating arm (502) is fixedly connected with a lower block (505) near one end of the center plate (501), and the lower surfaces of six lower blocks (505) are fixedly connected with a circular plate (506) together, which is opposite to the center plate (501); The lower surface of the rotating arm (502) is provided with an adapter plate (507) in the middle, which is gradually inclined upward away from the center plate (501), and the upper surface of the adapter plate (507) is fixedly connected with the rotating arm (502) through connecting columns at both ends, and a groove two (508) is formed in the middle of the surface of the adapter plate (507); The lower surface of the rotating arm (502) is fixedly connected with a baking lamp (509) away from one end of the center plate (501), and the lower surface of the baking lamp (509) is inclined downward away from one end of the center plate (501).
7. An ion plating apparatus according to claim 6, wherein: The nozzle mechanism one (6) comprises a main nozzle (601) and an upper plate two (603), the lower end of the main nozzle (601) is in the shape of a downward-opening horn, the upper end of the main nozzle (601) is fixedly connected with an upper plate one (602) corresponding to the middle of the surface of the circular plate (506), the upper surface of the upper plate two (603) is fixedly connected with a block column two (403) abutting against the center plate (501), the lower surface of the upper plate two (603) is fixedly connected with an upper plate column (604) in the middle, the lower end of the upper plate column (604) penetrates the upper plate one (602) and the upper part of the main nozzle (601), the lower surface of the upper plate two (603) is fixedly connected with a pull rope three (605) at equal intervals and uniformly on the outside, and the lower end of the pull rope three (605) is fixedly connected with the upper plate one (602).
8. An ion plating apparatus according to claim 7, wherein: The nozzle mechanism two (7) comprises a sliding rod (701), which is inserted into the groove two (508) and is adapted to the groove two (508), the lower end of the sliding rod (701) is fixedly connected with a displacement column one (702), the upper surface of the displacement column one (702) abuts against the adapter plate (507) and has the same inclination as the adapter plate (507), the lower end of the displacement column one (702) is in the shape of a trapezoid in cross section, the upper end of the sliding rod (701) is fixedly connected with a displacement column two (703), the lower surface of the displacement column two (703) abuts against the adapter plate (507) and has the same inclination as the adapter plate (507), the upper surface of the displacement column two (703) is fixedly connected with a pull rope one (704) and a pull rope two (705), one end of the pull rope one (704) away from the displacement column two (703) penetrates the lower block (505) and is fixedly connected with the upper plate one (602), and one end of the pull rope two (705) away from the displacement column two (703) is fixedly connected with the lower surface of the middle of the column table two (305).
Citation Information
Patent Citations
Spherical part spraying device with auxiliary positioning structure for general machinery
CN112871512A