An energy-saving rectifier transformer using series windings

By designing series windings and adjustment devices in rectifier transformers, the problem of difficulty in disassembling and heat dissipation of the winding coil is solved, and a higher service life and efficiency are achieved, and energy loss is reduced.

CN118866529BActive Publication Date: 2025-03-25SHANGHAI KAILI ELECTRIC APPLIANCES FACTORY CO LTD

Patent Information

Application Number
CN202411297377.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-03-25
Estimated Expiration
2044-09-18

AI Technical Summary

Technical Problem

现有整流变压器在使用过程中,绕组线圈难以拆卸进行定期检修,并且在高温环境下难以散热,导致能量损耗增加,节能性能下降。

Method used

An energy-saving rectifier transformer using series windings is designed. By setting up a adjustment device, the winding coil can be disassembled and installed and regularly maintained, and the winding coil can be effectively dissipated and sealed and protected by a cooling fan and sealing device.

Benefits of technology

It improves the service life and overall efficiency of the rectifier transformer, reduces energy loss, and enhances the operating stability and reliability of the equipment.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The present invention provides an energy-saving rectifier transformer using a series winding, which relates to the technical field of rectifier transformers, and includes two support frames, two support plates, a winding coil and a plurality of adjustment devices, wherein the lower surface of one support plate is fixedly connected to the upper surface of the support frame, the two support plates are fixedly connected to two side plates on the sides close to each other, and the two side plates are fixedly connected to a warning sign for warning surrounding personnel on the sides away from each other, and the adjustment device is located on the support plate. In the present invention, the winding coil is a key component of the transformer, and personnel can easily disassemble and assemble the connecting pipe and the winding coil sleeved on its outside, thereby facilitating personnel to regularly maintain the winding coil and improving the service life of the rectifier transformer; the winding coil can be effectively dissipated and cooled, and by reducing the temperature of the winding coil, the energy loss caused by overheating is reduced, thereby improving the overall efficiency and reliability of the transformer.
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Description

Technical Field

[0001] The invention relates to the technical field of rectifier transformers, and in particular to an energy-saving rectifier transformer using series windings. Background Art

[0002] Energy-saving rectifier transformers with series windings can reduce energy loss and improve efficiency. The series winding design helps to optimize the magnetic flux distribution, reduce losses, and improve overall energy efficiency. It is suitable for application scenarios with high requirements for energy efficiency.

[0003] The invention with publication number CN103050234B discloses a dry-type transformer, and the key points of its technical solution are as follows: comprising: a shell; an iron core arranged in the shell, the iron core comprising four juxtaposed iron core bodies, and the iron core bodies are formed by an amorphous alloy; a coil winding, the coil windings are respectively sleeved on a core column formed by the juxtaposed parts of adjacent iron core bodies, and each coil winding comprises: a low-voltage winding, the low-voltage winding is respectively sleeved on the core column; a high-voltage winding, the high-voltage winding is respectively wound on each low-voltage winding adjacently up and down, and the high-voltage windings wound on each low-voltage winding are connected in series with each other, and the high-voltage winding comprises a multi-layer high-voltage coil wound on the low-voltage winding, and the number of turns of each layer of high-voltage coil gradually decreases along the direction from the core column to the outside; wherein the gap in the coil winding is filled with epoxy resin. The dry-type transformer of the present invention has a compact structure, a convenient winding method, a strong ability to resist lightning impact and operation impact, low loss, and a probability of partial discharge close to zero.

[0004] With regard to the above-mentioned related contents, the following two defects are found:

[0005] 1. The winding coil is a key component of the transformer. However, during the use of the rectifier transformer in the prior art, personnel do not remove the internal mounting frame and the winding coil mounted outside the mounting frame, which makes it inconvenient to perform regular maintenance on the winding coil.

[0006] 2. The winding coil will generate high temperature during use, but it is not easy for personnel to dissipate heat and cool the winding coil in the prior art, thereby failing to reduce energy loss caused by overheating, which will reduce the energy-saving performance of the transformer. Summary of the invention

[0007] The purpose of the present invention is to solve the shortcomings in the prior art and to propose an energy-saving rectifier transformer using series windings.

[0008] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: an energy-saving rectifier transformer using series windings, comprising two support frames, two support plates, winding coils and a plurality of adjustment devices, wherein the lower surface of one of the support plates is fixedly connected to the upper surface of the support frame, the sides of the two support plates close to each other are fixedly connected to two side plates, and the sides of the two side plates away from each other are fixedly connected to warning signs for warning surrounding personnel, the adjustment device is located between the two support plates, the adjustment device comprises a connecting pipe, the outer wall of the connecting pipe is fixedly connected to a plurality of fixing rods, the end of the fixing rod away from the connecting pipe is fixedly connected to the support rod, the winding coils are serially sleeved on the support rods, the outer wall of the connecting pipe is provided with a mounting hole, the inner wall of the mounting hole is fixedly connected to the mounting plate, The cam face is provided with a screw rod, and the screw rod is threadably connected to the adjusting plate on the arc surface of the screw rod. One side of the adjusting plate is fixedly connected to two top plates, and the cross section of the top plate is a right-angled trapezoid. The end of the screw rod away from the connecting tube is fixedly connected to a turntable for facilitating the rotation of the screw rod. The outer wall of the turntable is fixedly connected to an anti-slip sleeve for increasing the friction of the outer wall of the turntable. The inner wall of the connecting tube is provided with a positioning hole, and the inner wall of the positioning hole is slidably connected with a positioning plate, and the positioning plate is fixedly connected to a fixing plate on the side away from the positioning hole. The fixing plate has a right-angled trapezoidal cross section, and the fixing plate corresponds to the oblique waist side of the top plate. A plurality of fixing holes are provided on the upper surface of the planar structure clamped by the side where the two support plates are close to each other, and the fixing holes are adapted to the size of the fixing plates, and the support rod is specifically a nickel-chromium alloy rod.

[0009] By adopting the above technical solution, two effects are achieved by setting up the adjustment device: first, the winding coil is a key component of the transformer, and personnel can easily disassemble and assemble the connecting tube and the winding coil mounted on its outside, which is convenient for personnel to perform regular maintenance of the winding coil and improves the service life of the rectifier transformer; second, the winding coil can be effectively dissipated and cooled. By lowering the temperature of the winding coil, the energy loss caused by overheating is reduced, thereby improving the overall efficiency and reliability of the transformer.

[0010] Preferably, two threaded rods are rotatably connected to one side of the two support plates close to each other, and the arc surfaces of the two threaded rods are threadedly connected to an adjusting frame, the cross-section of the adjusting frame is "U"-shaped, an adjusting hole is opened on one side of the adjusting frame, and an adjusting block is slidably connected to the inner wall of the adjusting hole, and a cooling fan for dissipating heat of the winding coil is fixedly connected to the side of the adjusting block close to the winding coil, a servo motor is fixedly connected to the upper surface of the adjusting block, a gear block is fixedly connected to the output end of the servo motor, a rack is fixedly connected to one side of the adjusting frame, and the rack is meshed with the gear block, the arc surfaces of the two threaded rods are fixedly connected to reels, and the arc surfaces of the two reels are transmission-connected with belts, the arc surface of one of the threaded rods is fixedly connected to a driven gear, and the upper surface of one of the support plates is fixedly connected to a driving motor, and the output end of the driving motor is fixedly connected to a driving gear for driving the driven gear to rotate, and the driving gear is meshed with the driven gear.

[0011] By adopting this preferred solution and setting the above-mentioned structure, personnel can automatically adjust the cooling fan to blow air to dissipate heat from the winding coil. The automated cooling system reduces the need for manual adjustment and maintenance, reduces operational complexity and labor costs, and can significantly improve the energy-saving performance of the rectifier transformer while improving the operating efficiency and stability of the equipment.

[0012] Preferably, a partition is fixedly connected to the inner wall of the connecting tube, a positioning rod is slidably penetrated through the side of the positioning plate, both sides of the partition are respectively fixedly connected to one end of the two positioning rods close to each other, the arc surface of the positioning rod is sleeved with a spring, and both ends of the spring are respectively fixedly connected to the positioning plate and the partition.

[0013] By adopting this preferred solution, after the adjusting plate drives the top plate to separate from the fixing plate, the spring can pull the fixing plate to quickly separate from the fixing hole, thereby achieving the effect of being able to quickly disassemble the connecting pipe.

[0014] Preferably, the oblique waist side of the top plate is fixedly connected to a limiting plate, the oblique waist side of the fixed plate is provided with a limiting hole, and the inner wall of the limiting hole is slidably connected to the inner wall of the limiting plate.

[0015] By adopting this preferred solution, during the movement of the top plate, the limit plate fixed on the top plate will move along the inner wall of the limit hole on the fixed plate, so that the top plate can drive the fixed plate to move synchronously with it.

[0016] Preferably, a guide rod for guiding and positioning the adjustment plate is slidably penetrated through the side surface of the adjustment plate, and one end of the guide rod is fixedly connected to the mounting plate.

[0017] By adopting this preferred solution, when the screw drives the adjusting plate to move, the guide rod can guide and position the adjusting plate, thereby preventing the adjusting plate from causing rotational deviation during the movement of the top plate.

[0018] Preferably, a sealing device is provided on the outer wall of the connecting pipe, and the sealing device includes a fixing seat, one side of the fixing seat is fixedly connected to the outer wall of the connecting pipe, a rotating shaft is rotatably penetrated through the inner wall of the fixing seat, the arc surface of the rotating shaft is fixedly connected to a welding plate, one side of the welding plate is fixedly connected to a sealing cover for sealing the mounting hole, the upper surface of the sealing cover is fixedly connected to a rectangular plate, the side of the rectangular plate is provided with an auxiliary hole, the inner wall of the auxiliary hole is slidably connected to a bolt, one end of the bolt is fixedly connected to the outer wall of the connecting pipe, the arc surface of the bolt is threadedly connected to a nut, and the side of the sealing cover away from the connecting pipe is fixedly connected to a handle for convenience of personnel to control the sealing cover, and the cross-section of the handle is "U"-shaped.

[0019] By adopting the above technical solution and setting a sealing device, personnel can easily adjust the sealing cover to control the opening and closing of the mounting hole, thereby being able to seal and protect the parts inside the mounting hole, and can prevent the connecting pipe and the winding coil from being installed to the specified position and causing the connecting pipe to loosen due to accidental touching of the turntable by personnel.

[0020] Preferably, a rubber pad is fixedly connected to one side of the nut close to the rectangular plate, and the diameter of the rubber pad is larger than the diameter of the nut.

[0021] By adopting this preferred solution, the rubber pad can increase the friction force of the nut on the side close to the rectangular plate, so that the nut can be firmly abutted against the rectangular plate with the help of the rubber pad.

[0022] Preferably, the arc surface of the rotating shaft is sleeved with a coil spring, and two ends of the coil spring are respectively fixedly connected to one side of the inner wall of the fixing seat and the welding plate.

[0023] By adopting this preferred solution, after the nut is rotated to separate from the bolt, the coil spring can drive the sealing cover to move quickly in a direction away from the mounting hole, thereby achieving the effect of being able to quickly open the sealing cover.

[0024] Preferably, the upper surface of the cooling fan is provided with a protective device for protecting the cooling fan, the protective device includes a rotating seat, the lower surface of the rotating seat is fixedly connected to the upper surface of the cooling fan, the inner wall of the rotating seat is rotatably connected with a rotating plate, the side of the rotating plate away from the rotating seat is fixedly connected with a protective plate, a sliding hole is opened on one side of the rotating seat, the center of the sliding hole is coaxial with the axis of rotation of the rotating plate, the inner wall of the sliding hole is slidably connected with a sliding rod, the arc surface of the sliding rod is threadedly connected to an adjusting ring for limiting the rotating plate and the protective plate, and one side of the adjusting ring abuts against the rotating seat.

[0025] By adopting the above technical solution and setting a protective device, in case of rainy or snowy weather, the protective plate can protect the cooling fan, thereby preventing rain from falling directly on the cooling fan and causing a short circuit, thereby improving the operation stability of the energy-saving rectifier transformer.

[0026] Preferably, the cross-section of the protective plate is dovetail-shaped, and a plurality of guide grooves for guiding flow are provided on the side of the protective plate, and the guide grooves are evenly distributed on the side of the protective plate.

[0027] By adopting this preferred solution, by setting the cross-section of the protective plate to a dovetail shape and opening a plurality of guide grooves on the side of the protective plate, rainwater can be prevented from accumulating on the protective plate.

[0028] Compared with the prior art, the advantages and positive effects of the present invention are:

[0029] 1. In the present invention, two effects are achieved by setting up the adjustment device: first, the winding coil is a key component of the transformer, and personnel can easily disassemble and assemble the connecting tube and the winding coil mounted on its outside, thereby facilitating personnel to regularly maintain the winding coil and improving the service life of the rectifier transformer; second, the winding coil can be effectively dissipated and cooled, and by lowering the temperature of the winding coil, the energy loss caused by overheating is reduced, thereby improving the overall efficiency and reliability of the transformer.

[0030] 2. In the present invention, by setting a cooling fan, personnel can automatically adjust the cooling fan to blow air to dissipate heat from the winding coil. The automated cooling system reduces the need for manual adjustment and maintenance, reduces operational complexity and labor costs, and can significantly improve the energy-saving performance of the rectifier transformer while improving the operating efficiency and stability of the equipment.

[0031] 3. In the present invention, by providing a sealing device, personnel can conveniently adjust the sealing cover to control the opening and closing of the mounting hole, thereby being able to seal and protect the parts inside the mounting hole, and can prevent the connecting pipe and the winding coil from being installed to the specified position and personnel from accidentally touching the turntable to cause the connecting pipe to loosen.

[0032] 4. In the present invention, by providing a protective device, in case of rainy or snowy weather, the protective plate can protect the cooling fan, thereby preventing rain from falling directly on the cooling fan and causing a short circuit, thereby improving the operating stability of the energy-saving rectifier transformer. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] Figure 1 The present invention provides a three-dimensional structural schematic diagram of an energy-saving rectifier transformer using series windings;

[0034] Figure 2 The present invention provides a partial structural schematic diagram of an energy-saving rectifier transformer using series windings;

[0035] Figure 3 The present invention proposes an energy-saving rectifier transformer using series windings. Figure 2 Schematic diagram of the local structure;

[0036] Figure 4 The present invention provides a structural schematic diagram of a regulating device for an energy-saving rectifier transformer using series windings;

[0037] Figure 5 A partial structural schematic diagram of a regulating device of an energy-saving rectifier transformer using series windings is proposed in the present invention;

[0038] Figure 6 The present invention provides a structural schematic diagram of a support plate of an energy-saving rectifier transformer using series windings;

[0039] Figure 7 The present invention provides a schematic structural diagram of a heat dissipation structure of an energy-saving rectifier transformer using series windings;

[0040] Figure 8 The present invention proposes an energy-saving rectifier transformer using series windings. Figure 7 A magnified image of point A;

[0041] Fig. 9 The present invention provides a structural schematic diagram of a heat dissipation fan using an energy-saving rectifier transformer with series windings;

[0042] Fig.10 The present invention provides a structural schematic diagram of a sealing device for an energy-saving rectifier transformer using a series winding;

[0043] Fig.11 The present invention provides a structural schematic diagram of a protection device for an energy-saving rectifier transformer using series windings.

[0044] Legend: 1. Support frame; 2. Support plate; 3. Adjustment device; 301. Connecting pipe; 302. Fixing rod; 303. Support rod; 304. Mounting hole; 305. Mounting plate; 306. Screw rod; 307. Adjustment plate; 308. Top plate; 309. Turntable; 310. Anti-slip sleeve; 311. Guide rod; 312. Positioning hole; 313. Positioning plate; 314. Fixing plate; 315. Partition plate; 316. Positioning rod; 317. Spring; 318. Limiting hole; 319. Limiting plate; 320. Fixing hole; 321. Threaded rod; 322. Adjustment frame; 323. Adjustment hole; 324. Adjustment block; 325. Cooling fan; 326. 6. Servo motor; 327. Gear block; 328. Rack; 329. Reel; 330. Belt; 331. Driven gear; 332. Driving motor; 333. Driving gear; 4. Sealing device; 401. Fixed seat; 402. Rotating shaft; 403. Welding plate; 404. Sealing cover; 405. Handle; 406. Rectangular plate; 407. Bolt; 408. Nut; 409. Rubber pad; 410. Coil spring; 411. Auxiliary hole; 5. Protective device; 51. Rotating seat; 52. Rotating plate; 53. Protective plate; 54. Sliding hole; 55. Sliding rod; 56. Adjusting ring; 57. Guide groove; 6. Side plate; 7. Warning sign; 8. Winding coil. DETAILED DESCRIPTION

[0045] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0046] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0047] Embodiment 1, as Figure 1-11 As shown, the present invention provides an energy-saving rectifier transformer using series windings, including two support frames 1, two support plates 2, a winding coil 8 and a plurality of adjustment devices 3, wherein the lower surface of one support plate 2 is fixedly connected to the upper surface of the support frame 1, the sides of the two support plates 2 close to each other are fixedly connected to two side plates 6, and the sides of the two side plates 6 away from each other are fixedly connected to warning signs 7 for warning surrounding personnel, the adjustment device 3 is located between the two support plates 2, the outer wall of the connecting pipe 301 is provided with a sealing device 4, and the upper surface of the cooling fan 325 is provided with a protective device 5 for protecting the cooling fan 325.

[0048] The specific arrangement and functions of the adjusting device 3, the sealing device 4 and the protective device 5 are described in detail below.

[0049] like Figures 3 to 9As shown, the adjusting device 3 includes a connecting tube 301, the outer wall of the connecting tube 301 is fixedly connected to a plurality of fixing rods 302, one end of the fixing rod 302 away from the connecting tube 301 is fixedly connected to a supporting rod 303, the winding coil 8 is sleeved in series on the supporting rod 303, the outer wall of the connecting tube 301 is provided with a mounting hole 304, the inner wall of the mounting hole 304 is fixedly connected to a mounting plate 305, a screw rod 306 is rotatably penetrated on the side of the mounting plate 305, the arc surface of the screw rod 306 is threadedly connected to an adjusting plate 307, one side of the adjusting plate 307 is fixedly connected to two top plates 308, the cross section of the top plate 308 is a right-angled trapezoid, the end of the screw rod 306 away from the connecting tube 301 is fixedly connected to a rotating disk 309 for facilitating the rotation of the screw rod 306, The outer wall of the disk 309 is fixedly connected to an anti-slip sleeve 310 for increasing the friction of the outer wall of the turntable 309, the inner wall of the connecting tube 301 is provided with a positioning hole 312, the inner wall of the positioning hole 312 is slidably connected with a positioning plate 313, and the side of the positioning plate 313 away from the positioning hole 312 is fixedly connected with a fixing plate 314, the cross-section of the fixing plate 314 is a right-angled trapezoid, and the fixing plate 314 corresponds to the oblique waist side of the top plate 308. A plurality of fixing holes 320 are provided on the upper surface of the planar structure clamped by the side where the two support plates 2 are close to each other, and the size of the fixing holes 320 is adapted to the size of the fixing plate 314. The support rod 303 is specifically a nickel-chromium alloy rod. Two effects are achieved by setting the adjustment device 3: first, the winding coil 8 is a key component of the transformer First, personnel can conveniently disassemble and assemble the connecting tube 301 and the winding coil 8 mounted on its outside, thereby facilitating personnel to regularly maintain the winding coil 8 and improving the service life of the rectifier transformer; second, the winding coil 8 can be effectively cooled and cooled, and the energy loss caused by overheating is reduced by lowering the temperature of the winding coil 8, thereby improving the overall efficiency and reliability of the transformer, and the two support plates 2 are rotatably connected to one side close to each other with two threaded rods 321, and the arc surfaces of the two threaded rods 321 are threadedly connected with an adjusting frame 322, and the cross-section of the adjusting frame 322 is "U"-shaped, and an adjusting hole 323 is opened on one side of the adjusting frame 322, and an adjusting block 324 is slidably connected to the inner wall of the adjusting hole 323, and the adjusting block 324 is close to the winding A cooling fan 325 for dissipating heat of the winding coil 8 is fixedly connected to one side of the coil 8, a servo motor 326 is fixedly connected to the upper surface of the adjustment block 324, a tooth block 327 is fixedly connected to the output end of the servo motor 326, a rack 328 is fixedly connected to one side of the adjustment frame 322, the rack 328 is meshed with the tooth block 327, the arc surfaces of the two threaded rods 321 are fixedly connected to reels 329, the arc surfaces of the two reels 329 are transmission-connected with belts 330, the arc surface of one of the threaded rods 321 is fixedly connected to a driven gear 331, the upper surface of one of the support plates 2 is fixedly connected to a driving motor 332, the output end of the driving motor 332 is fixedly connected to a driving gear 333 for driving the driven gear 331 to rotate,The driving gear 333 is meshed with the driven gear 331. By setting the above structure, personnel can automatically adjust the cooling fan 325 to blow air to dissipate heat for the winding coil 8. The automated cooling system reduces the need for manual adjustment and maintenance, reduces operational complexity and labor costs, and can significantly improve the energy-saving performance of the rectifier transformer, while improving the operating efficiency and stability of the equipment. The inner wall of the connecting pipe 301 is fixedly connected with a partition 315, and a positioning rod 316 is slidably penetrated through the side of the positioning plate 313. The two sides of the partition 315 are respectively fixedly connected to the ends of the two positioning rods 316 that are close to each other. The arc surface of the positioning rod 316 is sleeved with a spring 317, and the two ends of the spring 317 are respectively fixedly connected to the positioning plate 313 and the partition 315. After the adjusting plate 307 drives the top plate 308 to separate from the fixing plate 314, the spring 317 can pull the fixing plate 314 to quickly separate from the fixing hole 320 is separated, achieving the effect of being able to quickly disassemble the connecting tube 301. The oblique waist side of the top plate 308 is fixedly connected to the limiting plate 319, and the oblique waist side of the fixing plate 314 is provided with a limiting hole 318. The inner wall of the limiting hole 318 is slidably connected with the inner wall of the limiting plate 319. During the movement of the top plate 308, the limiting plate 319 fixed on the top plate 308 will move along the inner wall of the upper limit hole 318 of the fixing plate 314, so that the top plate 308 can drive the fixing plate 314 to move synchronously with it. The side of the adjustment plate 307 is slidably penetrated with a guide rod 311 for guiding and positioning the adjustment plate 307. One end of the guide rod 311 is fixedly connected to the mounting plate 305. During the process of the screw rod 306 driving the adjustment plate 307 to move, the guide rod 311 can guide and position the adjustment plate 307, thereby preventing the adjustment plate 307 from rotating and deviating during the movement of the top plate 308 driven by the adjustment plate 307.

[0050] The effect achieved by the entire adjustment device 3 is that two effects are achieved by setting the adjustment device 3: first, the winding coil 8 is a key component of the transformer, and personnel can easily disassemble and assemble the connecting tube 301 and the winding coil 8 mounted on its outside, thereby facilitating personnel to perform regular maintenance of the winding coil 8 and improving the service life of the rectifier transformer; second, the winding coil 8 can be effectively dissipated and cooled. By lowering the temperature of the winding coil 8, the energy loss caused by overheating is reduced, thereby improving the overall efficiency and reliability of the transformer.

[0051] like Fig.10As shown, the sealing device 4 includes a fixing seat 401, one side of the fixing seat 401 is fixedly connected to the outer wall of the connecting pipe 301, the inner wall of the fixing seat 401 is rotatably penetrated with a rotating shaft 402, the arc surface of the rotating shaft 402 is fixedly connected with a welding plate 403, one side of the welding plate 403 is fixedly connected with a sealing cover 404 for sealing the mounting hole 304, the upper surface of the sealing cover 404 is fixedly connected with a rectangular plate 406, the side of the rectangular plate 406 is provided with an auxiliary hole 411, the inner wall of the auxiliary hole 411 is slidably connected with a bolt 407, one end of the bolt 407 is fixedly connected to the outer wall of the connecting pipe 301, the arc surface of the bolt 407 is threadedly connected with a nut 408, and the side of the sealing cover 404 away from the connecting pipe 301 is fixedly connected with a handle 405 for facilitating personnel to control the sealing cover 404, the cross section of the handle 405 is "U"-shaped, and by setting the sealing device 4, personnel can conveniently adjust the sealing cover 404 to control the mounting hole 3 04 is opened and closed, thereby being able to seal and protect the parts inside the mounting hole 304, and being able to prevent the connecting tube 301 and the winding coil 8 from being installed to the specified position, and causing the connecting tube 301 to loosen due to accidental contact of the turntable 309 by personnel. The nut 408 is fixedly connected to the side of the rectangular plate 406 with a rubber pad 409, the diameter of the rubber pad 409 is larger than the diameter of the nut 408, and the rubber pad 409 can increase the friction force of the nut 408 on the side of the rectangular plate 406, so that the nut 408 can be firmly abutted against the rectangular plate 406 with the help of the rubber pad 409. The arc surface of the rotating shaft 402 is sleeved with a coil spring 410, and the two ends of the coil spring 410 are respectively fixedly connected to one side of the inner wall of the fixing seat 401 and the welding plate 403. After the nut 408 is rotated to separate from the bolt 407, the coil spring 410 can drive the sealing cover 404 to move quickly in the direction away from the mounting hole 304, so as to achieve the effect of being able to quickly open the sealing cover 404.

[0052] The effect achieved by the entire sealing device 4 is that, by setting the sealing device 4, personnel can conveniently adjust the sealing cover 404 to control the opening and closing of the mounting hole 304, thereby being able to seal and protect the parts inside the mounting hole 304, and can prevent the connecting tube 301 and the winding coil 8 from being installed to the specified position and personnel from accidentally touching the turntable 309 to cause the connecting tube 301 to loosen.

[0053] like Fig.11As shown, the protective device 5 includes a rotating seat 51, the lower surface of the rotating seat 51 is fixedly connected to the upper surface of the cooling fan 325, the inner wall of the rotating seat 51 is rotatably connected with a rotating plate 52, and the side of the rotating plate 52 away from the rotating seat 51 is fixedly connected with a protective plate 53, and one side of the rotating seat 51 is provided with a sliding hole 54, the center of the sliding hole 54 is coaxial with the axis of rotation of the rotating plate 52, and the inner wall of the sliding hole 54 is slidably connected with a sliding rod 55, and the arc surface of the sliding rod 55 is threadedly connected with an adjusting ring 56 for limiting the rotating plate 52 and the protective plate 53, and one side of the adjusting ring 56 is in contact with the rotating seat 51. By setting the protective device 5, in case of rainy or snowy weather, the protective plate 53 can protect the cooling fan 325, and can prevent rain from directly falling on the cooling fan 325 and causing it to short-circuit, thereby improving the operating stability of the energy-saving rectifier transformer. The cross-section of the protective plate 53 is dovetail-shaped, and a plurality of guide grooves 57 for guiding flow are opened on the side of the protective plate 53. The guide grooves 57 are evenly distributed on the side of the protective plate 53. By setting the cross-section of the protective plate 53 to a dovetail shape and opening a plurality of guide grooves 57 on the side of the protective plate 53, rainwater can be prevented from accumulating on the protective plate 53.

[0054] The effect achieved by the entire protective device 5 is that by setting the protective device 5, if encountering rainy or snowy weather, the protective plate 53 can protect the cooling fan 325, thereby preventing rain from directly falling on the cooling fan 325 and causing it to short-circuit, thereby improving the operating stability of the energy-saving rectifier transformer.

[0055] Its overall working principle is as follows: 1. In the present invention, the energy-saving rectifier transformer using series winding can reduce energy loss and improve efficiency. The series winding design helps to optimize the magnetic flux distribution, reduce loss, and improve overall energy efficiency. It is suitable for application scenarios with high requirements for energy efficiency. When personnel need to regularly disassemble and repair the winding coil 8, first ensure that the rectifier transformer is in an open circuit state, then open the winding coil 8 at the corresponding mounting hole 304, and then use the anti-slip sleeve 310 to rotate the turntable 309 inside the mounting hole 304, and the turntable 309 drives the wire The rod 306 rotates, the screw rod 306 drives the adjustment plate 307, and the adjustment plate 307 drives the top plate 308 to separate from the fixing plate 314. After the adjustment plate 307 drives the top plate 308 to separate from the fixing plate 314, the spring 317 can pull the fixing plate 314 to quickly separate from the fixing hole 320, thereby achieving the effect of quickly disassembling the connecting pipe 301. When the fixing hole 320 is separated from the fixing plate 314, the personnel can move the connecting pipe 301 to drive the winding coil 8 to be removed from the support plate 2, and then the personnel can inspect the winding coil 8. When the inspection is completed, Then move the connecting pipe 301 and put it between the two supporting plates 2. When the fixing plate 314 is aligned with the fixing hole 320, the turntable 309 is rotated in the opposite direction with the help of the anti-slip sleeve 310. The turntable 309 drives the screw rod 306, and the screw rod 306 drives the adjusting plate 307, so that the adjusting plate 307 drives the top plate 308 to move in the direction close to the fixing plate 314. In this process, the top plate 308 will use its oblique waist side to squeeze the oblique waist side of the fixing plate 314. At the same time, the fixing plate 314 will drive the positioning plate 313 along the inner wall of the positioning hole 312 during the squeezing of the top plate 308. When the fixing plate 314 is inserted into the inner wall of the fixing hole 320, the installation of the connecting tube 301 and the winding coil 8 can be completed. By setting the support rod 303 to a nickel-chromium alloy rod, the nickel-chromium alloy has excellent high temperature resistance and stable resistance value. The nickel-chromium alloy can remain stable at high temperatures and is suitable for various heating and heat dissipation applications. In the process of the screw rod 306 driving the adjustment plate 307 to move, the guide rod 311 can guide and position the adjustment plate 307, thereby preventing the adjustment plate 307 from rotating and offsetting during the movement of the top plate 308.

[0056] 2. In the present invention, when the cooling fan 325 is needed to assist the winding coil 8 in cooling, the driving motor 332 is first started to drive the driving gear 333 to rotate, the driving gear 333 drives the driven gear 331 to rotate, and the driven gear 331 drives the threaded rod 321 to rotate. At the same time, one of the threaded rods 321 will control the other threaded rod 321 to rotate synchronously with the reel 329 and the belt 330. During the rotation of the threaded rod 321, the adjusting frame 322 will be driven to move, and the adjusting frame 322 will drive the cooling fan 325. Then, the height of the cooling fan 325 can be adjusted. At the same time, the personnel needs to start the servo motor 326 to drive the gear block 327 to rotate. The gear block 327 will drive the adjustment block 324 with the help of the rack 328, so that the adjustment block 324 moves along the inner wall of the adjustment hole 323. At the same time, the adjustment block 324 will drive the cooling fan 325, so that the cooling fan 325 moves horizontally to blow air and dissipate heat to the winding coil 8. The vertical and horizontal movements of the cooling fan 325 are carried out synchronously, which can expand the blowing area of ​​the cooling fan 325, thereby increasing the heat dissipation area.

[0057] 3. In the present invention, when it is necessary to open the sealing plate to operate the parts inside the mounting hole 304, first rotate the nut 408 to move along the arc surface of the bolt 407, so that the nut 408 drives the rubber pad 409 to separate from the bolt 407. When the nut 408 and the rubber pad 409 are separated from the bolt 407, the coil spring 410 can drive the sealing cover 404 to quickly move in the direction away from the mounting hole 304, thereby achieving the effect of being able to quickly open the sealing cover 404. When the sealing cover 404 is opened, the personnel can operate the parts inside the mounting hole 304. When the operation is completed and the mounting hole 304 needs to be covered, first rotate the sealing cover 404 in the direction close to the mounting hole 304, and the sealing cover 404 drives the welding plate 403 and the rotating shaft 402, so that the rotating shaft 402 rotates along the inner wall of the fixing seat 401. When the bolt 407 passes through the auxiliary hole 411 on the rectangular plate 406 and the sealing cover 404 abuts against the outer wall of the connecting pipe 301, the nut 408 is put on the arc surface of the bolt 407, and finally the nut 408 is rotated to drive the rubber pad 409 to abut against the rectangular plate 406, and the personnel can complete the limiting of the sealing cover 404, wherein the rubber pad 409 can increase the friction force of the nut 408 close to the side of the rectangular plate 406, so that the nut 408 can be firmly abutted against the rectangular plate 406 with the help of the rubber pad 409. In addition, after the nut 408 is rotated to separate from the bolt 407, the coil spring 410 can drive the sealing cover 404 to move quickly in the direction away from the mounting hole 304, so as to achieve the effect of being able to quickly open the sealing cover 404.

[0058] 4. In the present invention, when it is necessary to adjust the protective plate 53 so that the protective plate 53 can protect the cooling fan 325 in rainy and snowy weather, first rotate the adjustment ring 56 to separate it from the rotating seat 51, and then rotate the protective plate 53. The protective plate 53 drives the rotating plate 52 to rotate along the inner wall of the rotating seat 51. During the rotation of the rotating plate 52, the sliding rod 55 is driven to slide along the inner wall of the sliding hole 54. When the protective plate 53 is rotated to the top of the cooling fan 325, the adjustment ring 56 is rotated to abut against the rotating seat 51, so that the protective plate 53 can be fixed.

[0059] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. An energy-saving rectifier transformer using series windings, comprising two support frames (1), two support plates (2), a winding coil (8) and a plurality of adjustment devices (3), characterized in that: The lower surface of one of the support plates (2) is fixedly connected to the upper surface of the support frame (1); the sides of the two support plates (2) close to each other are fixedly connected to two side plates (6); the sides of the two side plates (6) away from each other are fixedly connected to a warning sign (7) for warning surrounding personnel; the adjustment device (3) is located at The adjusting device (3) comprises a connecting tube (301) between the two supporting plates (2), the outer wall of the connecting tube (301) being fixedly connected to a plurality of fixing rods (302), one end of the fixing rod (302) being fixedly connected to a supporting rod (303) away from the connecting tube (301), the winding coil (8) being sleeved in series on the supporting rod (303), the outer wall of the connecting tube (301) being provided with a mounting hole (304), the inner wall of the mounting hole (304) being fixedly connected to a mounting plate (305), a screw rod (306) being rotatably penetrated through the side surface of the mounting plate (305), the arc surface of the screw rod (306) being threadedly connected to an adjusting plate (307), one side of the adjusting plate (307) being fixedly connected to two top plates (308), the cross section of the top plate (308) being in a right-angle trapezoidal shape, the screw rod (306) being far away from the connecting tube (301). One end of the connecting tube (301) is fixedly connected to a turntable (309) for facilitating the rotation of the screw rod (306); an outer wall of the turntable (309) is fixedly connected to an anti-slip sleeve (310) for increasing the friction of the outer wall of the turntable (309); a positioning hole (312) is provided on the inner wall of the connecting tube (301); a positioning plate (313) is slidably connected to the inner wall of the positioning hole (312); a fixing plate (314) is fixedly connected to a side of the positioning plate (313) away from the positioning hole (312); a cross-section of the fixing plate (314) is a right-angled trapezoid; the fixing plate (314) corresponds to the oblique waist side of the top plate (308); a plurality of fixing holes (320) are provided on the upper surface of the planar structure clamped by the two support plates (2) on the side close to each other; the fixing holes (320) are adapted to the size of the fixing plate (314); and the support rod (303) is specifically a nickel-chromium alloy rod.

2. The energy-saving rectifier transformer using series windings according to claim 1, characterized in that: Two threaded rods (321) are rotatably connected to one side of the two support plates (2) close to each other, and the arc surfaces of the two threaded rods (321) are threadedly connected to an adjustment frame (322), and the cross section of the adjustment frame (322) is "U"-shaped. An adjustment hole (323) is opened on one side of the adjustment frame (322), and an adjustment block (324) is slidably connected to the inner wall of the adjustment hole (323). A cooling fan (325) for dissipating heat from the winding coil (8) is fixedly connected to the side of the adjustment block (324) close to the winding coil (8), and a servo motor (326) is fixedly connected to the upper surface of the adjustment block (324), and a gear block (327) is fixedly connected to the output end of the servo motor (326). A rack (328) is fixedly connected to one side of the adjustment frame (322), and the rack (328) is meshed with a tooth block (327). The arc surfaces of the two threaded rods (321) are fixedly connected to reels (329), and the arc surfaces of the two reels (329) are transmission-connected to belts (330). The arc surface of one of the threaded rods (321) is fixedly connected to a driven gear (331). The upper surface of one of the support plates (2) is fixedly connected to a driving motor (332), and the output end of the driving motor (332) is fixedly connected to a driving gear (333) for driving the driven gear (331) to rotate, and the driving gear (333) is meshed with the driven gear (331).

3. The energy-saving rectifier transformer using series windings according to claim 1, characterized in that: A partition plate (315) is fixedly connected to the inner wall of the connecting tube (301), a positioning rod (316) is slidably penetrated through the side surface of the positioning plate (313), two sides of the partition plate (315) are respectively fixedly connected to the ends of the two positioning rods (316) close to each other, the arc surface of the positioning rod (316) is sleeved with a spring (317), and the two ends of the spring (317) are respectively fixedly connected to the positioning plate (313) and the partition plate (315).

4. The energy-saving rectifier transformer using series windings according to claim 1, characterized in that: The oblique waist side of the top plate (308) is fixedly connected to a limiting plate (319), the oblique waist side of the fixed plate (314) is provided with a limiting hole (318), and the inner wall of the limiting hole (318) is slidably connected to the inner wall of the limiting plate (319).

5. The energy-saving rectifier transformer using series windings according to claim 1, characterized in that: A guide rod (311) is slidably provided on the side surface of the adjustment plate (307) for guiding and positioning the adjustment plate (307), and one end of the guide rod (311) is fixedly connected to the mounting plate (305).

6. The energy-saving rectifier transformer using series windings according to claim 1, characterized in that: The outer wall of the connecting pipe (301) is provided with a sealing device (4), the sealing device (4) comprising a fixing seat (401), one side of the fixing seat (401) is fixedly connected to the outer wall of the connecting pipe (301), a rotating shaft (402) is rotatably penetrated through the inner wall of the fixing seat (401), a welding plate (403) is fixedly connected to the arc surface of the rotating shaft (402), a sealing cover (404) for sealing the mounting hole (304) is fixedly connected to one side of the welding plate (403), and the upper surface of the sealing cover (404) is fixedly connected to A rectangular plate (406) is provided with an auxiliary hole (411) on the side of the rectangular plate (406); a bolt (407) is slidably connected to the inner wall of the auxiliary hole (411); one end of the bolt (407) is fixedly connected to the outer wall of the connecting pipe (301); a nut (408) is threadedly connected to the arc surface of the bolt (407); a handle (405) for facilitating personnel to control the sealing cover (404) is fixedly connected to the side of the sealing cover (404) away from the connecting pipe (301); and the cross section of the handle (405) is "U"-shaped.

7. The energy-saving rectifier transformer using series windings according to claim 6, characterized in that: A rubber pad (409) is fixedly connected to one side of the nut (408) close to the rectangular plate (406), and the diameter of the rubber pad (409) is greater than the diameter of the nut (408).

8. The energy-saving rectifier transformer using series windings according to claim 6, characterized in that: The arc surface of the rotating shaft (402) is sleeved with a coil spring (410), and two ends of the coil spring (410) are respectively fixedly connected to one side of the inner wall of the fixing seat (401) and the welding plate (403).

9. The energy-saving rectifier transformer using series windings according to claim 2, characterized in that: The upper surface of the heat dissipation fan (325) is provided with a protective device (5) for protecting the heat dissipation fan (325), the protective device (5) comprising a rotating seat (51), the lower surface of the rotating seat (51) being fixedly connected to the upper surface of the heat dissipation fan (325), the inner wall of the rotating seat (51) being rotatably connected to a rotating plate (52), the side of the rotating plate (52) away from the rotating seat (51) being fixedly connected to a protective plate (53), a sliding hole (54) being provided on one side of the rotating seat (51), the center of the sliding hole (54) being coaxial with the axis of rotation of the rotating plate (52), the inner wall of the sliding hole (54) being slidably connected to a sliding rod (55), the arc surface of the sliding rod (55) being threadedly connected to an adjusting ring (56) for limiting the rotating plate (52) and the protective plate (53), one side of the adjusting ring (56) being in contact with the rotating seat (51).

10. The energy-saving rectifier transformer using series windings according to claim 9, characterized in that: The cross section of the protection plate (53) is dovetail-shaped, and a plurality of guide grooves (57) for guiding flow are provided on the side of the protection plate (53), wherein the guide grooves (57) are evenly distributed on the side of the protection plate (53).

Citation Information

Patent Citations

  • Dry type transformer

    CN103050234B

  • Stone screening device for road building construction

    CN220900922U

  • Transformer coil support

    CN221407014U

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