Extrusion molding equipment and molding method for producing air pressure hose
By designing an extrusion molding equipment including a control box, a water storage box, a mixing box and a cooling box, the problems of insufficient material mixing, no reminder of material defects, and complex cooling devices in the prior art are solved, efficient mixing, automatic feeding and intelligent cooling are achieved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202411102701.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2044-08-13
AI Technical Summary
The existing pneumatic hose production equipment needs to be fully mixed before it can start working when adding materials. There is no reminder when the materials are missing. The cooling water needs to be cooled with the help of external devices, which increases the cost and maintenance difficulty.
An extrusion molding equipment including a control box, a water storage tank, a mixing box and a cooling box is designed, and a servo motor drives the extrusion screw, an automatic feeding system and an intelligent cooling system are used to ensure that the materials are fully mixed and cooled.
It realizes efficient mixing and extrusion, automatic feeding, and intelligent cooling, reducing manual intervention and production interruptions, improving production efficiency and product quality, and reducing energy consumption and maintenance difficulties.
Smart Images

Figure CN118906413B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of air pressure hose production, and in particular to an extrusion molding device and a molding method for producing an air pressure hose. Background Art
[0002] Air pressure hoses are usually made of rubber, styrene-butadiene rubber, nitrile rubber or polyurethane, and auxiliary manufacturing ingredients such as fillers, plasticizers, and processing aids are added to them. Selecting high-quality raw materials is the key to ensuring the performance and quality of the hose. With the continuous advancement of technology and changes in market demand, the production equipment and processes of air pressure hoses are also constantly improving and optimizing.
[0003] The existing air pressure hose still has the following defects during production:
[0004] When producing pneumatic hoses, the raw materials need to be fully mixed before being fed into the extruder. However, when adding materials, they need to be fully mixed before starting to work, which will greatly reduce the workload of workers. In addition, when materials are lacking, there is no reminder. If the staff does not add materials in time, it will cause poor material production and inconvenience in use.
[0005] After the air pressure hose is extruded and formed, it needs to be cooled and shaped. However, the clean water used for cooling needs to be cooled by an external device, which increases the cost of the device. In addition, too many drive devices will increase the cost and make maintenance more difficult, making it inconvenient to use.
[0006] Therefore, it is very necessary to propose an extrusion molding device and a molding method for producing a pneumatic hose. Summary of the invention
[0007] The purpose of the present invention is to solve the shortcomings of the prior art that when adding materials, they need to be fully mixed before starting to work, there is no reminder when materials are lacking, the clean water used for cooling needs to be cooled by external devices, which increases the cost of the device, and there are too many driving devices, which increases the difficulty of maintenance while increasing the cost. An extrusion molding device and molding method for the production of pneumatic hoses are proposed to solve the shortcomings of the prior art that when adding materials, they need to be fully mixed before starting to work, there is no reminder when materials are lacking, the clean water used for cooling needs to be cooled by external devices, which increases the cost of the device, and there are too many driving devices, which increases the difficulty of maintenance while increasing the cost.
[0008] In order to achieve the above object, the present invention adopts the following technical solutions:
[0009] An extrusion molding device for producing a pneumatic hose comprises a control box and a water storage tank, wherein the water storage tank is located on one side of the control box, two symmetrically arranged racks are fixedly connected to the bottom of the water storage tank, two symmetrically arranged first legs are fixedly connected to the top of the control box, the tops of the two first legs are fixedly connected to the same extruder housing, and an extrusion assembly for extruding a pneumatic hose is arranged inside the extruder housing;
[0010] The top of the control box is fixedly connected with four second legs that are symmetrical in pairs, and the tops of the four second legs are fixedly connected with the same mixed material box. The top of the mixed material box is fixedly connected with a fixed cover plate, and a circular hole is opened in the middle of one side of the fixed cover plate, and a circular ring is rotated through the inside of the circular hole, and a fourth rotating shaft is slidably penetrated inside the circular ring, and a closing component for closing the mixed material box is arranged on one side of the fixed cover plate;
[0011] The mixing box is located directly above the extruder housing, and a mixing assembly for mixing materials is arranged inside the mixing box;
[0012] A driving assembly for driving the fourth rotating shaft to rotate is provided on one side of the top of the control box;
[0013] The top of the water storage tank is open, and two symmetrically arranged third legs are fixedly connected to the inner wall of the bottom of the water storage tank, and the tops of the two third legs are fixedly connected to the same cooling box, and a supporting assembly for supporting a hose is arranged inside the cooling box;
[0014] The top of the cooling box is fixedly connected with two symmetrically arranged vertical plates, and a cooling assembly for cooling the air pressure hose is arranged between the two vertical plates;
[0015] The inner walls on both sides of the water storage tank are rotatably connected with two symmetrically arranged round rods, and the outer walls of the round rods are provided with stirring components for stirring cooling water.
[0016] As a further solution of the present invention, the extrusion assembly includes an extrusion screw rotatably connected to the inner wall of one side of the extruder housing, a die head is provided at one end of the extruder housing, a second feeding port is provided at the top of the extruder housing, a heating tube is fixedly sleeved on the outer wall of the extruder housing, a first feeding port is provided at the top of the heating tube, the first feeding port is used in conjunction with the second feeding port, a heating wire is provided inside the heating tube, and the heating wire is used to heat the raw material.
[0017] As a further solution of the present invention, the closing component includes two sliding grooves symmetrically arranged on one side of the fixed circular plate, the interior of the sliding groove is slidably connected with a slider, one side of the slider is fixedly connected with a sliding cover plate, the top of the sliding cover plate is fixedly connected with a handle, one side of the handle is provided with a groove, and the interior of the two grooves are clamped with the same U-shaped fixing frame.
[0018] As a further solution of the present invention, the mixing assembly includes a fixed circular plate fixedly connected to the inner wall of the mixing box, a sliding circular plate is slidably connected to the interior of the mixing box, arc grooves are provided on the tops of the sliding circular plate and the fixed circular plate, a plurality of connecting rods are fixedly connected to the bottom outer wall of the fourth rotating shaft, one end of the plurality of connecting rods is fixedly connected to the same sliding inner cylinder, the sliding inner cylinder is fixedly connected to the interior of the sliding circular plate, a fixed outer cylinder is fixedly connected to the bottom of the mixing box, the bottom of the fixed outer cylinder is connected to the first feeding port and the second feeding port, and the sliding inner cylinder is fixedly connected to the bottom of the mixing box. The bottom of the cylinder extends to the interior of the fixed outer cylinder, and two notches are provided inside the fixed outer cylinder. A plurality of springs are fixedly connected between the bottom of the sliding circular plate and the bottom inner wall of the mixing box. The outer wall fixed sleeve of the fourth rotating shaft is provided with a first stirring blade and a second stirring blade. The first stirring blade is located above the fixed circular plate, and the second stirring blade is located above the sliding circular plate. A feed port is provided inside the arc groove. The outer wall fixed sleeve of the fourth rotating shaft is provided with a cylindrical block, and a truncated cone block is fixedly connected to the bottom of the cylindrical block. Both the cylindrical block and the truncated cone block are used in conjunction with the feed port.
[0019] As a further scheme of the present invention, the driving assembly includes a servo motor fixedly connected to one side of the top of the control box, the output shaft of the servo motor is fixedly connected to a second rotating shaft, one end of the second rotating shaft rotates through the extruder housing and is fixedly connected to one end of the extrusion screw, one of the vertical plates has a third rotating shaft rotating inside and passing through the third rotating shaft, the third rotating shaft rotates through two notches and extends to one end of the fixed outer cylinder, the outer walls of the third rotating shaft and the second rotating shaft are fixedly sleeved with a first synchronous wheel, and the outer wall transmission sleeves of the two first synchronous wheels are provided with the same first synchronous belt.
[0020] As a further scheme of the present invention, the outer wall fixed sleeve of the third rotating shaft is provided with a second bevel gear, one side of the fixed cover plate is fixedly connected to a side plate, the internal rotation of the side plate passes through the first rotating shaft, the bottom of the first rotating shaft is fixedly connected to the first bevel gear, the outer wall fixed sleeve of the third rotating shaft is provided with a second bevel gear, the first bevel gear and the second bevel gear are meshed, the outer walls of the first rotating shaft and the outer walls of the fourth rotating shaft are both fixedly sleeved with a second synchronous wheel, and the outer wall transmission sleeves of the two second synchronous wheels are provided with the same second synchronous belt.
[0021] As a further solution of the present invention, the support assembly includes a plurality of pads fixedly connected to the inner wall of the bottom of the cooling box, and a pipeline inlet and a pipeline outlet are respectively opened at two ends of the cooling box.
[0022] As a further scheme of the present invention, the cooling component includes a same hollow tube fixedly connected between two vertical plates, one end of the hollow tube is fixedly connected to a water inlet pipe, the bottom of the water inlet pipe extends to the interior of the water tank, the same reciprocating screw is rotatably connected between the inner walls on both sides of the hollow tube, the outer wall of the reciprocating screw is threadedly sleeved with a piston plate, the piston plate is slidably connected to the interior of the hollow tube, one end of the hollow tube is provided with an air outlet, one end of the reciprocating screw is fixedly connected to one end of the third rotating shaft, the bottom of the hollow tube is fixedly connected to a plurality of water outlet pipes, the bottom of the water outlet pipe is fixedly connected to a nozzle, and a one-way valve is arranged inside the water outlet pipe.
[0023] As a further scheme of the present invention, the stirring assembly includes two rectangular rods fixedly connected to the bottom of the round rod, the bottom of the rectangular rod is fixedly connected with a paddle, the outer wall fixed sleeve of the round rod is provided with a spur gear, one side of one of the vertical plates is slidably connected with two symmetrically arranged L-shaped rods, one end of the L-shaped rod is fixedly connected with a rack, the rack is meshed with the spur gear, the two L-shaped rods are fixedly connected with the same tension spring, the outer wall fixed sleeve of the third rotating shaft is provided with an elliptical plate, and the elliptical plate is used in conjunction with the two L-shaped rods.
[0024] An extrusion molding method for producing a pneumatic hose specifically comprises the following steps:
[0025] S1. The raw material can be extruded and formed through the extrusion component to realize the forming process of the air pressure hose;
[0026] S2. The raw materials can be fully mixed through the mixing component. After the raw materials at the bottom are used up, the materials at the top can be discharged to the bottom for replenishing the raw materials, and a sound is emitted to remind the staff;
[0027] S3. After the pipeline is formed, it can enter the interior of the cooling box and cool the pipeline through the cooling component;
[0028] S4. The cooling water can be stirred by the stirring component and continuously sent into the interior of the cooling component to improve the cooling effect of the device.
[0029] The beneficial effects of the present invention are:
[0030] 1. Efficient mixing and extrusion: The servo motor drives the extrusion screw, and the heating cylinder is used to achieve efficient mixing and extrusion of raw materials, thereby improving production efficiency. At the same time, the design of the stirring blade further ensures the full mixing of the materials and improves product quality.
[0031] 2. Automatic feeding mechanism: The innovative automatic feeding system can automatically adjust the feeding according to the material consumption, reducing manual intervention, improving the degree of production automation, and avoiding downtime caused by lack of materials during the production process.
[0032] 3. Intelligent cooling system: The reciprocating screw drives the piston plate to reciprocate in the hollow tube, which realizes continuous cooling of the extruded pipe, effectively controls the pipe temperature and improves product quality. At the same time, the water flow disturbance mechanism driven by the elliptical plate enhances the heat exchange efficiency of the water in the water tank and further improves the cooling effect.
[0033] 4. Easy maintenance and operation: Designed with a sliding cover, it is easy to quickly add materials and maintain, reducing production interruption time and improving production flexibility.
[0034] 5. Energy saving and environmental protection: By optimizing the cooling system and mixing process, energy consumption is reduced. At the same time, the design of automatic feeding and cooling mechanism also reduces material waste and water consumption in the production process, which meets the requirements of green production. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] Figure 1 A schematic diagram of the three-dimensional structure of an extrusion molding device for producing a pneumatic hose proposed by the present invention;
[0036] Figure 2 A schematic diagram of the three-dimensional structure of an extrusion molding device for producing a pneumatic hose proposed by the present invention from a second viewing angle;
[0037] Figure 3 A schematic diagram of the three-dimensional structure of a control box in an extrusion molding device for producing a pneumatic hose proposed by the present invention;
[0038] Figure 4 It is a schematic diagram of the exploded structure of the extrusion tube housing and the heating cylinder in the extrusion molding equipment for producing the air pressure hose proposed by the present invention;
[0039] Figure 5 A schematic diagram of the three-dimensional structure of a mixing box and side panels in an extrusion molding device for producing a pneumatic hose proposed by the present invention;
[0040] Figure 6 A schematic diagram of the three-dimensional structure of a fixed cover plate and a sliding cover plate in an extrusion molding device for producing a pneumatic hose proposed by the present invention;
[0041] Figure 7 It is a schematic diagram of the exploded structure of a fixed cover plate and a sliding cover plate in an extrusion molding device for producing a pneumatic hose proposed by the present invention;
[0042] Figure 8 A schematic diagram of a three-dimensional cross-sectional structure of a mixing box in an extrusion molding device for producing a pneumatic hose proposed by the present invention;
[0043] Fig. 9A three-dimensional cross-sectional structural schematic diagram of a sliding circular plate and a fixed outer cylinder in an extrusion molding device for producing an air pressure hose proposed by the present invention;
[0044] Fig.10 It is a schematic diagram of the exploded structure of the fourth rotating shaft and the fixed circular plate in the extrusion molding equipment for producing the air pressure hose proposed by the present invention;
[0045] Fig.11 A schematic diagram of the three-dimensional structure of a water storage tank and a hollow tube in an extrusion molding device for producing an air pressure hose proposed by the present invention;
[0046] Fig.12 A schematic diagram of the three-dimensional structure of an L-shaped rod and an elliptical plate in an extrusion molding device for producing a pneumatic hose proposed by the present invention;
[0047] Fig.13 A schematic diagram of the three-dimensional structure of a hollow tube and a cooling box in an extrusion molding device for producing a pneumatic hose proposed by the present invention;
[0048] Fig.14 This is a schematic diagram of the three-dimensional cross-sectional structure of a hollow tube in an extrusion molding device for producing an air pressure hose proposed by the present invention.
[0049] In the figure: 1, frame; 2, water storage tank; 3, control box; 4, servo motor; 5, mixing box; 6, heating cylinder; 7, hollow tube; 8, cooling box; 9, first rotating shaft; 10, second rotating shaft; 11, first feeding port; 12, extruder housing; 13, die head; 14, first leg; 15, extrusion screw; 16, second feeding port; 17, side plate; 18, first bevel gear; 19, second bevel gear; 20, first synchronous wheel; 21, first synchronous belt; 22, second leg; 23, third rotating shaft; 24, second synchronous wheel; 25, second synchronous belt; 26, fourth rotating shaft; 27, fixed cover plate; 28, sliding cover plate; 29, handle; 30, U-shaped fixing frame; 31, slide groove; 32, Slider; 33, round hole; 34, groove; 35, first stirring blade; 36, arc groove; 37, fixed circular plate; 38, second stirring blade; 39, sliding circular plate; 40, spring; 41, fixed outer cylinder; 42, connecting rod; 43, sliding inner cylinder; 44, notch; 45, feed port; 46, cylindrical block; 47, truncated cone block; 48, elliptical plate; 49, water inlet pipe; 50, third leg; 51, round rod; 52, rectangular rod; 53, paddle; 54, spur gear; 55, rack; 56, L-shaped rod; 57, tension spring; 58, pipe outlet; 59, pad; 60, pipe inlet; 61, air outlet; 62, vertical plate; 63, reciprocating screw; 64, nozzle; 65, water outlet pipe; 66, piston plate. DETAILED DESCRIPTION
[0050] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. It should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "setting" should be understood in a broad sense. For ordinary technicians in this field, the specific meanings of the above terms in this patent can be understood according to specific circumstances.
[0051] Reference Figure 1-Figure 14 , an extrusion molding device for producing a pneumatic hose, comprising a control box 3 and a water storage tank 2, the water storage tank 2 is located on one side of the control box 3, the bottom of the water storage tank 2 is fixedly connected with two symmetrically arranged frames 1, the top of the control box 3 is fixedly connected with two symmetrically arranged first legs 14, the tops of the two first legs 14 are fixedly connected with the same extruder housing 12, the interior of the extruder housing 12 is provided with an extrusion assembly for extruding a pneumatic hose, the extrusion assembly includes an extrusion screw 15 rotatably connected to the inner wall of one side of the extruder housing 12, one end of the extruder housing 12 is provided with a die head 13, and the top of the extruder housing 12 is provided with a second extruder A material port 16, a heating cylinder 6 is fixedly sleeved on the outer wall of the extruder housing 12, a first feeding port 11 is opened on the top of the heating cylinder 6, the first feeding port 11 is used in conjunction with the second feeding port 16, a heating wire is arranged inside the heating cylinder 6, the heating wire is used to heat the raw material, when the device is working normally, the servo motor 4 is started, the output shaft of the servo motor 4 drives the second rotating shaft 10 to rotate, the second rotating shaft 10 drives the extrusion screw 15 to rotate, the extrusion screw 15 can extrude the mixed raw material, the heating cylinder 6 is started, the raw material is heated by the electric heating wire inside the heating cylinder 6, and the pressure pipe can be extruded in conjunction with the extrusion screw 15 and the die head 13;
[0052] The top of the control box 3 is fixedly connected with four second legs 22 symmetrical in pairs, and the tops of the four second legs 22 are fixedly connected with the same mixing box 5. The top of the mixing box 5 is fixedly connected with a fixed cover plate 27, and a circular hole 33 is opened in the middle position of one side of the fixed cover plate 27. A circular ring is rotated through the inside of the circular hole 33, and a fourth rotating shaft 26 is slidably penetrated inside the circular ring. A closing component for closing the mixing box 5 is provided on one side of the fixed cover plate 27. The closing component includes two chute grooves 31 symmetrically arranged on one side of the fixed circular plate 37, and a slider 32 is slidably connected inside the chute 31. The slider 32 A sliding cover plate 28 is fixedly connected to one side of the housing 12, and a handle 29 is fixedly connected to the top of the sliding cover plate 28. A groove 34 is provided on one side of the handle 29. The same U-shaped fixing frame 30 is clamped inside the two grooves 34. At this time, the staff can first move the two U-shaped fixing frames 30 upward to ensure the stability of the two sliding cover plates 28. At this time, the sliding cover plates 28 are moved horizontally to open the two sliding cover plates 28, so that the staff can add materials conveniently. The materials on the top have been mixed completely. After falling, no time is needed for mixing, which can prevent the incompletely mixed materials from entering the interior of the extruder housing 12;
[0053] The mixing box 5 is located directly above the extruder housing 12. A mixing assembly for mixing materials is arranged inside the mixing box 5. The mixing assembly includes a fixed circular plate 37 fixedly connected to the inner wall of the mixing box 5. A sliding circular plate 39 is slidably connected to the inside of the mixing box 5. The tops of the sliding circular plate 39 and the fixed circular plate 37 are both provided with an arc groove 36. A plurality of connecting rods 42 are fixedly connected to the outer wall of the bottom of the fourth rotating shaft 26. One end of the plurality of connecting rods 42 is fixedly connected to the same sliding inner cylinder 43. The sliding inner cylinder 43 is fixedly connected to the inside of the sliding circular plate 39. The bottom of the mixing box 5 is fixedly connected to the outer wall of the fourth rotating shaft 26. The fixed outer cylinder 41 is connected to the fixed outer cylinder 41, and the bottom of the fixed outer cylinder 41 is connected to the first feeding port 11 and the second feeding port 16. The bottom of the sliding inner cylinder 43 extends to the inside of the fixed outer cylinder 41. Two notches 44 are provided inside the fixed outer cylinder 41. A plurality of springs 40 are fixedly connected between the bottom of the sliding circular plate 39 and the bottom inner wall of the mixing box 5. The outer wall of the fourth rotating shaft 26 is fixedly sleeved with a first stirring blade 35 and a second stirring blade 38. The first stirring blade 35 is located above the fixed circular plate 37, and the second stirring blade 38 is located above the sliding circular plate 39. The arc groove 36 is provided inside There is a feed port 45, and a cylindrical block 46 is fixedly sleeved on the outer wall of the fourth rotating shaft 26. A truncated cone block 47 is fixedly connected to the bottom of the cylindrical block 46. The cylindrical block 46 and the truncated cone block 47 are used in conjunction with the feed port 45. When the material below is slowly discharged, the weight of the material on the sliding circular plate 39 gradually decreases. At this time, the sliding circular plate 39 moves upward under the elastic force of the spring 40, and because the sliding inner cylinder 43 is inside the fixed outer cylinder 41, the material will not leak out at this time. The sliding circular plate 39 can drive the fourth rotating shaft 26 to move upward, and the fourth rotating shaft 26 drives the cylindrical block 46 and the truncated cone block 47 to move upward. The cylindrical block 46 moves from the inside of the feed port 45 to the outside of the feed port 45. When the truncated cone block 47 is located inside the feed port 45, the feed port 45 is blocked. At this time, the material located above the fixed circular plate 37 moves to the bottom of the fixed circular plate 37, completing the automatic feeding process. The weight above the sliding circular plate 39 gradually increases. At this time, the cylindrical block 46 moves down again. The cylindrical block 46 can block the feed port 45 again, and the material will produce a sound when it falls quickly, which can remind the staff and facilitate the staff to add materials in time, thereby avoiding the situation where the production process stops.
[0054] A driving assembly for driving the fourth rotating shaft 26 to rotate is provided on one side of the top of the control box 3. The driving assembly includes a servo motor 4 fixedly connected to one side of the top of the control box 3. The output shaft of the servo motor 4 is fixedly connected to the second rotating shaft 10. One end of the second rotating shaft 10 rotates through the extruder housing 12 and is fixedly connected to one end of the extrusion screw 15. The interior of one of the vertical plates 62 rotates through the third rotating shaft 23. The third rotating shaft 23 rotates through the two notches 44 and extends to one end of the fixed outer cylinder 41. The third rotating shaft 23 and the second rotating shaft 10 are connected to each other. The outer wall of each of the first and second rotating shafts 23 is fixedly sleeved with a first synchronous wheel 20, the outer wall transmission sleeves of the two first synchronous wheels 20 are provided with the same first synchronous belt 21, the outer wall fixed sleeve of the third rotating shaft 23 is provided with a second bevel gear 19, one side of the fixed cover plate 27 is fixedly connected to the side plate 17, the internal rotation of the side plate 17 passes through the first rotating shaft 9, the bottom of the first rotating shaft 9 is fixedly connected to the first bevel gear 18, the outer wall fixed sleeve of the third rotating shaft 23 is provided with a second bevel gear 19, the first bevel gear 18 and the second bevel gear 19 are meshed, the outer wall of the first rotating shaft 9 and the fourth rotating shaft The outer wall of the shaft 26 is fixedly sleeved with a second synchronous wheel 24, and the outer wall transmission sleeves of the two second synchronous wheels 24 are provided with the same second synchronous belt 25. At the same time, when the second rotating shaft 10 rotates, it can drive the third rotating shaft 23 to rotate through the transmission of the first synchronous wheel 20 and the first synchronous belt 21. The third rotating shaft 23 drives the second bevel gear 19 to rotate, and the second bevel gear 19 drives the first bevel gear 18 to rotate. The first bevel gear 18 drives the first rotating shaft 9 to rotate. The first rotating shaft 9 can drive the fourth rotating shaft 23 through the transmission of the second synchronous wheel 24 and the second synchronous belt 25. The rotating shaft 26 rotates. When the fourth rotating shaft 26 rotates, the first stirring blade 35 and the second stirring blade 38 can be driven to rotate. The second stirring blade 38 and the first stirring blade 35 can fully mix the materials. The setting of the fixed circular plate 37 can divide the space inside the mixing box 5 into two spaces, the lower part is the mixed material, and the upper part is the material that has not been mixed yet. After the material enters the interior of the fixed outer cylinder 41 through the sliding inner cylinder 43, it is sequentially fed into the interior of the extruder housing 12 through the first feeding port 11 and the second feeding port 16;
[0055] The top of the water storage tank 2 is open, and two symmetrically arranged third legs 50 are fixedly connected to the inner wall of the bottom of the water storage tank 2. The tops of the two third legs 50 are fixedly connected to the same cooling box 8. A supporting assembly for supporting a hose is provided inside the cooling box 8. The supporting assembly includes a plurality of pads 59 fixedly connected to the inner wall of the bottom of the cooling box 8. A pipe inlet 60 and a pipe outlet 58 are respectively provided at both ends of the cooling box 8. The extruded pipe will enter the interior of the cooling box 8 through the pipe inlet 60. The plurality of pads 59 can support the pipe, and the pipe is finally discharged through the pipe outlet 58. Since the cooling box 8 drains water at a slow speed, the interior of the cooling box 8 is always full, so the pipe can be cooled, and the overflowing water will enter the interior of the water storage tank 2.
[0056] The top of the cooling box 8 is fixedly connected with two symmetrically arranged vertical plates 62, and a cooling assembly for cooling the air pressure hose is arranged between the two vertical plates 62. The cooling assembly includes a hollow tube 7 fixedly connected between the two vertical plates 62, one end of the hollow tube 7 is fixedly connected with a water inlet pipe 49, and the bottom of the water inlet pipe 49 extends to the inside of the water storage tank 2. A reciprocating screw 63 is rotatably connected between the inner walls of both sides of the hollow tube 7, and a piston plate 66 is threadedly sleeved on the outer wall of the reciprocating screw 63, and the piston plate 66 is slidably connected to the inside of the hollow tube 7. An air outlet 61 is opened at one end of the hollow tube 7, and one end of the reciprocating screw 63 is fixedly connected to one end of the third rotating shaft 23. The bottom of the hollow tube 7 is fixedly There are multiple water outlet pipes 65 connected to each other, and the bottom of the water outlet pipe 65 is fixedly connected to a nozzle 64. A one-way valve is arranged inside the water outlet pipe 65, and the third rotating shaft 23 will drive the internal reciprocating screw 63 to rotate when rotating. When the reciprocating screw 63 rotates, it can drive the piston plate 66 to reciprocate inside the hollow tube 7, and then the water inside the water storage tank 2 can be pumped into the hollow tube 7 through the water inlet pipe 49. Since a one-way valve is arranged inside the water outlet pipe 65, the water will be discharged through the water outlet pipe 65 and the nozzle 64 to cool the pipeline. When the piston plate 66 returns, the remaining water inside can be discharged through the water outlet pipe 65 and the nozzle 64 to cool the pipeline again, thereby improving the cooling effect.
[0057] The inner walls on both sides of the water storage tank 2 are rotatably connected with two symmetrically arranged round rods 51, and the outer wall of the round rod 51 is provided with a stirring assembly for stirring the cooling water, and the stirring assembly includes two rectangular rods 52 fixedly connected to the bottom of the round rod 51, and the bottom of the rectangular rod 52 is fixedly connected with a paddle 53. The outer wall of the round rod 51 is fixedly sleeved with a spur gear 54, and one side of one vertical plate 62 is slidably connected with two symmetrically arranged L-shaped rods 56, and one end of the L-shaped rod 56 is fixedly connected with a rack 55, and the rack 55 is meshed with the spur gear 54. The two L-shaped rods 56 are fixedly connected with the same tension spring 57, and the outer wall of the third rotating shaft 23 is fixedly sleeved with There is an elliptical plate 48, which is used in conjunction with two L-shaped rods 56. When the third rotating shaft 23 rotates, the elliptical plate 48 can be driven to rotate, and the short side and the long side of the elliptical plate 48 continuously conflict with the L-shaped rods 56 on both sides, thereby pushing the two L-shaped rods 56 away from each other, and the L-shaped rods 56 stretch the tension spring 57 and drive the two racks 55 away from each other, and the rack 55 drives the spur gear 54 to swing, and the spur gear 54 drives the round rod 51 to swing, and the round rod 51 drives the rectangular rod 52 and the paddle 53 to swing, thereby increasing the contact area between the clean water and the air inside the water tank 2, improving the heat exchange efficiency, and ensuring the cooling effect on the pipeline.
[0058] An extrusion molding method for producing a pneumatic hose specifically comprises the following steps:
[0059] S1. The raw material can be extruded and formed through the extrusion component to realize the forming process of the air pressure hose;
[0060] S2. The raw materials can be fully mixed through the mixing component. After the raw materials at the bottom are used up, the materials at the top can be discharged to the bottom for replenishing the raw materials, and a sound is emitted to remind the staff;
[0061] S3, after the pipeline is formed, it can enter the interior of the cooling box 8, and the pipeline is cooled by the cooling component;
[0062] S4. The cooling water can be stirred by the stirring component and continuously sent into the interior of the cooling component to improve the cooling effect of the device.
[0063] Working principle: When the device works normally, the servo motor 4 is started, the output shaft of the servo motor 4 drives the second rotating shaft 10 to rotate, the second rotating shaft 10 drives the extrusion screw 15 to rotate, the extrusion screw 15 can extrude the mixed raw materials, the heating cylinder 6 is started, the raw materials are heated by the electric heating wire inside the heating cylinder 6, and the extrusion screw 15 and the die head 13 are cooperated to extrude the air pressure pipeline;
[0064] At the same time, when the second rotating shaft 10 rotates, it can drive the third rotating shaft 23 to rotate through the transmission of the first synchronous wheel 20 and the first synchronous belt 21, the third rotating shaft 23 drives the second bevel gear 19 to rotate, the second bevel gear 19 drives the first bevel gear 18 to rotate, the first bevel gear 18 drives the first rotating shaft 9 to rotate, and the first rotating shaft 9 can drive the fourth rotating shaft 26 to rotate through the transmission of the second synchronous wheel 24 and the second synchronous belt 25;
[0065] When the fourth rotating shaft 26 rotates, the first stirring blade 35 and the second stirring blade 38 can be driven to rotate. The second stirring blade 38 and the first stirring blade 35 can fully mix the materials. The fixed circular plate 37 is set to divide the space inside the mixing box 5 into two spaces, the lower part is the mixed material, and the upper part is the material that has not been mixed yet. After the material enters the interior of the fixed outer cylinder 41 through the sliding inner cylinder 43, it is sequentially fed into the interior of the extruder housing 12 through the first feeding port 11 and the second feeding port 16;
[0066] When the material below is slowly discharged, the weight of the material on the sliding circular plate 39 gradually decreases. At this time, the sliding circular plate 39 moves upward under the elastic force of the spring 40, and because the sliding inner cylinder 43 is inside the fixed outer cylinder 41, the material will not leak out at this time. The sliding circular plate 39 can drive the fourth rotating shaft 26 to move upward, and the fourth rotating shaft 26 drives the cylindrical block 46 and the frustum block 47 to move upward. The cylindrical block 46 moves from the inside of the feed port 45 to the outside of the feed port 45. When the frustum block 47 is located inside the feed port 45, the feed port 45 is blocked.
[0067] At this time, the material above the fixed circular plate 37 moves to the bottom of the fixed circular plate 37, completing the automatic feeding process. The weight above the sliding circular plate 39 gradually increases. At this time, the cylindrical block 46 moves down again. The cylindrical block 46 can block the feed port 45 again, and the material will make a sound when it falls quickly, which can remind the staff and facilitate the staff to add materials in time, thereby avoiding the situation where the production process stops.
[0068] At this time, the staff can first move the two U-shaped fixing frames 30 upward to ensure the stability of the two sliding cover plates 28, and then move the sliding cover plates 28 horizontally to open the two sliding cover plates 28, so that the staff can add materials conveniently, and the materials above have been mixed completely, and no longer need time to mix after falling, which can prevent the incompletely mixed materials from entering the interior of the extruder housing 12;
[0069] The extruded pipe will enter the interior of the cooling box 8 through the pipe inlet 60. The plurality of pads 59 can support the pipe. The pipe is finally discharged through the pipe outlet 58. Since the cooling box 8 drains water at a slow speed, the interior of the cooling box 8 is always full, so the pipe can be cooled. The overflowed water will enter the interior of the water storage tank 2.
[0070] When the third rotating shaft 23 rotates, it drives the internal reciprocating screw 63 to rotate. When the reciprocating screw 63 rotates, it can drive the piston plate 66 to reciprocate inside the hollow tube 7, and then the water inside the water storage tank 2 can be pumped into the hollow tube 7 through the water inlet pipe 49. Since a one-way valve is provided inside the water outlet pipe 65, the water will be discharged through the water outlet pipe 65 and the nozzle 64 to cool the pipeline. When the piston plate 66 returns, the remaining water inside can be discharged through the water outlet pipe 65 and the nozzle 64 to cool the pipeline again, thereby improving the cooling effect.
[0071] When the third rotating shaft 23 is rotating, it can drive the elliptical plate 48 to rotate. The short side and the long side of the elliptical plate 48 constantly conflict with the L-shaped rods 56 on both sides, thereby pushing the two L-shaped rods 56 away from each other. The L-shaped rod 56 stretches the tension spring 57 and drives the two racks 55 away from each other. The rack 55 drives the spur gear 54 to swing, the spur gear 54 drives the round rod 51 to swing, and the round rod 51 drives the rectangular rod 52 and the paddle 53 to swing, thereby increasing the contact area between the clean water and the air inside the water tank 2, improving the heat exchange efficiency, and ensuring the cooling effect on the pipeline.
[0072] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An extrusion molding device for producing a pneumatic hose, comprising a control box (3) and a water storage tank (2), characterized in that: The water storage tank (2) is located on one side of the control box (3); the bottom of the water storage tank (2) is fixedly connected to two symmetrically arranged frames (1); the top of the control box (3) is fixedly connected to two symmetrically arranged first legs (14); the tops of the two first legs (14) are fixedly connected to the same extruder housing (12); an extrusion assembly for extruding an air pressure hose is arranged inside the extruder housing (12); The top of the control box (3) is fixedly connected to four second legs (22) symmetrical in pairs, the tops of the four second legs (22) are fixedly connected to the same mixing box (5), the top of the mixing box (5) is fixedly connected to a fixed cover plate (27), a circular hole (33) is provided in the middle of one side of the fixed cover plate (27), a circular ring is rotatably penetrated inside the circular hole (33), a fourth rotating shaft (26) is slidably penetrated inside the circular ring, and a closing component for closing the mixing box (5) is provided on one side of the fixed cover plate (27); The mixing box (5) is located directly above the extruder housing (12), and a mixing component for mixing materials is arranged inside the mixing box (5); A driving assembly for driving the fourth rotating shaft (26) to rotate is provided on one side of the top of the control box (3); The top of the water storage tank (2) is open, and two symmetrically arranged third legs (50) are fixedly connected to the inner wall of the bottom of the water storage tank (2); the tops of the two third legs (50) are fixedly connected to the same cooling box (8), and a support assembly for supporting a hose is provided inside the cooling box (8); The top of the cooling box (8) is fixedly connected to two symmetrically arranged vertical plates (62), and a cooling assembly for cooling the air pressure hose is arranged between the two vertical plates (62); Two symmetrically arranged round rods (51) are rotatably connected to the inner walls of both sides of the water storage tank (2), and the outer walls of the round rods (51) are provided with stirring components for stirring cooling water; The mixing assembly comprises a fixed circular plate (37) fixedly connected to the inner wall of a mixing box (5); a sliding circular plate (39) is slidably connected to the interior of the mixing box (5); the tops of the sliding circular plate (39) and the fixed circular plate (37) are both provided with arc grooves (36); a plurality of connecting rods (42) are fixedly connected to the outer wall of the bottom of the fourth rotating shaft (26); one end of the plurality of connecting rods (42) is fixedly connected to the same sliding inner cylinder (43); the sliding inner cylinder (43) is fixedly connected to the interior of the sliding circular plate (39); the bottom of the mixing box (5) is fixedly connected to the fixed outer cylinder (43); The fixed outer cylinder (41) is connected to the first feeding port (11) and the second feeding port (16) by a bottom portion of the sliding inner cylinder (43), the bottom portion of the sliding inner cylinder (43) extends to the interior of the fixed outer cylinder (41), and two notches (44) are provided inside the fixed outer cylinder (41). A plurality of springs (40) are fixedly connected between the bottom of the sliding circular plate (39) and the bottom inner wall of the mixing material box (5). The outer wall of the fourth rotating shaft (26) is fixedly sleeved with a first stirring blade (35) and a second stirring blade (38), and the first stirring blade (35) is located above the fixed circular plate (37). The second stirring blade (38) is located above the sliding circular plate (39), a feed port (45) is provided inside the arc groove (36), a cylindrical block (46) is fixedly sleeved on the outer wall of the fourth rotating shaft (26), a truncated cone block (47) is fixedly connected to the bottom of the cylindrical block (46), and the cylindrical block (46) and the truncated cone block (47) are used in conjunction with the feed port (45). When the material below is slowly discharged, the weight of the material on the sliding circular plate (39) gradually decreases. At this time, the sliding circular plate (39) moves upward under the elastic force of the spring (40), and due to the sliding inner cylinder (4 3) Inside the fixed outer cylinder (41), the material will not leak out at this time, the sliding circular plate (39) can drive the fourth rotating shaft (26) to move upward, the fourth rotating shaft (26) drives the cylindrical block (46) and the truncated cone block (47) to move upward, the cylindrical block (46) moves from the inside of the feed port (45) to the outside of the feed port (45), when the truncated cone block (47) is located inside the feed port (45), the feed port (45) is blocked, and the material located above the fixed circular plate (37) moves to the bottom of the fixed circular plate (37), completing the automatic feeding process, and the weight above the sliding circular plate (39) gradually increases.
2. The extrusion molding equipment for producing a pneumatic hose according to claim 1, characterized in that: The extrusion assembly comprises an extrusion screw (15) rotatably connected to the inner wall of one side of an extruder housing (12); a die head (13) is provided at one end of the extruder housing (12); a second feeding port (16) is provided at the top of the extruder housing (12); a heating cylinder (6) is fixedly sleeved on the outer wall of the extruder housing (12); a first feeding port (11) is provided at the top of the heating cylinder (6); the first feeding port (11) is used in conjunction with the second feeding port (16); a heating wire is provided inside the heating cylinder (6); the heating wire is used to heat the raw material.
3. The extrusion molding equipment for producing a pneumatic hose according to claim 1, characterized in that: The closure assembly comprises two slide grooves (31) symmetrically arranged on one side of a fixed circular plate (37), a slider (32) being slidably connected inside the slide groove (31), a sliding cover plate (28) being fixedly connected to one side of the slider (32), a handle (29) being fixedly connected to the top of the sliding cover plate (28), a groove (34) being formed on one side of the handle (29), and a same U-shaped fixing frame (30) being clamped inside the two grooves (34).
4. The extrusion molding equipment for producing a pneumatic hose according to claim 1, characterized in that: The driving assembly comprises a servo motor (4) fixedly connected to one side of the top of the control box (3); the output shaft of the servo motor (4) is fixedly connected to a second rotating shaft (10); one end of the second rotating shaft (10) rotates through the extruder housing (12) and is fixedly connected to one end of the extrusion screw (15); a third rotating shaft (23) rotates through the interior of one of the vertical plates (62); the third rotating shaft (23) rotates through two notches (44) and extends to one end of the fixed outer cylinder (41); the outer walls of the third rotating shaft (23) and the second rotating shaft (10) are both fixedly sleeved with a first synchronous wheel (20); and the outer wall transmission sleeves of the two first synchronous wheels (20) are provided with the same first synchronous belt (21).
5. The extrusion molding equipment for producing a pneumatic hose according to claim 4, characterized in that: The outer wall of the third rotating shaft (23) is fixedly sleeved with a second bevel gear (19); one side of the fixed cover plate (27) is fixedly connected to a side plate (17); the first rotating shaft (9) is rotatably penetrated inside the side plate (17); the bottom of the first rotating shaft (9) is fixedly connected to a first bevel gear (18); the outer wall of the third rotating shaft (23) is fixedly sleeved with a second bevel gear (19); the first bevel gear (18) and the second bevel gear (19) are meshed; the outer walls of the first rotating shaft (9) and the outer walls of the fourth rotating shaft (26) are both fixedly sleeved with a second synchronous wheel (24); and the outer wall transmission sleeves of the two second synchronous wheels (24) are provided with a same second synchronous belt (25).
6. The extrusion molding equipment for producing a pneumatic hose according to claim 1, characterized in that: The support assembly comprises a plurality of pads (59) fixedly connected to the inner wall of the bottom of the cooling box (8), and a pipeline inlet (60) and a pipeline outlet (58) are respectively provided at two ends of the cooling box (8).
7. The extrusion molding equipment for producing a pneumatic hose according to claim 1, characterized in that: The cooling assembly comprises a same hollow tube (7) fixedly connected between two vertical plates (62); one end of the hollow tube (7) is fixedly connected to a water inlet pipe (49); the bottom of the water inlet pipe (49) extends to the inside of the water storage tank (2); a same reciprocating screw (63) is rotatably connected between the inner walls of both sides of the hollow tube (7); a piston plate (66) is threadedly sleeved on the outer wall of the reciprocating screw (63); the piston plate (66) is slidably connected to the inside of the hollow tube (7); an air outlet (61) is provided at one end of the hollow tube (7); one end of the reciprocating screw (63) is fixedly connected to one end of the third rotating shaft (23); a plurality of water outlet pipes (65) are fixedly connected to the bottom of the hollow tube (7); a nozzle (64) is fixedly connected to the bottom of the water outlet pipe (65); a one-way valve is provided inside the water outlet pipe (65).
8. The extrusion molding equipment for producing a pneumatic hose according to claim 4, characterized in that: The stirring assembly comprises two rectangular rods (52) fixedly connected to the bottom of the round rod (51), the bottom of the rectangular rod (52) is fixedly connected to a paddle (53), the outer wall fixed sleeve of the round rod (51) is provided with a spur gear (54), one side of one of the vertical plates (62) is slidably connected to two symmetrically arranged L-shaped rods (56), one end of the L-shaped rod (56) is fixedly connected to a rack (55), the rack (55) is meshed with the spur gear (54), the two L-shaped rods (56) are fixedly connected with a same tension spring (57), and the outer wall fixed sleeve of the third rotating shaft (23) is provided with an elliptical plate (48), and the elliptical plate (48) is used in conjunction with the two L-shaped rods (56).
9. An extrusion molding method for producing an extrusion molding device for producing an air pressure hose according to any one of claims 1 to 8, characterized in that: The specific steps include: S1. The raw material can be extruded and formed through the extrusion component to realize the forming process of the air pressure hose; S2. The raw materials can be fully mixed through the mixing component. After the raw materials at the bottom are used up, the materials at the top can be discharged to the bottom for replenishing the raw materials, and a sound is emitted to remind the staff; S3, after the pipeline is formed, it can enter the interior of the cooling box (8), and the pipeline is cooled by the cooling component; S4. The cooling water can be stirred by the stirring component and continuously sent into the interior of the cooling component to improve the cooling effect of the device.
Citation Information
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Cross section water sampler of water supply and drainage equipment
CN108398295A
Nutrient soil screening and separating processing machine and processing method thereof
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