A hair and dust removing device for polyester fabric processing

Abstract

The application relates to the technical field of textile processing, and discloses a lint and dust removing device for polyester fabric processing, which comprises a machine table, an unwinding module arranged on the machine table, two groups of supports arranged on the machine table, a pair of pressing rollers arranged on each of the two groups of supports, two symmetrically-distributed traction components arranged between the two groups of supports, and a connecting seat arranged on one group of supports. In the application, the traction components and the dust suction components are arranged, two traction components are arranged, the two traction components can clamp the fabric on the two sides of the fabric moving direction through the clamping assemblies, and the fabric is pulled to the two sides, so that the fabric is kept tight; after the fabric is kept tight, the spacing between the woven threads is increased; at this time, the airflow generated by the dust suction components can suck away the dust mixed in the fabric fibers and the thread ends; therefore, compared with the existing device, the application can remove the dust and the thread ends in the fabric, has a good cleaning effect, and is helpful to improve the quality of the fabric.

Description

Technical Field

[0001] This invention relates to the field of textile processing technology, and in particular to a lint removal and dust removal device for processing polyester fabrics. Background Technology

[0002] Certain processes in cotton, wool, linen, and silk spinning factories, such as blending, wool sorting, linen softening, opening, and carding, generate significant amounts of dust. Some spinning equipment, like opening and cleaning machinery, also releases large quantities of dust-laden air during processing, using pneumatic conveying, fiber collection, or waste removal. Without air purification measures, these large amounts of dust-laden air will spread widely, severely polluting the workshop and surrounding environment, directly harming worker health and affecting product quality. With increasingly higher operating speeds of textile machinery, coupled with the expanded use of machine-picked cotton and metal carding in cotton spinning, the airborne dust concentration in spinning workshops has increased. Industrialized countries worldwide are also imposing increasingly stringent requirements on air quality in textile mills. Therefore, dust removal in textile mills has become a prominent issue in the design of new factories and the technological upgrading of existing ones.

[0003] Polyester fabric is a widely used synthetic fiber clothing material in daily life. Its biggest advantages are its excellent wrinkle resistance and shape retention, making it suitable for outerwear, various bags, tents, and other outdoor products. With the rapid development of the domestic home textile market, the application of polyester fabric is becoming increasingly widespread. However, during the processing of polyester fabric, the stretching and abrasion caused by the process result in many short, loose threads or fibers on the fabric surface. This not only affects the smoothness and quality of the fabric but also makes it prone to dust accumulation and can affect printing, dyeing, and subsequent processing.

[0004] Currently, most polyester fabric processing only involves surface cleaning, leaving dust and loose threads inside the fibers unremoved. This results in suboptimal cleaning and negatively impacts fabric quality. Summary of the Invention

[0005] The purpose of this invention is to provide a lint and dust removal device for polyester fabric processing in order to solve the above-mentioned problems.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A lint and dust removal device for processing polyester fabric includes a machine base with an unwinding module. Two sets of supports are mounted on the machine base, each set with a pair of pressure rollers. Two symmetrically distributed traction components are positioned between the two sets of supports. A connecting seat is mounted on one set of supports, and a driving component is mounted on the connecting seat. The driving component is in transmission engagement with both traction components. A dust-collecting component is positioned between the two traction components, and the driving component is in transmission engagement with the dust-collecting component. Each traction component includes a support base and a guide plate. A transmission mechanism is mounted on the support base, and the transmission mechanism has multiple clamping components. The guide plate has a guide groove, which includes a first groove and a second groove. The transmission mechanism includes a transmission belt and two transmission pulleys. A worm gear is provided on one of the transmission wheels, and a worm is provided at the end of the transmission shaft; the clamping assembly includes an elastic telescopic member, and a guide rail is provided at the telescopic end of the elastic telescopic member. Two symmetrically distributed clamping seats are provided on the guide rail, and a spring is provided between the two clamping seats. Multiple protrusions and a first ball are provided on the side of the clamping seat away from the guide rail; the dust collection component includes a baffle and a drive rod. Two baffles are provided, and both baffles are provided on the transmission shaft. The drive rod is located between the two baffles. Second ball is provided at both ends of the drive rod. A connecting rod is provided on the connecting seat. The drive rod is slidably connected to the connecting rod. A cover is provided on the drive rod. The cover is connected to the air pump. The bottom of the cover has an opening and a brush is provided at the bottom.

[0008] Preferably, the support base and the guide plate are both fixedly connected to the bracket, the traction component is provided with two guide plates, the two guide plates are arranged in parallel, and the distance between the end near the unwinding module is greater than the distance between the other end, and the transmission wheel is rotatably connected to the support base.

[0009] Preferably, the first groove and the second groove are connected. The first groove is located on the side of the guide plate closer to the unwinding module, and the second groove is located on the side of the guide plate farther away from the winding module. The end of the first groove closer to the unwinding module is trumpet-shaped, and the second groove has a wavy curved structure. The first ball is in rolling contact with both the first groove and the second groove.

[0010] Preferably, the elastic telescopic member is fixedly connected to the transmission belt, the guide rail is arranged in the vertical direction, the guide rail is slidably connected to the clamping seat, and the clamping seat has multiple protrusions, all of which are serrated.

[0011] Preferably, the drive shaft is coaxial with the worm, the worm wheel meshes with the worm, and the worm wheel drive wheel is coaxial with the worm.

[0012] Preferably, the bracket is fixedly connected to the connecting seat, the transmission shaft is arranged parallel to the drive rod, the baffle is sleeved on the transmission shaft and is inclined, and the second ball is in rolling contact with the baffle.

[0013] Preferably, the cover is a strip-shaped structure, and the cover is arranged parallel to the drive rod and the two are fixedly connected.

[0014] Preferably, the two baffles on the drive shaft are arranged in parallel.

[0015] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0016] 1. This application incorporates a traction component and a dust-collecting component. Two traction components are provided, which can clamp the fabric on both sides of the fabric movement direction using clamping components and pull it to both sides to keep the fabric taut. After the fabric is taut, the spacing between the woven threads increases. At this time, the airflow generated by the dust-collecting component can suck away the dust and thread ends mixed inside the fabric fibers. Therefore, compared with existing equipment, this equipment can remove dust and thread ends from inside the fabric, has a better cleaning effect, and helps to improve the quality of the fabric.

[0017] 2. This application uses a traction component to pull the fabric. The traction component includes a transmission mechanism and a clamping assembly. The transmission mechanism consists of a transmission belt and a transmission wheel. The clamping assembly is mounted on the transmission belt. By using multiple transmission assemblies and their cooperation with the guide plate, when the fabric's transmission speed matches the movement speed of the clamping assembly, the clamping assembly clamps the side edge of the fabric through the cooperation of the first ball bearing and the guide groove. Since the second groove of the guide groove has a wavy curved structure, the clamping assembly continuously pulls the fabric, causing the fabric to repeatedly tighten and loosen. This causes the fabric to vibrate, making it easier for dust and loose threads inside the fabric fibers to detach. Therefore, this equipment can further improve the dust removal and lint removal effect.

[0018] 3. This application, by setting up a dust-collecting component, can suck away dust and loose threads inside the fabric fibers. The dust-collecting component is equipped with a baffle and a drive rod. The baffle is set at an angle and rotates with the drive shaft, which can drive the drive rod to reciprocate, further causing the cover to reciprocate. The brush set on the cover can sweep the fabric, causing the dust and loose threads attached to the fabric surface to fall off, thereby improving the effect of lint and dust removal. Attached Figure Description

[0019] Figure 1 A schematic diagram of the overall structure of the device provided according to an embodiment of the present invention is shown;

[0020] Figure 2 A schematic diagram of a traction component structure provided according to an embodiment of the present invention is shown;

[0021] Figure 3 A schematic diagram of the clamping assembly structure provided according to an embodiment of the present invention is shown;

[0022] Figure 4 A schematic diagram of a guide plate structure provided according to an embodiment of the present invention is shown;

[0023] Figure 5 A schematic diagram of a dust-collecting component structure provided according to an embodiment of the present invention is shown;

[0024] Figure 6 It shows Figure 1 A magnified structural diagram of point A in the middle.

[0025] Legend:

[0026] 1. Machine base; 2. Uncoiling module; 3. Support; 4. Pressure roller; 5. Connecting seat; 6. Drive component; 7. Drive shaft; 8. Support seat; 9. Drive belt; 10. Drive wheel; 11. Elastic telescopic component; 12. Guide rail; 13. Clamping seat; 14. Protrusion; 15. Spring; 16. First ball bearing; 17. Guide plate; 18. First groove; 19. Second groove; 20. Worm gear; 21. Worm; 22. Baffle; 23. Connecting rod; 24. Drive rod; 25. Second ball bearing; 26. Cover. Detailed Implementation

[0027] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0028] Please see Figure 1-6 The present invention provides a technical solution:

[0029] A lint and dust removal device for processing polyester fabric includes a machine base 1, an unwinding module 2, and two sets of supports 3. Each set of supports 3 has a pair of pressure rollers 4. During unwinding, the fabric passes sequentially through the two pairs of pressure rollers 4, which hold the fabric in place, allowing it to move smoothly and evenly. Two symmetrically distributed traction components are positioned between the two sets of supports 3. A connecting seat 5 is mounted on one set of supports 3, and a driving component 6 is mounted on the connecting seat 5. The driving component 6 is driven by both traction components. A dust suction component is positioned between the two traction components, and the driving component 6 is driven by the dust suction component. The traction components pull the fabric, loosening the fabric fibers and making it easier for the dust suction component to remove dust and loose threads.

[0030] Specifically, such as Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 6 As shown, the traction component includes a support base 8 and a guide plate 17. A transmission mechanism is mounted on the support base 8, and multiple clamping assemblies are mounted on the transmission mechanism. The guide plate 17 has guide grooves, including a first groove 18 and a second groove 19. The transmission mechanism includes a transmission belt 9 and two transmission wheels 10. A worm gear 20 is mounted on one of the transmission wheels 10, and a worm 21 is mounted at the end of the transmission shaft 7. The clamping assembly includes an elastic telescopic member 11. A guide rail 12 is mounted on the telescopic end of the elastic telescopic member 11. Two symmetrically distributed clamping seats 13 are mounted on the guide rail 12, and a spring 15 is positioned between the two clamping seats 13. Multiple protrusions 14 and a first ball bearing 16 are provided on the side of the clamping seat 13 away from the guide rail 12. Both the support base 8 and the guide plate 17 are fixedly connected to the bracket 3. The traction component has two guide plates 17, which are arranged parallel to each other, with the distance between the two ends closer to the unwinding module 2 being greater than the distance between the other ends. The transmission wheel 10 is rotatably connected to the support base 8. The first groove 18 and the second groove 19 are connected. The first groove 18 is located on the guide plate 17 near the unwinding module 2, and the second groove 19 is located on the guide plate 17 away from the winding module 2. The end of the first groove 18 near the unwinding module 2 is trumpet-shaped, and the second groove 19 has a wavy curved structure. The first ball bearing 16 rolls in contact with both the first groove 18 and the second groove 19. The elastic telescopic member 11 is fixedly connected to the transmission belt 9. The guide rail 12 is arranged vertically and is slidably connected to the clamping seat 13. The clamping seat 13 has multiple protrusions 14, all of which are serrated. The transmission shaft 7 is coaxially arranged with the worm gear 21, and the worm wheel 20 meshes with the worm gear 21. The transmission wheel 10 is coaxially arranged with the worm wheel 20.

[0031] The driving component 6 drives the transmission shaft 7 to rotate, which in turn drives the worm gear 20 to rotate, thereby causing the worm gear 20 and the transmission wheel 10 to rotate. The transmission mechanism starts to operate, causing the clamping assembly to move. During equipment operation, the fabric transmission speed is kept consistent with the movement speed of the clamping assembly. When the clamping assembly is between the two guide plates 17, it moves along the direction of fabric transport. When the clamping assembly enters between the two guide plates 17, the distance between the two clamping seats 13 of the clamping assembly is relatively large at the beginning. The flared opening of the first groove 18 makes it easy for the first ball 16 to enter. As the first ball 16 enters the second groove 19 along the first groove 18, the distance between the two guide plates 17 decreases. At this time, the two clamping seats 13 of the clamping assembly are squeezed and move closer to each other, thereby clamping the side edge of the fabric. As the first ball 16 rolls in the second groove 19, the clamping assembly reciprocates in a direction perpendicular to the fabric transport. Then, the traction components on both sides of the fabric pull simultaneously, causing the fabric to tighten and loosen rapidly and alternately, further causing the fabric to vibrate. The pulling can loosen the fabric fibers, and the vibration makes it easier for dust and loose threads in the fibers to come off.

[0032] Specifically, such as Figure 1 and Figure 5 As shown, the vacuuming component includes two baffles 22 and a drive rod 24. Both baffles 22 are mounted on the drive shaft 7. The drive rod 24 is positioned between the two baffles 22, with second ball bearings 25 at both ends. A connecting rod 23 is mounted on the connecting seat 5, and the drive rod 24 is slidably connected to the connecting rod 23. A cover 26 is mounted on the drive rod 24, communicating with the air pump. The bottom of the cover 26 has an opening and a brush. The bracket 3 is fixedly connected to the connecting seat 5. The drive shaft 7 is parallel to the drive rod 24. The baffles 22 are fitted onto the drive shaft 7 and are inclined, with the second ball bearings 25 making rolling contact with the baffles 22. The two baffles 22 on the drive shaft 7 are parallel. The cover 26 has a strip-shaped structure, is parallel to the drive rod 24, and the two are fixedly connected.

[0033] When the drive shaft 7 rotates, the baffle 22 can drive the drive rod 24 to reciprocate along its own axial direction, and further drive the cover 26 to reciprocate along the direction perpendicular to the fabric transmission. By brushing, the dust and threads on the fabric surface can be removed, and the impurities are sucked away by the air pump.

[0034] In summary, the lint and dust removal equipment for polyester fabric processing provided in this embodiment includes a traction component and a dust collection component. Two traction components are provided, which can clamp the fabric on both sides of the fabric movement direction through clamping components and pull it to both sides to keep the fabric taut. After the fabric is taut, the spacing between the woven threads increases. At this time, the airflow generated by the dust collection component can suck away the dust and thread ends mixed inside the fabric fibers. Therefore, compared with existing equipment, this equipment can remove dust and thread ends inside the fabric, has a better cleaning effect, and helps to improve the quality of the fabric.

[0035] The above description of the embodiments enables those skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A lint and dust removal device for processing polyester fabrics, comprising a machine base (1), wherein the machine base (1) is provided with an unwinding module (2), characterized in that, The machine base (1) is provided with two sets of brackets (3), and each set of brackets (3) is provided with a pair of pressure rollers (4). Two symmetrically distributed traction components are provided between the two sets of brackets (3). A connecting seat (5) is provided on one set of brackets (3), and a driving component (6) is provided on the connecting seat (5). The driving component (6) and the two traction components are driven and cooperated through a rotatable transmission shaft (7). A dust suction component is provided between the two traction components, and the driving component (6) is driven and cooperated with the dust suction component. The traction component includes a support base (8) and a guide plate (17). The support base (8) is provided with a transmission mechanism, and the transmission mechanism is provided with a plurality of clamping components. The guide plate (17) is provided with a guide groove, and the guide groove includes a first groove body (18) and a second groove body (19). The transmission mechanism includes a transmission belt (9) and two transmission wheels (10). A worm gear (20) is provided on one of the transmission wheels (10). A worm (21) is provided at the end of the transmission shaft (7). The first groove (18) and the second groove (19) are connected. The first groove (18) is provided on the guide plate (17) on the side close to the unwinding module (2). The second groove (19) is provided on the guide plate (17) on the side far away from the winding module (2). The end of the first groove (18) close to the unwinding module (2) is trumpet-shaped. The second groove (19) has a wavy curved structure. The clamping assembly includes an elastic telescopic member (11), the telescopic end of which is provided with a guide rail (12), and two symmetrically distributed clamping seats (13) are provided on the guide rail (12). A spring (15) is provided between the two clamping seats (13). On the side of the clamping seat (13) away from the guide rail (12), a plurality of protrusions (14) and a first ball (16) are provided. The first ball (16) is in rolling contact with the first groove (18) and the second groove (19). The dust collection component includes a baffle (22) and a drive rod (24). There are two baffles (22), both of which are mounted on the drive shaft (7). The drive rod (24) is positioned between the two baffles (22). Both ends of the drive rod (24) are provided with second ball bearings (25). A connecting rod (23) is provided on the connecting seat (5). The drive rod (24) is slidably connected to the connecting rod (23). A cover (26) is provided on the drive rod (24). The cover (26) is connected to the air pump. The bottom of the cover (26) has an opening and a brush is provided at the bottom.

2. The lint removal and dust removal equipment for polyester fabric processing according to claim 1, characterized in that, The support base (8) and guide plate (17) are both fixedly connected to the bracket (3). The traction component is provided with two guide plates (17). The two guide plates (17) are arranged in parallel, and the distance between the end near the unwinding module (2) is greater than the distance between the other end. The transmission wheel (10) is rotatably connected to the support base (8).

3. The dust removal and lint removal equipment for polyester fabric processing according to claim 1, characterized in that, The elastic telescopic member (11) is fixedly connected to the transmission belt (9), the guide rail (12) is arranged in the vertical direction, the guide rail (12) is slidably connected to the clamping seat (13), and the clamping seat (13) has multiple protrusions (14), and all of the multiple protrusions (14) are serrated.

4. The lint removal and dust removal equipment for polyester fabric processing according to claim 1, characterized in that, The transmission shaft (7) is coaxially arranged with the worm (21), the worm wheel (20) meshes with the worm (21), and the transmission wheel (10) is coaxially arranged with the worm wheel (20).

5. The depilatory and dust removal equipment for polyester fabric processing according to claim 1, characterized in that, The bracket (3) is fixedly connected to the connecting seat (5), the transmission shaft (7) is arranged parallel to the drive rod (24), the baffle (22) is sleeved on the transmission shaft (7) and the baffle (22) is inclined, and the second ball (25) is in rolling contact with the baffle (22).

6. The lint removal and dust removal equipment for polyester fabric processing according to claim 1, characterized in that, The cover (26) is a strip structure, and the cover (26) and the drive rod (24) are arranged in parallel and fixedly connected.

7. The lint removal and dust removal equipment for polyester fabric processing according to claim 5, characterized in that, The two baffles (22) on the drive shaft (7) are arranged in parallel.

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