A pavement crack detection and repair device for recycled concrete
By designing a road crack detection and repair device with lifting, detection, mixing, feeding and shoveling mechanisms, the problems of existing technologies being unable to detect crack depth and having low repair efficiency have been solved, achieving automated and efficient detection and repair.
Patent Information
- Application Number
- CN202410970725.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2044-07-19
AI Technical Summary
Existing road surface crack detection devices can only detect the width and location of cracks, but cannot detect the depth, and the repair efficiency is low, relying on manual operation.
A road surface crack detection and repair device for recycled concrete has been designed, comprising a lifting mechanism, a detection mechanism, a mixing mechanism, a feeding mechanism, a repair mechanism, and a removal mechanism. It can automatically detect the width and depth of cracks and perform repair, material mixing, feeding, and removal.
It enables comprehensive detection of road surface cracks, improves detection efficiency, automates the repair process, enhances repair efficiency, and can automatically compact and remove excess materials.
Smart Images

Figure CN118958098B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of recycled concrete technology, specifically a road surface crack detection and repair device for recycled concrete. Background Technology
[0002] Recycled concrete refers to new concrete made by crushing, washing, and grading waste concrete blocks, mixing them with other aggregates in a certain proportion, partially or completely replacing natural aggregates such as sand and gravel (mainly coarse aggregates), and then adding cement, water, etc. Recycled concrete can be categorized according to the aggregate composition as follows: all aggregates are recycled; coarse aggregates are recycled and fine aggregates are natural sand; coarse aggregates are natural crushed stone or pebbles and fine aggregates are recycled; recycled aggregates replace part of the coarse or fine aggregates.
[0003] When inspecting and repairing road surface cracks, it is necessary to inspect the cracks and then repair them. Currently, the inspection devices are basically based on cameras, and they can only detect the width and location of the cracks, but not the width and depth. During the repair process, it is basically done manually, which is inefficient. Summary of the Invention
[0004] In view of the above situation and to overcome the defects of the prior art, the present invention provides a road surface crack detection and repair device for recycled concrete, which effectively solves the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a road surface crack detection and repair device for recycled concrete, comprising a frame, a lifting plate connected to the frame via a lifting mechanism, a detection mechanism on the lifting plate, the detection mechanism comprising a hollow rod rotatably connected to the lifting plate, an annular box fixedly connected to the lower end of the hollow rod, an annular rack rotatably connected inside the annular box, the annular rack meshing with a driving gear, the driving gear fixedly installed on one end of a gear shaft, the other end of the gear shaft fixedly connected to the power output shaft of a motor, the motor fixedly installed inside the annular box, and driven gears symmetrically meshing with the lower part of the annular rack, the driven gears fixedly installed at the end of a detection screw. The detection lead screw is rotatably mounted on the annular box. The detection lead screw extends into the fixed tube, which is symmetrically fixed on the annular box. The detection lead screw is threadedly connected to the nut sleeve, which is slidably connected inside the fixed tube. A connecting ring is slidably connected to the end of the nut sleeve. A detection frame is fixedly connected to the end of the connecting ring away from the nut sleeve. A roller is hinged on the detection frame. A pressure sensor is connected between the detection frame and the nut sleeve. A detection slide rod is slidably connected inside the hollow rod. A connecting rod is fixedly connected to the lower part of the detection slide rod. A conical head is fixedly connected to the lower end of the connecting rod. A tension sensor is connected to the upper part of the detection slide rod, and a rope is connected to the tension sensor.
[0006] Preferably, the lifting plate is provided with an auxiliary mechanism, which includes fixed plates symmetrically and fixedly connected on the lifting plate. A rope shaft is rotatably connected between the fixed plates. The rope is wound around the outer surface of the rope shaft. The rope shaft is poweredly connected to a release motor. The release motor is fixedly mounted on the fixed plate. The rope passes through the hollow rod. An auxiliary gear cavity is provided inside the lifting plate. An auxiliary gear shaft is rotatably connected between the end walls of the auxiliary gear cavity. The auxiliary gear shaft is poweredly connected to an auxiliary rotating motor. The auxiliary rotating motor is fixedly mounted on the lifting plate. An auxiliary main gear is fixedly connected to the outer surface of the auxiliary gear shaft. The auxiliary main gear meshes with an auxiliary driven gear. The auxiliary driven gear is fixedly mounted on the hollow rod, which extends into the auxiliary gear cavity.
[0007] Preferably, the lifting mechanism includes a movable slide groove at the front of the vehicle frame, a movable lead screw rotatably connected to the end wall of the movable slide groove, the movable lead screw being poweredly connected to a movable motor, the movable motor being fixedly mounted on the vehicle frame, a movable nut block threadedly connected to the outer surface of the movable lead screw, the movable nut block being slidably mounted on the end wall of the movable slide groove, a lifting frame fixedly connected to the movable nut block, a lifting slide groove provided on the lifting frame, a lifting lead screw rotatably connected to the end wall of the lifting slide groove, the lifting lead screw being poweredly connected to a lifting motor, the lifting motor being fixedly mounted on the lifting frame, a lifting nut plate threadedly connected to the outer surface of the lifting lead screw, the lifting nut plate being slidably mounted on the end wall of the lifting slide groove, and a lifting plate fixedly connected to the lifting nut plate.
[0008] Preferably, the frame is provided with a stirring mechanism, which includes a mounting frame symmetrically and fixedly connected to the upper part of the frame. A fixing ring is fixedly connected to the upper part of the mounting frame. A stirring cylinder is connected to the fixing ring. A cover plate is screwed onto the stirring cylinder. A stirring shaft is rotatably connected to the cover plate. Stirring rods are uniformly and fixedly connected to the outer surface of the stirring shaft. A stirring gear box is fixedly installed on the cover plate. The stirring shaft extends into the stirring gear box. A stirring gear shaft is rotatably connected inside the stirring gear box. A stirring drive gear is fixedly installed on the outer surface of the stirring gear shaft. The stirring drive gear meshes with a stirring driven gear. The stirring driven gear is fixedly installed at the upper end of the stirring shaft. The stirring gear shaft is poweredly connected to a stirring motor. The stirring motor is fixedly installed on the upper part of the stirring gear box.
[0009] Preferably, a feeding mechanism is connected to the cover plate. The feeding mechanism includes a feeding pump connected to the cover plate, a feeding pipe connected to the feeding pump, the end of the feeding pipe being connected to a feeding hopper, the feeding hopper being fixedly installed on a feeding hopper mounting plate, and the feeding hopper mounting plate being fixedly installed on the vehicle frame.
[0010] Preferably, a feeding mechanism is connected to the lower part of the mixing drum. The feeding mechanism includes a conveying pump fixedly connected to the lower part of the mixing drum, a conveying pipe fixedly connected to the lower part of the conveying pump, the lower end of the conveying pipe communicating with the inside of the guide cylinder, the guide cylinder being fixedly installed on the upper part of the vehicle frame, an extrusion shaft being rotatably connected inside the guide cylinder, the extrusion shaft being poweredly connected to an extrusion motor, the extrusion motor being fixedly installed on the guide cylinder, an extrusion guide plate being fixedly connected to the outer surface of the extrusion shaft, a guide pipe being fixedly connected to the end of the guide cylinder, the guide pipe communicating with a telescopic pipe, and the telescopic pipe being fixedly installed on the lower part of the vehicle frame.
[0011] Preferably, a repair mechanism is connected to the lower part of the frame. The repair mechanism includes a repair groove on the lower part of the frame, a repair screw rotatably connected between the end walls of the repair groove, the repair screw being poweredly connected to a repair motor, the repair motor being fixedly mounted on the frame, a repair nut block threadedly connected to the outer surface of the repair screw, the repair nut block being slidably mounted between the end walls of the repair groove, a repair electric push rod fixedly connected to the lower part of the repair nut block, a repair fixing plate fixedly connected to the lower part of the repair electric push rod, a repair discharge head fixedly connected to the lower part of the repair fixing plate, the repair discharge head communicating with the telescopic tube, the lower part of the telescopic tube being fixedly connected to the repair fixing plate, a stabilizing telescopic rod fixedly connected to the repair fixing plate, a stabilizing slider fixedly connected to the upper end of the stabilizing telescopic rod, the stabilizing slider being slidably mounted on the lower part of the frame, a sliding rod slidably connected through the repair fixing plate, a groove frame fixedly connected to the lower end of the sliding rod, a compaction roller hinged to the groove frame, and a spring connecting the groove frame and the repair fixing plate.
[0012] Preferably, the lower part of the vehicle frame is provided with a shovel mechanism, the shovel mechanism including a shovel electric push rod fixedly connected to the lower part of the vehicle frame, and a bucket fixedly connected to the lower part of the shovel electric push rod.
[0013] Preferably, a motion frame is fixedly connected to the lower part of the frame, a motion shaft is rotatably connected to the motion frame, a motion wheel is fixedly connected to the end of the motion shaft, the motion shaft is powered by a motion motor, the motion motor is fixedly installed inside the motion frame, a battery is fixedly connected to the frame, a control panel is fixedly connected to the frame, the control panel is equipped with a control processor, and the control processor is equipped with a corresponding control program.
[0014] This invention provides a method for detecting and repairing road surface cracks using recycled concrete, based on the aforementioned device for detecting and repairing road surface cracks using recycled concrete, comprising the following steps:
[0015] Step 1: The feeding mechanism moves to feed the recycled concrete material into the mixing drum;
[0016] Step 2: The mixing mechanism moves, thereby achieving the mixing of the recycled concrete material;
[0017] Step 3: Start the motion motor, which drives the motion shaft to rotate, which in turn drives the motion wheel to rotate, thus moving the frame.
[0018] Step 4: The lifting mechanism moves, thereby driving the lifting plate to rise and fall, which facilitates crack detection;
[0019] Step 5: The auxiliary mechanism moves to enable auxiliary detection, facilitating better detection.
[0020] Step Six: The detection mechanism moves to detect the width and depth of the crack, facilitating better repair.
[0021] Step 7: After inspection, the repair mechanism moves to repair the crack;
[0022] Step 8: Before repair, the material feeding mechanism moves to feed material, and the material is fed according to the size and area of the crack;
[0023] Step 9: After repair, the removal mechanism moves to remove the excess material after repair.
[0024] Compared with the prior art, the beneficial effects of the present invention are:
[0025] 1. This invention provides a road surface crack detection and repair device for recycled concrete, which can detect road surface cracks, and can detect both the depth and width of the cracks. The detection is efficient and comprehensive.
[0026] 2. The present invention provides a road surface crack detection and repair device for recycled concrete, which can repair cracks, compact the repaired recycled concrete material after repair, and remove excess material.
[0027] 3. This invention provides a road surface crack detection and repair device for recycled concrete, which can mix recycled concrete materials and automatically feed them, enabling material supply during repair. Attached Figure Description
[0028] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used together with the embodiments of the invention to explain the invention and do not constitute a limitation thereof.
[0029] In the attached diagram:
[0030] Figure 1 This is a schematic diagram of the first orientation of a road surface crack detection and repair device for recycled concrete according to the present invention.
[0031] Figure 2 This is a schematic diagram of the second direction structure of a road surface crack detection and repair device for recycled concrete according to the present invention.
[0032] Figure 3 This is a third-direction structural diagram of a road surface crack detection and repair device for recycled concrete according to the present invention.
[0033] Figure 4 This is a schematic diagram of the fourth direction structure of a road surface crack detection and repair device for recycled concrete according to the present invention.
[0034] Figure 5 This is a schematic diagram of the fifth direction structure of a road surface crack detection and repair device for recycled concrete according to the present invention;
[0035] Figure 6 This is a schematic diagram of the sixth direction structure of a road surface crack detection and repair device for recycled concrete according to the present invention;
[0036] Figure 7 for Figure 6 Schematic diagram of the cross-sectional structure at point AA;
[0037] Figure 8 for Figure 6 A schematic diagram of the cross-sectional structure at the CC section;
[0038] Figure 9 for Figure 4 Enlarged structural diagram at point D;
[0039] Figure 10 for Figure 7 Enlarged structural diagram at point E;
[0040] Figure 11 for Figure 7 Enlarged structural diagram at point F;
[0041] Figure 12 for Figure 10 A magnified structural diagram of point G in the middle.
[0042] In the diagram: 1-Frame, 2-Moving frame, 3-Moving wheel, 4-Moving shaft, 5-Extrusion motor, 6-Guide cylinder, 7-Mixing cylinder, 8-Fixing ring, 9-Cover plate, 10-Mixing gearbox, 11-Mixing motor, 12-Feeding pipe, 13-Feeding pump, 14-Lifting frame, 15-Lifting motor, 16-Battery, 17-Auxiliary rotating motor, 18-Fixing plate, 19-Lifting plate, 20-Hollow rod, 21-Guide pipe, 22-Feeding hopper 23-Feeding hopper mounting plate; 24-Bucket; 25-Electric push rod for shoveling; 26-Mounting frame; 27-Feeding pump; 28-Feeding pipe; 29-Stabilizing telescopic rod; 30-Stabilizing slider; 32-Compacting roller; 33-Repairing discharge head; 34-Repairing fixing plate; 35-Repairing electric push rod; 36-Moving chute; 37-Moving nut block; 38-Moving screw; 39-Lifting screw; 40-Lifting chute; 41-Telescopic pipe; 42-Release motor 43-Moving motor, 44-Repair motor, 45-Lifting nut plate, 47-Control panel, 48-Repair slide rail, 49-Repair lead screw, 50-Repair nut block, 51-Stirring shaft, 52-Stirring rod, 53-Extrusion shaft, 54-Extrusion guide plate, 55-Slide rod, 56-Spring, 57-Groove frame, 58-Stirring driven gear, 59-Stirring driving gear, 60-Stirring gear shaft, 61-Annular box, 62-Connecting rod, 63-Conical Head, 64-Fixed tube, 65-Detection slide bar, 66-Annular rack, 67-Driving gear, 68-Gear shaft, 69-Motor, 70-Driven gear, 71-Detection screw, 72-Auxiliary main gear, 73-Auxiliary gear shaft, 74-Auxiliary driven gear, 75-Auxiliary gear cavity, 76-Rope shaft, 77-Rope, 78-Tension sensor, 79-Connecting ring, 80-Pressure sensor, 81-Detection frame, 82-Roller, 83-Nut sleeve. Detailed Implementation
[0043] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.
[0044] like Figure 1-12As shown, this invention provides a road surface crack detection and repair device for recycled concrete. The components of the device are made of pressure-resistant, corrosion-resistant, and wear-resistant materials. It includes a frame 1, a lifting plate 19 connected to the frame 1 via a lifting mechanism, and a detection mechanism on the lifting plate 19 for detecting road surface cracks. The detection mechanism includes a hollow rod 20 rotatably connected to the lifting plate 19. The hollow rod 20 is hollow inside, and an annular box 61 is fixedly connected to its lower end. An annular rack 66 is rotatably connected inside the annular box 61, meshing with a drive gear 67. The drive gear 67 is fixedly installed on one end of a gear shaft 68, and the other end of the gear shaft 68 is fixedly connected to the power output shaft of a motor 69. The motor 69 is fixedly installed inside the annular box 61. A driven gear 70 is symmetrically meshed with the lower part of the annular rack 66. A detection screw 71 is fixedly installed at the end of the detection screw 71, which is rotatably mounted on the annular box 61. The detection screw 71 extends into the fixed tube 64, which is symmetrically fixed on the annular box 61. The detection screw 71 is threadedly connected to the nut sleeve 83, which is slidably connected to the fixed tube 64. A connecting ring 79 is slidably connected to the end of the nut sleeve 83. A detection frame 81 is fixedly connected to the end of the connecting ring 79 away from the nut sleeve 83. A roller 82 is hinged on the detection frame 81. A pressure sensor 80 is connected between the detection frame 81 and the nut sleeve 83. A detection slide rod 65 is slidably connected inside the hollow rod 20. A connecting rod 62 is fixedly connected to the lower part of the detection slide rod 65. A conical head 63 is fixedly connected to the lower end of the connecting rod 62. A tension sensor 78 is connected to the upper part of the detection slide rod 65, and a rope 77 is connected to the tension sensor 78.
[0045] During operation, the hollow rod 20 moves downwards to be flush with the road surface, and the rope 77 moves downwards, thereby driving the tension sensor 78 downwards, which in turn drives the connecting rod 62 downwards, and thus the conical head 63 downwards to contact the bottom of the crack. After contact, the tension sensor 78 senses the change in tension. By measuring the release length of the rope 77 when the tension sensor 78 senses the change in tension, the depth of the crack is calculated. When detecting the crack width, the hollow rod 20 moves downwards, thereby driving the annular box 61 downwards into the crack. The motor 69 is then activated, driving the gear shaft 68 to rotate, which in turn drives the drive gear 67 to rotate. The drive gear 67 meshes with the annular rack 66, thereby driving the annular rack 66 to rotate. The detection screw 71 rotates by meshing with the driven gear 70. The detection screw 71 is threadedly connected to the nut cylinder 83, which in turn moves the nut cylinder 83, thereby moving the connecting ring 79, which in turn moves the detection frame 81, which in turn moves the roller 82 to contact the edge of the crack. Upon contact, the roller pushes the detection frame 81 to move, which in turn moves the connecting ring 79, thereby squeezing the pressure sensor 80. When the pressure sensor 80 senses the pressure change, it calculates the width of the crack by the distance between the two rollers 82. The hollow rod 20 rotates, which in turn moves the annular box 61, which in turn moves the fixed tube 64, which in turn moves the roller 82. The crack width is measured by the pressure change of the pressure sensor 80.
[0046] Advantageously, the lifting plate 19 is provided with an auxiliary mechanism for auxiliary crack detection. The auxiliary mechanism includes fixed plates 18 symmetrically fixedly connected to the lifting plate 19, with a rope shaft 76 rotatably connected between the fixed plates 18. The outer surface of the rope shaft 76 is wound with the rope 77. The rope shaft 76 is poweredly connected to a release motor 42, which is fixedly mounted on the fixed plate 18. The rope 77 passes through the hollow rod 20. The lifting plate 19 is provided with an auxiliary gear cavity 75. An auxiliary gear shaft 73 is rotatably connected between the end walls of the auxiliary gear cavity 75. The auxiliary gear shaft 73 is poweredly connected to an auxiliary rotating motor 17, which is fixedly mounted on the lifting plate 19. An auxiliary main gear 72 is fixedly connected to the outer surface of the auxiliary gear shaft 73. The auxiliary main gear 72 meshes with an auxiliary driven gear 74, which is fixedly mounted on the hollow rod 20. The hollow rod 20 extends into the auxiliary gear cavity 75.
[0047] During operation, the auxiliary rotation motor 17 is started, which drives the auxiliary gear shaft 73 to rotate, thereby driving the auxiliary main gear 72 to rotate, which in turn drives the auxiliary main gear 72 to mesh with the auxiliary driven gear 74, thereby driving the hollow rod 20 to rotate. The release motor 42 is started, which drives the rope shaft 76 to rotate, thereby causing the rope 77 to move and extend.
[0048] Advantageously, the lifting mechanism includes a movable slide 36 provided at the front of the vehicle frame 1, a movable lead screw 38 rotatably connected between the end walls of the movable slide 36, the movable lead screw 38 being poweredly connected to a movable motor 43, the movable motor 43 being fixedly mounted on the vehicle frame 1, a movable nut block 37 threadedly connected to the outer surface of the movable lead screw 38, the movable nut block 37 being slidably mounted between the end walls of the movable slide 36, a lifting frame 14 fixedly connected to the movable nut block 37, a lifting slide 40 provided on the lifting frame 14, a lifting lead screw 39 rotatably connected between the end walls of the lifting slide 40, the lifting lead screw 39 being poweredly connected to a lifting motor 15, the lifting motor 15 being fixedly mounted on the lifting frame 14, a lifting nut plate 45 threadedly connected to the outer surface of the lifting lead screw 39, the lifting nut plate 45 being slidably mounted between the end walls of the lifting slide 40, and a lifting plate 19 fixedly connected to the lifting nut plate 45;
[0049] During operation, the moving motor 43 is started, which drives the moving lead screw 38 to rotate, thereby moving the moving nut block 37, and thus moving the lifting frame 14 to the appropriate position. The lifting motor 15 is then started, which drives the lifting lead screw 39 to rotate, thereby moving the lifting nut plate 45 downward, and thus moving the lifting plate 19 downward.
[0050] Advantageously, the frame 1 is provided with a stirring mechanism for stirring materials. The stirring mechanism includes a mounting frame 26 symmetrically and fixedly connected to the upper part of the frame 1. A fixing ring 8 is fixedly connected to the upper part of the mounting frame 26. A stirring cylinder 7 is connected to the fixing ring 8. A cover plate 9 is screwed onto the stirring cylinder 7. A stirring shaft 51 is rotatably connected to the cover plate 9. Stirring rods 52 are uniformly fixedly connected to the outer surface of the stirring shaft 51. A stirring gear box 10 is fixedly installed on the cover plate 9. The stirring shaft 51 extends into the stirring gear box 10. A stirring gear shaft 60 is rotatably connected inside the stirring gear box 10. A stirring drive gear 59 is fixedly installed on the outer surface of the stirring gear shaft 60. The stirring drive gear 59 meshes with a stirring driven gear 58. The stirring driven gear 58 is fixedly installed at the upper end of the stirring shaft 51. The stirring gear shaft 60 is poweredly connected to a stirring motor 11. The stirring motor 11 is fixedly installed on the upper part of the stirring gear box 10.
[0051] When in operation, the stirring motor 11 is started, which drives the stirring gear shaft 60 to rotate, thereby driving the stirring drive gear 59 to rotate. The stirring drive gear 59 meshes with the stirring driven gear 58, thereby driving the stirring shaft 51 to rotate, which in turn drives the stirring rod 52 to rotate, thus realizing the stirring of materials.
[0052] Advantageously, a feeding mechanism is connected to the cover plate 9. The feeding mechanism is used to feed materials that need to be stirred. The feeding mechanism includes a feeding pump 13 connected to the cover plate 9. A feeding pipe 12 is connected to the feeding pump 13. The end of the feeding pipe 12 is connected to the feeding hopper 22. The feeding hopper 22 is fixedly installed on the feeding hopper mounting plate 23. The feeding hopper mounting plate 23 is fixedly installed on the frame 1.
[0053] During operation, the material is poured into the feeding hopper 22, and the feeding pump 13 is started, so that the material in the feeding hopper 22 is drawn into the feeding pipe 12 and enters the mixing drum 7 through the feeding pump 13.
[0054] Advantageously, a feeding mechanism is connected to the lower part of the mixing drum 7. The feeding mechanism is used to supply the mixed material. The feeding mechanism includes a conveying pump 27 fixedly connected to the lower part of the mixing drum 7. A conveying pipe 28 is fixedly connected to the lower part of the conveying pump 27. The lower end of the conveying pipe 28 communicates with the inside of the guide cylinder 6. The guide cylinder 6 is fixedly installed on the upper part of the frame 1. An extrusion shaft 53 is rotatably connected inside the guide cylinder 6. The extrusion shaft 53 is poweredly connected to the extrusion motor 5. The extrusion motor 5 is fixedly installed on the guide cylinder 6. An extrusion guide plate 54 is fixedly connected to the outer surface of the extrusion shaft 53. A guide pipe 21 is fixedly connected to the end of the guide cylinder 6. The guide pipe 21 communicates with the telescopic pipe 41. The telescopic pipe 41 is fixedly installed on the lower part of the frame 1.
[0055] During operation, the feed pump 27 is started to extract material from the mixing drum 7 and enter the guide cylinder 6 through the feed pipe 28. The extrusion motor 5 is started to drive the extrusion shaft 53 to rotate, which in turn drives the extrusion guide plate 54 to rotate, thereby exporting the material from the guide cylinder 6 and extruding it into the guide pipe 21, and then into the telescopic pipe 41.
[0056] Advantageously, a repair mechanism is connected to the lower part of the frame 1. This repair mechanism is used to repair cracks. The repair mechanism includes a repair groove 48 located at the lower part of the frame 1. A repair screw 49 is rotatably connected between the end walls of the repair groove 48. The repair screw 49 is poweredly connected to a repair motor 44, which is fixedly mounted on the frame 1. A repair nut block 50 is threaded onto the outer surface of the repair screw 49. The repair nut block 50 is slidably mounted between the end walls of the repair groove 48. A repair electric push rod 35 is fixedly connected to the lower part of the repair nut block 50. A repair fixing plate 34 is fixedly connected to the lower part of the repair electric push rod 35. A repair outlet head 33 is fixedly connected to the lower part of the repair fixing plate 34. The repair outlet head 33 is connected to the telescopic tube 41. The lower part of the telescopic tube 41 is fixedly connected to the repair fixing plate 34. A stabilizing telescopic rod 29 is fixedly connected to the repair fixing plate 34. A stabilizing slider 30 is fixedly connected to the upper end of the stabilizing telescopic rod 29. The stabilizing slider 30 is slidably installed on the lower part of the frame 1. A sliding rod 55 is slidably connected through the repair fixing plate 34. A groove frame 57 is fixedly connected to the lower end of the sliding rod 55. A compaction roller 32 is hinged to the groove frame 57. A spring 56 is connected between the groove frame 57 and the repair fixing plate 34.
[0057] During operation, the repair motor 44 is started, which drives the repair screw 49 to rotate, thereby moving the repair nut block 50, which in turn moves the repair electric push rod 35 to the corresponding position. The repair electric push rod 35 moves downward, which in turn moves the repair fixing plate 34 downward, which in turn moves the repair discharge head 33 downward. The head of the repair discharge head 33 enters the crack, and the material enters the repair discharge head 33 through the telescopic tube 41. After passing through the repair discharge head 33, it enters the crack, thereby achieving repair. The compaction roller 32 rolls and compacts the repaired material. Due to the action of the spring 56, better compaction is achieved.
[0058] Advantageously, the lower part of the frame 1 is provided with a scraping mechanism, which is used to scrape off excess material after repair. The scraping mechanism includes a scraping electric push rod 25 fixedly connected to the lower part of the frame 1, and a bucket 24 fixedly connected to the lower part of the scraping electric push rod 25.
[0059] During operation, the electric push rod 25 moves downward, thereby causing the bucket 24 to move downward and contact the road surface. The frame 1 moves, thereby causing the electric push rod 25 to move, which in turn causes the bucket 24 to move to remove excess material.
[0060] Advantageously, a motion frame 2 is fixedly connected to the lower part of the frame 1, a motion shaft 4 is rotatably connected to the motion frame 2, a motion wheel 3 is fixedly connected to the end of the motion shaft 4, the motion shaft 4 is powered by a motion motor, the motion motor is fixedly installed inside the motion frame 2, a storage battery 16 is fixedly connected to the frame 1, the storage battery 16 is used to power the device, a control panel 47 is fixedly connected to the frame 1, the control panel 47 is provided with a control processor, the control processor is provided with a corresponding control program, the control panel 47 is provided with a socket, a signal line is connected to the socket, and the end of the signal line is connected to an electrical component;
[0061] During operation, corresponding instructions are input on the control panel 47. After processing, the control processor sends signals to the corresponding electrical components, causing the corresponding electrical components to move, starting the motion motor, thereby driving the motion shaft 4 to rotate, thereby driving the motion wheel 3 to rotate, thereby driving the motion frame 2 to move, thereby driving the vehicle frame 1 to move.
[0062] This invention provides a method for detecting and repairing road surface cracks using recycled concrete, based on the aforementioned device for detecting and repairing road surface cracks using recycled concrete, comprising the following steps:
[0063] Step 1: The feeding mechanism moves to feed the recycled concrete material into the mixing drum 7;
[0064] Step 2: The mixing mechanism moves, thereby achieving the mixing of the recycled concrete material;
[0065] Step 3: Start the motion motor, which drives the motion shaft 4 to rotate, which in turn drives the motion wheel 3 to rotate, which in turn drives the frame 1 to move;
[0066] Step 4: The lifting mechanism moves, thereby driving the lifting plate 19 to rise and fall, which facilitates crack detection;
[0067] Step 5: The auxiliary mechanism moves to enable auxiliary detection, facilitating better detection.
[0068] Step Six: The detection mechanism moves to detect the width and depth of the crack, facilitating better repair.
[0069] Step 7: After inspection, the repair mechanism moves to repair the crack;
[0070] Step 8: Before repair, the material feeding mechanism moves to feed material, and the material is fed according to the size and area of the crack;
[0071] Step 9: After repair, the removal mechanism moves to remove the excess material after repair.
[0072] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0073] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A road surface crack detection and repair device for recycled concrete, characterized by: The utility model provides a kind of vehicle frame, including frame (1), the lifting plate (19) connected by lifting mechanism on the frame (1), detection mechanism is equipped on the lifting plate (19), the detection mechanism includes hollow rod (20) rotationally connected on the lifting plate (19), ring-shaped box (61) is fixedly connected with the lower end of the hollow rod (20), ring-shaped rack (66) is rotationally connected in the ring-shaped box (61), the ring-shaped rack (66) is engaged with driving gear (67), the driving gear (67) is fixedly installed in gear shaft (68) one side end, gear shaft (68) other side end is fixedly connected with the power output shaft of motor (69), the motor (69) is fixedly installed in the ring-shaped box (61), the ring-shaped rack (66) lower part is engaged with driven gear (70) symmetrically, the driven gear (70) is fixedly installed in detection lead screw (71) end, detection lead screw (71) is rotationally installed in the ring-shaped box (61), detection lead screw (71) extends into fixed pipe (64), fixed pipe (64) is fixedly installed in the ring-shaped box (61) symmetrically, detection lead screw (71) is screw-threaded with nut cylinder (83), nut cylinder (83) is slidingly connected in the fixed pipe (64), nut cylinder (83) end slidingly connects with connecting ring (79), connecting ring (79) is fixedly connected with detection frame (81) away from nut cylinder (83) one side end, detection frame (81) is hinged with gyro wheel (82), pressure sensor (80) is connected between detection frame (81) and nut cylinder (83), detection slide rod (65) is slidingly connected in the hollow rod (20), connecting rod (62) is fixedly connected with the lower part of the detection slide rod (65), taper head (63) is fixedly connected with the lower end of the connecting rod (62), tension sensor (78) is connected on the upper portion of the detection slide rod (65), wire rope (77) is connected on the tension sensor (78); The lifting plate (19) is provided with an auxiliary mechanism, the auxiliary mechanism includes the fixed plate (18) fixedly connected on the lifting plate (19) symmetrically, the wire rope shaft (76) is rotatably connected between the fixed plate (18), the outer surface of the wire rope shaft (76) is woundly connected with the wire rope (77), the wire rope shaft (76) is power-connected with the release motor (42), the release motor (42) is fixedly installed on the fixed plate (18), the wire rope (77) penetrates into the hollow rod (20), the auxiliary gear cavity (75) is arranged in the lifting plate (19), the auxiliary gear shaft (73) is rotatably connected between the end walls of the auxiliary gear cavity (75), the auxiliary gear shaft (73) is power-connected with the auxiliary rotating motor (17), the auxiliary rotating motor (17) is fixedly installed on the lifting plate (19), the outer surface of the auxiliary gear shaft (73) is fixedly connected with the auxiliary main gear (72), the auxiliary main gear (72) is engaged with the auxiliary driven gear (74), the auxiliary driven gear (74) is fixedly installed on the hollow rod (20), and the hollow rod (20) extends into the auxiliary gear cavity (75).
2. The road surface crack detection and repair apparatus for recycled concrete according to claim 1, characterized in that: The lifting mechanism includes the moving sliding groove (36) arranged on the front portion of the vehicle frame (1), the moving screw rod (38) is rotatably connected between the end walls of the moving sliding groove (36), the moving screw rod (38) is power-connected with the moving motor (43), the moving motor (43) is fixedly installed on the vehicle frame (1), the outer surface of the moving screw rod (38) is threadedly connected with the moving nut block (37), the moving nut block (37) is slidably installed between the end walls of the moving sliding groove (36), the lifting frame (14) is fixedly connected to the moving nut block (37), the lifting sliding groove (40) is arranged on the lifting frame (14), the lifting screw rod (39) is rotatably connected between the end walls of the lifting sliding groove (40), the lifting screw rod (39) is power-connected with the lifting motor (15), the lifting motor (15) is fixedly installed on the lifting frame (14), and the outer surface of the lifting screw rod (39) is threadedly connected with the lifting nut plate (45).
3. The road surface crack detection and repair apparatus for recycled concrete according to claim 2, characterized in that: The frame (1) is provided with a stirring mechanism, the stirring mechanism includes the mounting frame (26) fixedly connected on the upper part of the frame (1) in a symmetrical manner, the fixing ring (8) is fixedly connected to the upper part of the mounting frame (26), the stirring cylinder (7) is connected to the fixing ring (8), the cover plate (9) is screwed to the stirring cylinder (7), the stirring shaft (51) is rotatably connected to the cover plate (9), the stirring rods (52) are uniformly fixedly connected to the outer surface of the stirring shaft (51), the stirring gear box (10) is fixedly installed on the cover plate (9), the stirring shaft (51) extends into the stirring gear box (10), the stirring gear shaft (60) is rotatably connected in the stirring gear box (10), the stirring driving gear (59) is fixedly installed on the outer surface of the stirring gear shaft (60), the stirring driving gear (59) is engaged with the stirring driven gear (58), the stirring driven gear (58) is fixedly installed on the upper end of the stirring shaft (51), the stirring gear shaft (60) is power-connected with the stirring motor (11), and the stirring motor (11) is fixedly installed on the upper part of the stirring gear box (10).
4. The road surface crack detection and repair apparatus for recycled concrete according to claim 3, characterized in that: The cover plate (9) is connected with a feeding mechanism, the feeding mechanism includes the feeding extraction pump (13) connected to the cover plate (9), the feeding pipe (12) is connected to the feeding extraction pump (13), the feeding pipe (12) is connected with the feeding hopper (22) at the end, the feeding hopper (22) is fixedly installed on the feeding hopper mounting plate (23), and the feeding hopper mounting plate (23) is fixedly installed on the frame (1).
5. The road surface crack detection and repair apparatus for recycled concrete according to claim 4, characterized in that: The feeding mechanism includes the feeding pipe (12) connected to the feeding extraction pump (13), the feeding pipe (12) is connected with the feeding hopper (22) at the end, the feeding hopper (22) is fixedly installed on the feeding hopper mounting plate (23), and the feeding hopper mounting plate (23) is fixedly installed on the frame (1).
6. The road surface crack detection and repair apparatus for recycled concrete according to claim 5, characterized in that: The lower part of the frame (1) is connected with a repairing mechanism, the repairing mechanism comprises a repairing sliding groove (48) arranged on the lower part of the frame (1), a repairing wire rod (49) rotatably connected between the end walls of the repairing sliding groove (48), the repairing wire rod (49) is connected with a repairing motor (44), the repairing motor (44) is fixedly installed on the frame (1), a repairing nut block (50) is threadedly connected on the outer surface of the repairing wire rod (49), the repairing nut block (50) is slidably installed between the end walls of the repairing sliding groove (48), a repairing electric push rod (35) is fixedly connected to the lower part of the repairing nut block (50), a repairing fixing plate (34) is fixedly connected to the lower part of the repairing electric push rod (35), a repairing discharge head (33) is fixedly connected to the lower part of the repairing fixing plate (34), the repairing discharge head (33) is communicated with the telescopic pipe (41), the telescopic pipe (41) is fixedly connected to the lower part of the repairing fixing plate (34), a stable telescopic rod (29) is fixedly connected to the repairing fixing plate (34), a stable sliding block (30) is fixedly connected to the upper side of the stable telescopic rod (29), the stable sliding block (30) is slidably installed on the lower part of the frame (1), a sliding rod (55) is slidably connected to the repairing fixing plate (34), a groove frame (57) is fixedly connected to the lower side of the sliding rod (55), a compaction roller (32) is hingedly connected to the groove frame (57), and a spring (56) is connected between the groove frame (57) and the repairing fixing plate (34).
7. The road surface crack detection and repair apparatus for recycled concrete according to claim 6, characterized in that: The lower part of the frame (1) is provided with a removal mechanism, and the removal mechanism comprises a removal electric push rod (25) fixedly connected to the lower part of the frame (1).
8. The road surface crack detection and repair apparatus for recycled concrete according to claim 7, characterized in that: The lower part of the frame (1) is fixedly connected with a moving frame (2), the moving frame (2) is rotatably connected with a moving shaft (4), the moving shaft (4) is fixedly connected with a moving wheel (3), the moving shaft (4) is connected with a moving motor, the moving motor is fixedly installed in the moving frame (2), the frame (1) is fixedly connected with a battery (16), the frame (1) is fixedly connected with a control panel (47), the control panel (47) is provided with a control processor, and the control processor is provided with a corresponding control program.
9. A method for detecting and repairing cracks in a pavement of recycled concrete, based on the device for detecting and repairing cracks in a pavement of recycled concrete according to any one of claims 1 to 8, characterized in that: The steps include: Step one: the feeding mechanism moves to feed the recycled concrete material into the mixing drum (7); Step two: the stirring mechanism moves to stir the recycled concrete material; Step three: the moving motor is started to drive the moving shaft (4) to rotate, thereby driving the moving wheel (3) to rotate, and thereby driving the frame (1) to move; Step four: the lifting mechanism moves to drive the lifting plate (19) to lift, thereby facilitating crack detection; Step five: the auxiliary mechanism moves to facilitate better detection; Step six: the detection mechanism moves to detect the width and depth of the cracks, thereby facilitating better repair. Step seven: after detection, the repairing mechanism moves to repair the crack; Step eight: before repair, the feeding mechanism moves to feed materials, and the feeding amount is determined according to the size of the crack; Step nine: after repair, the removing mechanism moves to remove the excess materials after repair.
Citation Information
Patent Citations
Municipal road asphalt concrete pavement construction device
CN115012287A
Concrete spraying armor layer structure design and construction process thereof
CN117107582A