An intelligent valve inner wall ultrasonic detection device
By using the design of main ring frame, micro servo motor and auxiliary sealing components in the inner wall ultrasonic detection equipment of smart valves, the accuracy and stability problems when detecting different types of valves are solved, and more efficient and accurate valve ultrasonic detection is achieved.
Patent Information
- Application Number
- CN202411459037.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2044-10-18
AI Technical Summary
When detecting different types of valves, the detection results of existing intelligent valve inner wall ultrasonic detection equipment are inaccurate and have poor stability. The probe may be damaged by the protective film rupture after a long time of use, reducing the detection accuracy.
An intelligent valve inner wall ultrasonic detection device is designed, using the main ring frame and distance control component. The probe is automatically adjusted and sealed through a micro servo motor and auxiliary sealing component to ensure stable contact between the probe and the valve, and the distance between the valve detection points is displayed by measuring scales to improve detection accuracy.
By automatically adjusting the probe position and sealing design, the accuracy and stability of valve ultrasonic detection are improved, the probe is avoided due to rupture of the protective film, and the equipment is enhanced.
Smart Images

Figure CN118980468B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of valve ultrasonic detection, in particular to an intelligent valve inner wall ultrasonic detection device. Background Art
[0002] As an important device for fluid control, valves are widely used in many fields such as petroleum, chemical industry, and electric power. The valve internal leakage detector using ultrasonic technology is used to detect valve internal leakage and hydraulic system leakage fault finding system when it is online to detect valve internal blockage or leakage.
[0003] At present, the existing intelligent valve inner wall ultrasonic detection equipment has the following shortcomings in use: First, during the detection, after the detection position is determined by personnel, the handheld contact sensor will first push the connected ultrasonic probe against the upstream pipeline of the valve to listen to the leakage signal, and determine the system environmental ultrasonic value according to the data reading displayed on the display screen and record it to determine whether there is a leakage. Then, the contact sensor will be pushed against different positions of the downstream pipeline to confirm the leakage point. Although this detection operation is convenient, it is very subjective and has poor stability. In actual operation, different types of valves, such as gate valves, stop valves, ball valves, etc., need to be determined based on experience due to their different nominal diameters, inlet pressures, opening heights, and outlet distances. Therefore, different detection results will be caused. If you simply select a sampling point with a certain diameter section downstream for detection, it may cause misjudgment, because this method does not fully consider the type of valve, working conditions and other factors, and because of the different use environments of the valves, for those valves with peeling, bulging, and rusting of the outer shell, although there is a simple protection of the protective film during the detection probe resistance operation, if the film is broken after long-term use and is not discovered in time, it may cause damage to the piezoelectric chip. The probe is affected by the surrounding environment, which will also reduce the accuracy of the detection.
[0004] Therefore, those skilled in the art provide an intelligent valve inner wall ultrasonic detection device to solve the problems raised in the above background technology. Summary of the invention
[0005] In view of the deficiencies of the prior art, the present invention provides an intelligent valve inner wall ultrasonic detection device, which solves the following problems: in the existing actual operation of detecting different types of valves, such as gate valves, stop valves, ball valves, etc., due to their different nominal diameters, inlet pressures, opening heights and outlet distances, it is necessary to determine the detection position based on experience, which will lead to different detection results. If the sampling points of a certain pipe diameter section downstream are simply selected for detection, misjudgment may be caused. In addition, due to the different use environments of valves, for valves with peeling, protrusions and rust on the outer shell, although there is a simple protection film during the detection probe resistance operation, if the film is broken after long-term use and is not discovered in time, the piezoelectric chip may be damaged, and the detection accuracy may be reduced.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions:
[0007] The technical solution adopted by the present invention to solve its technical problems is: an intelligent valve inner wall ultrasonic detection device, including a main ring frame, a distance control component is slidably installed on the inner side of the main ring frame, the distance control component includes a main guide block slidably installed on the inner side of the main ring frame, and an adjustment slide interlaced and movable at the four corners of the main guide block, the adjustment slide passes through the side of the main guide block and is fixedly connected to an outer frame component, the outer frame component includes an arc-shaped adjustment frame fixedly connected to one side of the adjustment slide, the arc-shaped adjustment frame is symmetrically provided with arc-shaped rods above and below, a limiting slide rail is arranged in the middle part of the arc-shaped adjustment frame, a sliding head is slidably installed in the middle part of the inner side of the limiting slide rail, one side of the sliding head is fixedly connected to a rod frame ring seat, one side of the rod frame ring seat is installed with an auxiliary sealing component, the auxiliary sealing component includes an arc-shaped adjustment frame fixedly connected to one side of the rod frame A sealing cover is provided on the outer surface of the frame ring seat, and a plurality of connecting rods are annularly installed on the inner wall of the sealing cover, and a front membrane disk is connected to the connecting rods by common rotation, and a telescopic probe is inserted in the middle of the sliding head, and the telescopic probe passes through the frame ring seat and enters the inner side of the sealing cover, and the front membrane disk is used in conjunction with the telescopic probe, and one side of the main guide block is fixedly connected to a U-shaped support frame slidably arranged with the main ring frame, and the upper end of the U-shaped support frame is rotatably connected to a supporting and positioning assembly, and a regulating assembly is installed in the middle of the main guide block, and a first micro servo motor is installed on the upper end of the main ring frame, and the output shaft of the first micro servo motor passes through the main ring frame and is socketed with the reciprocating screw rod, and a measuring scale is provided on one side of the front end surface of the main ring frame, and reinforcing stabilization assemblies are installed at both ends of the arc-shaped adjustment frame.
[0008] Preferably, the rod frame ring seat is located at one end of the inner side of the sealing cover and is rotatably connected to multiple rod seats in an annular manner, one end of the rod seat is movably sleeved with a second spring on the outer surface, and the inner wall of the sealing cover is annularly fixedly connected to multiple pressure caps, which are movably plugged into the rod seats.
[0009] Preferably, the supporting and positioning assembly includes two linkage arms symmetrically and rotatably connected to the upper surface of the U-shaped support frame, one end of the two linkage arms are each inserted and movably mounted with a guide rod, the outer surfaces of the two linkage arms are provided with a plurality of first limit openings, the upper end of the guide rod is inserted with a first pin corresponding to the first limit opening, one end of the guide rod is rotatably connected to a mounting strip, the middle part of the mounting strip is inserted and movably mounted with a plurality of popping rods, the outer surfaces of the plurality of popping rods are mounted with a first spring used in conjunction with the mounting strip, and a first magnetic suction head is installed on the corresponding side of the popping rods on both sides.
[0010] Preferably, a limiting groove is opened on the upper surface of the U-shaped support frame, a limiting rod is laterally fixedly installed on the inner side of the limiting groove, and two limiting blocks are slidably mounted on the outer surface of the limiting rod. The upper ends of the two limiting blocks are rotatably connected with linkage rods, and the two linkage rods are rotatably connected to the linkage arms respectively.
[0011] Preferably, a plurality of second limiting openings are formed on the upper surface of the U-shaped support frame, and a second latch corresponding to the second limiting openings is inserted into the upper portion of the limiting block.
[0012] Preferably, the outer surfaces of the main ring frame and the U-shaped support frame are both provided with adsorption frames, and the outer wall of the U-shaped support frame is provided with two control buttons.
[0013] Preferably, the regulating component includes a second micro servo motor installed in the middle of the main guide block, the output shaft of the second micro servo motor is fixedly sleeved with a gear, the front end of the main guide block is provided with a limiting groove, the inner side of the limiting groove is slidably installed with a rack plate, and the gear is meshed with the rack plate.
[0014] Preferably, the bottom end of the rack plate is symmetrically fixedly connected to two push plates, the outer surface of the sliding head is symmetrically fixedly connected to two magnetic plates used in conjunction with the push plates, and the outer surface of the arc-shaped adjustment frame is fixedly connected to a blocking block, which is located between the two magnetic plates.
[0015] Preferably, a side wall of the main ring frame is provided with a groove, a vertical rod is vertically installed on the inner side of the groove, a micro telescopic rod is slidably installed on the outer surface of the vertical rod, the micro telescopic rod is slidably installed on a side wall of the main ring frame, and the protruding end of the micro telescopic rod is fixedly connected to the adjustment slide.
[0016] Preferably, the reinforcing stabilizing component includes a plurality of conductive rods symmetrically and slidably mounted on the outer surfaces of the two arc-shaped rods, the front ends of the plurality of conductive rods are hinged with a second magnetic head, and the two arc-shaped rods pass through one end of the conductive rod and are threadedly inserted with a positioning pin, and the plurality of positioning pins are threadedly inserted with the arc-shaped adjustment frame.
[0017] Beneficial effects of the present invention:
[0018] 1. The intelligent valve inner wall ultrasonic detection device described in the present invention controls the telescopic probe to extend out of the rod frame ring seat and then drives the front diaphragm disc to move toward the valve to contact and stick to it. Under the movement of the front diaphragm disc, multiple connecting rods can be driven to move simultaneously, so that the sealing cover is driven to shrink in size, and further drives the pressure cap to compress the second spring on the rod seat, so that the sealing cover can form a sealed chamber around the detection position. When it is necessary to detect different positions in the horizontal direction, it is necessary to control the second micro servo motor to operate, thereby driving the gear to rotate and drive the meshing rack plate to move horizontally in the limiting groove, and the rack plate During the movement, the push piece can be driven to move to one side first, and the magnetic plate on one side of the movement direction can be driven to move, and the sliding head can be further driven to slide in the limit slide rail. When resetting, the magnetic plate that has just moved will contact with the blocking block, thereby separating from the push piece, and driving the magnetic plate on the other side to move in the same direction, thereby adjusting the horizontal position of the detection, and displaying the distance between the upstream pipeline point and the downstream pipeline point of the valve detection through the measuring scale set on the main ring frame, which is conducive to selecting more appropriate upstream and downstream detection points during ultrasonic detection of the valve, so as to improve the accuracy of the detection process and accurately judge the valve condition;
[0019] 2. The intelligent valve inner wall ultrasonic detection device described in the present invention can drive the reciprocating screw to rotate after the first micro servo motor is turned on, thereby driving the main guide block to rise first and slide on the inner side of the main ring frame, and driving the outer frame assembly to move during the sliding process, thereby driving the auxiliary sealing assembly to move to the upstream pipeline of the valve, and turning on the switch of the micro telescopic rod from the external controller, so that the adjustment slide frame is driven to slide in the main guide block and push the arc-shaped adjustment frame to move a predetermined distance to the front end, and the energized second magnetic suction head is adsorbed on the outer surface of the measuring position of the valve, and the external detector is installed on one of the adsorption frames according to the height. At this time, the first magnetic suction heads on both sides are first adsorbed and tightly attached to the valve, and bring The movable rod moves on the mounting strip to tighten the first spring, thereby driving the two mounting strips to move towards each other. In this operation, the contact amount between the multiple first magnetic heads and the outer wall of the valve can be guaranteed. By limiting the first limit opening by the first pin, the length of the guide rod extending out of the mounting strip can be adjusted, thereby improving the adaptability to different valves, and further driving the linkage arm to rotate and then pull the linkage rod to move. After the linkage rod moves, it drives the limiting block to slide smoothly on the outer surface of the limiting rod and the limiting groove, and fixes the final position by inserting the second pin into the second limit opening, which is beneficial to the high vibration protection and sealing effect of the probe when working, and ensures the efficiency and quality of the overall ultrasonic detection of the inner wall of the intelligent valve. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0021] Figure 1It is a schematic diagram of the overall structure of the present invention;
[0022] Figure 2 For the present invention Figure 1 Middle front view structural diagram;
[0023] Figure 3 For the present invention Figure 1 The schematic diagram of the structure is shown in the middle view;
[0024] Figure 4 For the present invention Figure 1 Schematic diagram of the decomposition and amplification structure of the regulatory components;
[0025] Figure 5 For the present invention Figure 1 Schematic diagram of the structure of the middle main ring frame and the U-shaped support frame;
[0026] Figure 6 For the present invention Figure 1 A schematic diagram of the enlarged structure of the auxiliary sealing component;
[0027] Figure 7 It is a schematic diagram of the multi-component decomposition structure of the present invention;
[0028] Figure 8 It is a schematic diagram of the top view of the structure of the U-shaped support frame and the mounting assembly on the main guide block of the present invention.
[0029] In the figure: 1. Main ring frame; 2. U-shaped support frame; 3. Arc adjustment frame; 4. First micro servo motor; 551. Distance control component; 552. Support positioning component; 553. Auxiliary sealing component; 554. Strengthening stabilization component; 555. External frame component; 556. Control component; 6. Reciprocating screw rod; 7. Adsorption frame; 8. Linkage rod; 9. Mounting strip; 10. First spring; 11. First magnetic suction head; 12. Second magnetic suction head; 13. Positioning pin; 14. Arc rod; 15. Front membrane disk; 16. Sealing cover; 17. Telescopic probe; 18. Main guide block; 19. Guide rod ; 20. First limit opening; 21. Linkage arm; 22. Vertical rod; 23. Measuring scale; 24. Micro telescopic rod; 25. Adjusting slide; 26. Limiting groove; 27. Limiting rod; 28. Second limit opening; 29. Limiting block; 30. Control button; 31. Second micro servo motor; 32. Gear; 33. Rack plate; 34. Limiting groove; 35. Push piece; 36. Magnetic plate; 37. Blocking block; 38. Conductive rod; 39. Second spring; 40. Pressure cap; 41. Rod seat; 42. Connecting rod; 43. Sliding head; 44. Rod frame ring seat; 45. Limiting slide rail; 46. Capping rod. DETAILED DESCRIPTION
[0030] The embodiment of the present invention provides an intelligent valve inner wall ultrasonic detection device to solve the following problems: in the existing actual operation of detecting different types of valves, such as gate valves, stop valves, ball valves, etc., due to their different nominal diameters, inlet pressures, opening heights and outlet distances, it is necessary to determine the detection position based on experience, which will lead to different detection results. If the sampling points of a certain pipe diameter section downstream are simply selected for detection, misjudgment may be caused. In addition, due to the different use environments of valves, for valves with peeling, protrusions and rust on the outer shell, although there is a simple protection film during the detection probe resistance operation, if the film is cracked after long-term use and is not discovered in time, the piezoelectric chip may be damaged, and the detection accuracy may be reduced.
[0031] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0032] like Figure 1-Figure 8As shown, an intelligent valve inner wall ultrasonic detection device of the present invention comprises a main ring frame 1, a distance control component 551 is slidably installed on the inner side of the main ring frame 1, the distance control component 551 comprises a main guide block 18 slidably installed on the inner side of the main ring frame 1, and an adjustment slide 25 inserted and moved at the four corners of the main guide block 18, the adjustment slide 25 passes through one side of the main guide block 18 and is fixedly connected with an outer frame component 555, the outer frame component 555 comprises an arc adjustment frame 3 fixedly connected to one side of the adjustment slide 25, the arc adjustment frame 3 is symmetrically provided with arc rods 14 above and below, and a limit slide rail 45 is arranged in the middle of the arc adjustment frame 3, and the limit A sliding head 43 is slidably installed on the middle part of the inner side of the position slide rail 45, and a rod frame ring seat 44 is fixedly connected to one side of the sliding head 43. An auxiliary sealing assembly 553 is installed on one side of the rod frame ring seat 44. The auxiliary sealing assembly 553 includes a sealing cover 16 installed on the outer surface of the rod frame ring seat 44, and a plurality of connecting rods 42 are rotatably installed on the inner wall of the sealing cover 16. A front membrane disc 15 is rotatably connected between the plurality of connecting rods 42. A telescopic probe 17 is interspersed in the middle part of the sliding head 43. The telescopic probe 17 passes through the rod frame ring seat 44 and enters the inner side of the sealing cover 16. The front membrane disc 15 is used in conjunction with the telescopic probe 17. The main guide A U-shaped support frame 2 is fixedly connected to one side of the block 18 and is slidably arranged with the main ring frame 1. The upper end of the U-shaped support frame 2 is rotatably connected with a supporting positioning component 552. A regulating component 556 is installed in the middle of the main guide block 18. A first micro-servo motor 4 is installed on the upper end of the main ring frame 1. The output shaft of the first micro-servo motor 4 passes through the main ring frame 1 and is connected to the reciprocating screw rod 6. A measuring scale 23 is arranged on one side of the front end surface of the main ring frame 1. Strengthening and stabilizing components 554 are installed at both ends of the arc-shaped adjustment frame 3. A limiting groove 26 is opened on the upper surface of the U-shaped support frame 2, and a limiting rod is fixedly installed laterally on the inner side of the limiting groove 26. 27, the outer surface of the limiting rod 27 is slidably sleeved with two limiting blocks 29, the upper ends of the two limiting blocks 29 are rotatably connected with the linkage rod 8, and the two linkage rods 8 are rotatably connected with the linkage arm 21 respectively, the outer surfaces of the main ring frame 1 and the U-shaped support frame 2 are provided with adsorption frames 7, the outer wall of the U-shaped support frame 2 is provided with two control buttons 30, a side wall of the main ring frame 1 is provided with a groove, the inner side of the groove is vertically installed with a vertical rod 22, the outer surface of the vertical rod 22 is slidably installed with a micro telescopic rod 24, the micro telescopic rod 24 is slidably installed on one side wall of the main ring frame 1, and the protruding end of the micro telescopic rod 24 is fixedly connected to the adjustment slide 25.
[0033] According to the above technical solution, the switch of the first micro servo motor 4 is turned on from an external controller. After the first micro servo motor 4 is running, it can drive the reciprocating screw 6 to rotate, thereby driving the main guide block 18 to rise first and slide on the inner side of the main ring frame 1. During the sliding process, the outer frame assembly 555 is driven to move, thereby driving the auxiliary sealing assembly 553 to move to the upstream pipeline of the valve. The switch of the micro telescopic rod 24 is turned on from the external controller, so that the adjustment slide 25 is driven to slide in the main guide block 18 and push the arc-shaped adjustment frame 3 to move a predetermined distance to the front end. The second magnetic suction head 12 that is energized is adsorbed on the outer surface of the measuring position of the valve, which is beneficial to the high vibration protection and sealing effect of the probe when it is working, and ensures the efficiency and quality of the overall ultrasonic detection of the inner wall of the intelligent valve.
[0034] A further technical solution is that the supporting and positioning component 552 includes two linkage arms 21 symmetrically rotatably connected to the upper surface of the U-shaped support frame 2, one end of the two linkage arms 21 is inserted and movably sleeved with a guide rod 19, the outer surfaces of the two linkage arms 21 are provided with a plurality of first limit openings 20, the upper end of the guide rod 19 is inserted with a first latch corresponding to the first limit opening 20, one end of the guide rod 19 is rotatably connected to a mounting strip 9, a plurality of popping rods 46 are movably inserted and arranged in the middle of the mounting strip 9, the outer surfaces of the plurality of popping rods 46 are sleeved with a first spring 10 used in conjunction with the mounting strip 9, and the corresponding side of the popping rods 46 on both sides is installed with a first spring 10 used in conjunction with the mounting strip 9 A magnetic head 11, a plurality of second limit openings 28 are provided on the upper surface of the U-shaped support frame 2, a second pin corresponding to the second limit opening 28 is inserted into the upper part of the limiting block 29, the strengthening and stabilizing component 554 includes a plurality of conductive rods 38 symmetrically and slidably installed on the outer surfaces of the two arc-shaped rods 14, the front ends of the plurality of conductive rods 38 are hinged with a second magnetic head 12, and the two arc-shaped rods 14 pass through one end of the conductive rods 38 and are threadedly inserted with positioning pins 13, and the plurality of positioning pins 13 are threadedly inserted with the arc-shaped adjustment frame 3, which is beneficial to the positioning of the ultrasonic detection equipment before detection, so as to facilitate the subsequent point selection operation and improve the collection and detection of comprehensive data.
[0035] According to the above technical solution, the external detector is installed on one of the adsorption frames 7 according to the height. At this time, the first magnetic heads 11 on both sides are firstly adsorbed and tightly attached to the valve, and drive the pop-up rod 46 to move and tighten the first spring 10 on the mounting strip 9, thereby driving the two mounting strips 9 to move in the direction of approaching each other. In this operation, the contact amount between the outer wall of the valve and the multiple first magnetic heads 11 can be guaranteed. By limiting the first limit opening 20 by the first pin, the length of the guide rod 19 extending out of the mounting strip 9 can be adjusted to improve the adaptability to different valves, and further drive the linkage arm 21 to rotate and then pull the linkage rod 8 to move. After the linkage rod 8 moves, it drives the limiting block 29 to slide smoothly on the outer surface of the limiting rod 27 and the limiting groove 26, and inserts the second pin into the second limit opening 28 to fix the final position, effectively positioning the ultrasonic detection equipment. When the detection position is higher, the external installation mechanical arm is controlled to lift and install the U-shaped support frame 2, which is conducive to adapting to different types of valve positioning during valve detection.
[0036] A further technical solution is that the rod frame ring seat 44 is located at one end of the inner side of the sealing cover 16 and is rotatably connected to a plurality of rod seats 41. A second spring 39 is movably sleeved on the outer surface of one end of the rod seat 41. A plurality of pressure caps 40 are fixedly connected to the inner wall of the sealing cover 16 in an annular manner. The pressure cap 40 is movably plugged into the rod seat 41. The regulating component 556 includes a second micro-servo motor 31 installed in the middle of the main guide block 18. The output shaft of the second micro-servo motor 31 is fixedly sleeved with a gear 32. A limiting groove 34 is provided at the front end of the main guide block 18. A rack plate 33 is slidably installed on the inner side of the limiting groove 34. The gear 32 is meshed with the rack plate 33. The bottom end of the rack plate 33 is symmetrically fixedly connected to two push pieces 35. The outer surface of the sliding head 43 is symmetrically fixedly connected to two magnetic suction plates 36 used in conjunction with the push pieces 35. The outer surface of the arc-shaped adjustment frame 3 is fixedly connected to a blocking block 37, and the blocking block 37 is located between the two magnetic suction plates 36.
[0037] According to the above technical solution, by loosening the positioning pin 13, the sliding position of the conductive rod 38 on the arc rod 14 can be adjusted, so that the probe and the valve have a higher fit. When the predetermined detection position at the upstream pipeline is reached, the telescopic probe 17 is controlled to extend out of the rod frame ring seat 44 and drive the front diaphragm disc 15 to move toward the valve to contact and stick to it. Under the movement of the front diaphragm disc 15, multiple connecting rods 42 can be driven to move simultaneously, so that the sealing cover 16 is driven to shrink in size, and the pressure cap 40 is further driven to compress the second spring 39 on the rod seat 41, so that the sealing cover 16 can form a sealed chamber around the detection position to perform ultrasonic measurement operations to prevent signal interference. When it is necessary to detect different positions in the horizontal direction, it is necessary to control the second micro servo motor 31 to operate, and then The gear 32 is driven to rotate, driving the meshing rack plate 33 to move horizontally in the limiting groove 34. During the movement of the rack plate 33, the push plate 35 can be driven to move to one side first, and the magnetic plate 36 on one side of the movement direction can be driven to move, and the sliding head 43 is further driven to slide in the limiting slide rail 45. When resetting, the just moved magnetic plate 36 contacts the blocking block 37, thereby disengaging from the push plate 35, so that the magnetic plate 36 on the other side is driven to move in the same direction, thereby adjusting the horizontal position of the detection, and displaying the distance between the upstream pipeline point and the downstream pipeline point of the valve detection through the measuring scale 23 set on the main ring frame 1, which is conducive to selecting more suitable upstream and downstream detection points during ultrasonic detection of the valve, so as to improve the accuracy of the detection process and accurately judge the valve condition.
[0038] The embodiment of the present invention also provides an intelligent valve inner wall ultrasonic detection device, and the specific working principle includes the following steps:
[0039] The personnel brings the U-shaped support frame 2 close to the valve to be tested, presses the control button 30, and powers on the equipment. The external detector is installed on one of the adsorption frames 7 according to the height. At this time, the first magnetic heads 11 on both sides are firstly adsorbed and tightly attached to the valve, and drive the pop-up rod 46 to move on the installation strip 9 to tighten the first spring 10, thereby driving the two installation strips 9 to move towards each other. In this operation, the contact amount between the multiple first magnetic heads 11 and the outer wall of the valve can be guaranteed. By limiting the first limit opening 20 by the first pin, the length of the guide rod 19 extending out of the installation strip 9 can be adjusted to improve the adaptability to different valves, and further drive the linkage arm 21 to rotate and then pull the linkage rod 8 to move, and the linkage After the moving rod 8 moves, it drives the limiting block 29 to slide smoothly on the outer surface of the limiting rod 27 and the limiting groove 26, and fixes the final position by inserting the second pin into the second limit opening 28. The external installation mechanical arm is controlled to lift and install the U-shaped support frame 2, and then the switch of the first micro servo motor 4 is turned on from the external controller. After the first micro servo motor 4 is running, it can drive the reciprocating screw 6 to rotate, thereby driving the main guide block 18 to rise and slide on the inner side of the main ring frame 1. During the sliding process, it drives the outer frame assembly 555 to move, thereby driving the auxiliary sealing assembly 553 to move to the upstream pipeline of the valve, and turning on the switch of the micro telescopic rod 24 from the external controller to drive the adjusting slide After the movement, the arc-shaped adjustment frame 3 slides in the main guide block 18 and pushes out the arc-shaped adjustment frame 3 to move to the front end by a predetermined distance. The second magnetic suction head 12 that is energized is adsorbed on the outer surface of the measuring position of the valve. By loosening the positioning pin 13, the sliding position of the conductive rod 38 on the arc-shaped rod 14 can be adjusted. After the telescopic probe 17 is extended in the rod frame ring seat 44, the front diaphragm disc 15 is driven to move toward the valve to contact and stick tightly. Under the movement of the front diaphragm disc 15, multiple connecting rods 42 can be driven to move simultaneously, so that the sealing cover 16 is driven to shrink in size, and the pressure cap 40 is further driven to compress the second spring 39 on the rod seat 41, so that the sealing cover 16 can form a sealed chamber around the detection position. When it is necessary to detect in the horizontal direction, When measuring different positions, it is necessary to control the second micro servo motor 31 to operate, thereby driving the gear 32 to rotate and drive the meshing rack plate 33 to move horizontally in the limiting groove 34. During the movement of the rack plate 33, it can drive the push plate 35 to move to one side first, and when moving, it drives the magnetic plate 36 on one side of the movement direction to move, and further drives the sliding head 43 to slide in the limiting slide rail 45. When resetting, the magnetic plate 36 that has just moved contacts with the blocking block 37, thereby disengaging from the push plate 35, so that the magnetic plate 36 on the other side moves in the direction, thereby adjusting the horizontal position of the detection, and displaying the distance between the upstream pipeline point and the downstream pipeline point of the valve detection through the measuring scale 23 set on the main ring frame 1.
[0040] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of the present invention is defined by the attached claims and their equivalents.
Claims
1. An intelligent valve inner wall ultrasonic detection device, characterized in that: The invention comprises a main ring frame (1), a distance control assembly (551) being slidably mounted on the inner side of the main ring frame (1), the distance control assembly (551) comprising a main guide block (18) being slidably mounted on the inner side of the main ring frame (1), and an adjustment slide (25) being inserted and movable at four corners of the main guide block (18), the adjustment slide (25) passing through one side of the main guide block (18) being fixedly connected to an outer frame assembly (555), the outer frame assembly (555) comprising an arc-shaped adjustment frame ( 3), the arc-shaped adjustment frame (3) is symmetrically provided with arc-shaped rods (14) at the top and bottom, a limit slide rail (45) is provided in the middle of the arc-shaped adjustment frame (3), a sliding head (43) is slidably installed in the middle of the inner side of the limit slide rail (45), one side of the sliding head (43) is fixedly connected to a rod frame ring seat (44), one side of the rod frame ring seat (44) is installed with an auxiliary sealing assembly (553), the auxiliary sealing assembly (553) includes a sealing cover (16) installed on the outer surface of the rod frame ring seat (44), the sealing cover (16) is installed on the outer surface of the rod frame ring seat (44), and the sealing cover (553) is installed on the outer surface of the rod frame ring seat (44). The inner wall of the sealing cover (16) is provided with a plurality of connecting rods (42) which are rotatably mounted thereon. The plurality of connecting rods (42) are rotatably connected to a front film disc (15). A telescopic probe (17) is inserted through the middle of the sliding head (43). The telescopic probe (17) passes through a rod frame ring seat (44) and enters the inner side of the sealing cover (16). The front film disc (15) and the telescopic probe (17) are used in conjunction with each other. A U-shaped support frame (20) which is slidably mounted on the main ring frame (1) is fixedly connected to one side of the main guide block (18). ), the upper end of the U-shaped support frame (2) is rotatably connected to a supporting and positioning component (552), the middle part of the main guide block (18) is installed with a regulating component (556), the upper end of the main ring frame (1) is installed with a first micro servo motor (4), the output shaft of the first micro servo motor (4) passes through the main ring frame (1) and is sleeved with the reciprocating screw rod (6), a measuring scale (23) is provided on one side of the front end surface of the main ring frame (1), and both ends of the arc-shaped adjustment frame (3) are installed with strengthening and stabilizing components (554).
2. The intelligent valve inner wall ultrasonic detection device according to claim 1, characterized in that: The rod frame ring seat (44) is located at one end of the inner side of the sealing cover (16) and is rotatably connected to a plurality of rod seats (41); a second spring (39) is movably sleeved on the outer surface of one end of the rod seat (41); a plurality of pressure caps (40) are fixedly connected to the inner wall of the sealing cover (16); and the pressure caps (40) are movably plugged into the rod seats (41).
3. The intelligent valve inner wall ultrasonic detection device according to claim 1, characterized in that: The supporting positioning assembly (552) comprises two linkage arms (21) symmetrically rotatably connected to the upper surface of the U-shaped support frame (2), one end of each of the two linkage arms (21) being inserted and movably sleeved with a guide rod (19), the outer surfaces of the two linkage arms (21) being provided with a plurality of first limiting openings (20), the upper ends of the guide rods (19) being inserted with first latches corresponding to the first limiting openings (20), one end of the guide rod (19) being rotatably connected to a mounting strip (9), a plurality of ejecting rods (46) being inserted and movably sleeved in the middle of the mounting strip (9), the outer surfaces of the plurality of ejecting rods (46) being sleeved with a first spring (10) used in conjunction with the mounting strip (9), and a first magnetic suction head (11) being installed on the corresponding side of the ejecting rods (46) on both sides.
4. The intelligent valve inner wall ultrasonic detection device according to claim 3, characterized in that: A limiting groove (26) is provided on the upper surface of the U-shaped support frame (2), a limiting rod (27) is laterally fixedly mounted on the inner side of the limiting groove (26), two limiting blocks (29) are slidably sleeved on the outer surface of the limiting rod (27), the upper ends of the two limiting blocks (29) are rotatably connected to linkage rods (8), and the two linkage rods (8) are rotatably connected to the linkage arms (21) respectively.
5. The intelligent valve inner wall ultrasonic detection device according to claim 4, characterized in that: The upper surface of the U-shaped support frame (2) is provided with a plurality of second limiting openings (28), and the upper portion of the limiting block (29) is plugged with a second latch corresponding to the second limiting openings (28).
6. The intelligent valve inner wall ultrasonic detection device according to claim 1, characterized in that: The outer surfaces of the main ring frame (1) and the U-shaped support frame (2) are both provided with adsorption frames (7), and the outer wall of the U-shaped support frame (2) is provided with two control buttons (30).
7. The intelligent valve inner wall ultrasonic detection device according to claim 1, characterized in that: The regulating component (556) comprises a second micro servo motor (31) mounted in the middle of the main guide block (18); the output shaft of the second micro servo motor (31) is fixedly sleeved with a gear (32); a limiting groove (34) is provided at the front end of the main guide block (18); a rack plate (33) is slidably mounted inside the limiting groove (34); and the gear (32) is meshed with the rack plate (33).
8. The intelligent valve inner wall ultrasonic detection device according to claim 7, characterized in that: The bottom end of the rack plate (33) is symmetrically fixedly connected to two push plates (35), the outer surface of the sliding head (43) is symmetrically fixedly connected to two magnetic suction plates (36) used in conjunction with the push plates (35), and the outer surface of the arc-shaped adjustment frame (3) is fixedly connected to a blocking block (37), and the blocking block (37) is located between the two magnetic suction plates (36).
9. The intelligent valve inner wall ultrasonic detection device according to claim 1, characterized in that: A groove is formed on one side wall of the main ring frame (1), a vertical rod (22) is vertically mounted on the inner side of the groove, a micro telescopic rod (24) is slidably mounted on the outer surface of the vertical rod (22), the micro telescopic rod (24) is slidably mounted on one side wall of the main ring frame (1), and an extended end of the micro telescopic rod (24) is fixedly connected to an adjustment slide (25).
10. The intelligent valve inner wall ultrasonic detection device according to claim 1, characterized in that: The reinforcing stabilizing component (554) comprises a plurality of conductive rods (38) symmetrically slidably mounted on the outer surfaces of the two arc-shaped rods (14), the front ends of the plurality of conductive rods (38) are hingedly connected to a second magnetic suction head (12), one end of the two arc-shaped rods (14) passing through the conductive rods (38) is threadedly inserted with a positioning pin (13), and the plurality of positioning pins (13) are threadedly inserted with the arc-shaped adjustment frame (3).
Citation Information
Patent Citations
Sealing detection device for valves
CN110361142A
Valve leakage detection device
CN215952880U