A shape detection device for cylindrical lens processing

Abstract

The present invention discloses a shape detection device for cylindrical mirror processing, which belongs to the technical field of optical lens detection equipment, and comprises a base frame, a rack, a clamping and rotating mechanism, a cleaning mechanism, a linkage mechanism and a detection mechanism. The shape detection device for cylindrical mirror processing in the present invention is provided with a rack, a clamping and rotating mechanism, a cleaning mechanism and a linkage mechanism. Before detection, the surface of the cylindrical mirror is cleaned by the cleaning mechanism, and the dust on the surface of the cylindrical mirror is removed before detection, so as to improve the accuracy of the detection result.

Description

Technical Field

[0001] The invention belongs to the technical field of optical lens detection equipment, and in particular relates to an appearance detection equipment for cylindrical lens processing. Background Art

[0002] Cylinders, also known as cylindrical lenses, are aspherical lenses that can effectively reduce spherical aberration and chromatic aberration. Cylinders are mainly used to change the design requirements of the image size. For example, converting a point spot into a line spot, or changing the height of the image without changing the image width. In the production process of optical instruments and optical components, cylindrical lenses, as an important optical component, are widely used in various optical systems, such as microscopes, telescopes, camera lenses, and the naked eye 3D display devices that have emerged in recent years.

[0003] The processing accuracy and surface quality of the cylindrical lens directly affect its optical performance and use effect, so the appearance detection of the cylindrical lens is particularly critical.

[0004] During the processing of cylindrical mirrors, the surface of the cylindrical mirrors is easily contaminated with dust, but the existing appearance inspection equipment for cylindrical mirror processing does not have the function of cleaning the cylindrical mirrors. The dust on the cylindrical mirrors will affect the inspection structure, thereby reducing the accuracy of the inspection results. Summary of the invention

[0005] The purpose of the present invention is to provide a shape detection device for cylindrical mirror processing, which is used to solve the technical problem that the shape detection device in the prior art does not have the function of cleaning the cylindrical mirror, and the dust on the cylindrical mirror will affect the detection structure and reduce the accuracy of the detection result.

[0006] In order to achieve the above object, the present invention adopts the following technical solutions:

[0007] A shape detection device for cylindrical mirror processing, comprising: a base frame; a rack mounted on the front side of the base frame; a clamping and rotating mechanism mounted on the base frame, used to clamp the cylindrical mirror and drive the cylindrical mirror to rotate; a cleaning mechanism mounted on the base frame, used to clean the cylindrical mirror clamped by the clamping and rotating mechanism; a linkage mechanism mounted on the base frame; a detection mechanism mounted on the top surface of the base frame, used to detect the shape of the cylindrical mirror; wherein, when the linkage mechanism is connected to the clamping and rotating mechanism and the cleaning mechanism, when the clamping and rotating mechanism drives the cylindrical mirror to rotate, the cleaning mechanism will clean the surface of the cylindrical mirror under the influence of the linkage mechanism and the rack.

[0008] Preferably, the clamping and rotating mechanism includes: a first motor, mounted on an inner wall of one side of the base; a shaft, fixedly connected to a power output shaft of the first motor; a first clamp, fixedly connected to an end of the shaft away from the first motor; a first electric push rod, mounted on an inner wall of one side of the base; and a second clamp, rotatably mounted on an extended end of the first electric push rod.

[0009] Preferably, the clamping and rotating mechanism further comprises: a first gear fixedly sleeved on the shaft.

[0010] Preferably, the cleaning mechanism includes: a reciprocating screw, rotatably mounted on the base frame; a movable seat, sleeved on the reciprocating screw; a pneumatic cleaning member, mounted on the top surface of the movable seat, for cleaning the cylindrical lens; a slider, mounted on the movable seat, slidably connected to the base frame; and a second gear, fixedly sleeved on the reciprocating screw.

[0011] Preferably, the pneumatic cleaning element includes: a piston cylinder, which is installed on the top surface of the movable seat and has a piston plate slidably connected inside; a plurality of nozzles installed on the piston cylinder; an air intake pipe installed on the piston cylinder; a piston rod, which is fixedly connected to the piston plate and slidably connected to the piston cylinder; a push plate, which is fixedly connected to one end of the piston rod away from the piston plate; and a spring, whose two ends are respectively fixedly connected to the push plate and the piston cylinder.

[0012] Preferably, the cleaning mechanism also includes: a vertical rod, which passes through the slider and is rotatably connected to the slider; a pinion, which is fixedly sleeved on the lower end of the vertical rod and meshingly connected to the rack; and a cam, which is fixedly sleeved on the upper end of the vertical rod and contacts the push plate.

[0013] Preferably, the linkage mechanism includes: a second electric push rod installed on the top surface of the base frame; a mounting frame installed on the extended end of the second electric push rod; a rotating shaft rotatably connected to the mounting frame; and a third gear fixedly sleeved on the rotating shaft and meshing with the first gear and the second gear.

[0014] Preferably, the detection mechanism includes: a fixed frame, mounted on the top surface of the base frame; a second motor, mounted on the inner wall of the fixed frame; a screw, one end of which is fixedly connected to the extended end of the second motor and the other end of which is rotatably connected to the inner wall of the fixed frame; and a mobile detection component that can move horizontally along the screw.

[0015] Preferably, the mobile detection component includes: a mounting seat, slidably connected to the inner top surface of the fixing frame; a lead screw nut, which is installed through the mounting seat and sleeved on the lead screw; an appearance detection camera, which is installed on the bottom surface of the mounting seat; a controller, which is installed on the bottom surface of the mounting seat; a first warning light, which is installed on the front surface of the mounting seat; and a second warning light, which is installed on the front surface of the mounting seat.

[0016] Preferably, the appearance detection equipment for cylindrical lens processing also includes a control system, which includes: a data acquisition module for collecting image information of the cylindrical lens; a data analysis module for processing the image information of the cylindrical lens, and then generating an appearance quality coefficient based on the processed result, and generating corresponding control instructions based on the appearance quality coefficient; a control module for controlling the start of the first prompt light or the second prompt light according to the corresponding control instruction.

[0017] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0018] 1. The appearance detection equipment for cylindrical mirror processing in the present invention is provided with a rack, a clamping and rotating mechanism, a cleaning mechanism and a linkage mechanism. Before detection, the surface of the cylindrical mirror is cleaned by the cleaning mechanism, and the dust on the surface of the cylindrical mirror is removed before detection, thereby facilitating the improvement of the accuracy of the detection result.

[0019] 2. The clamping and rotating mechanism of the present invention is provided with a first motor, a shaft and a first gear. When the first motor is running, it can not only drive the shaft and the cylindrical mirror to rotate, so that the detection mechanism can detect the cylindrical mirror from multiple angles; but also drive the reciprocating screw to rotate through the linkage mechanism, so that the movable seat can reciprocate horizontally, thereby driving the pneumatic cleaning part to clean the cylindrical mirror; the first motor realizes multiple steps of clamping, rotating and cleaning the cylindrical mirror by driving the clamping and rotating mechanism and the cleaning mechanism. This one-machine-multi-purpose design simplifies the structure of the equipment and reduces the manufacturing cost.

[0020] 3. The shape detection equipment for cylindrical mirror processing in the present invention is equipped with a second motor, a screw, a moving detection component and a clamping and rotating mechanism. During detection, it can adjust the angle of the cylindrical mirror through the clamping and rotating mechanism, and move the detection component through the second motor and the screw to perform comprehensive detection on multiple positions and angles of the cylindrical mirror, thereby ensuring the comprehensiveness and accuracy of the detection.

[0021] 4. The control system of the present invention can accurately detect various defects in the appearance of the cylindrical lens, such as scratches, cracks, bubbles, etc., by setting up a data acquisition module, a data analysis module and a control module, which greatly reduces the time and labor cost of manual inspection and improves the inspection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0023] Figure 1 A three-dimensional diagram of an appearance detection device for cylindrical mirror processing of the present invention;

[0024] Figure 2 It is a schematic diagram of the assembly structure of the base frame, the clamping and rotating mechanism, the cleaning mechanism and the linkage mechanism in the present invention;

[0025] Figure 3 For the present invention Figure 2 Exploded diagram of

[0026] Figure 4 It is a schematic diagram of the assembly structure of the first gear, the second gear and the third gear in the present invention;

[0027] Figure 5 It is a three-dimensional diagram of the linkage mechanism in the present invention;

[0028] Figure 6 It is a schematic diagram of the assembly structure of the cleaning mechanism and the rack in the present invention;

[0029] Figure 7 It is an exploded diagram of the detection mechanism in the present invention;

[0030] Figure 8 It is a schematic diagram of the assembly structure of the lead screw and the movement detection component in the present invention;

[0031] Fig. 9 It is a module diagram of the control system in the present invention;

[0032] Fig.10 It is the working flow chart of the control system in the present invention;

[0033] Reference numerals: 100, chassis; 101, through slot; 102, rack; 110, clamping and rotating mechanism; 111, first motor; 112, shaft; 113, first clamping plate; 114, first electric push rod; 115, second clamping plate; 116, first gear; 120, cleaning mechanism; 121, reciprocating screw; 122, moving seat; 123, pneumatic cleaning member; 1231, piston cylinder; 1232, nozzle; 1233, air inlet pipe; 1234, piston rod; 1235, push plate; 1236, spring; 124, slider; 12 5. Vertical rod; 126. Pinion; 127. Cam; 128. Second gear; 130. Linking mechanism; 131. Second electric push rod; 132. Mounting frame; 133. Rotating shaft; 134. Third gear; 200. Detection mechanism; 201. Fixed frame; 202. Second motor; 203. Lead screw; 210. Mobile detection assembly; 211. Mounting seat; 212. Lead screw nut; 213. Appearance detection camera; 214. Controller; 215. Battery; 216. First warning light; 217. Second warning light; 300. Column mirror. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0035] Example 1

[0036] like Figure 1-Figure 4 As shown, a shape detection device for cylindrical lens processing includes a base frame 100, a rack 102, a clamping and rotating mechanism 110, a cleaning mechanism 120, a linkage mechanism 130 and a detection mechanism 200.

[0037] A through slot 101 is formed on the front of the base frame 100, and a rack 102 is mounted on the front of the base frame 100. A clamping and rotating mechanism 110 is mounted on the base frame 100, and the clamping and rotating mechanism 110 is used to clamp the cylindrical lens 300 and drive the cylindrical lens 300 to rotate; a cleaning mechanism 120 is mounted on the base frame 100, and the cleaning mechanism 120 is used to clean the cylindrical lens 300 clamped by the clamping and rotating mechanism 110; a linkage mechanism 130 is mounted on the base frame 100; and a detection mechanism 200 is mounted on the top surface of the base frame 100, and the detection mechanism 200 is used to detect the appearance of the cylindrical lens 300.

[0038] Specifically, when the linkage mechanism 130 is connected to the clamping and rotating mechanism 110 and the cleaning mechanism 120, and when the clamping and rotating mechanism 110 drives the cylindrical mirror 300 to rotate, the cleaning mechanism 120 will clean the surface of the cylindrical mirror 300 under the influence of the linkage mechanism 130 and the rack 102, and remove the dust on the cylindrical mirror 300, thereby facilitating the improvement of the accuracy of subsequent detection; after cleaning, the linkage mechanism 130 is separated from the clamping and rotating mechanism 110 and the cleaning mechanism 120, and then the shape of the cylindrical mirror 300 is detected by the detection mechanism 200. During the detection, the angle of the cylindrical mirror 300 can be adjusted by the clamping and rotating mechanism 110, so as to facilitate the detection mechanism 200 to more comprehensively detect the cylindrical mirror 300.

[0039] like Figure 2 and Figure 3 As shown, the clamping and rotating mechanism 110 includes a first motor 111, a shaft 112, a first clamping plate 113, a first electric push rod 114, a second clamping plate 115 and a first gear 116. The first motor 111 is mounted on an inner wall of one side of the base frame 100; the shaft 112 is fixedly connected to the power output shaft of the first motor 111; the first clamping plate 113 is fixedly connected to an end of the shaft 112 away from the first motor 111; the first electric push rod 114 is mounted on an inner wall of one side of the base frame 100; the second clamping plate 115 is rotatably mounted on the extended end of the first electric push rod 114, and the second clamping plate 115 can cooperate with the first clamping plate 113 to clamp the cylindrical mirror 300. The first gear 116 is fixedly sleeved on the shaft 112.

[0040] Specifically, the cylindrical mirror 300 is placed between the first clamping plate 113 and the second clamping plate 115, and the first electric push rod 114 is started, so that the extended end of the first electric push rod 114 pushes the first clamping plate 113 to move, and then the first clamping plate 113 and the second clamping plate 115 cooperate to clamp the cylindrical mirror 300. Then, the first motor 111 is started, so that the power output shaft of the first motor 111 drives the shaft 112 to rotate, and then drives the first clamping plate 113 to rotate, and then drives the cylindrical mirror 300 to rotate.

[0041] like Figure 2 , Figure 3 and Figure 6 As shown, the cleaning mechanism 120 includes a reciprocating screw 121 , a moving seat 122 , a pneumatic cleaning member 123 , a slider 124 and a second gear 128 .

[0042] The reciprocating screw 121 is rotatably mounted on the base frame 100; the moving seat 122 is sleeved on the reciprocating screw 121; the pneumatic cleaning member 123 is mounted on the top surface of the moving seat 122 for cleaning the cylindrical lens 300; the slider 124 is mounted on the moving seat 122, and the slider 124 passes through the through slot 101 and is slidably connected to the through slot 101. The second gear 128 is fixedly sleeved on the reciprocating screw 121.

[0043] Specifically, when the second gear 128 rotates, it drives the reciprocating screw 121 to rotate, thereby causing the movable seat 122 to move reciprocatingly horizontally, and further driving the pneumatic cleaning member 123 to move reciprocatingly horizontally.

[0044] like Figure 3 and Figure 6 As shown, the pneumatic cleaning member 123 includes a piston cylinder 1231, a plurality of nozzles 1232, an air inlet pipe 1233, a piston rod 1234, a push plate 1235 and a spring 1236. The piston cylinder 1231 is mounted on the top surface of the movable seat 122, and a piston sheet is slidably connected inside the piston cylinder 1231; a plurality of nozzles 1232 are mounted on the piston cylinder 1231, and the heights of the plurality of nozzles 1232 are different; the air inlet pipe 1233 is mounted on the piston cylinder 1231; a one-way valve is installed in both the nozzle 1232 and the air inlet pipe 1233, so that air can only enter the piston cylinder 1231 in one direction through the air inlet pipe 1233, and the air in the piston cylinder 1231 can only be discharged in one direction through the nozzle 1232. The piston rod 1234 is fixedly connected to the piston plate, and the piston rod 1234 is slidably connected to the piston cylinder 1231; the push plate 1235 is fixedly connected to the end of the piston rod 1234 away from the piston plate; the spring 1236 is sleeved on the piston rod 1234, and the two ends of the spring 1236 are fixedly connected to the push plate 1235 and the piston cylinder 1231 respectively.

[0045] Specifically, by pushing the push plate 1235 to move, the piston plate and the piston plate will spray the air in the piston cylinder 1231 through the nozzle 1232; when the push plate 1235 is released, under the influence of the rebound force of the spring 1236, the spring 1236 will push the push plate 1235 to move, thereby driving the piston rod 1234 and the piston plate to move, and then drawing the outside air into the piston cylinder 1231 through the intake pipe 1233; by reciprocatingly pushing and releasing the push plate 1235, the nozzle 1232 can continuously spray air, and the sprayed air will blow away the dust on the surface of the cylindrical mirror 300.

[0046] like Figure 3 and Figure 6 As shown, the cleaning mechanism 120 further includes a vertical rod 125, a pinion 126 and a cam 127. The vertical rod 125 penetrates the slider 124 and is rotatably connected to the slider 124; the pinion 126 is fixedly sleeved on the lower end of the vertical rod 125, and the pinion 126 is meshedly connected with the rack 102; the cam 127 is fixedly sleeved on the upper end of the vertical rod 125, and the cam 127 is in contact with the push plate 1235.

[0047] Specifically, when the movable seat 122 moves, it will drive the slider 124 to move, and then drive the vertical rod 125 and the pinion 126 to move. Since the pinion 126 is meshed with the rack 102, when the pinion 126 moves horizontally, it will drive the vertical rod 125 to rotate, and then drive the cam 127 to rotate. The rotating cam 127 will intermittently push the push plate 1235 to move.

[0048] like Figure 1-Figure 5 As shown, the linkage mechanism 130 includes a second electric push rod 131, a mounting frame 132, a rotating shaft 133 and a third gear 134. The second electric push rod 131 is mounted on the top surface of the base frame 100; the mounting frame 132 is mounted on the extended end of the second electric push rod 131; the rotating shaft 133 is rotatably connected with the mounting frame 132; the third gear 134 is fixedly sleeved on the rotating shaft 133, and the third gear 134 is meshed with the first gear 116 and the second gear 128. It should be particularly noted that the size of the second gear 128 is smaller than that of the first gear 116. When the first gear 116 rotates one circle, the second gear 128 will be driven to rotate ten circles through the third gear 134.

[0049] Specifically, by starting the second electric push rod 131, the second electric push rod 131 drives the mounting frame 132 to move downward, thereby driving the rotating shaft 133 and the third gear 134 to move downward, thereby making the third gear 134 mesh with the first gear 116 and the second gear 128. At this time, if the first motor 111 drives the shaft 112 to rotate, it will drive the third gear 134 to rotate through the first gear 116, thereby meshing and driving the second gear 128 to rotate, thereby driving the reciprocating screw 121 to rotate.

[0050] If the third gear 134 is not wanted to be meshed and connected with the first gear 116 and the second gear 128, the second electric push rod 131 is started so that the extended end of the second electric push rod 131 pushes the mounting frame 132, the rotating shaft 133 and the third gear 134 upward, so that the third gear 134 is separated from the first gear 116 and the second gear 128.

[0051] like Figure 1 , Figure 7 and Figure 8As shown, the detection mechanism 200 includes a fixed frame 201, a second motor 202, a lead screw 203 and a mobile detection assembly 210. The fixed frame 201 is mounted on the top surface of the base frame 100; the second motor 202 is mounted on the inner wall of the fixed frame 201; one end of the lead screw 203 is fixedly connected to the extended end of the second motor 202, and the other end of the lead screw 203 is rotatably connected to the inner wall of the fixed frame 201. The mobile detection assembly 210 can move horizontally along the lead screw 203, and the mobile detection assembly 210 includes a mounting seat 211, a lead screw nut 212, an appearance detection camera 213, a controller 214, a first prompt light 216 and a second prompt light 217. The mounting seat 211 is slidably connected to the inner top surface of the fixing frame 201; the lead screw nut 212 is installed on the mounting seat 211, and the lead screw nut 212 is sleeved on the lead screw 203; the appearance detection camera 213 is installed on the bottom surface of the mounting seat 211; the first prompt light 216 is installed on the front of the mounting seat 211, and when the first prompt light 216 is activated, a green light will be emitted. The second prompt light 217 is installed on the front of the mounting seat 211, and when the second prompt light 217 is activated, a red light will be emitted.

[0052] The controller 214 is installed on the bottom surface of the mounting base 211. The controller 214 is connected to the first prompt light 216, the second prompt light 217 and the appearance detection camera 213. A battery 215 is also installed on the bottom surface of the mounting base 211. The battery 215 is used to power the controller 214, the first prompt light 216, the second prompt light 217 and the appearance detection camera 213.

[0053] Specifically, the appearance inspection camera 213 is started to photograph the cylindrical mirror 300 located below, and then the photographed information is sent to the controller 214, which determines whether the appearance inspection of the cylindrical mirror 300 is qualified. If the inspection result of the cylindrical mirror 300 is qualified, the controller 214 controls the start of the first prompt light 216 to make the first prompt light 216 emit green light; if the inspection result of the grouting is unqualified, the controller 214 controls the start of the second prompt light 217 to make the second prompt light 217 emit red light.

[0054] When the second motor 202 is started, the power output shaft of the second motor 202 will drive the screw 203 to rotate, and then the screw nut 212 will drive the moving seat 122 to move horizontally, and then drive the appearance inspection camera 213 to move, so that the appearance inspection camera 213 can inspect more positions of the cylindrical mirror 300.

[0055] Working principle: When in use, by starting the second electric push rod 131, the second electric push rod 131 drives the mounting frame 132 to move downward, thereby driving the rotating shaft 133 and the third gear 134 to move downward, thereby making the third gear 134 mesh with the first gear 116 and the second gear 128.

[0056] Then, the cylindrical mirror 300 is placed between the first clamping plate 113 and the second clamping plate 115, and the first electric push rod 114 is started, so that the extended end of the first electric push rod 114 pushes the first clamping plate 113 to move, and then the first clamping plate 113 and the second clamping plate 115 cooperate to clamp the cylindrical mirror 300. Then, the first motor 111 is started, so that the power output shaft of the first motor 111 drives the shaft 112 to rotate, and then drives the first clamping plate 113 to rotate, and then drives the cylindrical mirror 300 to rotate.

[0057] When the shaft 112 rotates, it will drive the first gear 116 to rotate, and then engage and drive the third gear 134 to rotate, and then drive the second gear 128 to rotate, and then drive the third gear 134 and the reciprocating screw 121 to rotate. When the reciprocating screw 121 rotates, the movable seat 122 will reciprocate horizontally, and then drive the slider 124 to reciprocate horizontally, and then drive the vertical rod 125 and the pinion 126 to move. When the pinion 126 moves horizontally, it will drive the vertical rod 125 to rotate, and then drive the cam 127 to rotate. The rotating cam 127 will intermittently push the push plate 1235 to move. With the cooperation of the rotating cam 127 and the spring 1236, the push plate 1235, the piston rod 1234 and the piston plate will move back and forth, so that the outside air will continuously enter the piston cylinder 1231, and the air in the piston cylinder 1231 will be blown out through multiple nozzles 1232. The gas blown out by the nozzles 1232 will blow toward the cylindrical mirror 300, and blow away the dust on the surface of the cylindrical mirror 300, thereby facilitating the improvement of the accuracy of subsequent detection.

[0058] After the cylindrical lens 300 is cleaned, the second electric push rod 131 is started so that the extended end of the second electric push rod 131 drives the mounting seat 211, the rotating shaft 133 and the third gear 134 to move upward, thereby separating the third gear 134 from the first gear 116 and the second gear 128.

[0059] Then, the appearance inspection camera 213 is started to photograph the cylindrical mirror 300 located below, and then the second motor 202 is started so that the power output shaft of the second motor 202 drives the screw 203 to rotate, and then the screw nut 212 drives the moving seat 122 to move horizontally, thereby driving the appearance inspection camera 213 to move, thereby facilitating the appearance inspection camera 213 to photograph more positions of the cylindrical mirror 300.

[0060] Then, by starting the first motor 111 , the first motor 111 drives the shaft 112 to rotate, and then drives the first clamping plate 113 to rotate, and then drives the cylindrical mirror 300 to rotate, so that the appearance inspection camera 213 can shoot more angles of the cylindrical mirror 300 .

[0061] The appearance inspection camera 213 sends the captured information to the controller 214, and the controller 214 determines whether the appearance inspection of the cylindrical lens 300 is qualified. If the inspection result of the cylindrical lens 300 is qualified, the controller 214 controls the activation of the first prompt light 216, so that the first prompt light 216 emits a green light; if the inspection result of the grouting is unqualified, the controller 214 controls the activation of the second prompt light 217, so that the second prompt light 217 emits a red light.

[0062] After the test is completed, the first hydraulic cylinder is activated so that the extended end of the first hydraulic cylinder drives the second clamping plate 115 to move away from the first clamping plate 113, so that the second clamping plate 115 and the first clamping plate 113 no longer clamp the cylindrical mirror 300. Then, according to different lighting conditions, the cylindrical mirrors 300 are classified and stored according to whether they are qualified or unqualified.

[0063] Example 2

[0064] like Figure 9-10 As shown, when other parts are the same as those of Example 1, the difference between this embodiment and Example 1 is that the shape detection device for cylindrical lens processing also includes a control system, and the control system includes:

[0065] The data acquisition module is used to collect image information of the cylindrical lens 300, and the data acquisition module is the appearance detection camera 213;

[0066] The data analysis module is used to process the image information of the cylindrical lens 300, generate the appearance quality coefficient according to the processed result, and generate the corresponding control instruction according to the appearance quality coefficient. The data analysis module is the controller 214;

[0067] The control module is used to control the activation of the first prompt light 216 or the second prompt light 217 according to corresponding control instructions, and the control module is the controller 214 .

[0068] The working steps of the control system are as follows:

[0069] Step 1: receiving the appearance quality coefficient threshold set by the user, and marking the appearance quality coefficient threshold as Q1;

[0070] Step 2: The data acquisition module acquires image information of the cylindrical lens 300 and sends the acquired image information to the data analysis module;

[0071] Step 3: The data analysis module processes and analyzes the image information of the cylindrical lens 300;

[0072] Step 4: The data analysis module generates an appearance quality coefficient according to the result processed in step 3, and marks the appearance quality coefficient as Q;

[0073] Step 5: The data analysis module compares the appearance quality coefficient Q with the appearance quality coefficient threshold Q1. If Q≥Q1, a first control instruction is generated; if Q<Q1, a second control instruction is generated, and then the control instruction is sent to the control module.

[0074] Step 6: If the control module receives the first control instruction, it controls to start the first warning light 216, so that the first warning light 216 emits a green light; if the control module receives the second control instruction, it controls to start the second warning light 217, so that the second warning light 217 emits a red light.

[0075] In step three, the method for processing and analyzing the image information is: identifying the boundary and shape features of the cylindrical lens 300 through edge detection, contour extraction and other algorithms, and then using grayscale analysis, texture analysis and other methods to detect scratches, cracks and bubble defects on the surface of the cylindrical lens 300, and then marking and classifying the detected scratches, cracks and bubble defects, and then counting the number of various defects.

[0076] In step 4, the appearance quality coefficient is generated as follows:

[0077]

[0078] Where, Q is the quality evaluation coefficient, which indicates the appearance quality of the cylindrical lens; S is the number of scratches; S max is the maximum acceptable number of scratches; C is the number of cracks; C max is the maximum acceptable number of cracks; B is the number of bubbles; B max is the maximum acceptable number of bubbles; Filter(x) is an information filtering function used to smooth the detected data, where x is the original data point; Indicates the differential operation of the filtered data; sgn(·) is the sign function used to determine the positive and negative changes of the differential value; N is the total number of data points; It means to sum all the data points from 1 to N.

[0079] The value range of Q is [0, 1]; when Q is close to 1, it means that the appearance quality of the lenticular lens 300 is good, with almost no scratches, cracks and bubbles. When Q is close to 0, it means that the appearance quality of the lenticular lens 300 is poor, with more scratches, cracks and bubbles.

[0080] By setting up a data acquisition module, a data analysis module and a control module, the control system can accurately detect various defects in the appearance of the column mirror 300, such as scratches, cracks, bubbles, etc., which greatly reduces the time and labor cost of manual inspection and improves the inspection efficiency; and the control system can set inspection standards to ensure that all column mirrors 300 meet specific quality requirements, and the control system can control the first prompt light 216 or the second prompt light 217 to light up according to the inspection results, so as to facilitate production personnel to promptly discover and deal with unqualified column mirrors 300.

[0081] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

[0082] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A shape detection device for cylindrical lens processing, characterized in that: include: chassis; A rack mounted on the front side of the chassis; A clamping and rotating mechanism, mounted on the base frame, for clamping the cylindrical mirror and driving the cylindrical mirror to rotate; A cleaning mechanism is installed on the base frame and is used to clean the cylindrical mirror clamped by the clamping and rotating mechanism; a linkage mechanism is installed on the base frame; a detection mechanism is installed on the top surface of the base frame and is used to detect the appearance of the cylindrical mirror; wherein, when the linkage mechanism is connected with the clamping and rotating mechanism and the cleaning mechanism, when the clamping and rotating mechanism drives the cylindrical mirror to rotate, the cleaning mechanism will clean the surface of the cylindrical mirror under the influence of the linkage mechanism and the rack; The clamping and rotating mechanism includes: a first motor, mounted on an inner wall of one side of the base frame; a shaft, fixedly connected to the power output shaft of the first motor; a first clamping plate, fixedly connected to an end of the shaft away from the first motor; a first electric push rod, mounted on an inner wall of one side of the base frame; a second clamping plate, rotatably mounted on the extended end of the first electric push rod; the clamping and rotating mechanism also includes: a first gear, fixedly sleeved on the shaft; The cleaning mechanism includes: a reciprocating screw, which is rotatably mounted on the base frame; a moving seat, which is sleeved on the reciprocating screw; a pneumatic cleaning member, which is mounted on the top surface of the moving seat and is used to clean the cylindrical lens; a slider, which is mounted on the moving seat and is slidably connected to the base frame; a second gear, which is fixedly sleeved on the reciprocating screw; the cleaning mechanism also includes: a vertical rod, which passes through the slider and is rotatably connected to the slider; a pinion, which is fixedly sleeved on the lower end of the vertical rod and meshed with the rack; a cam, which is fixedly sleeved on the upper end of the vertical rod, and the cam is in contact with the push plate; The linkage mechanism includes: a second electric push rod installed on the top surface of the base frame; a mounting frame installed on the extended end of the second electric push rod; a rotating shaft rotatably connected to the mounting frame; and a third gear fixedly sleeved on the rotating shaft and meshing with the first gear and the second gear.

2. The shape detection device for cylindrical lens processing according to claim 1, characterized in that: The pneumatic cleaning element includes: a piston cylinder, which is installed on the top surface of the movable seat and has a piston plate slidably connected inside; a plurality of nozzles installed on the piston cylinder; an air intake pipe installed on the piston cylinder; a piston rod, which is fixedly connected to the piston plate and slidably connected to the piston cylinder; a push plate, which is fixedly connected to one end of the piston rod away from the piston plate; and a spring, whose two ends are respectively fixedly connected to the push plate and the piston cylinder.

3. The shape detection device for cylindrical lens processing according to claim 1, characterized in that: The detection mechanism includes: a fixed frame, which is installed on the top surface of the base frame; a second motor, which is installed on the inner wall of the fixed frame; a screw, one end of which is fixedly connected to the extended end of the second motor and the other end of which is rotatably connected to the inner wall of the fixed frame; and a mobile detection component that can move horizontally along the screw.

4. The shape detection device for cylindrical lens processing according to claim 3, characterized in that: The mobile detection component includes: a mounting seat, which is slidably connected to the inner top surface of the fixing frame; a lead screw nut, which is installed through the mounting seat and sleeved on the lead screw; an appearance detection camera, which is installed on the bottom surface of the mounting seat; a controller, which is installed on the bottom surface of the mounting seat; a first warning light, which is installed on the front surface of the mounting seat; and a second warning light, which is installed on the front surface of the mounting seat.

5. The shape detection device for cylindrical lens processing according to claim 4, characterized in that: It also includes a control system, which includes: a data acquisition module, used to collect image information of the cylindrical lens; a data analysis module, used to process the image information of the cylindrical lens, and then generate an appearance quality coefficient based on the processed result, and generate corresponding control instructions based on the appearance quality coefficient; a control module, used to control the start of the first prompt light or the second prompt light according to the corresponding control instruction.

Images