An ultrasonic metamaterial containing an array of ordered microspheres and a preparation method thereof
By employing microfluidic technology and hydrogel solidification methods, a controllable periodic distribution of micron-sized microspheres in ultrasonic metamaterials was achieved, solving the problems of uniformity and simplified preparation that are difficult to achieve in existing technologies, and reducing costs.
Patent Information
- Application Number
- CN202411038816.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2044-07-31
AI Technical Summary
Existing technologies struggle to achieve controllable periodic distribution of micron-sized microspheres in ultrasonic metamaterials, especially in large-area composite materials where uniformity and performance are difficult to guarantee. Furthermore, the preparation methods are complex and costly.
Monodisperse microsphere arrays were prepared using microfluidic technology. The microspheres were automatically packed together and solidified by adding a photocurable hydrogel precursor solution and gravity. Combined with the use of a matrix material precursor solution, a periodically distributed microsphere array was formed.
This method enables controllable periodic distribution of micron-sized microspheres, simplifies the preparation process, reduces costs, and improves the uniformity and performance of the material.
Smart Images

Figure CN119060521B_ABST
Abstract
Claims
1. A method for preparing an ultrasonic metamaterial containing an ordered microsphere array, characterized in that, The preparation method includes: (1-1) The matrix material was prepared into monodisperse matrix microspheres by microfluidics and automatically arranged into a periodic distribution under the action of gravity; (1-2) Add a photocurable hydrogel precursor solution with a height not exceeding 1 / 3 of the diameter of the matrix microspheres and cure it; (1-3) The microfluidically prepared scatterer microspheres are uniformly arranged in the gaps between the matrix microspheres and the matrix material precursor solution is added. (1-4) Solidify the matrix material precursor solution to prepare an ultrasonic metamaterial containing an ordered microsphere array; The matrix material is a hydrogel, selected from sodium alginate, polyvinyl alcohol, chitosan, agarose, polyethylene glycol diacrylate, or methacrylated gelatin; the scattering microspheres are composed of a gel material, the raw materials of which include a curable gel material monomer, an auxiliary curing material, and water; the curable gel material monomer is selected from sodium alginate, polyvinyl alcohol, chitosan, agarose, polyethylene glycol diacrylate, or methacrylated gelatin, and the auxiliary curing material includes a photoinitiator and an ionic crosslinking agent; the concentration of the curable gel material monomer in the gel material is 5–40 wt%, and the concentration of the auxiliary curing material is 1–4 wt%; The diameter of the scattering microspheres is 100–1000 μm; the periodic distribution is either tetragonal or hexagonal, with a period of 0.5–3 mm. For a tetragonal arrangement, if the particle size of the matrix microspheres is a μm, then the particle size range of the periodically manipulated scatterer microspheres is: For a hexagonal arrangement, if the particle size of the matrix microspheres is a μm, then the particle size range of the periodically manipulated scatterer microspheres is:
2. An ultrasonic metamaterial containing an ordered microsphere array obtained by the preparation method of claim 1.
3. A method for preparing an ultrasonic metamaterial containing an ordered microsphere array, characterized in that, The preparation method includes: (2-1) Steel balls or iron balls are automatically arranged into a periodic distribution under the action of gravity; (2-2) Add a photocurable hydrogel precursor liquid with a height not exceeding 1 / 3 of the diameter of the steel ball or iron ball and cure it; (2-3) The microfluidically prepared scatterer microspheres are uniformly arranged in the gaps between the matrix microspheres and the matrix material precursor solution is added; (2-4) Remove the steel or iron balls, add the matrix material precursor solution again, fill the pits and solidify to obtain an ultrasonic metamaterial containing an ordered microsphere array. The matrix material is a hydrogel or PDMS, wherein the hydrogel is selected from sodium alginate, polyvinyl alcohol, chitosan, agarose, polyethylene glycol diacrylate, or methacrylated gelatin; the scattering microspheres are composed of a gel material, wherein the raw materials of the gel material include a curable gel material monomer, an auxiliary curing material, and water; the curable gel material monomer is selected from sodium alginate, polyvinyl alcohol, chitosan, agarose, polyethylene glycol diacrylate, or methacrylated gelatin, and the auxiliary curing material includes a photoinitiator and an ionic crosslinking agent; the concentration of the curable gel material monomer in the gel material is 5–40 wt%, and the concentration of the auxiliary curing material is 1–4 wt%; The scatterer microspheres have a diameter of 100–1000 μm and are periodically distributed in a tetragonal or hexagonal pattern with a period of 0.5–3 mm. For a tetrahedral arrangement, if the particle size of the steel or iron beads is a μm, then the range of scattering microsphere particle sizes that can be periodically manipulated is: For a hexagonal arrangement, if the particle size of the steel or iron beads is a μm, then the range of periodically controllable scattering microsphere particle sizes is:
4. An ultrasonic metamaterial containing an ordered microsphere array obtained by the preparation method of claim 3.
Citation Information
Patent Citations
Array biochip based on microspheric carrier and its coding-decoding method
CN100334230C
Composite material containing ordered microsphere array and preparation method of composite material
CN111960378A
Method for arranging microspheres in highly ordered way
CN101537332A
Photonic crystal hydrogel microsphere for rapidly detecting pesticides, toxins and nano-particles, and preparation method and application thereof
CN107490576A