A kind of passenger car sun visor assembly processing device and method

By designing the supporting membrane unit and rubber pressing plate in the visor assembly processing device, the problem of incomplete fabric wrinkles and thermal bonding when the visor is edged is solved, and high-quality and efficient production of the finished visor products are achieved.

CN119159784BActive Publication Date: 2025-04-04SUZHOU SHUANGRONG RUBBER & PLASTIC
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Patent Information

Application Number
CN202411653854.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-04-04
Estimated Expiration
2044-11-19

AI Technical Summary

Technical Problem

The prior art is prone to wrinkles or waves when the sun visor skeleton is wrapped, and the air bubbles or gaps between the fabric and the skeleton lead to incomplete thermal bonding, and degumming or tearing may occur, affecting the quality and production efficiency of the finished product.

Method used

A passenger car sun visor assembly processing device is designed, including a heat-blocking machine, a hot-pressing mold, a press-blowning mechanism and a film support unit. By distributing the film support unit at the edge of the hot press mold, the rubber press plate and the control unit are used to extend the hedge fabric sideways, so that it spreads evenly and fully on the surface of the sun visor frame.

Benefits of technology

It effectively reduces quality problems caused by wrinkles or uneven fabrics, improves the appearance quality and bonding strength of the finished sun visor products, reduces production costs, and improves resource utilization and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a processing device for a passenger car sun visor assembly, which belongs to the technical field of sun visor processing, and comprises: a heat sealing machine, in which a bottom plate is horizontally fixed; two hot pressing molds are arranged on the left and right, and the two hot pressing molds are used to horizontally position and place the sun visor frame that has been preliminarily processed; a pressing plate mechanism, which is horizontally arranged in the heat sealing machine and is located directly above the bottom plate; an upper template, which is arranged corresponding to the hot pressing mold, and the upper templates are all fixed on the lower end surface of the pressing plate mechanism, and the upper template cooperates with the hot pressing mold to hot-press the punched fabric to cover the sun visor frame; the sun visor frames in the two hot pressing molds are subsequently docked and assembled after the heat sealing operation is completed; a film supporting unit is distributed in the pressing plate mechanism and is located at the edge of the hot pressing mold; the invention can extend the side of the punched fabric to ensure that the fabric can be evenly and fully spread on the surface of the sun visor frame, thereby reducing quality problems caused by wrinkles or unevenness of the fabric.
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Description

Technical Field

[0001] The invention belongs to the technical field of sun visor processing, and in particular relates to a processing device and method for a sun visor assembly of a passenger vehicle. Background Art

[0002] Automobile sun visors are generally first formed into a complete frame through injection molding, and then the edge wrapping technology is used. Edge wrapping is an important step to improve the appearance and durability of the edge of the sun visor. In the early days, it was mostly dependent on manual operation, but with the development of automation technology, the application of automated edge wrapping machines, hot melt adhesive laminating machines and other equipment has significantly improved efficiency and finished product quality.

[0003] In the prior art, for example, the invention patent with publication number CN109747168B can be pre-fixed when the sun visor frame is hemmed, thereby facilitating the later pressing and positioning of the sun visor frame and significantly improving work efficiency; however, since the fabric is located below the frame during the heat-sealed hemming, when the fabric is not fully stretched, wrinkles or waves are formed during the heat-sealing process, affecting the appearance quality of the finished product, and if there are air bubbles or gaps between the fabric and the frame, they cannot be fully fitted during heat sealing, which may lead to a decrease in bonding strength, and degumming or tearing may occur during long-term use, and frequent hemming quality problems require additional rework or scrapping, which prolongs the production cycle and reduces overall production efficiency.

[0004] Therefore, it is necessary to provide a passenger car sun visor assembly processing device and method to solve the problems raised in the above background technology. Summary of the invention

[0005] To achieve the above object, the present invention provides the following technical solution: a passenger car sun visor assembly processing device, comprising:

[0006] A heat sealing machine, wherein a bottom plate is fixed horizontally inside;

[0007] The hot pressing molds are two arranged on the left and right, and the two hot pressing molds are used to horizontally position and place the sun visor frame that has been preliminarily processed;

[0008] A pressing plate mechanism is horizontally arranged in the heat sealing machine and is located directly above the bottom plate, and a power plate is arranged on the pressing plate mechanism;

[0009] The upper template is arranged corresponding to the hot pressing mold, and the upper templates are fixed on the lower end surface of the pressing plate mechanism. The upper template cooperates with the hot pressing mold to hot press the punched fabric onto the sun visor frame, so that the punched fabric and the sun visor frame are formed as a whole; the sun visor frames in the two hot pressing molds are subsequently docked and assembled after the hot pressing operation is completed;

[0010] A film support unit is distributed in the pressing plate mechanism and is located at the edge of the hot pressing mold. The film support unit is used to extend the side of the punched fabric on the hot pressing mold so that the punched fabric is fully unfolded and laid flat on the surface of the sun visor frame;

[0011] The film supporting unit comprises:

[0012] Inner mounting grooves are equidistantly arranged in the pressing plate mechanism, and the inner mounting grooves are arranged and distributed at the edge positions of the upper template;

[0013] A track frame is horizontally fixed on the inner wall of the inner mounting groove, and a slider is slidably connected to the track frame;

[0014] A rubber pressure plate is horizontally installed below the slider and slides laterally along the track frame along with the slider;

[0015] A regulating unit is fixed above the sliding block, and a side guide block is installed on one side of the regulating unit;

[0016] An inner pressure plate is installed in the pressing plate mechanism, and a plurality of vertically fixed guide rods are arranged in the pressing plate mechanism, the inner pressure plate is slidably connected with the guide rods, and a lifting spring is sleeved on the guide rods below the inner pressure plate; a convex edge is arranged on the inner pressure plate, and one side end face of the convex edge contacts with the side guide block, and the contact surface is set as an inclined structure, so that when the inner pressure plate is pressed down and slides, the side guide block pushes the slider to slide in a directional manner;

[0017] The central shaft is vertically connected to the middle of the inner pressure plate, and the upper end of the central shaft is fixed to the power plate.

[0018] Preferably, the pressing plate mechanism comprises:

[0019] A hot pressing plate is horizontally arranged below the power plate;

[0020] A machine base is fixed in the heat sealing machine, wherein a mounting plate is arranged in parallel below the machine base in the heat sealing machine, and slide bars are symmetrically fixed on the mounting plate, and the upper ends of the slide bars are slidably connected to the machine base;

[0021] A fixing rod is vertically fixed at the four corners of the mounting plate, the upper end of the fixing rod is slidably connected to the machine base, and the lower end of the fixing rod is fixed to the power plate, and the power plate is arranged parallel to the hot pressing plate;

[0022] The center of the stamping cylinder is fixed on the machine base, the output end of the stamping cylinder is connected to the mounting plate, a positioning hole is opened in the middle of the power plate, and the upper end of the central axis is coaxially connected in the positioning hole.

[0023] Preferably, a plurality of spring telescopic rods are symmetrically connected to the upper end surface of the rubber pressure plate, and the upper ends of the spring telescopic rods are connected to the slider;

[0024] The rubber pressing plate protrudes downwardly from the upper template, and its protruding height ranges from 8 mm to 14 mm.

[0025] Preferably, the spring stiffness of the spring telescopic rod is smaller than the spring stiffness of the lifting spring, so that when the central shaft is driven downward, the spring telescopic rod on the rubber pressure plate can be compressed before the lifting spring.

[0026] Preferably, the control unit comprises:

[0027] A special-shaped frame, vertically fixed on the sliding block;

[0028] A sliding sleeve is vertically slidably connected to the special-shaped frame, and the side guide block is fixed to the sliding sleeve;

[0029] An outer lining plate is rotatably connected to the special-shaped frame, a straight guide groove is provided in the outer lining plate, a pin is vertically fixed on the sliding sleeve, and the pin is slidably connected to the straight guide groove;

[0030] An electric telescopic rod is rotatably connected to the special-shaped frame, and a telescopic end of the electric telescopic rod is hinged to the outer lining plate.

[0031] Preferably, the electric telescopic rod drives the sliding sleeve to slide up and down along the special-shaped frame through the straight guide groove on the outer lining plate under telescopic adjustment;

[0032] An inner spring is laterally connected to the track frame, one end of the inner spring is connected to the slider, and a limit block is fixed to the track frame, the limit block abuts against a side of the slider away from the inner spring.

[0033] Preferably, each of the control units effectively fine-controls the horizontal displacement sliding amount of the rubber pressure plate according to the material, thickness, density, texture direction and ductility characteristics of the punched fabric, so that the punched fabric can be fully spread before the heat-coating operation with the sun visor frame.

[0034] Preferably, a heating mechanism is provided in the hot pressing plate.

[0035] A method for processing a sun visor assembly for a passenger vehicle comprises the following steps:

[0036] S1. Preliminary preparation for heat sealing: Place the two sun visor frames that have been injection molded and foamed on the hot pressing mold respectively, and place the punched fabrics manually or by a robot arm so that the punched fabrics completely cover the surface of the sun visor frame;

[0037] S2. Fine-tune the extension process. Combined with detailed analysis of the material, thickness, density, texture direction and extension characteristics of the blanking fabric, customize the hardness, surface texture and shape of the rubber pressing plate so that the rubber pressing plate can provide sufficient friction to drive the blanking fabric to unfold smoothly; at the same time, the sliding sleeve on the special-shaped frame is adjusted up and down through each control unit to adjust the initial installation height of the side guide block, thereby changing the sliding displacement of the rubber pressing plate in each film support unit;

[0038] S3. The stamping cylinder performs stamping work, and the heating mechanism in the hot pressing plate uses eddy current heating to heat the blanked fabric and hot press it onto the sun visor frame;

[0039] S4. After the removal is completed, the stamping cylinder is pneumatically retracted, and the two sun visor frame products are taken out. The two sun visor frame products enter the next process for docking and assembly.

[0040] Compared with the prior art, the present invention has the following beneficial effects:

[0041] In the present invention, during the production of sun visor edging, the punched fabric is spread over the sun visor frame, and a film-stretching unit is arranged at the edge of the hot pressing mold to directly act on the side of the punched fabric to stretch it, thereby ensuring that the fabric can be evenly and fully spread on the surface of the sun visor frame, reducing quality problems caused by wrinkles or unevenness of the fabric, thereby reducing production costs and improving resource utilization; in particular, the film-stretching unit can effectively fine-tune the film-stretching amount according to the material, specifications and ductility characteristics of the punched fabric, so that the punched fabric can be fully spread before the hot-pressing operation with the sun visor frame, avoiding tearing caused by excessive film-stretching. BRIEF DESCRIPTION OF THE DRAWINGS

[0042] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0043] Figure 2 A bottom view of the pressing plate mechanism of the present invention;

[0044] Figure 3 It is a structural schematic diagram of the membrane support unit in the present invention;

[0045] Figure 4 for Figure 1 Schematic diagram of the half-section of the structure at A in the middle;

[0046] Figure 5 It is a schematic diagram of the structure of the control unit in the present invention;

[0047] Figure 6 for Figure 5 A magnified schematic diagram of the structure at B in the middle;

[0048] In the figure: 1. heat sealing machine; 11. bottom plate; 12. hot pressing mold; 13. upper template; 2. pressing plate mechanism; 21. power plate; 22. hot pressing plate; 23. machine base; 24. mounting plate; 25. slide bar; 26. fixing rod; 27. stamping cylinder; 28. positioning hole; 3. film support unit; 31. inner mounting groove; 32. track frame; 33. slider; 34. rubber pressure plate; 35. side guide block; 36. center axis; 37. spring telescopic rod; 4. regulating unit; 41. special-shaped frame; 42. sliding sleeve; 43. outer lining plate; 44. straight guide groove; 45. pin shaft; 46. electric telescopic rod; 5. inner pressure plate; 51. lifting spring; 6. limit block; 61. inner spring. DETAILED DESCRIPTION

[0049] See also Figure 1-Figure 6 In an embodiment of the present invention, a passenger car sun visor assembly processing device includes:

[0050] The heat sealing machine 1 has a bottom plate 11 fixed horizontally inside;

[0051] There are two hot pressing molds 12 arranged on the left and right. The two hot pressing molds 12 are used to horizontally position the sun visor frame that has been preliminarily processed. The two sun visor frames can be assembled into a group and hot pressed at the same time, which can greatly shorten the time of a single product in the hot pressing process, thereby producing more finished products per unit time and improving the overall efficiency of the production line.

[0052] A pressing plate mechanism 2 is horizontally arranged in the heat sealing machine 1 and is located directly above the bottom plate 11. A power plate 21 is arranged on the pressing plate mechanism 2;

[0053] The upper template 13 is arranged corresponding to the hot pressing mold 12. The upper template 13 is fixed to the lower end surface of the pressing plate mechanism 2. The upper template 13 cooperates with the hot pressing mold 12 to hot press the punched fabric onto the sun visor frame, so that the punched fabric and the sun visor frame are formed as a whole; the sun visor frames in the two hot pressing molds 12 are subsequently docked and assembled after the hot pressing operation is completed;

[0054] The film support unit 3 is distributed in the pressing plate mechanism 2 and is located at the edge of the hot pressing mold 12. The film support unit 3 is used to extend the side of the punched fabric on the hot pressing mold 12 so that the punched fabric is fully unfolded and laid flat on the surface of the sun visor frame, effectively improving the quality of the finished sun visor and avoiding the formation of wrinkles or waves in the punched fabric due to incomplete stretching during the heat sealing process;

[0055] The film support unit 3 comprises:

[0056] Inner mounting grooves 31 are equidistantly arranged in the pressing plate mechanism 2, and the inner mounting grooves 31 are arranged and distributed at the edge positions of the upper template 13;

[0057] A track frame 32 is horizontally fixed on the inner wall of the inner mounting groove 31, and a slider 33 is slidably connected to the track frame 32;

[0058] The rubber pressing plate 34 is horizontally installed below the slider 33 and slides laterally along the track frame 32 along with the slider 33;

[0059] A regulating unit 4 is fixed above the slider 33, and a side guide block 35 is installed on one side of the regulating unit 4;

[0060] The inner pressure plate 5 is installed in the pressing plate mechanism 2. A plurality of vertically fixed guide rods are arranged in the pressing plate mechanism 2. The inner pressure plate 5 is slidably connected with the guide rods. A lifting spring 51 is sleeved on the guide rods below the inner pressure plate 5. A convex edge is arranged on the inner pressure plate 5. One end face of the convex edge contacts the side guide block 35, and the contact surface is set to an inclined structure, so that when the inner pressure plate 5 is pressed down and slid, the side guide block 35 pushes the slider 33 to slide in a directional manner.

[0061] The central axis 36 is vertically connected to the middle part of the inner pressure plate 5, and the upper end of the central axis 36 is fixed to the power plate 21. That is to say, when the pressing plate mechanism 2 is pressing the stamped fabric and the sun visor frame, the central axis 36 is driven to slide vertically, so that the inner pressure plate 5 can drive the rubber pressure plate 34 in the corresponding inner mounting groove 31 to slide outward through the convex edge, so that the rubber pressure plate 34 spreads the punched fabric outward, effectively eliminating the air residue between the punched fabric and the sun visor frame, and improving the subsequent hot pressing effect.

[0062] In this embodiment, the pressing plate mechanism 2 includes:

[0063] The hot pressing plate 22 is horizontally arranged below the power plate 21;

[0064] The machine base 23 is fixed in the heat sealing machine 1. A mounting plate 24 is arranged in parallel below the machine base 23 in the heat sealing machine 1. Slide rods 25 are symmetrically fixed on the mounting plate 24. The upper ends of the slide rods 25 are slidably connected to the machine base 23.

[0065] The fixing rods 26 are vertically fixed at the four corners of the mounting plate 24. The upper ends of the fixing rods 26 are slidably connected to the base 23, and the lower ends of the fixing rods 26 are fixed to the power plate 21. The power plate 21 is arranged parallel to the hot pressing plate 22.

[0066] The punching cylinder 27 is centrally fixed on the machine base 23 , and the output end of the punching cylinder 27 is connected to the mounting plate 24 . A positioning hole 28 is provided in the middle of the power plate 21 , and the upper end of the central shaft 36 is coaxially connected in the positioning hole 28 .

[0067] As a preferred embodiment, the upper end surface of the rubber pressure plate 34 is symmetrically connected with a plurality of spring telescopic rods 37, and the upper ends of the spring telescopic rods 37 are connected to the slider 33;

[0068] The rubber pressing plate 34 protrudes downward from the upper template 13, and its protruding height ranges from 8 mm to 14 mm, so that the rubber pressing plate 34 can contact the edge of the punching fabric before the upper template 13. As the upper template slides downward and contacts the punching fabric, the rubber pressing plate 34 can press and contact the punching fabric with a certain pressure so as to subsequently extend it.

[0069] In this embodiment, the spring stiffness of the spring telescopic rod 37 is smaller than the spring stiffness of the lifting spring 51, so that when the center shaft 36 is driven downward, the spring telescopic rod 37 on the rubber pressure plate 34 can be compressed before the lifting spring 51. That is to say, when the rubber pressure plate 34 is pressed and contacted with the surface of the punched fabric with a certain pressure, the inner pressure plate 5 is continuously pressed downward, and its corresponding convex edge pushes the corresponding side guide block to slide, so that the rubber pressure plate 34 spreads the punched fabric outward, and when the lifting spring 51 is fully compressed, the hot pressing plate 22 in the pressing plate mechanism 2 is continuously pressed downward with the center shaft 36 to complete the thermal synthesis of the punched fabric and the sun visor frame.

[0070] In this embodiment, the control unit 4 includes:

[0071] A special-shaped frame 41, vertically fixed on the slide block 33;

[0072] A sliding sleeve 42 is vertically slidably connected to the special-shaped frame 41, and the side guide block 35 is fixed to the sliding sleeve 42;

[0073] An outer lining plate 43 is rotatably connected to the special-shaped frame 41, a straight guide groove 44 is provided in the outer lining plate 43, a pin shaft 45 is vertically fixed on the sliding sleeve 42, and the pin shaft 45 is slidably connected to the straight guide groove 44;

[0074] The electric telescopic rod 46 is rotatably connected to the special-shaped frame 41 , and the telescopic end of the electric telescopic rod 46 is hinged to the outer lining plate 43 .

[0075] In this embodiment, the electric telescopic rod 46 drives the sliding sleeve 42 to slide up and down along the special-shaped frame 41 through the straight guide groove 44 on the outer lining plate 43 under telescopic adjustment; thereby, the effective spacing between the side guide block and the convex edge on the sliding sleeve 42 can be effectively adjusted, so as to adjust the sliding displacement of the side guide block, and realize the fine adjustment control of the sliding amount of the rubber pressing plate 34, so that the rubber pressing plate 34 can be extended according to the specifications and materials of the punching fabric;

[0076] An inner spring 61 is laterally connected to the track frame 32, one end of the inner spring 61 is connected to the slider 33, and a limit block 6 is also fixed to the track frame 32, the limit block 6 abuts against a side of the slider 33 away from the inner spring 61, so that each slider 33 can always abut against the limit block 6 at the initial position under the elastic force of the inner spring 61.

[0077] As a preferred embodiment, each of the control units 4 effectively fine-controls the horizontal displacement sliding amount of the rubber pressure plate 34 according to the material, specification and ductility characteristics of the punched fabric, so that the punched fabric can be fully spread before the heat-coating operation with the sun visor frame, realizing personalized and refined processing methods, ensuring that each fabric can obtain the most suitable pretreatment, and improving the adaptation accuracy of the finished product; at the same time, automatic adjustment reduces the influence of human factors, and even in the face of subtle changes in fabric properties between batches, it can maintain the consistency and stability of the finished product quality, thereby enhancing the overall quality of the product.

[0078] In this embodiment, a heating mechanism is provided in the hot pressing plate 22 .

[0079] In this embodiment, a method for processing a sun visor assembly for a passenger vehicle includes the following steps:

[0080] S1. Preliminary preparation for heat sealing: place the two sun visor frames that have been completed by injection molding and foaming on the hot pressing mold 12 respectively, and place the blanking fabrics manually or by a robotic arm so that the blanking fabrics completely cover the surface of the sun visor frame to facilitate subsequent heat sealing operations;

[0081] S2. Fine-tune the stretching process, combine with detailed analysis of the material, thickness, density, texture direction and stretching characteristics of the punching fabric, customize the hardness, surface texture and shape of the rubber pressing plate 34, so that the rubber pressing plate 34 can provide sufficient friction to drive the punching fabric to unfold smoothly; at the same time, the sliding sleeve 42 on the special-shaped frame 41 is adjusted up and down through each control unit 4 to adjust the initial installation height of the side guide block 35, thereby changing the sliding displacement of the rubber pressing plate 34 in each film support unit 3; ensure that the subsequent punching fabric can be evenly and fully spread on the surface of the sun visor frame, reducing quality problems caused by wrinkles or unevenness of the fabric;

[0082] S3. During the hot working, the stamping cylinder 27 performs the stamping work, and the heating mechanism in the hot pressing plate 22 adopts the eddy current heating method, that is, the eddy current is generated inside the metal hot pressing plate by the principle of electromagnetic induction, and then converted into heat energy, so as to realize a fast and uniform heating process, thereby hot pressing the blanking fabric to cover the sun visor frame, reducing the heat loss in the transfer process and improving the thermal efficiency;

[0083] S4. After the removal is completed, the stamping cylinder 27 is pneumatically retracted, and the two sun visor frame products are taken out. The two sun visor frame products enter the next process for docking and assembly.

[0084] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A passenger car sun visor assembly processing device, characterized in that: It includes: A heat sealing machine (1) having a bottom plate (11) fixed horizontally therein; The two hot pressing molds (12) are arranged on the left and right, and the two hot pressing molds (12) are used to horizontally position and place the sun visor frame that has been preliminarily processed; A pressing plate mechanism (2) is horizontally arranged in the heat sealing machine (1) and is located directly above the bottom plate (11); a power plate (21) is arranged on the pressing plate mechanism (2); An upper template (13) is arranged corresponding to the hot pressing mold (12), and the upper template (13) is fixed to the lower end surface of the pressing plate mechanism (2). The upper template (13) cooperates with the hot pressing mold (12) to hot press the punched fabric onto the sun visor frame, so that the punched fabric and the sun visor frame are integrally formed; the sun visor frames in the two hot pressing molds (12) are subsequently butt-jointed and assembled after the hot pressing operation is completed; A film support unit (3) is distributed in the pressing plate mechanism (2) and is located at the edge of the hot pressing mold (12), and the film support unit (3) is used to extend the side edges of the punched fabric on the hot pressing mold (12) so that the punched fabric is fully unfolded and laid flat on the surface of the sun visor frame; The film supporting unit (3) comprises: Inner mounting grooves (31) are arranged at equal intervals in the pressing plate mechanism (2), and the inner mounting grooves (31) are arranged and distributed at the edge positions of the upper template (13); A track frame (32) is horizontally fixed on the inner wall of the inner mounting groove (31), and a slider (33) is slidably connected to the track frame (32); A rubber pressing plate (34) is horizontally mounted below the slider (33) and slides laterally along the track frame (32) along with the slider (33); A regulating unit (4) is fixed above the sliding block (33), and a side guide block (35) is installed on one side of the regulating unit (4); An inner pressure plate (5) is installed in the pressing plate mechanism (2), wherein a plurality of vertically fixed guide rods are provided in the pressing plate mechanism (2), wherein the inner pressure plate (5) is slidably connected to the guide rods, wherein a lifting spring (51) is sleeved on the guide rods below the inner pressure plate (5); a convex edge is provided on the inner pressure plate (5), wherein one end surface of the convex edge contacts the side guide block (35), and the contact surface is configured as an inclined structure, so that when the inner pressure plate (5) is pressed downward and slides, the side guide block (35) pushes the slider (33) to slide in a directional manner; The central shaft (36) is vertically connected to the middle of the inner pressure plate (5), and the upper end of the central shaft (36) is fixed to the power plate (21).

2. A passenger car sun visor assembly processing device according to claim 1, characterized in that: The pressing plate mechanism (2) comprises: A hot pressing plate (22) is horizontally arranged below the power plate (21); A machine base (23) is fixed in the heat sealing machine (1); a mounting plate (24) is arranged in parallel below the machine base (23) in the heat sealing machine (1); sliding rods (25) are symmetrically fixed on the mounting plate (24); and the upper ends of the sliding rods (25) are slidably connected to the machine base (23); A fixing rod (26) is vertically fixed at four corners of the mounting plate (24), the upper end of the fixing rod (26) is slidably connected to the machine base (23), and the lower end of the fixing rod (26) is fixed to the power plate (21), and the power plate (21) is arranged parallel to the hot pressing plate (22); The punching cylinder (27) is centrally fixed on the machine base (23); the output end of the punching cylinder (27) is connected to the mounting plate (24); a positioning hole (28) is provided in the middle of the power plate (21); and the upper end of the central shaft (36) is coaxially connected to the positioning hole (28).

3. A passenger car sun visor assembly processing device according to claim 1, characterized in that: The upper end surface of the rubber pressure plate (34) is symmetrically connected to a plurality of spring telescopic rods (37), and the upper ends of the spring telescopic rods (37) are connected to the slider (33); The rubber pressing plate (34) protrudes downwardly from the upper mold plate (13), and its protruding height ranges from 8 mm to 14 mm.

4. A passenger car sun visor assembly processing device according to claim 3, characterized in that: The spring rigidity of the spring telescopic rod (37) is smaller than the spring rigidity of the lifting spring (51), so that when the central shaft (36) is driven downward, the spring telescopic rod (37) on the rubber pressure plate (34) can be compressed before the lifting spring (51).

5. A passenger car sun visor assembly processing device according to claim 2, characterized in that: The control unit (4) comprises: A special-shaped frame (41) vertically fixed on the slide block (33); A sliding sleeve (42) is vertically slidably connected to the special-shaped frame (41), and the side guide block (35) is fixed to the sliding sleeve (42); An outer lining plate (43) is rotatably connected to the special-shaped frame (41), a straight guide groove (44) is provided in the outer lining plate (43), a pin shaft (45) is vertically fixed on the sliding sleeve (42), and the pin shaft (45) is slidably connected to the straight guide groove (44); An electric telescopic rod (46) is rotatably connected to the special-shaped frame (41), and a telescopic end of the electric telescopic rod (46) is hinged to the outer lining plate (43).

6. A passenger car sun visor assembly processing device according to claim 5, characterized in that: The electric telescopic rod (46) drives the sliding sleeve (42) to slide up and down along the special-shaped frame (41) through the straight guide groove (44) on the outer lining plate (43) under telescopic adjustment; An inner spring (61) is laterally connected to the track frame (32), one end of the inner spring (61) is connected to the slider (33), and a limit block (6) is also fixed to the track frame (32), the limit block (6) abuts against a side of the slider (33) away from the inner spring (61).

7. A passenger car sun visor assembly processing device according to claim 6, characterized in that: Each of the control units (4) effectively fine-controls the horizontal displacement sliding amount of the rubber pressing plate (34) according to the material, thickness, density, texture direction and ductility characteristics of the punched fabric, so that the punched fabric can be fully spread before the heat-coating operation with the sun visor frame.

8. A passenger car sun visor assembly processing device according to claim 2, characterized in that: The hot pressing plate (22) is provided with a heating mechanism.

9. A method for processing a sun visor assembly for a passenger vehicle, using the sun visor assembly processing device for a passenger vehicle as claimed in claim 7, characterized in that: It includes the following steps: S1. Preliminary preparation for heat sealing: the two sun visor frames that have been completed by injection molding and foaming are placed on the hot pressing mold (12) respectively, and the blanking fabrics are placed manually or by a robotic arm so that the blanking fabrics completely cover the surface of the sun visor frame; S2. Fine-tune the stretching process. Combined with a detailed analysis of the material, thickness, density, texture direction and stretching characteristics of the blanking fabric, customize the hardness, surface texture and shape of the rubber pressing plate (34) so ​​that the rubber pressing plate (34) can provide sufficient friction to drive the blanking fabric to unfold smoothly. At the same time, the sliding sleeve (42) on the special-shaped frame (41) is adjusted to slide up and down through each control unit (4) so ​​as to adjust the initial installation height of the side guide block (35), thereby changing the sliding displacement of the rubber pressing plate (34) in each film support unit (3); S3 heat cooperation operation, the stamping cylinder (27) performs stamping work, while the heating mechanism in the hot pressing plate (22) is heated by eddy current, so that the blanking fabric is hot-pressed and covered on the visor frame; S4. After the removal is completed, the stamping cylinder (27) is pneumatically retracted to take out the two sun visor frame products, and the two sun visor frame products enter the next process for docking and assembly.

Citation Information

Patent Citations

  • Automatic heat-sealing edge-wrapping device for automobile sun visors and method for manufacturing sun visors

    CN109747168B

  • Heat pressing device for polypropylene foam framework of car sun visor, framework and preparation method

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