Wind power tower reinforcement device and construction method thereof
By installing a shaft rotation mechanism, support mechanism and dispersing mechanism on the wind power tower, the problem of wind power tower bent or broken due to uneven stress in extreme weather is solved, better force and torque dispersion and balance are achieved, and the stability and support force of the tower are improved.
Patent Information
- Application Number
- CN202411463861.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2044-10-21
AI Technical Summary
The wind power tower is prone to bend or breaking due to uneven stress in extreme weather conditions, and the forces and torque generated by the rotation of the fan blades are not effectively dispersed and balanced, resulting in concentrated stress on the top of the tower.
A wind power tower reinforcement device is adopted, including a shaft rotation mechanism, a support mechanism and a dispersing mechanism. The shaft rotating mechanism provides additional support through the top support assembly and the shaft support assembly. The support mechanism increases the support strength of the tower by mounting the assembly and load-bearing assembly. The dispersion mechanism disperses and balances the wind force on the outer surface of the tower through spiral-shaped steel ropes and triangular-shaped stress blocks.
Effectively prevent the wind power tower from bent or broken due to unbalanced stress in bad weather, improve the overall stability and support of the tower, and extend the service life of the equipment.
Smart Images

Figure CN119163555B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of wind power generation, and in particular to a wind power tower reinforcement device and a construction method thereof. Background Art
[0002] In recent years, with the development of wind power projects, the demand for wind turbine power generation efficiency has also increased, which means that the width, height and weight of wind turbines have also increased. As the supporting and energy-absorbing component of wind turbines, the vibration resistance of wind turbine towers also needs to be greatly improved, which will directly affect the service life and safe and stable operation of wind turbines.
[0003] For example, the publication number is CN118224043B, and the name is a wind power tower reinforcement device, which includes a body reinforcement section, the body reinforcement section includes an arc-shaped reinforcement plate, a support arm and an elastic damper, and the adjacent arc-shaped reinforcement plates are connected to each other to hold the tower body tightly; the elastic damper includes an outer sleeve, a telescopic inner sleeve, a vibration-damping spring, a spring driver and an angle adjustment component, the telescopic inner sleeve is connected to the support arm and is sleeved in the outer sleeve; the vibration-damping spring is arranged in the telescopic inner sleeve; the driving part of the spring driver is located between the outer sleeve and the telescopic inner sleeve and is connected to the bottom end of the vibration-damping spring; the angle adjustment component includes a rotating part and a rotating driver, the outer sleeve is hinged to the rotating part, the rotating driver abuts against the surface of the rotating part, and the rotating part moves radially along the tower body under the drive of the rotating driver. This invention has the advantages of ensuring reliable and effective support and vibration reduction of the tower body, and safe operation.
[0004] Wind turbine towers are prone to bending or breaking due to uneven force under extreme weather conditions such as strong winds and severe climates. In addition, the various forces and torques generated by the rotation of fan blades in a windy environment are not effectively dispersed and balanced, resulting in huge pressure on the top of the tower caused by the thrust of fan blade rotation and the torque of cabin operation, leading to stress concentration. Therefore, the present application provides a wind turbine tower reinforcement device and a construction method thereof to meet the needs. Summary of the invention
[0005] The purpose of the present application is to provide a wind turbine tower reinforcement device and a construction method thereof, which can effectively solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a wind turbine tower reinforcement device, comprising an axis rotation mechanism for assisting in supporting the rotation of a nacelle, a support mechanism for reinforcing the top of the wind turbine tower is arranged at the bottom of the axis rotation mechanism, and a force dissipation mechanism for improving the support strength of the wind turbine tower is arranged at the bottom of the support mechanism;
[0007] The shaft rotation mechanism includes a top support assembly and a shaft support assembly. The top support assembly is fixedly installed at the bottom of the nacelle, and the shaft support assembly is installed at the top of the wind turbine tower to cooperate with the top support assembly to support the stable rotation of the nacelle, and the top support assembly is installed inside the shaft support assembly;
[0008] The supporting mechanism comprises a mounting assembly fixedly mounted on the upper part of the wind power tower and used for providing supporting force for the shaft support assembly, and a load-bearing assembly for reinforcing the wind power tower and providing load-bearing capacity is arranged inside the mounting assembly.
[0009] The shaft support assembly includes a half-missing ring, which is sleeved on the upper part of the outer surface of the wind power tower, and the outer surface of the half-missing ring is provided with a tying ring for fixing the position of the half-missing ring, and the bottom of the half-missing ring is provided with an inner cone sleeve, and the upper part of the outer surface of the inner cone sleeve is provided with a sealing ring, and the lower part of the outer surface of the inner cone sleeve is provided with a fixed shaft sleeve, and the interior of the fixed shaft sleeve and the sealing ring are jointly provided with a plurality of shaft rods distributed in a ring array, and the outer surfaces of the fixed shaft sleeve and the sealing ring are jointly sleeved with a cone cover;
[0010] The outer surface of the cone cover is provided with a plurality of first rotating blocks distributed in a ring array, and the bottom of the inner cone sleeve is provided with a plurality of bottom connecting blocks distributed in a ring array.
[0011] The inner wall of the inner cone sleeve is provided with a plurality of triangular ribs distributed in a circular array, the inner walls of the plurality of triangular ribs are jointly provided with a support tube, and the support tube is sleeved on the outer surface of the wind power tower.
[0012] Among them, the top support assembly includes several support frames, and several support frames are rotatably installed inside the first rotating block. Several support frames are provided with steel cable rings on their inner walls, and several steel cable rings are commonly provided with steel wires inside. Several support frames are provided with first bolts inside, and the support frames are fixedly installed on the bottom of the cabin by the first bolts. The support frames are in the shape of a tripod to provide stable supporting force for the rotating cabin.
[0013] Among them, the installation assembly includes two half-shells, and a plurality of second bolts are commonly arranged inside the two half-shells. A plurality of ribs are arranged on the outer surfaces of the two half-shells, and a second rotating block is arranged on one side of the plurality of ribs. Support rods are rotatably installed inside the plurality of second rotating blocks, and one end of the plurality of support rods is located inside the bottom connecting block. The two half-shells are commonly fixedly installed on the outer surface of the wind turbine tower.
[0014] Among them, the load-bearing component includes several support rods, and several support rods are rotatably installed inside the second rotating block. One end of several support rods is rotatably installed with support plates, the outer surfaces of several support plates are provided with card grooves, the interiors of several card grooves are commonly provided with locking rings, and the bottoms of several support plates are provided with ring grooves.
[0015] Among them, the force dissipation mechanism includes a first steel cable ring and a second steel cable ring. The first steel cable ring is located inside the ring groove and is used to fix the support plate tightly against the outer surface of the wind turbine tower. The second steel cable ring is fixedly installed on the outer surface of the wind turbine tower. The outer surface of the first steel cable ring is provided with a plurality of steel wire locks, and the outer surface of the second steel cable ring is provided with a plurality of bolt blocks. Steel ropes are provided between the plurality of bolt blocks and the steel wire locks, and the outer surfaces of the plurality of steel ropes are provided with a plurality of force blocks distributed at equal intervals.
[0016] Among them, several force-bearing blocks are all in triangular shape, and arc grooves are opened on the inner walls of the force-bearing blocks to closely adhere to the outer surface of the wind power tower.
[0017] The steel rope is spirally wound around the outer surface of the wind turbine tower.
[0018] A construction method for a wind power tower reinforcement device, the specific construction method is as follows:
[0019] S1. When encountering strong winds or bad weather, first sleeve the shaft support assembly on the upper part of the outer surface of the wind turbine tower, then rotate and adjust the angle of the top support assembly to fix the top support assembly on the bottom of the cabin to support the stable operation of the cabin in bad weather conditions, and then fix the shaft support assembly to the outer surface of the wind turbine tower. In order to ensure that the installed shaft support assembly has sufficient supporting force, fix the installation assembly on the outer surface of the wind turbine tower, support the installation position of the shaft support assembly through the installation assembly, and provide stable supporting force for the shaft support assembly to prevent the position and angle deviation of the shaft support assembly in the process of supporting the cabin through the top support assembly, resulting in unstable center of gravity of the cabin;
[0020] S2. After the mounting assembly is fixed on the surface of the wind turbine tower, the thrust caused by the rotation of the fan blades and the torque caused by the operation of the nacelle are applied to the top of the wind turbine tower. Therefore, the load-bearing assembly is installed at the lower part of the mounting position of the mounting assembly to further improve the supporting force of the wind turbine tower by increasing the supporting area and the structural design of the tripod;
[0021] S3. After the load-bearing components are installed, the force dissipation mechanism is installed at the bottom of the load-bearing components. The force dissipation mechanism is designed to be spirally coiled around the outer surface of the wind turbine tower. The support structure of the wind turbine tower is strengthened by the force dissipation mechanism. When the wind turbine tower is operating in severe weather, the unbalanced force on the wind turbine tower can be prevented from bending and breaking. The force dissipation mechanism is spirally coiled around the surface of the wind turbine tower to increase the force-bearing area of the wind turbine tower. The structural design of the force dissipation mechanism adds triangular force-bearing ribs on the surface of the wind turbine tower to gradually disperse the force borne by the wind turbine tower, thereby further strengthening the wind turbine tower.
[0022] In summary, the technical effects and advantages of the present invention are as follows:
[0023] 1. The spiral shape design of the force dissipation mechanism in the present invention enables it to be evenly distributed on the outer surface of the wind turbine tower, effectively preventing the wind turbine tower from bending or breaking due to unbalanced force in severe weather, so that the various forces and torques generated by the wind can be better dispersed and balanced; the triangular force-bearing ribs on the force dissipation mechanism not only enhance the stability of the structure, but also gradually disperse and weaken the impact of wind on the wind turbine tower through its unique shape. The ribs are like small supporting points, which disperse the impact force generated by the wind to a larger area and reduce the concentration of local stress. Under strong wind or severe weather conditions, the wind turbine tower needs to withstand huge wind pressure, and the combination of the force dissipation mechanism and the wind turbine tower forms a more solid overall structure.
[0024] 2. The tripod structure design of the load-bearing component in the present invention can more effectively disperse the pressure on the top of the wind turbine tower from the thrust of the fan blade rotation and the torque of the cabin operation. The tripod structure can significantly improve the overall stability of the wind turbine tower due to its high stability and strong bearing capacity. The support of the load-bearing component prevents the top of the wind turbine tower from being subjected to huge forces and torques for a long time, which leads to material fatigue and damage. The load-bearing component disperses the force to a wider area by increasing the support area and adopting a tripod structure. Under severe weather conditions such as strong winds, the wind turbine tower needs to withstand greater wind pressure and wind impact. The load-bearing component enhances the support force of the wind turbine tower, making it more resistant to strong winds and maintaining the stable operation of the wind power equipment. The design of the tripod structure makes the load distribution more uniform, avoiding structural damage caused by excessive local loads. At the same time, the load-bearing component can adjust the position and angle according to actual needs to achieve the best load distribution effect.
[0025] 3. The present invention forms an additional support structure by installing an axis support assembly on the upper outer surface of the wind turbine tower and fixing a top support assembly on the bottom of the cabin. This structure can effectively reduce the shaking and tilting of the cabin under severe weather conditions and ensure stable operation of the cabin. In particular, strong winds often cause huge impacts on wind power equipment. The axis rotation mechanism can effectively disperse and reduce the direct impact of these impacts on the wind turbine tower and the cabin, thereby extending the service life of the equipment. The axis rotation mechanism design enables the reinforcement device to be flexibly adjusted according to actual needs and weather conditions to achieve the best support effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.
[0027] Figure 1 It is a schematic diagram of the three-dimensional structure of the wind power tower reinforcement device from the first perspective;
[0028] Figure 2 A schematic diagram of the three-dimensional structure of the wind power tower reinforcement device from a second perspective;
[0029] Figure 3 It is a schematic diagram of the partial three-dimensional connection structure of the wind power tower reinforcement device;
[0030] Figure 4 It is a schematic diagram of the three-dimensional connection structure of the shaft rotation mechanism;
[0031] Figure 5 It is a cross-sectional view of the three-dimensional connection structure of the shaft support assembly;
[0032] Figure 6 It is a schematic diagram of the three-dimensional connection structure of the shaft support assembly;
[0033] Figure 7 It is a schematic diagram of the three-dimensional connection structure of the top support assembly;
[0034] Figure 8 It is a schematic diagram of the three-dimensional connection structure of the supporting mechanism;
[0035] Fig. 9 It is a schematic diagram of the three-dimensional connection structure of the installation component;
[0036] Fig.10 It is a schematic diagram of the three-dimensional connection structure of the load-bearing components;
[0037] Fig.11 It is a schematic diagram of the three-dimensional connection structure of the force dissipation mechanism;
[0038] Fig.12 It is a schematic diagram of the three-dimensional connection structure of the load-bearing block and the steel rope.
[0039] In the figure: 1, shaft rotation mechanism; 11, top support assembly; 111, first bolt; 112, support frame; 113, steel cable ring; 114, steel wire; 12, shaft support assembly; 120, triangular rib; 121, cone cover; 122, first rotating block; 123, tie ring; 124, half missing ring; 125, shaft sealing ring; 126, fixed shaft sleeve; 127, shaft rod; 128, inner cone sleeve; 129, bottom connection block; 1211, support cylinder; 2, Support mechanism; 21. Installation assembly; 211. Support rod; 212. Half shell; 213. Rib; 214. Second bolt; 215. Second rotating block; 22. Load-bearing assembly; 221. Support rod; 222. Support plate; 223. Locking ring; 224. Slot; 225. Ring groove; 3. Force dissipation mechanism; 31. First steel cable loop; 32. Steel wire lock; 33. Force bearing block; 34. Steel rope; 35. Second steel cable loop; 36. Bolt block. DETAILED DESCRIPTION
[0040] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0041] Example 1, Reference Figures 1 to 12 A wind turbine tower reinforcement device shown includes an axis rotation mechanism 1 for assisting in supporting the rotation of a nacelle, a support mechanism 2 for reinforcing the top of the wind turbine tower is disposed at the bottom of the axis rotation mechanism 1, and a force dissipation mechanism 3 for improving the support strength of the wind turbine tower is disposed at the bottom of the support mechanism 2;
[0042] The shaft rotation mechanism 1 includes a top support assembly 11 and a shaft support assembly 12. The top support assembly 11 is fixedly installed at the bottom of the nacelle, and the shaft support assembly 12 is installed at the top of the wind power tower to cooperate with the top support assembly 11 to support the stable rotation of the nacelle, and the top support assembly 11 is installed inside the shaft support assembly 12;
[0043] The supporting mechanism 2 comprises a mounting assembly 21 fixedly mounted on the upper part of the wind turbine tower and used to provide supporting force for the shaft support assembly 12 , and a load-bearing assembly 22 for reinforcing the wind turbine tower and providing load-bearing capacity is arranged inside the mounting assembly 21 .
[0044] It is worth noting that when encountering strong winds or bad weather, the shaft support assembly 12 is first sleeved on the upper part of the outer surface of the wind turbine tower, and then the angle of the top support assembly 11 is rotated to adjust the top support assembly 11 to fix the top support assembly 11 on the bottom of the cabin to support the cabin to operate stably under bad weather conditions, and then the shaft support assembly 12 is fixed and fastened to the outer surface of the wind turbine tower. In order to ensure that the installed shaft support assembly 12 has sufficient supporting force, the installation assembly 21 is fixed to the outer surface of the wind turbine tower, and the installation position of the shaft support assembly 12 is supported by the installation assembly 21, and a stable supporting force is provided for the shaft support assembly 12 to prevent the shaft support assembly 12 from being offset in position and angle during the process of supporting the cabin through the top support assembly 11, resulting in an unstable center of gravity of the cabin;
[0045] Among them, by installing an axis support assembly 12 on the upper outer surface of the wind turbine tower and fixing the top support assembly 11 on the bottom of the cabin, an additional support structure is formed, which can effectively reduce the shaking and tilting of the cabin under severe weather conditions and ensure the stable operation of the cabin. In particular, strong winds often cause huge impacts on wind power equipment. The axis rotation mechanism 1 can effectively disperse and reduce the direct impact of these impacts on the wind turbine tower and the cabin, and extend the service life of the equipment. The design of the axis rotation mechanism 1 enables the reinforcement device to be flexibly adjusted according to actual needs and weather conditions to achieve the best support effect.
[0046] By fixing the mounting assembly 21 on the outer surface of the wind turbine tower, an additional support point is provided for the shaft support assembly 12, ensuring that the shaft support assembly 12 will not be displaced in position and angle when subjected to great pressure, thereby maintaining the center of gravity of the cabin stable.
[0047] After the mounting assembly 21 is fixed on the surface of the wind turbine tower, the thrust caused by the rotation of the fan blades and the torque caused by the operation of the nacelle are applied to the top of the wind turbine tower, so the load-bearing assembly 22 is installed below the mounting position of the mounting assembly 21 to further improve the supporting force of the wind turbine tower by increasing the supporting area and the structural design of the tripod;
[0048] Among them, the tripod structure design of the load-bearing component 22 can more effectively disperse the pressure on the top of the wind turbine tower from the thrust of the fan blade rotation and the torque of the nacelle operation. The tripod structure can significantly improve the overall stability of the wind turbine tower due to its high stability and strong load-bearing capacity.
[0049] The support of the load-bearing component 22 prevents stress concentration at the top of the wind turbine tower due to long-term exposure to huge forces and torques, which may lead to material fatigue and damage. The load-bearing component 22 disperses the force to a wider area by increasing the supporting area and adopting a tripod structure, thereby reducing stress concentration and extending the service life of the wind turbine tower.
[0050] Under severe weather conditions such as strong winds, the wind turbine tower needs to withstand greater wind pressure and wind impact. The load-bearing component 22 enhances the supporting force of the wind turbine tower, making it more resistant to strong winds and maintaining the stable operation of the wind turbine equipment. The design of the tripod structure makes the load distribution more uniform, avoiding structural damage caused by excessive local loads. At the same time, the load-bearing component 22 can adjust its position and angle according to actual needs to achieve the best load distribution effect.
[0051] After the load-bearing component 22 is installed, the force dissipation mechanism 3 is installed at the lower part of the load-bearing component 22. The force dissipation mechanism 3 is designed to be spirally wound around the outer surface of the wind turbine tower. The support structure of the wind turbine tower is strengthened by the force dissipation mechanism 3. When the wind turbine tower is operating in severe weather, the unbalanced force on the wind turbine tower can be prevented from bending and breaking. The force dissipation mechanism 3 is spirally wound around the surface of the wind turbine tower to increase the force-bearing area of the wind turbine tower. The structural design of the force dissipation mechanism 3 adds triangular force-bearing ribs to the surface of the wind turbine tower to gradually disperse the force borne by the wind turbine tower, thereby further strengthening the wind turbine tower.
[0052] The spiral shape of the force dissipation mechanism 3 enables it to be evenly distributed on the outer surface of the wind turbine tower, effectively preventing the wind turbine tower from bending or breaking due to unbalanced force in bad weather, so that various forces and torques generated by wind can be better dispersed and balanced;
[0053] The force dissipation mechanism 3 is not only coiled on the surface of the wind turbine tower, but also increases the force-bearing area of the wind turbine tower through its structural design. Under the same wind force, the force borne by each unit area is reduced, thereby improving the overall support force and bearing capacity of the wind turbine tower;
[0054] The triangular shaped load-bearing ribs on the force dissipation mechanism 3 not only enhance the stability of the structure, but also gradually disperse and weaken the impact of wind on the wind turbine tower through its unique shape. The ribs are like small supporting points, which disperse the impact force generated by the wind to a larger area and reduce the concentration of local stress. In strong winds or severe weather conditions, the wind turbine tower needs to withstand huge wind pressure. The design of the force dissipation mechanism 3 enables the wind turbine tower to better withstand these wind pressures and maintain its structural integrity and stability, thereby extending the service life of the wind power equipment.
[0055] The combination of the force dissipation mechanism 3 and the wind turbine tower forms a more solid overall structure. When subjected to external forces, the shape and stability can be better maintained. The design of the force dissipation mechanism 3 takes into account the optimization of stress distribution. Through the combination of its spiral shape and triangular ribs, the stress distribution of the wind turbine tower is more uniform when subjected to wind force, reducing the risk of structural damage caused by stress concentration.
[0056] Embodiment 2: Based on the shaft rotation mechanism 1 proposed in Embodiment 1, this embodiment provides a further technical solution for the shaft support assembly 12 and the top support assembly 11.
[0057] The shaft support assembly 12 includes a half-missing ring 124, which is sleeved on the upper part of the outer surface of the wind power tower, and the outer surface of the half-missing ring 124 is provided with a tying ring 123 for fixing the position of the half-missing ring 124, and the bottom of the half-missing ring 124 is provided with an inner cone sleeve 128, and the upper part of the outer surface of the inner cone sleeve 128 is provided with a sealing ring 125, and the lower part of the outer surface of the inner cone sleeve 128 is provided with a fixed sleeve 126, and the fixed sleeve 126 and the sealing ring 125 are jointly provided with a plurality of shaft rods 127 distributed in an annular array inside, and the outer surfaces of the fixed sleeve 126 and the sealing ring 125 are jointly sleeved with a cone cover 121;
[0058] The outer surface of the cone cover 121 is provided with a plurality of first rotating blocks 122 distributed in a ring array, and the bottom of the inner cone sleeve 128 is provided with a plurality of bottom connecting blocks 129 distributed in a ring array.
[0059] The inner wall of the inner cone sleeve 128 is provided with a plurality of triangular ribs 120 distributed in a ring array, and the inner walls of the plurality of triangular ribs 120 are commonly provided with a support tube 1211, and the support tube 1211 is sleeved on the outer surface of the wind power tower.
[0060] It is worth noting that when in use, the half-missing ring 124 and the support tube 1211 are mounted on the surface of the wind turbine tower, and then the position of the half-missing ring 124 is fixed by the tie ring 123. Then the user rotates the support frame 112 inside the first rotating block 122, and then installs the support frame 112 on the bottom of the cabin through the first bolt 111. After the support frame 112 is installed, the steel wire 114 is passed through the steel cable ring 113, and then the steel wire 114 is fixed.
[0061] The top support assembly 11 includes a plurality of support frames 112, and the plurality of support frames 112 are rotatably installed inside the first rotating block 122. The inner walls of the plurality of support frames 112 are provided with steel cable rings 113, and the interiors of the plurality of steel cable rings 113 are commonly provided with steel wires 114. The interiors of the plurality of support frames 112 are provided with first bolts 111, and the support frames 112 are fixedly installed on the bottom of the cabin by the first bolts 111. The support frames 112 are in the shape of a tripod and are used to provide stable support force for the rotating cabin.
[0062] Among them, when encountering strong winds, the wind direction changes the direction of the wind blades, and the angle adjustment of the wind blades will also drive the cabin to rotate. When the cabin rotates, it drives the support frame 112 to rotate, and the support frame 112 drives the cone cover 121 to rotate through the first rotating block 122. The set shaft rod 127 can assist the rotation of the cone cover 121, and the set cone cover 121 is conical. The force exerted on the cabin by the support frame 112 will be transmitted to the cone cover 121 through the first rotating block 122, and the cone cover 121 applies force to the inner cone sleeve 128 through the shaft rod 127. The triangular ribs 120 arranged on the inner wall of the inner cone sleeve 128 can support the force transmitted by the cone cover 121, which can ensure that the surface of the wind turbine tower is evenly stressed during the rotation of the cabin, reduce the shaking and tilting of the cabin, and ensure the stable operation of the cabin.
[0063] Embodiment 3: Based on the support mechanism 2 proposed in Embodiment 1, this embodiment provides a further technical solution for the installation component 21 and the load-bearing component 22.
[0064] The mounting assembly 21 includes two half-shells 212, and a plurality of second bolts 214 are commonly arranged inside the two half-shells 212. A plurality of ribs 213 are arranged on the outer surfaces of the two half-shells 212, and a second rotating block 215 is arranged on one side of the plurality of ribs 213. Support rods 211 are rotatably installed inside the plurality of second rotating blocks 215, and one end of the plurality of support rods 211 is located inside the bottom connecting block 129. The two half-shells 212 are commonly fixedly installed on the outer surface of the wind turbine tower.
[0065] It is worth noting that after the shaft support assembly 12 is installed, the user installs the two half-shells 212 on the surface of the wind turbine tower, and then fixes them with the second bolts 214, and finally rotates the support rod 211 inside the second rotating block 215 to install it inside the bottom connecting block 129. The structural cooperation between the ribs 213 and the support rod 211 can support the installation position of the inner cone sleeve 128, and the force exerted on the inner cone sleeve 128 is shared by the support rod 211.
[0066] The load-bearing assembly 22 includes a plurality of support rods 221, and the plurality of support rods 221 are rotatably mounted inside the second rotating block 215. A support plate 222 is rotatably mounted on one end of the plurality of support rods 221. A slot 224 is provided on the outer surface of the plurality of support plates 222. A locking ring 223 is commonly provided inside the plurality of slots 224. A ring groove 225 is provided on the bottom of the plurality of support plates 222.
[0067] Among them, after installing the half-shell 212, rotate the support rod 221 inside the second rotating block 215, and then place the support plate 222 tightly against the surface of the wind turbine tower, and finally place the locking ring 223 inside the slot 224, and then fix the installation position of the support plate 222 through the locking ring 223. The installed support rod 221 and the rib plate 213 form a triangular support structure, and the half-shell 212 is located at the upper part of the wind turbine tower near the cabin, so when encountering severe weather conditions such as strong winds, the wind turbine tower needs to withstand greater wind pressure and wind impact.
[0068] Embodiment 3: Based on the force dissipating mechanism 3 proposed in Embodiment 1, this embodiment provides a further technical solution of the force dissipating mechanism 3.
[0069] The force dissipation mechanism 3 includes a first steel cable ring 31 and a second steel cable ring 35. The first steel cable ring 31 is located inside the ring groove 225 and is used to fix the support plate 222 close to the outer surface of the wind turbine tower. The second steel cable ring 35 is fixedly installed on the outer surface of the wind turbine tower. The outer surface of the first steel cable ring 31 is provided with a plurality of steel wire locks 32, and the outer surface of the second steel cable ring 35 is provided with a plurality of bolt blocks 36. Steel ropes 34 are arranged between the plurality of bolt blocks 36 and the steel wire locks 32, and the outer surfaces of the plurality of steel ropes 34 are sleeved with a plurality of force blocks 33 distributed at equal intervals.
[0070] It is worth noting that after the support plate 222 is installed, the first steel cable ring 31 is installed inside the ring groove 225, and then the position of the support plate 222 is further fixed by the first steel cable ring 31. Then the user spirally winds the steel rope 34 and the force block 33 and distributes them on the outer surface of the wind tower. The several force blocks 33 are all triangular in shape, and the inner wall of the force block 33 is provided with an arc groove that is close to the outer surface of the wind tower. The steel rope 34 is spirally wound on the outer surface of the wind tower.
[0071] By combining the spirally wound steel rope 34 and the triangular rib stress block 33, the stress distribution of the wind turbine tower is more uniform when subjected to wind force, thereby reducing the risk of structural damage caused by stress concentration.
[0072] The present invention provides a construction method for a wind power tower reinforcement device, and the specific construction method is as follows:
[0073] S1. When encountering strong winds or bad weather, first sleeve the shaft support assembly 12 on the upper part of the outer surface of the wind turbine tower, then rotate and adjust the angle of the top support assembly 11 to fix the top support assembly 11 on the bottom of the cabin to support the cabin to operate stably under bad weather conditions, and then fix the shaft support assembly 12 to the outer surface of the wind turbine tower. In order to ensure that the installed shaft support assembly 12 has sufficient supporting force, fix the installation assembly 21 on the outer surface of the wind turbine tower, support the installation position of the shaft support assembly 12 through the installation assembly 21, and provide a stable supporting force for the shaft support assembly 12 to prevent the shaft support assembly 12 from being offset in position and angle during the process of supporting the cabin through the top support assembly 11, resulting in an unstable center of gravity of the cabin;
[0074] S2. After the mounting assembly 21 is fixed on the surface of the wind turbine tower, the thrust caused by the rotation of the fan blades and the torque caused by the operation of the nacelle are applied to the top of the wind turbine tower. Therefore, the load-bearing assembly 22 is installed below the mounting position of the mounting assembly 21 to further improve the supporting force of the wind turbine tower by increasing the supporting area and the structural design of the tripod;
[0075] S3. After the load-bearing component 22 is installed, the force dissipation mechanism 3 is installed at the lower part of the load-bearing component 22. The force dissipation mechanism 3 is designed to be spirally wound around the outer surface of the wind turbine tower. The support structure of the wind turbine tower is strengthened by the force dissipation mechanism 3. When the wind turbine tower is operating in severe weather, the unbalanced force on the wind turbine tower is prevented from bending and breaking. The force dissipation mechanism 3 is spirally wound around the surface of the wind turbine tower to increase the force-bearing area of the wind turbine tower. The structural design of the force dissipation mechanism 3 adds triangular force-bearing ribs to the surface of the wind turbine tower to gradually disperse the force borne by the wind turbine tower, thereby further strengthening the wind turbine tower.
[0076] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A wind power tower reinforcement device, characterized in that: It comprises a shaft rotation mechanism (1) for assisting in supporting the rotation of a nacelle, a support mechanism (2) for reinforcing the top of a wind turbine tower is arranged at the bottom of the shaft rotation mechanism (1), and a force dissipation mechanism (3) for improving the support strength of the wind turbine tower is arranged at the bottom of the support mechanism (2); The shaft rotation mechanism (1) comprises a top support assembly (11) and a shaft support assembly (12), wherein the top support assembly (11) is fixedly mounted on the bottom of the nacelle, and the shaft support assembly (12) is mounted on the top of the wind turbine tower to cooperate with the top support assembly (11) to support the nacelle to rotate stably, and the top support assembly (11) is mounted inside the shaft support assembly (12); The support mechanism (2) comprises a mounting assembly (21) fixedly mounted on the upper part of the wind turbine tower and used to provide a supporting force for the shaft support assembly (12); a load-bearing assembly (22) is arranged inside the mounting assembly (21) and used to reinforce the wind turbine tower and provide load-bearing capacity; The force dissipation mechanism (3) comprises a first steel cable ring (31) and a second steel cable ring (35), the second steel cable ring (35) being fixedly mounted on the outer surface of the wind turbine tower, the outer surface of the first steel cable ring (31) being provided with a plurality of steel wire locks (32), the outer surface of the second steel cable ring (35) being provided with a plurality of bolt blocks (36), steel ropes (34) being provided between the plurality of bolt blocks (36) and the steel wire locks (32), and the outer surfaces of the plurality of steel ropes (34) being provided with a plurality of force blocks (33) distributed at equal intervals; The plurality of force-bearing blocks (33) are all triangular in shape, and arc grooves are formed on the inner walls of the force-bearing blocks (33) so as to be closely attached to the outer surface of the wind power tower; The steel rope (34) is spirally wound around the outer surface of the wind turbine tower.
2. The wind turbine tower reinforcement device according to claim 1, characterized in that: The shaft support assembly (12) comprises a half-missing ring (124), the half-missing ring (124) is sleeved on the upper part of the outer surface of the wind power tower, the outer surface of the half-missing ring (124) is provided with a tying ring (123) for fixing the position of the half-missing ring (124), the bottom of the half-missing ring (124) is provided with an inner cone sleeve (128), the upper part of the outer surface of the inner cone sleeve (128) is provided with a sealing shaft ring (125), the lower part of the outer surface of the inner cone sleeve (128) is provided with a fixed shaft sleeve (126), the interior of the fixed shaft sleeve (126) and the sealing shaft ring (125) are jointly provided with a plurality of shaft rods (127) distributed in a ring array, and the outer surfaces of the fixed shaft sleeve (126) and the sealing shaft ring (125) are jointly sleeved with a cone cover (121); The outer surface of the cone cover (121) is provided with a plurality of first rotating blocks (122) distributed in a ring array, and the bottom of the inner cone sleeve (128) is provided with a plurality of bottom connection blocks (129) distributed in a ring array.
3. The wind turbine tower reinforcement device according to claim 2, characterized in that: The inner wall of the inner cone sleeve (128) is provided with a plurality of triangular ribs (120) distributed in a ring array, the inner walls of the plurality of triangular ribs (120) are jointly provided with a support tube (1211), and the support tube (1211) is sleeved on the outer surface of the wind power tower.
4. The wind turbine tower reinforcement device according to claim 2, characterized in that: The top support assembly (11) comprises a plurality of support frames (112), wherein the plurality of support frames (112) are rotatably mounted inside a first rotating block (122), inner walls of the plurality of support frames (112) are provided with steel cable rings (113), and steel wires (114) are commonly arranged inside the plurality of steel cable rings (113), first bolts (111) are arranged inside the plurality of support frames (112), and the support frames (112) are fixedly mounted on the bottom of the cabin by means of the first bolts (111), and the support frames (112) are in the shape of a tripod for providing a stable supporting force for the rotating cabin.
5. The wind turbine tower reinforcement device according to claim 2, characterized in that: The mounting assembly (21) comprises two half-shells (212), a plurality of second bolts (214) are commonly arranged inside the two half-shells (212), a plurality of ribs (213) are arranged on the outer surfaces of the two half-shells (212), a second rotating block (215) is arranged on one side of the plurality of ribs (213), a support rod (211) is rotatably mounted inside the plurality of second rotating blocks (215), one end of the plurality of support rods (211) is located inside the bottom connection block (129), and the two half-shells (212) are commonly fixedly mounted on the outer surface of the wind power tower.
6. The wind turbine tower reinforcement device according to claim 5, characterized in that: The load-bearing assembly (22) comprises a plurality of support rods (221), wherein the plurality of support rods (221) are rotatably mounted inside the second rotating block (215), a support plate (222) is rotatably mounted at one end of the plurality of support rods (221), a clamping groove (224) is disposed on the outer surface of the plurality of support plates (222), a locking ring (223) is disposed inside the plurality of clamping grooves (224), and a ring groove (225) is disposed at the bottom of the plurality of support plates (222).
7. The wind turbine tower reinforcement device according to claim 6, characterized in that: The first steel cable ring (31) is located inside the ring groove (225) and is used to fix the support plate (222) tightly against the outer surface of the wind power tower.
8. A construction method for a wind turbine tower reinforcement device according to any one of claims 1 to 7, characterized in that: The specific construction methods are as follows: S1. When encountering strong winds or bad weather, firstly, the shaft support assembly (12) is sleeved on the upper part of the outer surface of the wind turbine tower, and then the angle of the top support assembly (11) is rotated to adjust the top support assembly (11) and fixedly installed on the bottom of the cabin to support the cabin to operate stably under bad weather conditions. Then, the shaft support assembly (12) is fixedly secured to the outer surface of the wind turbine tower. In order to ensure that the installed shaft support assembly (12) has sufficient supporting force, the installation assembly (21) is fixed to the outer surface of the wind turbine tower, and the installation position of the shaft support assembly (12) is supported by the installation assembly (21), and a stable supporting force is provided for the shaft support assembly (12) to prevent the shaft support assembly (12) from being offset in position and angle during the process of supporting the cabin through the top support assembly (11), resulting in an unstable center of gravity of the cabin. S2. After the mounting assembly (21) is fixed on the surface of the wind turbine tower, the thrust caused by the rotation of the fan blades and the torque caused by the operation of the nacelle are both applied to the top of the wind turbine tower, so a load-bearing assembly (22) is installed below the mounting position of the mounting assembly (21) to further improve the supporting force of the wind turbine tower by increasing the supporting area and the structural design of the tripod; S3. After the load-bearing component (22) is installed, the force dissipation mechanism (3) is installed at the bottom of the load-bearing component (22). The force dissipation mechanism (3) is designed to be spirally wound around the outer surface of the wind turbine tower. The support structure of the wind turbine tower is strengthened by the force dissipation mechanism (3). When the wind turbine tower is operated in severe weather, the wind turbine tower is prevented from bending and breaking due to unbalanced force on the wind turbine tower. The force dissipation mechanism (3) is spirally wound around the surface of the wind turbine tower to increase the force-bearing area of the wind turbine tower. Moreover, triangular force-bearing ribs are added to the surface of the wind turbine tower through the structural design of the force dissipation mechanism (3) to gradually disperse the force borne by the wind turbine tower, thereby further strengthening the wind turbine tower.
Citation Information
Patent Citations
Wind turbine tower reinforcement device
CN118224043B
Wind generating set with wind direction turning structure
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High-strength ribbed conical tower device
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