A ceramic film slit coating machine

By designing a height adjustment mechanism, a scraper adjustment mechanism and a planetary wheel reduction movement unit in a ceramic film coating machine, the problems of uneven coating thickness and fast scraper wear are solved, and high accuracy and efficiency of ceramic film coating are achieved.

CN119186922BActive Publication Date: 2025-04-18KUNSHAN NEW WEIJIE MASCH CO LTD
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Patent Information

Application Number
CN202411713332.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-04-18
Estimated Expiration
2044-11-27

AI Technical Summary

Technical Problem

During the coating process, existing ceramic film coating machines have operational problems such as scraper marks, large scraper pressure, paint precipitation on the scraper and fast wear of the scraper, and the coating thickness is uneven, which affects physical strength and applicability.

Method used

A ceramic membrane slit coating machine is designed, using a height adjustment mechanism, a scraper adjustment mechanism and a planetary wheel reduction movement unit to achieve precise control of the coating material groove, a scraper set and a coating roller to ensure accurate adjustment of the coating thickness and position.

Benefits of technology

By manually controlling the lifting and lowering of the coating groove, adjusting the blade height and angle, and accurately adjusting the coating thickness, the uniformity and applicability of the coating are improved, the scraper wear is reduced, and the controllability and safety of the equipment are improved.

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Abstract

The present invention relates to the technical field of ceramic film coating, and discloses a ceramic film slit coating machine, including a base, a pair of side plates are arranged on the base, a coating roller and a pressure roller are arranged between the side plates, mounting grooves are reserved on the tops of the left and right side plates, mounting plates are slidably arranged on the mounting grooves, pressure rollers are rotatably arranged between the mounting plates, a cylinder for driving the mounting plates to move up and down is arranged on the tops of the side plates, and a height adjustment mechanism for driving the coating groove to move up and down is arranged on the lower side of the coating groove. Compared with the prior art, the beneficial effects of the present invention are: the coating groove can be manually controlled to rise and fall according to the process of coating the ceramic film, so as to avoid spilling of the coating and contamination of the film material, thereby improving safety; the coating and termination of the ceramic film are carried out quickly, thereby improving the controllability of the device; the angle between the scraper and the coating roller is controlled, so as to more evenly coat the coating roller; the distance between the scraper and the film material on the coating roller is accurately adjusted, thereby improving the coating accuracy of the ceramic film material and improving applicability.
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Description

Technical Field

[0001] The invention relates to the technical field of ceramic film coating, in particular to a ceramic film slit coater. Background Art

[0002] Ceramic film is a functional material with a wide range of applications. Advantages include low cost, good temperature coefficient, suitable for surface mount technology (SMT), stable capacitance value, little temperature influence, and usually good voltage stability. Different types of ceramic films have different characteristics and application areas, such as single-layer films and multi-layer films are suitable for different electronic devices and semiconductor fields, nano-ceramic films are suitable for solar panels, liquid crystal displays and optical fibers, and magnetic ceramic films are suitable for the manufacture of magnetic storage media.

[0003] At present, coating heads (coating blades) are widely used in ceramic film coating equipment at home and abroad. The main function of coating blades is to apply glue, which directly affects the quality and effect of coating. It is a key component of the equipment and has broad development prospects. The coating blades of ceramic film coating machines face many technical challenges, such as blade marks, high blade pressure, coating precipitation on the blade, and fast blade wear. There are also process problems such as high speed, high solid content and high coating amount, fog splashing, and orange peel paper disease on the coating surface.

[0004] In the current domestic coating machine industry, most coating thicknesses are uneven, which affects the physical strength of the coating. Especially for the coating of ceramic membranes, it is necessary to flexibly adjust the thickness and position of the ceramic membrane coating according to different requirements in order to meet the needs of different scenarios. Ordinary coating machines have a relatively simple structure and a relatively single function. The coating heads are generally fixed or moved by manual control, with poor accuracy. It is difficult to accurately control the coating thickness of the ceramic membrane, resulting in the finished product quality of the ceramic membrane being relatively average and poor applicability. Summary of the invention

[0005] The technical problem to be solved by the present invention is to overcome the above difficulties and provide a ceramic film slit coater.

[0006] In order to solve the above technical problems, the technical solution provided by the present invention is as follows: a ceramic film slit coater, comprising a base, a pair of side plates are arranged on the base, a coating roller and a pressure roller are arranged between the side plates, a motor for driving the coating roller to rotate is arranged on the outer wall of the side plate, and a coating material slot is arranged on the lower side of the coating roller;

[0007] The tops of the left and right side panels are both reserved with mounting grooves, mounting plates are slidably arranged on the mounting grooves, pressure rollers are rotatably arranged between the mounting plates, a cylinder for driving the mounting plates to move up and down is arranged on the top of the side panels, and a height adjustment mechanism for driving the coating material trough to move up and down is arranged on the lower side of the coating material trough;

[0008] An adjusting roller located at the upper part of the side plates is rotatably arranged between the side plates, a scraper group is arranged in front of the coating roller, and a scraper adjusting mechanism for adjusting the position of the scraper group is arranged in front of the scraper group and located between the side plates.

[0009] As an improvement, the height adjustment mechanism includes a rotating wheel rod rotatably arranged on the outer wall of one side panel, a worm gear is sleeved and fixed on the front part of the rotating wheel rod, a rotating rod is rotatably arranged between the bottom parts of the side panels, an end of the rotating rod close to the worm gear passes through the side panel and is sleeved and fixed with a worm wheel meshing with the worm gear, a driving block is installed on the inner wall of each side panel, a rotating groove is reserved on the driving block, a gear gear sleeved and fixed on the rotating rod is rotatably arranged in the rotating groove, and a rack rod meshing with the gear gear is provided in the driving block for sliding up and down, the top of the rack rod is connected to a fixed sleeve plate, and the top of the fixed sleeve plate is installed on the left and right sides of the bottom end of the coating material tank.

[0010] As an improvement, the scraper adjustment mechanism includes a rotating rod two rotatably arranged at the front part of the side plate, a mounting rod fixed between the side plates is provided on the upper side of the rotating rod two, a scraper height adjustment unit is provided on the rotating rod two, a scraper shaft is connected to the top of the scraper height adjustment unit in a lifting manner, a scraper angle adjustment unit is provided on the scraper shaft, a fixed plate is connected to the top of the scraper angle adjustment unit, a scraper group is slidably connected to the fixed plate, and a planetary gear deceleration moving unit is installed on the fixed plate to control the scraper group to slide back and forth on the fixed plate.

[0011] As an improvement, the scraper height adjustment unit includes a pair of left and right drive blocks 2 mounted on a rotating rod 2, and two rotating grooves are reserved on the drive blocks 2. Two gears mounted and fixed on the rotating rod 2 are rotatably provided in the rotating grooves. One side of the drive blocks 2 is rotatably provided with two rotating wheel rods, and two worms are mounted and fixed in the middle of the rotating wheel rods. Two worm wheels meshing with the two worms are mounted and fixed on the rotating rods. Two rack rods meshing with the two gears are provided in the drive blocks 2 for sliding up and down, and the top of the two rack rods is mounted and fixed to the scraper shaft.

[0012] As an improvement, the scraper angle adjustment unit includes a pair of scraper seats rotatably set on the scraper shaft, and constant pressure plates sleeved on the scraper shaft are provided on the left and right sides of the scraper seats. Cylinder 2 is hinged between the constant pressure plates, and the telescopic shaft end of cylinder 2 is hinged to the front end of the scraper seat, and the top surface of the scraper seat is fixedly connected to the fixed plate.

[0013] As an improvement, the planetary gear reduction moving unit includes a mounting seat arranged on a fixed plate, a stepper motor is installed on the front side of the mounting seat, the output shaft of the stepper motor passes through the mounting seat and is connected to a crank, an inner gear ring seat fixed on the fixed plate is provided on the rear side of the mounting seat, a propulsion shaft is provided in the inner gear ring seat, the rear end of the propulsion shaft is fixedly arranged on a connecting plate at the front end of the scraper group, a pair of rotating blocks are sleeved on the front and rear end rod bodies, a rotating arm is rotatably provided between adjacent rotating blocks on the same side, a transmission rod is connected between the front and rear rotating arms, the crank is fixedly connected to the rotating arm on the same side, a mating gear meshing with the inner gear ring seat is rotatably provided on the transmission rod, a volute 1 is provided at the rear end of the mating gear, and a volute 2 mating with the volute 1 is sleeved and fixed on the middle part of the propulsion shaft.

[0014] As an improvement, the outer walls of both volute one and volute two are provided with threaded grooves that mesh with each other and are distributed around the volute. The radius of volute two is twice the radius of volute one. Limit strips are provided on the rod body at the front and rear ends of the propulsion shaft, and a sliding groove is reserved on the rotating block for sliding connection with the limit strip.

[0015] The beneficial effects of the present invention compared with the prior art are:

[0016] 1. The lifting and lowering of the coating tank can be manually controlled according to the process of ceramic film coating to avoid spilling of paint and contamination of film materials, thus improving safety;

[0017] 2. The scraper height adjustment unit can be used to control the up and down distance between the scraper and the coating roller, quickly coat and terminate the ceramic film, and improve the controllability of the device;

[0018] 3. Operate the scraper angle adjustment unit. According to the distance between the outer wall of the coating roller and the scraper, the angle between the scraper and the coating roller can be controlled to apply the coating more evenly on the coating roller.

[0019] 4. According to the required coating thickness, the planetary gear deceleration moving unit is controlled. Compared with the driving mode of the cylinder and the electric push rod, the distance between the scraper and the film material on the coating roller can be accurately adjusted, which improves the coating accuracy of the ceramic film material and improves the applicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the appearance of a ceramic film slit coater of the present invention. Figure 1 .

[0021] Figure 2 This is a schematic diagram of the appearance of a ceramic film slit coater of the present invention. Figure 2 .

[0022] Figure 3 It is a schematic diagram of an explosion of a ceramic film slit coater of the present invention.

[0023] Figure 4It is a schematic diagram of a height adjustment mechanism of a ceramic film slit coater of the present invention.

[0024] Figure 5 It is an exploded schematic diagram of a height adjustment mechanism of a ceramic film slit coater of the present invention.

[0025] Figure 6 It is a cross-sectional view of a height adjustment mechanism of a ceramic film slit coater of the present invention.

[0026] Figure 7 It is a schematic diagram of a scraper adjustment mechanism of a ceramic film slit coater of the present invention.

[0027] Figure 8 It is a combined diagram of a scraper adjustment mechanism of a ceramic film slit coater of the present invention.

[0028] Fig. 9 It is a schematic diagram of a scraper height adjustment unit of a ceramic film slit coater of the present invention.

[0029] Fig.10 It is a schematic diagram of an explosion of a scraper height adjustment unit of a ceramic film slit coater of the present invention.

[0030] Fig.11 It is a schematic diagram of an explosion of a scraper angle adjustment unit of a ceramic film slit coater of the present invention.

[0031] Fig.12 This is a diagram of a planetary gear deceleration moving unit assembly of a ceramic film slit coater according to the present invention.

[0032] Fig.13 It is a schematic diagram of an explosion of a planetary gear deceleration moving unit of a ceramic film slit coater of the present invention.

[0033] Fig.14 The present invention is a ceramic film slit coating machine Fig.13 An enlarged schematic diagram of point A.

[0034] Fig.15 It is a cross-sectional view of a planetary gear deceleration moving unit of a ceramic film slit coater of the present invention.

[0035] As shown in the figure: 1. Base; 2. Side plate; 21. Mounting plate; 22. Cylinder 1; 3. Coating roller; 4. Pressing roller; 5. Coating material tank; 6. Height adjustment mechanism; 61. Rotating rod 1; 62. Worm 1; 63. Rotating rod 1; 64. Worm wheel 1; 65. Driving block 1; 651. Lifting slot 1; 66. Rotating slot 1; 67. Gear 1; 68. Rack rod 1; 69. Fixed sleeve plate; 7. Adjusting roller; 8. Scraper group; 9. Scraper adjustment mechanism; 91. Rotating rod 2; 92. Mounting rod; 93. Scraper height adjustment unit; 931. Driving block 2; 9311. Lifting slot 2; 932. Rotating slot 2; 933. Gear 2; 93 4. Rotary rod 2; 935. Worm 2; 936. Worm wheel 2; 937. Rack rod 2; 94. Scraper shaft; 95. Scraper angle adjustment unit; 951. Scraper seat; 952. Constant pressure plate; 953. Cylinder 2; 96. Fixed plate; 97. Planetary gear reduction moving unit; 971. Mounting seat; 972. Stepper motor; 973. Crank; 974. Internal gear ring seat; 975. Propulsion shaft; 976. Limiting strip; 977. Rotating block; 978. Rotating arm; 979. Transmission rod; 9710. Matching gear; 9711. Volute 1; 9712. Volute 2; 10. Scraper mounting plate; 11. Scraper pressure plate; 12. Scraper. DETAILED DESCRIPTION

[0036] The present invention is further described in detail below in conjunction with the accompanying drawings.

[0037] Combined with Figure 1 , Attachment Figure 2 , Attachment Figure 3 As shown, a ceramic film slit coater comprises a base 1, a pair of side plates 2 are arranged on the base 1, a coating roller 3 and a pressure roller 4 are arranged between the side plates 2, a motor for driving the coating roller 3 to rotate is arranged on the outer wall of the side plate 2, and a coating material tank 5 is arranged on the lower side of the coating roller 3;

[0038] The tops of the left and right side plates 2 are both reserved with mounting grooves, mounting plates 21 are slidably provided on the mounting grooves, and pressure rollers 4 are rotatably provided between the mounting plates 21. A cylinder 22 for driving the mounting plates 21 to move up and down is provided on the top of the side plates 2, and a height adjustment mechanism 6 for driving the coating material slot 5 to move up and down is provided at the lower side of the coating material slot 5;

[0039] An adjusting roller 7 is rotatably provided between the side plates 2 and located on the upper part of the side plates 2 . A scraper group 8 is provided on the front side of the coating roller 3 . The scraper group 8 includes a scraper adjusting mechanism 9 provided on the front side of the scraper group 8 and located between the side plates 2 for adjusting the position of the scraper group 8 .

[0040] The working principle of the present invention is as follows: when the ceramic film passes through the pressure roller 4 and the coating roller 3, the driving cylinder 22 can adjust the height of the pressure roller 4, thereby adjusting the distance between the pressure roller 4 and the coating roller 3; the height of the coating material trough 5 can be adjusted by the height adjustment mechanism 6, so that the coating in the coating material trough 5 and the coating roller 3 can be separated and coated; the scraper group 8 can be adjusted to move forward and backward, up and down, and rotate through the scraper adjustment mechanism 9, so that the scraper group 8 can freely control the coating thickness and position of the coating roller 3, and has strong applicability.

[0041] Combined with Figure 3 , Attachment Figure 4 , Attachment Figure 5 , Attachment Figure 6 As shown, the height adjustment mechanism 6 includes a rotating wheel rod 61 rotatably set on the outer wall of one side side plate 2, a hand wheel is fixed at one end of the rotating wheel rod 61, a worm 62 is sleeved and fixed at the front of the rotating wheel rod 61, a rotating rod 63 is rotatably set between the bottoms of the side plates 2, and the end of the rotating rod 63 close to the worm 62 passes through the side plate 2 and is sleeved and fixed with a worm wheel 64 meshing with the worm 62, and a driving block 65 is installed on the inner wall of the side plate 2, a rotating groove 66 is reserved on the driving block 65, a gear 67 sleeved and fixed on the rotating rod 63 is rotatably set in the rotating groove 66, and a rack rod 68 meshing with the gear 67 is slid up and down in the driving block 65, and the top of the rack rod 68 is connected to a fixed sleeve plate 69, and the top of the fixed sleeve plate 69 is installed on the left and right sides of the bottom end of the coating material tank 5.

[0042] The working principle of the height adjustment mechanism 6 driving the coating material trough 5 to rise and fall is as follows: when the height of the coating material trough 5 needs to be adjusted, the hand wheel is turned to drive the rotating wheel rod 61 to rotate, thereby driving the worm gear 62 fixed on the rotating wheel rod 61, and the worm wheel 64 meshing with the worm gear 62 rotates accordingly, thereby driving the rotating rod 63 to rotate. Since the rack rod 68 slidingly arranged in the driving block 65 is meshed with the gear 67 rotatably arranged in the rotating groove 66, and the gear 67 is sleeved and fixed on the rotating rod 63, the rotation of the rotating rod 63 will drive the rack rod 68 to move up and down in the driving block 65, and then drive the coating material trough 5 to rise and fall through the fixed sleeve plate 69.

[0043] Combined with Figure 3 , Attachment Figure 7 , Attachment Figure 8 , Attachment Fig. 9 and attached Fig.10As shown, the scraper adjustment mechanism 9 includes a rotating rod 91 rotatably arranged at the front part of the side plate 2, a mounting rod 92 fixed between the side plates 2 is arranged on the upper side of the rotating rod 91, a scraper height adjustment unit 93 is arranged on the rotating rod 91, and a scraper shaft 94 is connected to the top end of the scraper height adjustment unit 93 in a lifting manner. The scraper height adjustment unit 93 includes a pair of left and right driving blocks 931 sleeved on the rotating rod 91, each of which is provided with a rotating groove 932, and a gear 933 sleeved and fixed on the rotating rod 91 is rotatably provided in the rotating groove 932. A rotating wheel rod 934 is rotatably provided on one side of the driving block 931, and a handwheel is provided at one end of the rotating wheel rod 934. A worm 935 is sleeved and fixed in the middle of the rotating wheel rod 934, and a worm wheel 936 meshing with the worm 935 is sleeved and fixed on the rotating rod 91. A rack rod 937 meshing with the gear 933 is provided in the driving block 931 for sliding up and down, and the top of the rack rod 937 is sleeved and fixed with the scraper shaft 94.

[0044] The working principle of the scraper height adjustment unit 93 for adjusting the height of the scraper group 8 is as follows: when the height of the scraper group 8 needs to be adjusted, the hand wheel is turned to drive the rotating wheel rod 2 934 to rotate, and the worm 2 935 sleeved and fixed on the rotating wheel rod 2 934 rotates accordingly, thereby driving the worm wheel 2 936 meshing with the worm 2 935 to rotate, and the worm wheel 2 936 drives the rotating rod 2 91 to rotate. When the rotating rod 2 91 rotates, it drives the gear 2 933 sleeved and fixed thereon to rotate in the rotating groove 2 932, thereby driving the rack rod 2 937 meshing with the gear 2 933 to move up and down in the driving block 2 931, and the rack rod 2 937 drives the scraper shaft 94 to move, thereby adjusting the height of the scraper group 8.

[0045] Combined with Figure 8 , Attachment Fig.11 As shown, a scraper angle adjustment unit 95 is provided on the scraper shaft 94, and a fixed plate 96 is connected to the top of the scraper angle adjustment unit 95. The scraper angle adjustment unit 95 includes a pair of scraper seats 951 rotatably arranged on the scraper shaft 94, and constant pressure plates 952 sleeved on the scraper shaft 94 are provided on both sides of the scraper seats 951. A second cylinder 953 is hinged between the constant pressure plates 952, and the telescopic shaft end of the second cylinder 953 is hinged to the front end of the scraper seat 951, and the top surface of the scraper seat 951 is fixedly connected to the fixed plate 96.

[0046] The working principle of the scraper angle adjustment unit 95 for changing the horizontal angle of the scraper group 8 is as follows: the cylinder 2 953 is driven to work, and the telescopic shaft of the cylinder 2 953 is telescopically moved. Since the scraper seat 951 is rotatably set on the scraper shaft 94, and the telescopic shaft end of the cylinder 2 953 is hinged to the front end of the scraper seat 951, the cylinder 2 953 drives the scraper seat 951 to rotate on the scraper shaft 94, thereby driving the fixed plate 96 to rotate, so that the scraper group 8 connected to the fixed plate 96 can realize the change of the horizontal angle and adjust the docking position with the coating roller 3.

[0047] Combined with Figure 7 , Attachment Figure 8 , Attachment Fig.12 , Attachment Fig.13 , Attachment Fig.14 and attached Fig.15 As shown, a pair of movable grooves are reserved on the fixed plate 96, and a scraper group 8 is slidably connected in the movable grooves. The scraper group 8 includes a scraper mounting plate 10 slidably set in the movable grooves. A plurality of scraper pressing plates 11 are provided on the top of the scraper mounting plate 10. A scraper 12 is fixed between the scraper pressing plate 11 and the scraper mounting plate 10. A planetary gear deceleration moving unit 97 for controlling the scraper group 8 to slide back and forth on the fixed plate 96 is installed on the fixed plate 96. The planetary gear deceleration moving unit 97 includes a mounting seat 971 set on the fixed plate 96, a stepper motor 972 is installed on the front side of the mounting seat 971, and the output shaft of the stepper motor 972 passes through the mounting seat 971 and is connected to a crank 973, and an inner gear ring seat 974 fixed on the fixed plate 96 is provided on the rear side of the mounting seat 971, and a propulsion shaft 975 is provided in the inner gear ring seat 974. The rear end of the propulsion shaft 975 is fixedly set on the connecting plate at the front end of the scraper group 8, and the rod bodies at the front and rear ends are both sleeved A pair of rotating blocks 977 are connected, and rotating arms 978 are rotatably provided between the adjacent rotating blocks 977 on the same side, and a transmission rod 979 is connected between the front and rear rotating arms 978. The crank 973 is fixedly connected to the rotating arm 978 on the same side, and a matching gear 9710 meshing with the inner gear ring seat 974 is rotatably provided on the transmission rod 979. A worm 9711 is provided at the rear end of the matching gear 9710, and a worm 9712 matching with the worm 9711 is sleeved and fixed in the middle of the propulsion shaft 975. The outer walls of the worm 9711 and the worm 9712 are both provided with thread grooves that mesh with each other and surround each other. The radius of the worm 9712 is twice the radius of the worm 9711. Limiting strips 976 are provided on the rod bodies at the front and rear ends of the propulsion shaft 975, and a sliding groove that is slidably connected with the limiting strip 976 is reserved on the rotating block 977.

[0048] The working principle of the planetary gear deceleration moving unit 97 controlling the forward and backward movement of the scraper group 8 is as follows: the stepper motor 972 is driven to work, and the output shaft of the stepper motor 972 drives the crank 973 to rotate, thereby driving the rotating arm 978 to rotate between a pair of rotating blocks 977. Since a transmission rod 979 is rotatably provided between the front and rear rotating arms 978, and a matching gear 9710 meshing with the inner gear ring seat 974 is rotatably provided on the transmission rod 979, the matching gear 9710 rotates on the transmission rod 979 with the gear ring inside the inner gear ring seat 974, and the worm 1 9711 arranged at the rear end of the matching gear 9710 cooperates with the worm 2 9712 in the middle of the propulsion shaft 975, driving the propulsion shaft 975 to move slowly forward and backward, and the rear end of the propulsion shaft 975 is fixed on the connecting plate at the front end of the scraper group 8, thereby driving the scraper group 8 to move slowly forward and backward, adjusting the distance between it and the coating roller 3, so that the thickness of the ceramic film coating can be changed according to demand. Compared with conventional propulsion mechanisms such as cylinders and electric push rods, the planetary gear deceleration moving unit 97 can control the scraper group 8 to move slowly back and forth, and accurately control the thickness of the ceramic film coating.

[0049] It is particularly important to note that the driving block 1 65 and the driving block 2 931 are respectively reserved with a lifting groove 1 651 and a lifting groove 2 9311 which pass through from top to bottom, and the rack rod 1 68 and the rack rod 2 937 are respectively slidably set in the lifting groove 1 651 and the lifting groove 2 9311, and the lifting groove 1 651 and the lifting groove 2 9311 are respectively connected with the rotating groove 1 66 and the rotating groove 2 932.

[0050] In the specific implementation of the present invention: the ceramic film is coated by a slit coater, and the ceramic film is first arranged in a circle through an adjusting roller 7, a pressure roller 4, and a coating roller 3 in sequence, so that the surface of the ceramic film to be coated is located on the outside of the coating roller 3, and the height of the pressure roller 4 is adjusted by driving a cylinder 22 according to the thickness of the ceramic film and the coating position, and then the coating trough 5 is driven to rise and fall by a height adjustment mechanism 6 until the coating liquid in the coating trough 5 contacts the ceramic film on the coating roller 3 for coating and loading, and then according to the thickness and position of the ceramic film coating, the position and angle of the scraper group 8 are adjusted by a scraper adjustment mechanism 9, so that the scraper 12 is close to the surface of the ceramic film, and then the driving motor is operated to drive the coating roller 3 to rotate, and the coating in the coating trough 5 is evenly coated on the ceramic film to complete the coating.

[0051] It is worth mentioning that the cylinder 1 22, the cylinder 2 953, and the stepper motor 972 in the present invention are all existing equipment well known to those skilled in the art, and their circuit connection methods and their use control methods are all existing technologies.

[0052] The present invention and its embodiments are described above, which is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if ordinary technicians in the field are inspired by it and do not deviate from the purpose of the invention, they can creatively design a structure and embodiment similar to the technical solution, which should fall within the protection scope of the present invention.

Claims

1. A ceramic film slit coater, comprising a base (1), a pair of side plates (2) being provided on the base (1), a coating roller (3) and a pressure roller (4) being provided between the side plates (2), a motor for driving the coating roller (3) to rotate being provided on the outer wall of the side plate (2), a coating material slot (5) being provided on the lower side of the coating roller (3), characterized in that: The tops of the left and right side plates (2) are both reserved with mounting grooves, mounting plates (21) are slidably provided on the mounting grooves, and pressure rollers (4) are rotatably provided between the mounting plates (21). A cylinder (22) for driving the mounting plates (21) to move up and down is provided on the tops of the side plates (2), and a height adjustment mechanism (6) for driving the coating material groove (5) to move up and down is provided on the lower side of the coating material groove (5); The height adjustment mechanism (6) comprises a rotating wheel rod (61) rotatably arranged on the outer wall of one side side plate (2), a worm gear (62) being sleeved and fixed on the front part of the rotating wheel rod (61), a rotating rod (63) being rotatably arranged between the bottoms of the side plates (2), an end of the rotating rod (63) close to the worm gear (62) passing through the side plate (2) and sleeved and fixed with a worm wheel (64) meshing with the worm gear (62), a driving block (65) being installed on the inner wall of each side plate (2), a rotating groove (66) being reserved on the driving block (65), a gear (67) sleeved and fixed on the rotating rod (63) being rotatably arranged in the rotating groove (66), and a rack rod (68) meshing with the gear (67) being slidably arranged in the driving block (65), the top end of each rack rod (68) being connected to a fixed sleeve plate (69), the top end of the fixed sleeve plate (69) being installed on the left and right sides of the bottom end of the coating material tank (5); An adjusting roller (7) is rotatably provided between the side plates (2) and is located on the upper part of the side plates (2); a scraper group (8) is provided on the front side of the coating roller (3); and a scraper adjusting mechanism (9) is provided on the front side of the scraper group (8) and is located between the side plates (2) and is used to adjust the position of the scraper group (8); The scraper adjustment mechanism (9) comprises a rotating rod (91) rotatably arranged at the front of the side plate (2), a mounting rod (92) fixed between the side plates (2) being arranged on the upper side of the rotating rod (91), a scraper height adjustment unit (93) being arranged on the rotating rod (91), a scraper shaft (94) being connected to the top of the scraper height adjustment unit (93) in a lifting manner, a scraper angle adjustment unit (95) being arranged on the scraper shaft (94), a fixed plate (96) being connected to the top of the scraper angle adjustment unit (95), a scraper group (8) being slidably connected to the fixed plate (96), and a planetary gear deceleration movement unit (97) being arranged on the fixed plate (96) for controlling the scraper group (8) to slide forward and backward on the fixed plate (96); The scraper height adjustment unit (93) comprises a pair of left and right driving blocks (931) sleeved on the rotating rod (91), each driving block (931) is provided with a rotating groove (932), a gear (933) sleeved and fixed on the rotating rod (91) is rotatably provided in the rotating groove (932), a rotating wheel rod (934) is rotatably provided on one side of the driving block (931), a worm (935) is sleeved and fixed in the middle of the rotating wheel rod (934), a worm wheel (936) meshing with the worm (935) is sleeved and fixed on the rotating rod (91), a rack rod (937) meshing with the gear (933) is slidably provided in the driving block (931) up and down, and the top of the rack rod (937) is sleeved and fixed with the scraper shaft (94); The scraper angle adjustment unit (95) comprises a pair of scraper seats (951) rotatably arranged on the scraper shaft (94), and constant pressure plates (952) sleeved on the scraper shaft (94) are provided on the left and right sides of the scraper seats (951). A second cylinder (953) is hingedly connected between the constant pressure plates (952), and the telescopic shaft end of the second cylinder (953) is hingedly connected to the front end of the scraper seat (951), and the top surface of the scraper seat (951) is fixedly connected to the fixed plate (96).

2. A ceramic film slit coater according to claim 1, characterized in that: The planetary gear deceleration moving unit (97) comprises a mounting seat (971) arranged on a fixed plate (96); a stepper motor (972) is mounted on the front side of the mounting seat (971); an output shaft of the stepper motor (972) passes through the mounting seat (971) and is connected to a crank (973); an inner gear ring seat (974) fixed to the fixed plate (96) is arranged on the rear side of the mounting seat (971); a propulsion shaft (975) is arranged in the inner gear ring seat (974); a rear end of the propulsion shaft (975) is fixedly arranged on a connecting plate at the front end of the scraper assembly (8); and a plurality of rod bodies at the front and rear ends are provided with a plurality of propelling shafts (975). A pair of rotating blocks (977) are sleeved, rotating arms (978) are rotatably provided between the rotating blocks (977) adjacent to each other on the same side, a transmission rod (979) is connected between the front and rear rotating arms (978), the crank (973) is fixedly connected to the rotating arm (978) on the same side, a matching gear (9710) meshing with the internal gear ring seat (974) is rotatably provided on the transmission rod (979), a worm barrel (9711) is provided at the rear end of the matching gear (9710), and a worm barrel (9712) matching with the worm barrel (9711) is sleeved and fixedly provided at the middle of the propulsion shaft (975).

3. A ceramic film slit coater according to claim 2, characterized in that: The outer walls of the worm barrel 1 (9711) and the worm barrel 2 (9712) are both provided with thread grooves that mesh with each other and surround each other. The radius of the worm barrel 2 (9712) is twice the radius of the worm barrel 1 (9711). Limiting strips (976) are provided on the rod bodies at the front and rear ends of the propulsion shaft (975). A sliding groove that cooperates with the limiting strip (976) for sliding connection is reserved on the rotating block (977).

Citation Information

Patent Citations

  • Coating tool

    CN110813633A

  • Multifunctional glazing and film coating machine

    CN112092502A