A rubber swing device for a rubber recovery type mixing mill and a control method thereof

By designing a rubber recycling type rubber spooling device in the mixing machine, including the machine assembly, pressing assembly, cutting assembly and rubber spooling assembly, the problem of low rubber recycling efficiency in the existing technology is solved, efficient recycling and mixing of rubber materials is achieved, and the efficiency of rubber spooling and rubber quality is improved.

CN119217572BActive Publication Date: 2025-02-28DALIAN SOFT CONTROL ELECTROMECHANICAL CO LTD
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Patent Information

Application Number
CN202411765449.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-02-28
Estimated Expiration
2044-12-04

AI Technical Summary

Technical Problem

The existing mixing equipment cannot effectively recycle and process the glue that falls between the press rollers, resulting in low recycling efficiency and untimely distributing of the glue, affecting the efficiency of glue slitting.

Method used

A rubber-swinging device for a rubber recycling-type open mixer is designed, including a mixing machine assembly, a pressing component, a material cutting component and a rubber-swinging component. Through preliminary mixing and processing of heating and rolling, the cutting assembly is processed in sections to form rubber strips. The pendulum rubber component is repeatedly pressed and fixed, the cutting assembly is tilted out and the processing rubber material is collected. The mixing assembly is evenly refined and the pendulum rubber component is started to move until the glue is not recycled and the movement is stopped.

Benefits of technology

It realizes efficient recycling and mixing of rubber materials, improves glue disassembly efficiency, avoids glue adhesion and manual pollution, and improves the quality and production efficiency of rubber materials.

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Abstract

The present invention belongs to the technical field of mixing mills, and particularly relates to a rubber swing device of a rubber recovery type mixing mill and a control method thereof, comprising a mixing mill assembly, a material pressing assembly, a material cutting assembly and two groups of rubber swing assemblies; the material pressing assembly is arranged at the top of the mixing mill assembly, and the material cutting assembly is arranged at the bottom of the opening of the mixing mill assembly, and the two groups of rubber swing assemblies are movably connected to the middle of the mixing mill assembly at the same level; the mixing mill assembly comprises a shell, the rubber strip is removed through the inclined top surface of the material cutting assembly, the cut rubber is transferred to the mixing mill assembly for recycling through the material cutting assembly, and the rubber is evenly distributed through the mixing mill assembly during continuous mixing, the two groups of rubber swing assemblies are started to move at the same level, and when the rubber is not recycled, the movement of the two groups of rubber swing assemblies is stopped, thereby improving the efficiency of automatic rubber swing.
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Description

Technical Field

[0001] The invention belongs to the technical field of open mixing mills, and in particular relates to a rubber swinging device of a rubber recovery type open mixing mill and a control method thereof. Background Art

[0002] The open mixing mill is one of the most commonly used equipment in the rubber industry. It is mainly used for hot refining, mixing and plasticizing of rubber materials. Its function is to mix and plasticize the uniformly mixed raw materials to provide uniform rubber materials for plastic and rubber products used in subsequent production lines. The most important component of the open mixing mill is two relatively rotating mixing rollers with adjustable relative distance. The rubber refining process mainly relies on the two mixing rollers to produce extrusion and shearing effects on the rubber materials. After multiple kneading by the mixing rollers and the chemical reactions accompanying the kneading process, the macromolecular chains inside the rubber are broken, so that the various components in the formula are mixed evenly, and finally the purpose of rubber refining is achieved.

[0003] After searching, in the prior art, Chinese patent publication number CN215359304U, authorization announcement date: 2021-12-31, discloses an automatic swing rubber feeding device for an open mill of a mixing system, including a machine base, a pair of rollers are installed on the machine base in parallel front and back, the two rollers rotate in opposite directions and both rotate inward, a frame-type bearing platform is installed on the machine base above the rollers, and a swing rubber device is fixedly installed on the bearing platform, the swing rubber device includes a driving bracket respectively installed on the front and rear cross beams of the bearing platform, a driving device is installed in the driving bracket, a swing rubber trolley is installed between the two driving devices, a rolling wheel is installed at the bottom of the swing rubber trolley, and a guide rail for the rolling wheel to roll is provided on the bearing platform; the driving device drives the swing rubber trolley to swing back and forth along the guide rail, thereby driving the film to swing back and forth, so that it is evenly distributed on the roller, so that the opening effect is better, and the swing frequency and swing speed of the swing rubber trolley are controlled by setting the steering direction and speed of the driving device to meet different feeding requirements, save manpower and material resources, and improve feeding efficiency and feeding quality.

[0004] However, the equipment still has the following defects: although it can meet different feeding requirements and save manpower and material resources, it is unable to recycle the rubber material dropped between the pressure rollers, and cannot deliver the recycled rubber material in time, resulting in the rubber swing mechanism needing to be started repeatedly, affecting the efficiency of the rubber swing. Summary of the invention

[0005] In view of the above problems, the present invention provides a rubber swing device for a rubber recovery type mixing mill, comprising a mixing mill assembly, a material pressing assembly, a material cutting assembly and two groups of rubber swing assemblies; the material pressing assembly is arranged at the top of the mixing mill assembly, the material cutting assembly is arranged at the bottom of the mixing mill assembly, the two groups of rubber swing assemblies are movably connected at the same level in the middle of the mixing mill assembly, and a material unloading anti-sticking assembly is also arranged on one side wall of the mixing mill assembly;

[0006] The cutting component divides the blanks in the mixing process into sections to form rubber strips of the same specifications and then enters the mixing mill component for mixing again. The two sets of swinging rubber components repeatedly press the rubber strips to shape them. The anti-sticking component for material feeding can not only provide position limit protection for the operators, but also cool the rubber in the material feeding and recycling process to prevent the rubber from sticking.

[0007] Furthermore, the material unloading anti-sticking component includes a gathering cylinder; a guide groove is provided on one side wall of the gathering cylinder, and the length of the guide groove is the same as the length of the swing rubber component, both ends of the gathering cylinder are rotatably connected with bearings, one end of the gathering cylinder is provided with a cold air input hole, the tops of the two groups of bearings are provided with positioning seats, the tops of the positioning seats are provided with linkage seats, the bottom of the linkage seats is embedded with a fifth electric push rod, and the output ends of the fifth electric push rods are transmission-connected with the top of the positioning seat, and the tops of the two groups of linkage seats are rotatably connected with hinge seats.

[0008] Furthermore, the open mixing mill assembly includes a shell and a discharge pipe; the cross-section of the shell is a concave structure, the inner wall of the shell is rotatably connected to two groups of heated pressure rollers, the bottom end of the inner wall of the shell is embedded with two groups of first electric push rods, the outer wall of the shell is fixedly connected to a first motor, and the inner wall of the shell is embedded with several groups of second electric push rods, the swing rubber assembly is slidably fitted on the outer wall of the heated pressure roller, both sides of the inner wall of the shell and the bottom of the heated pressure roller are provided with embedded grooves, and the embedded grooves are arranged in an inclined shape; a recovery box is fixedly connected to one side of the outer wall of the shell, and a cross plate is fixedly connected to the outer wall of the shell and located on the top of the recovery box, and a feed pipe is embedded and installed on the outer wall of the cross plate.

[0009] Furthermore, the top of the transverse plate is rotatably connected with a driven tooth, a discharge sensor is provided at the end of the discharge pipe, one end of the discharge pipe is communicated with the feed pipe, and a suction pump is provided on the discharge pipe.

[0010] Furthermore, a controller is arranged on the outer wall of the shell, and a plurality of groups of second motors are fixedly connected to the outer wall of the recovery box and a side away from the shell, and the plurality of groups of second motors are arranged at the same level.

[0011] Furthermore, the inner wall of the recovery box is rotatably connected with a plurality of groups of crushing rods, and one end of the plurality of groups of crushing rods is drivingly connected to the output end of the second motor.

[0012] Furthermore, a third motor is fixedly connected to the bottom of the transverse plate, and an output end of the third motor is transmission-connected to a driving tooth, and an end of the discharge pipe away from the driven tooth extends to the top between the two sets of heated pressure rollers.

[0013] Furthermore, the pressing assembly includes two groups of positioning plates; positioning rollers are rotatably connected between the two groups of positioning plates, and the bottoms of the two groups of positioning plates are fixedly connected to the top of the shell, and the outer wall of one group of positioning plates is fixedly connected to a fourth motor, and the output end of the fourth motor is transmission-connected to the positioning roller.

[0014] Furthermore, a pressing roller is movably connected to the top of the positioning roller, and linkage arms are rotatably connected to both ends of the pressing roller, and output ends of the third electric push rod are transmission-connected to both ends of the pressing roller.

[0015] A method for controlling a rubber swing device of a rubber recovery type mixing mill comprises the following steps:

[0016] The open mill assembly is used to heat and roll the rubber compound and perform preliminary mixing of the blank;

[0017] The blanks in the mixing process are processed in sections by using the cutting assembly to form rubber strips of the same specifications and then enter the mixing mill assembly again for mixing;

[0018] When the rubber strips are mixed and processed without color difference, during the process of the rubber strips entering the pressing assembly for pressing and positioning, two sets of swinging rubber assemblies are used to repeatedly press and shape the rubber strips;

[0019] The rubber strip is removed through the inclined top surface of the cutting assembly;

[0020] The cut rubber material is transferred to the mixing mill component through the cutting component for recycling;

[0021] During the process of evenly distributing the rubber material through the mixing mill components and continuously mixing, two sets of rubber swing components are started to move at the same level;

[0022] When the rubber material has no more recycling treatment, the movement of the two sets of swing rubber components is stopped.

[0023] The beneficial effects of the present invention are:

[0024] 1. The mixing mill assembly is used to heat and roll the rubber material, and the blank material is preliminarily mixed. The cutting assembly is used to segment the blank material in the mixing process to form rubber strips of the same specification and enter the mixing mill assembly again for mixing. When the rubber strips are mixed and processed without color difference, the rubber strips enter the pressing assembly for pressing and positioning, and the two sets of swing rubber assemblies are used to repeatedly press and shape the rubber strips. The cut rubber material is transferred to the mixing mill assembly through the cutting assembly for recycling. In the process of evenly distributing the rubber material through the mixing mill assembly and continuously refining, the two sets of swing rubber assemblies are started to move at the same level. When the rubber material is not recycled, the movement of the two sets of swing rubber assemblies is stopped.

[0025] 2. The output end of the second motor drives several groups of shredder rods to rotate, so that the rubber material is shredded in the process of entering the recycling box, and negative pressure is generated near the bottom of the feed pipe under the action of the suction pump, so that the shredded rubber material is adsorbed into the discharge pipe and transferred to between the two groups of heated rollers again. At this time, the second electric push rod is used to reciprocate the rubber swing component to sort the rubber material on the surface of the heated roller. If the suction pump cannot adsorb the shredded rubber material in the recycling box, the second electric push rod will no longer reciprocate to push the rubber swing component, so that the rubber material between the two groups of heated rollers can be continuously mixed in a limited space.

[0026] 3. The output end of the third motor drives the active gear to move back and forth, so that the driven gear is meshed with the active gear and the discharge pipe is driven to swing back and forth. During the swinging process of the discharge pipe, the chopped rubber material is dispersed at different positions between the two sets of heated pressure rollers, entering a small cycle of mixing processing, and quickly matching the color of the rubber material to avoid manual operation, reduce the contamination of light-colored rubber material by manual hands, and improve the color quality of the light-colored rubber material.

[0027] 4. After the rubber materials of different colors are mixed and processed by two sets of heated pressure rollers, the small cycle processing is completed, and the worker lifts one end of the cut rubber strip and puts it on the positioning roller. The output end of the third electric push rod drives the pressure roller to press down while pressing the rubber strip. In the process of the fourth motor continuously driving the positioning roller to rotate, the rubber strip is pressed and formed in a large cycle, and the third electric push rod is used to drive the pressure roller to rise and fall to adjust the distance between the pressure roller and the positioning roller, so as to facilitate the processing of rubber strips of different thicknesses.

[0028] 5. The side of the gathering cylinder away from the guide groove is used to limit the operator's hands from being inserted when the heated pressure roller is working. After the cold air is injected into the cold air input hole, the gathering cylinder is rotated to rotate the guide groove to the top surface of the inclined table, so that the cold air blows from the guide groove at an inclined angle to the top surface of the inclined table, which is used to prevent the adhesive from sticking to the inclined table due to excessive temperature. In addition, the top surface of the inclined table can also speed up the speed at which the block adhesive falls into the recovery box under the action of the cold air.

[0029] Other features and advantages of the present invention will be described in the following description, and partly become apparent from the description, or understood by practicing the present invention. The purpose and other advantages of the present invention can be realized and obtained by the structures pointed out in the description, claims and drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0031] Figure 1 The structure of the open mill according to the embodiment of the present invention is shown. Figure 1 ;

[0032] Figure 2 A schematic structural diagram of a blanking and anti-sticking assembly according to an embodiment of the present invention is shown;

[0033] Figure 3 The structure of the open mill assembly of the embodiment of the present invention is shown Figure 1 ;

[0034] Figure 4 The structure of the open mill assembly of the embodiment of the present invention is shown Figure 2 ;

[0035] Figure 5 A schematic structural diagram of a material pressing assembly according to an embodiment of the present invention is shown;

[0036] Figure 6 A schematic structural diagram of a cutting assembly according to an embodiment of the present invention is shown;

[0037] Figure 7 An exploded view of the structure of the ramp platform according to an embodiment of the present invention is shown;

[0038] Figure 8 A schematic structural diagram of a self-locking rod according to an embodiment of the present invention is shown;

[0039] Fig. 9 A schematic diagram of the structure of a swing rubber assembly according to an embodiment of the present invention is shown;

[0040] Fig.10 The structure of the open mill according to the embodiment of the present invention is shown. Figure 2 .

[0041] In the figure: 1. open mill assembly; 11. housing; 12. first electric push rod; 13. heated pressure roller; 14. first motor; 15. second electric push rod; 16. embedded groove; 17. recovery box; 18. second motor; 19. crushing rod; 110. cross plate; 111. feed pipe; 112. third motor; 113. driving gear; 114. discharge pipe; 115. suction pump; 116. driven gear; 2. pressing assembly; 21. positioning plate; 22. positioning roller; 23. fourth motor; 24. pressing roller; 25. third Electric push rod; 26, linkage arm; 3, cutting assembly; 31, inclined table; 32, splicing plate; 33, slide groove; 34, first slide cavity; 35, linkage shell; 36, second slide cavity; 37, fourth electric push rod; 38, blade; 39, self-locking rod; 310, screw; 4, swing rubber assembly; 41, swing rubber ring; 42, reserved groove; 43, feeding rod; 5, unloading anti-sticking assembly; 51, gathering cylinder; 52, guide groove; 53, bearing; 54, cold air input hole; 55, positioning seat; 56, linkage seat; 57, hinge seat. DETAILED DESCRIPTION

[0042] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0043] The embodiment of the present invention provides a rubber swing device for a rubber recycling mill, comprising an open mill assembly 1, a material pressing assembly 2, a material cutting assembly 3 and two groups of rubber swing assemblies 4; illustratively, Figure 1 and Fig.10 shown.

[0044] The pressing component 2 is arranged on the top of the mixing mill component 1, the mixing mill component 1 is an open structure, and the cutting component 3 is arranged at the bottom of the mixing mill component 1, the two groups of the swinging rubber components 4 are movably connected at the same level in the middle of the mixing mill component 1, and a side wall of the mixing mill component 1 is also provided with a material discharge anti-sticking component 5, and the material discharge anti-sticking component 5 is slidably fitted and connected at different positions of the outer wall of the mixing mill component 1.

[0045] Specifically, the mixing mill component 1 is used to heat and roll the rubber material, perform preliminary mixing processing on the blank material, and use the cutting component 3 to segment the blank material during the mixing process to form rubber strips of the same specification and re-enter the mixing mill component 1 for mixing processing. When the rubber strips are mixed and processed without color difference, when the rubber strips enter the pressing component 2 for pressing and positioning, two groups of swinging rubber components 4 are used to repeatedly press and shape the rubber strips, and the rubber strips are removed through the inclined top surface of the cutting component 3. The anti-sticking component 5 can not only provide limit protection for the operator, but also cool the rubber in the process of material recovery to prevent the rubber from sticking.

[0046] The mixing mill assembly 1 includes a housing 11; illustratively, Figure 3 and Figure 4 shown.

[0047] The cross section of the shell 11 is a concave structure, and two groups of first electric push rods 12 are embedded and installed at the bottom end of the inner wall of the shell 11, and two groups of heated pressure rollers 13 are rotatably connected to the inner wall of the shell 11. A first motor 14 is fixedly connected to the outer wall of the shell 11, and the output end of the first motor 14 is transmission-connected to the heated pressure roller 13. A plurality of groups of second electric push rods 15 are embedded and installed on the inner wall of the shell 11, and the output ends of the plurality of second electric push rods 15 are transmission-connected to the swing rubber assembly 4, and the swing rubber assembly 4 is slidably fitted and connected to the outer wall of the heated pressure roller 13. Both sides of the inner wall of the shell 11 and the bottom of the heated pressure roller 13 are provided with embedded grooves 16, and the embedded grooves 16 are arranged in an inclined shape;

[0048] A recycling box 17 is fixedly connected to one side of the outer wall of the shell 11, and a plurality of groups of second motors 18 are fixedly connected to the outer wall of the recycling box 17 and the side away from the shell 11, and the plurality of groups of second motors 18 are arranged at the same level. A plurality of groups of crushing rods 19 are rotatably connected to the inner wall of the recycling box 17, and one end of the plurality of groups of crushing rods 19 are transmission-connected to the output end of the second motor 18. A transverse plate 110 is fixedly connected to the outer wall of the shell 11 and located at the top of the recycling box 17. A feeding pipe 111 is embedded in the outer wall of the transverse plate 110, and the bottom end of the feeding pipe 111 extends into the recycling box 17. A third motor 112 is fixedly connected to the bottom of the plate 110, and the output end of the third motor 112 is transmission-connected to a driving tooth 113, and the top of the horizontal plate 110 is rotatably connected to a driven tooth 116, and a discharge pipe 114 is embedded and installed at the center of the central axis of the driven tooth 116, and a discharge sensor is provided at the end of the discharge pipe 114, one end of the discharge pipe 114 is communicated with the feed pipe 111, and the discharge pipe 114 is U-shaped, a suction pump 115 is provided on the discharge pipe 114, and the end of the discharge pipe 114 away from the driven tooth 116 extends to the top between the two groups of heated pressure rollers 13.

[0049] Furthermore, a controller is disposed on the outer wall of the housing 11 , and the controller is electrically connected to the discharge sensor and the second electric push rod 15 .

[0050] Specifically, the rubber blank is stored between the two groups of heating rollers 13, and the heating rollers 13 are driven to rotate under the action of the first motor 14, so that the rubber blank is heated and rolled, and the rubber falling between the two groups of heating rollers 13 falls into the recovery box 17;

[0051] The output end of the second motor 18 drives a plurality of groups of shredder rods 19 to rotate, so that the rubber material is shredded in the process of entering the recovery box 17, and a negative pressure is generated near the bottom of the feed pipe 111 under the action of the suction pump 115, so that the shredded rubber material is adsorbed into the discharge pipe 114 and transferred to between the two groups of heated pressure rollers 13 again. At this moment, the second electric push rod 15 is used to reciprocate and push the swing rubber component 4 to sort the rubber material on the surface of the heated pressure roller 13. If the suction pump 115 cannot adsorb the shredded rubber material in the recovery box 17, the second electric push rod 15 will no longer reciprocate and push the swing rubber component 4, so that the rubber material between the two groups of heated pressure rollers 13 is continuously mixed and processed in a limited space;

[0052] The output end of the third motor 112 drives the active teeth 113 to move back and forth, so that the driven teeth 116 are meshed and connected with the active teeth 113, and at the same time, drives the discharge pipe 114 to swing back and forth, so that the discharge pipe 114 can disperse the chopped rubber material at different positions between the two groups of heated pressure rollers 13 during the swinging process, enter a small cycle mixing processing state, quickly proportion the color of the rubber material, avoid manual operation, reduce the contamination of light-colored rubber material by human hands, and improve the color quality of the light-colored rubber material.

[0053] The discharging sensor is used to detect the discharging amount of the discharging pipe 114. If the discharging sensor fails to detect the discharging state, the discharging sensor transmits a signal to the controller, and after analysis, the controller controls the second electric push rod 15 to stop working.

[0054] The pressing assembly 2 includes two sets of positioning plates 21; illustratively, as Figure 5 shown.

[0055] A positioning roller 22 is rotatably connected between the two groups of positioning plates 21, and the bottoms of the two groups of positioning plates 21 are fixedly connected to the top of the shell 11, a fourth motor 23 is fixedly connected to the outer wall of one group of positioning plates 21, and the output ends of the fourth motor 23 are transmission connected to the positioning roller 22, and a pressing roller 24 is movably and closely connected to the top of the positioning roller 22, and both ends of the pressing roller 24 are rotatably connected to a linkage arm 26, and the other end of the linkage arm 26 is fixedly connected to the top of the shell 11, and both ends of the pressing roller 24 are transmission connected to the output ends of the third electric push rod 25.

[0056] Specifically, after the two groups of heated pressing rollers 13 mix and process the rubber materials of different colors, the small cycle processing is completed, and the worker lifts one end of the cut rubber strip and puts it onto the positioning roller 22. The output end of the third electric push rod 25 drives the pressing roller 24 to press down while pressing the rubber strip. In the process of the fourth motor 23 continuously driving the positioning roller 22 to rotate, the rubber strip is pressed and formed in a large cycle, and the third electric push rod 25 is used to drive the pressing roller 24 to rise and fall, so as to adjust the distance between the pressing roller 24 and the positioning roller 22, so as to facilitate the processing of rubber strips of different thicknesses.

[0057] The cutting assembly 3 includes a bevel table 31; illustratively, as Figure 6 , Figure 7 and Figure 8 shown.

[0058] The top of the inclined platform 31 is slidably connected with two groups of splicing plates 32, and the two groups of splicing plates 32 are slidably connected in the embedded groove 16. The top of the inclined platform 31 is provided with a slide groove 33, and the side wall of the inclined platform 31 is provided with a first slide cavity 34 that is interconnected with the slide groove 33. A linkage housing 35 is slidably connected in the slide groove 33, and a side wall of the linkage housing 35 close to the first slide cavity 34 is provided with a second slide cavity 36. The bottom end of the inner wall of the linkage housing 35 is movably connected. There are several groups of fourth electric push rods 37, and the output ends of several groups of the fourth electric push rods 37 are all transmission-connected with blades 38. One side wall of several groups of the fourth electric push rods 37 is provided with a self-locking rod 39, and the self-locking rod 39 passes through the second sliding cavity 36 and the first sliding cavity 34. The end of the self-locking rod 39 is threadedly connected with a screw 310, and the bottom of the slide groove 33 is sleeved on the output end of the first electric push rod 12, and the output end of the first electric push rod 12 is transmission-connected to the bottom of the linkage housing 35.

[0059] Specifically, when the two groups of splicing plates 32 are slidably connected in the embedded groove 16, they are in a stored state. When the two groups of splicing plates 32 slide out of the embedded groove 16, they are used to block the linkage housing 35 and the recovery box 17, so as to facilitate the unloading of the rubber strip after the large circulation;

[0060] The output ends of several groups of the fourth electric push rods 37 push the blades 38 up, so that the blades 38 move to the bottom of the heated pressure roller 13 at the same level. When the rubber on the heated pressure roller 13 is close to the blades 38, the rubber is cut at equal intervals, and the self-locking rod 39 is pulled laterally to adjust the spacing of each group of blades 38, and then each group of blades 38 is locked by the screws 310, so that the blades 38 can cut the rubber stably.

[0061] The swing rubber assembly 4 includes two sets of swing rubber rings 41; illustratively, as Fig. 9 shown.

[0062] One side wall of the two groups of swing rubber rings 41 are fixedly connected, and a reserved groove 42 is opened at the bottom of one group of swing rubber rings 41, the outer side walls of the two groups of swing rubber rings 41 are transmission connected to the output end of the second electric push rod 15, a servo motor is embedded and installed on the outer side wall of one group of swing rubber rings 41, and the output end of the servo motor is transmission connected to the feeding rod 43, and the two groups of swing rubber rings 41 are both sleeved on the outer wall of the heated pressure roller 13.

[0063] Specifically, the connection between the two groups of swing rubber rings 41 is used to clean the gap between the two groups of heated pressure rollers 13 to remove the rubber. In the process of the second electric push rod 15 pushing the two groups of swing rubber rings 41 closer to each other, the rubber remaining on the heated pressure roller 13 is gathered to make the mixing of the rubber more efficient during the small circulation process. The servo motor is used to drive the feeding rod 43 to rotate, so that the mixed rubber can efficiently enter between the positioning roller 22 and the pressing roller 24 during the large circulation process, so as to be used for the rapid molding of the rubber strip.

[0064] The unloading and anti-sticking assembly 5 includes a gathering cylinder 51; illustratively, as Figure 2 shown.

[0065] A guide groove 52 is provided on one side wall of the gathering cylinder 51, and the length of the guide groove 52 is the same as the length of the swing rubber component 4. Both ends of the gathering cylinder 51 are rotatably connected with bearings 53. A cold air input hole 54 is provided at one end of the gathering cylinder 51. Positioning seats 55 are provided on the tops of the two groups of bearings 53. A linkage seat 56 is provided on the tops of the positioning seats 55. A fifth electric push rod is embedded in the bottom of the linkage seat 56, and the output ends of the fifth electric push rod are transmission-connected with the top of the positioning seat 55. The tops of the two groups of linkage seats 56 are rotatably connected with hinge seats 57, and the other ends of the hinge seats 57 are fixedly connected to the outer wall of the shell 11.

[0066] Specifically, the gathering cylinder 51 is located away from the side of the guide groove 52, which is used to limit the operator from putting his hands into the heated pressure roller 13 when it is working. After injecting cold air into the cold air input hole 54, the gathering cylinder 51 is rotated to rotate the guide groove 52 to the top surface of the inclined table 31, so that the cold air blows from the guide groove 52 at an inclined angle to the top surface of the inclined table 31, which is used to prevent the adhesive from sticking to the inclined table 31 due to excessive temperature. Under the action of the cold air, the top surface of the inclined table 31 can also speed up the speed at which the block adhesive falls into the recovery box 17.

[0067] The working principle of the rubber swing device of the rubber recovery type mixing mill proposed by the embodiment of the present invention is as follows:

[0068] The rubber blank is stored between two sets of heated rollers 13, and the heated rollers 13 are driven to rotate by the first motor 14 to heat and press the rubber blank, and the rubber blank dropped between the two sets of heated rollers 13 drops into the recovery box 17;

[0069] The output end of the second motor 18 drives a plurality of groups of shredder rods 19 to rotate, so that the rubber material is shredded in the process of entering the recovery box 17, and a negative pressure is generated near the bottom of the feed pipe 111 under the action of the suction pump 115, so that the shredded rubber material is adsorbed into the discharge pipe 114 and transferred to between the two groups of heated pressure rollers 13 again. At this moment, the second electric push rod 15 is used to reciprocate and push the swing rubber component 4 to sort the rubber material on the surface of the heated pressure roller 13. If the suction pump 115 cannot adsorb the shredded rubber material in the recovery box 17, the second electric push rod 15 will no longer reciprocate and push the swing rubber component 4, so that the rubber material between the two groups of heated pressure rollers 13 is continuously mixed and processed in a limited space;

[0070] The output end of the third motor 112 drives the active gear 113 to move back and forth, so that the driven gear 116 is meshed and connected with the active gear 113, and at the same time, drives the discharge pipe 114 to swing back and forth, so that the discharge pipe 114 disperses the chopped rubber material at different positions between the two groups of heated pressure rollers 13 during the swinging process, enters a small cycle mixing processing state, and quickly proportions the color of the rubber material, avoiding manual operation, reducing the contamination of light-colored rubber material by manual hands, and improving the color quality of the light-colored rubber material;

[0071] After the rubber materials of different colors are mixed and processed by two sets of heated pressing rollers 13, the small cycle processing is completed, and the worker lifts one end of the cut rubber strip and puts it on the positioning roller 22. The output end of the third electric push rod 25 drives the pressing roller 24 to press down and press the rubber strip. In the process of the fourth motor 23 continuously driving the positioning roller 22 to rotate, the rubber strip is pressed and formed in a large cycle, and the third electric push rod 25 is used to drive the pressing roller 24 to rise and fall, which is used to adjust the distance between the pressing roller 24 and the positioning roller 22, so as to facilitate the processing of rubber strips of different thicknesses;

[0072] When the splicing plates 32 are slidably connected in the embedded groove 16, they are in a stored state. When the two sets of splicing plates 32 slide out of the embedded groove 16, they are used to block the linkage housing 35 and the recovery box 17, so as to facilitate the unloading of the rubber strip after the large circulation;

[0073] The blades 38 are pushed upward by the output ends of the plurality of fourth electric push rods 37, so that the blades 38 are moved to the bottom of the heated pressure roller 13 at the same level. When the rubber material on the heated pressure roller 13 is close to the blades 38, the rubber material is cut at equal intervals, and the self-locking rod 39 is pulled laterally to adjust the interval of each set of blades 38, and then each set of blades 38 is locked by the screw 310, so that the blades 38 can stably cut the rubber material;

[0074] The connection between the two sets of swing rubber rings 41 is used to clean the gap between the two sets of swing rubber rings 41 to remove the rubber. In the process of the second electric push rod 15 pushing the two sets of swing rubber rings 41 closer to each other, the rubber remaining on the heated pressing roller 13 is gathered to make the mixing of the rubber more efficient during the small circulation process. The servo motor is used to drive the feeding rod 43 to rotate, so that the mixed rubber can efficiently enter between the positioning roller 22 and the pressing roller 24 during the large circulation process, so as to be used for the rapid molding of the rubber strip.

[0075] The side of the gathering cylinder 51 away from the guide groove 52 is used to limit the operator's hands from being inserted into the heated pressure roller 13 when it is working. After the cold air is injected into the cold air input hole 54, the gathering cylinder 51 is rotated to rotate the guide groove 52 to the top surface of the inclined table 31, so that the cold air blows from the guide groove 52 at an inclined angle to the top surface of the inclined table 31, which is used to prevent the adhesive from sticking to the inclined table 31 due to the high temperature. In addition, the top surface of the inclined table 31 can also accelerate the speed at which the block adhesive falls into the recovery box 17 under the action of the cold air.

[0076] Based on the above-mentioned rubber swing device of a rubber recovery type mixing mill, an embodiment of the present invention further provides a method for controlling the rubber swing device of a rubber recovery type mixing mill, comprising the following steps:

[0077] The open mill assembly is used to heat and roll the rubber compound and perform preliminary mixing of the blank;

[0078] The blanks in the mixing process are processed in sections by using the cutting assembly to form rubber strips of the same specifications and then enter the mixing mill assembly again for mixing;

[0079] When the rubber strips are mixed and processed without color difference, during the process of the rubber strips entering the pressing assembly for pressing and positioning, two sets of swinging rubber assemblies are used to repeatedly press and shape the rubber strips;

[0080] The rubber strip is removed through the inclined top surface of the cutting assembly;

[0081] The cut rubber material is transferred to the mixing mill component through the cutting component for recycling;

[0082] During the process of evenly distributing the rubber material through the mixing mill components and continuously mixing, two sets of rubber swing components are started to move at the same level;

[0083] When the rubber material has no more recycling treatment, the movement of the two sets of swing rubber components is stopped.

[0084] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein; and these modifications or substitutions do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A rubber swing device for a rubber recovery type mixing mill, characterized in that: The invention comprises an open mill assembly (1), a material pressing assembly (2), a material cutting assembly (3) and two groups of swinging rubber assemblies (4); the material pressing assembly (2) is arranged at the top of the open mill assembly (1), the material cutting assembly (3) is arranged at the bottom of the open mill assembly (1), the two groups of swinging rubber assemblies (4) are movably connected to the middle of the open mill assembly (1) at the same level, and a material unloading anti-sticking assembly (5) is also arranged on one side wall of the open mill assembly (1); The cutting component (3) processes the blanks in the mixing process into sections to form rubber strips of the same specification and then enters the mixing mill component (1) for mixing again. The two sets of rubber swing components (4) repeatedly press the rubber strips to shape them. The material discharging and anti-sticking component (5) can not only limit the position of the operator but also cool the rubber material in the discharging and recycling process to prevent the rubber material from sticking. The mixing mill assembly (1) comprises a shell (11) and a discharge pipe (114); the cross section of the shell (11) is a concave U-shaped structure; the inner wall of the shell (11) is rotatably connected to two groups of heated pressure rollers (13); the bottom end of the inner wall of the shell (11) is embedded with two groups of first electric push rods (12); the outer wall of the shell (11) is fixedly connected to a first motor (14); the inner wall of the shell (11) is embedded with a plurality of groups of second electric push rods (15); the rubber swing assembly The component (4) is slidably connected to the outer wall of the heating pressure roller (13); both sides of the inner wall of the shell (11) and the bottom of the heating pressure roller (13) are provided with embedded grooves (16); the embedded grooves (16) are arranged in an inclined shape; a recovery box (17) is fixedly connected to one side of the outer wall of the shell (11); a transverse plate (110) is fixedly connected to the outer wall of the shell (11) and located at the top of the recovery box (17); a feed pipe (111) is embedded and installed on the outer wall of the transverse plate (110); The top of the transverse plate (110) is rotatably connected to a driven gear (116); a discharge sensor is provided at the end of the discharge pipe (114); one end of the discharge pipe (114) is in communication with the feed pipe (111); and a suction pump (115) is provided on the discharge pipe (114); A controller is arranged on the outer wall of the shell (11); a plurality of groups of second motors (18) are fixedly connected to the outer wall of the recovery box (17) and on a side away from the shell (11); the plurality of groups of second motors (18) are arranged at the same level; The inner wall of the recovery box (17) is rotatably connected to a plurality of groups of crushing rods (19), and one end of the plurality of groups of crushing rods (19) is drivingly connected to the output end of the second motor (18); A third motor (112) is fixedly connected to the bottom of the transverse plate (110), an output end of the third motor (112) is drivingly connected to a driving tooth (113), and an end of the discharge pipe (114) away from the driven tooth (116) extends to the top between the two sets of heated pressure rollers (13); The cutting assembly (3) comprises a bevel table (31); two groups of splicing plates (32) are slidably connected to the top of the bevel table (31), and the two groups of splicing plates (32) are slidably connected in the embedded groove (16); a slide groove (33) is provided on the top of the bevel table (31), and a first slide cavity (34) which is interconnected with the slide groove (33) is provided on the side wall of the bevel table (31); a linkage shell (35) is slidably connected in the slide groove (33), and a second slide cavity (36) is provided on a side wall of the linkage shell (35) close to the first slide cavity (34); the linkage shell (35) A plurality of groups of fourth electric push rods (37) are movably connected to the bottom end of the inner wall, and the output ends of the plurality of groups of the fourth electric push rods (37) are all transmission-connected to blades (38). A self-locking rod (39) is provided on one side wall of the plurality of groups of the fourth electric push rods (37), and the self-locking rod (39) passes through the second slide cavity (36) and the first slide cavity (34). A screw (310) is threadedly connected to the end of the self-locking rod (39). The bottom of the slide groove (33) is sleeved on the output end of the first electric push rod (12), and the output end of the first electric push rod (12) is transmission-connected to the bottom of the linkage housing (35).

2. The rubber swing device of the rubber recovery type mixing mill according to claim 1, characterized in that: The material unloading anti-sticking component (5) comprises a gathering cylinder (51); a guide groove (52) is provided on one side wall of the gathering cylinder (51), and the length of the guide groove (52) is the same as the length of the swing rubber component (4); both ends of the gathering cylinder (51) are rotatably connected to bearings (53); one end of the gathering cylinder (51) is provided with a cold air input hole (54); the tops of the two groups of the bearings (53) are provided with positioning seats (55); the tops of the positioning seats (55) are provided with linkage seats (56); the bottom of the linkage seats (56) is embedded with a fifth electric push rod, and the output ends of the fifth electric push rod are transmission-connected to the top of the positioning seat (55); the tops of the two groups of the linkage seats (56) are rotatably connected to hinge seats (57).

3. The rubber swing device of the rubber recovery type mixing mill according to claim 1, characterized in that: The pressing assembly (2) comprises two groups of positioning plates (21); a positioning roller (22) is rotatably connected between the two groups of positioning plates (21), and the bottoms of the two groups of positioning plates (21) are fixedly connected to the top of the shell (11); a fourth motor (23) is fixedly connected to the outer wall of one group of positioning plates (21), and the output end of the fourth motor (23) is drivingly connected to the positioning roller (22).

4. The rubber swing device of the rubber recovery type mixing mill according to claim 3 is characterized in that: The top of the positioning roller (22) is movably connected to a pressing roller (24), both ends of the pressing roller (24) are rotatably connected to linkage arms (26), and both ends of the pressing roller (24) are drivingly connected to the output ends of a third electric push rod (25).

5. A method for controlling a rubber swing device of a rubber recovery mixing mill according to any one of claims 1 to 4, characterized in that: The control method comprises: The open mill assembly is used to heat and roll the rubber compound and perform preliminary mixing of the blank; The blanks in the mixing process are processed in sections by using the cutting assembly to form rubber strips of the same specifications and then enter the mixing mill assembly again for mixing; When the rubber strips are mixed and processed without color difference, during the process of the rubber strips entering the pressing assembly for pressing and positioning, two sets of swinging rubber assemblies are used to repeatedly press and shape the rubber strips; The rubber strip is removed through the inclined top surface of the cutting assembly; The cut rubber material is transferred to the mixing mill component through the cutting component for recycling; During the process of evenly distributing the rubber material through the mixing mill components and continuously mixing, two sets of rubber swing components are started to move at the same level; When the rubber material is no longer recycled, the movement of the two sets of swing rubber components is stopped.

Citation Information

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