Method and device for impregnating graphite with modified resin

Through modified resin impregnation and specially designed impregnation devices, the heat resistance and impregnation problems of graphite materials in high temperature environments are solved, the efficient heat resistance performance of graphite materials and the recycling of resins are achieved, and the application of graphite materials is expanded. scope.

CN119306511AActive Publication Date: 2025-01-14NANTONG STAR GRAPHITE EQUIP CO LTD
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Patent Information

Application Number
CN202411270434.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-11
Publication Date
2025-01-14
Estimated Expiration
2044-09-11

AI Technical Summary

Technical Problem

During the impregnation process of existing graphite materials, resin materials cannot effectively improve the heat resistance of graphite, resulting in limited use of graphite materials in high temperature environments, and it is difficult for equipment to perform uniform and all-round vacuum impregnation, resulting in uneven impregnation and affecting temperature resistance. Quality and unrecyclable excess resin raw materials.

Method used

Using modified resin as impregnation agent, a stable structure is formed through vacuum penetration and heat treatment, and a device including an impregnation rack, a layering rack and a filter rack are designed to achieve uniform vacuum impregnation of graphite columns and the recycling and reuse of resins.

Benefits of technology

It significantly improves the heat resistance of graphite materials, ensures uniform impregnation of graphite columns and recycling of resins, expands the application range of graphite materials in high temperature environments, and improves the use effect and efficiency of equipment.

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Abstract

The invention relates to the technical field of graphite impregnation, in particular to a method and device for impregnating graphite with modified resin.The device comprises an impregnation frame, layering frames are evenly arranged in the impregnation frame, layering bases are evenly arranged in the layering frames, and one end of the impregnation frame is fixedly connected with a first agent homogenizing frame; the other end of the dipping frame is fixedly connected with a second agent homogenizing frame, a separation frame is arranged between the layering frames, the upper end and the lower end of the dipping frame are fixedly connected with sealing top frames, and one end of the dipping frame is fixedly connected with a storage box. Through the arrangement of the impregnation frame, the layering frame, the layering seat, the first agent homogenizing frame, the second agent homogenizing frame, the separation frame, the sealing top frame and the storage box, the equipment can uniformly complete vacuum pressure test impregnation production operation by taking a plurality of graphite column materials as a group, and in the actual use process, the production efficiency is improved, and the production cost is reduced. A worker firstly puts down graphite column raw materials needing dipping production one by one from the top of the dipping frame.
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Description

Technical Field

[0001] The invention relates to the technical field of graphite impregnation, in particular to a method and a device for impregnating graphite with a modified resin. Background Art

[0002] Graphite is an allotrope of carbon, known for its high electrical conductivity and high temperature resistance, and is widely used in many fields. Graphite not only has excellent physical and chemical properties, but also further improves its performance and application range through various processes. From basic science to industrial applications, graphite has demonstrated its irreplaceable position in modern science and technology. The use of synthetic resins such as phenolic resin and epoxy resin to impregnate graphite can significantly improve its mechanical strength and reduce porosity, and enhance acid and alkali resistance. Graphite impregnation is a process that improves its performance by filling synthetic resins or other materials into the pores of graphite. Select suitable graphite materials and pre-treat them, including cleaning, drying and screening. The graphite material is pre-treated and the selected impregnating agent, such as phenolic resin or epoxy resin, is added into the impregnation tank. The impregnation time and temperature are controlled to ensure sufficient penetration. After impregnation, the material is dried and heated to form a solid structure in the pores of the graphite. The curing temperature and pressure need to be strictly controlled to obtain the best effect. The cured material is cut, punched and surface treated to meet specific application requirements, such as mechanical seals, bearings and other high-performance applications. This process not only enhances the strength and wear resistance of the graphite material, but also gives it properties such as impermeability, improved corrosion resistance and thermal stability.

[0003] For example, the patent document with the announcement number CN 115410779 A discloses a graphite electrode impregnation method and a graphite electrode impregnation device, which belongs to the field of graphite electrode impregnation technology, and includes the following steps: S1, placing the graphite electrode into an impregnation container and sealing the impregnation container; S2, evacuating the impregnation container to 0.06-0.09 MPa; S3, injecting an antioxidant protection liquid into the impregnation container until the liquid level of the antioxidant protection liquid is higher than the surface of the graphite electrode; S4, keeping the impregnation for 8-12 minutes; S5, after the impregnation is completed, the impregnation container is depressurized to normal pressure; S6, recovering the antioxidant protection liquid, opening the impregnation container, and taking out the graphite electrode. The present invention transfers the graphite electrode into an impregnation container and evacuates the container to a vacuum level of 0.06-0.09 MPa, thereby discharging gas in the tiny pores of the graphite electrode. Then, an antioxidant protection liquid is injected into the impregnation container and the container is kept for 8-12 minutes for static impregnation, thereby fully impregnating the antioxidant protection liquid into the tiny pores of the graphite electrode, thereby effectively improving the efficiency and quality of the graphite electrode impregnation.

[0004] However, when the existing graphite material is impregnated, the resin material used cannot effectively improve the overall heat resistance of the graphite material. During subsequent use, the graphite material at the resin material impregnation location is easily unable to withstand high temperatures, which limits the use range of the graphite material in a heat-resistant environment. At the same time, when the equipment is performing the impregnation process of the graphite columnar material, it is unable to perform a uniform, all-round vacuum pressure impregnation operation on the graphite column, resulting in uneven and incomplete internal impregnation of the graphite column after impregnation, thereby affecting the heat-resistant use quality of the final graphite as a whole. Moreover, when the equipment is performing graphite impregnation production, it is unable to recycle and reuse the excess resin raw materials impregnated on the graphite column, and is unable to meet daily use needs. Therefore, it is urgent to design a method and device for impregnating graphite with modified resin to solve the above problems. Summary of the invention

[0005] The object of the present invention is to provide a method and device for impregnating graphite with modified resin, so as to solve the problem in the above background technology that the resin material used in the impregnation of the existing graphite material cannot effectively improve the overall heat resistance of the graphite material. During subsequent use, the graphite material at the resin material impregnation location is easily unable to withstand a high temperature, thereby limiting the use scope of the graphite material in a heat-resistant environment. At the same time, when the equipment is performing the impregnation process of the graphite columnar material, it is impossible to perform a uniform, all-round vacuum pressure impregnation operation on the graphite column, resulting in uneven and incomplete internal impregnation of the graphite column after impregnation, thereby affecting the overall heat-resistant use quality of the final graphite. In addition, when the equipment is performing graphite impregnation production, it is impossible to recycle and reuse the excess resin raw materials impregnated on the graphite column, and the daily use needs cannot be met.

[0006] To achieve the above object, the present invention provides the following technical solution: a method for impregnating graphite with a modified resin:

[0007] S1: First, prepare the modified resin and graphite raw materials. The modified resin is added as an impregnating agent and impregnated into the graphite for filling to improve the performance of the impregnated graphite so that it can achieve good temperature resistance. The graphite is mainly used to prepare graphite chemical equipment. 300° resin (resin that can withstand 300° high temperature-(liquid state, core components: formaldehyde, phenol, catalyst potassium hydroxide) can be used as a graphite impregnating agent on a daily basis. In this process, 300° resin is used as an impregnating agent. Prepare a resin solution containing additives to ensure that the resin used can fully meet the requirements of graphite impregnation and can form a stable structure in the subsequent curing process. Put the treated graphite fiber into the impregnation container, pour the prepared resin solution, and ensure that the graphite fiber is completely covered. The resin is infiltrated into the graphite fiber by vacuum, so that the resin can evenly and fully penetrate into each micropore of the graphite fiber, fill the pores on the surface of the graphite and the internal pores, and then perform heat treatment to cure the resin, thereby forming a composite material with specific properties;

[0008] S2: 300° resin belongs to the category of synthetic resins. Graphite materials impregnated with 300° resin show excellent heat resistance and can be used in environments of 350°C to 400°C, which is the temperature range in which carbon and graphite begin to oxidize. Graphite itself is one of the non-metallic materials with the best thermal conductivity. After being impregnated with 300° resin, its thermal conductivity is retained, making it suitable for use in heat transfer equipment, such as graphite reactors, synthesis furnaces, and heat exchangers. The process of impregnating graphite with modified resin is a complex process involving multiple steps and requiring fine operation. By precisely controlling each link, the performance of graphite composite materials can be significantly improved, expanding their application in high-end fields. With the continuous advancement of materials science and process technology, this field is expected to achieve more innovations and breakthroughs in the future.

[0009] A device for impregnating graphite with modified resin, comprising an impregnation rack, wherein layer racks are evenly arranged inside the impregnation rack, layer seats are evenly arranged inside the layer rack, one end of the impregnation rack is fixedly connected to a first agent-leveling rack, the other end of the impregnation rack is fixedly connected to a second agent-leveling rack, a partition rack is arranged between the layer racks, upper and lower ends of the impregnation rack are fixedly connected to a sealed top rack, one end of the impregnation rack is fixedly connected to a storage box, the top end of the storage box is fixedly connected to a top adjustment rack, and the bottom end of the storage box is fixedly connected to a bottom adjustment rack;

[0010] A filter frame, a top movable frame and a bottom movable frame, one end of the storage box is fixedly connected to the filter frame, the top end of the storage box is movably connected to the top movable frame, the bottom end of the storage box is movably connected to the bottom movable frame, the bottom end of the filter frame is fixedly connected to a connecting seat, the bottom end of the connecting seat is fixedly connected to a recovery box, the end of the recovery box away from the connecting seat is fixedly connected to a supporting frame, and the interior of the supporting frame is movably connected to a collection box.

[0011] Preferably, a bearing groove is provided inside the bearing frame, a liquid permeation plate is provided on the inner bottom wall of the bearing groove, and liquid permeation holes are evenly provided on the surface of the liquid permeation plate.

[0012] Preferably, a vacuum pump is arranged at the inner center of the top movable frame, a ventilation mesh groove is arranged on the side of the top movable frame, and a limiting slider is fixedly connected to the bottom end of the top movable frame.

[0013] Preferably, a limiting slider is provided at the inner top end of the filter frame, a pulling groove is provided at the inner bottom end of the filter frame, a filter drawer is movably connected to the back of the filter frame, and a filter core is provided at the front of the filter drawer.

[0014] Preferably, the inner wall of the storage box is provided with a mounting frame, one end of the mounting frame is fixedly connected with a heat-insulating inner liner, and the inner wall of the heat-insulating inner liner is provided with an electric heating rod.

[0015] Preferably, a pressurizing valve seat is provided at the inner center of the installation frame, and a filter pipe rack is fixedly connected to the bottom end of the pressurizing valve seat.

[0016] Preferably, a pushing airbag is provided at one end inside the top adjustment frame and the bottom adjustment frame, a connecting pushing seat is provided inside the pushing airbag, and a limiting sliding groove is provided inside the top adjustment frame and the bottom adjustment frame.

[0017] Preferably, a central flow tube is arranged at the inner center of the first and second homogenizing racks, and diversion side tubes are evenly fixedly connected on both sides of the central flow tube, and connecting side tube racks are evenly arranged on both sides of the immersion rack.

[0018] Preferably, a first sealing frame is provided at the bottom of the top movable frame, a second sealing frame is provided on the surface of the impregnation frame, a sealing ring is provided between the first sealing frame and the second sealing frame, guide side plates are provided at the upper and lower ends of the inner wall of the layered frame, and an arc-shaped column plate is provided at the center of the inner wall of the layered frame.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] The method and device for impregnating graphite with modified resin can make the equipment to process multiple graphite column materials into a group by arranging an impregnation frame, a layering frame, a layering seat, a first uniform agent frame, a second uniform agent frame, a partition frame, a sealed top frame, a storage box, a top adjustment frame, a bottom adjustment frame, a top movable frame, a bottom movable frame, a vacuum pump, a ventilation mesh slot, a limit slider, a pressurized valve seat, a push airbag, a connecting push seat, a limit slide, a central flow pipe, a shunt side pipe, a connecting side pipe rack, a first sealing frame, a second sealing frame, a sealing ring, a guide side plate and an arc-shaped column clamping plate. , evenly and comprehensively complete the vacuum pressure test impregnation production operation. In the actual use process, the staff first puts down the graphite column raw materials that need to be impregnated one by one from the top of the impregnation rack. At this time, the graphite columns can be positioned and docked one by one through the guide side plates and arc-shaped column plates designed on both sides of the internal layered rack of the impregnation rack. Nine graphite columns are grouped as a group, and the positioning and loading operations are carried out inside the impregnation rack. After the loading is completed, the push airbags inside the top adjustment rack and the bottom adjustment rack can be started, and the top movable rack can be connected by connecting the push seat. The limit sliders of the frame and the bottom movable frame are adaptively moved along the limit sliding grooves, so that the top movable frame and the bottom movable frame are adaptively sealed and docked at the upper and lower ends of the impregnation frame. At this time, the vacuum pumps in the centers of the top movable frame and the bottom movable frame are synchronously started, and synchronous and efficient vacuum extraction operations are performed at the upper and lower ends of the impregnation frame, and the vacuum sealing and tightening docking operations at the upper and lower ends of the impregnation frame are performed in coordination with the sealing rings on the first sealing frame and the second sealing frame. After that, the resin raw material inside the storage box can be pressurized at the pressure valve seat and injected into the impregnation frame. At this time, the impregnation frame can perform a uniform diversion operation of the resin material inside the impregnation frame through the central flow pipe and the diversion side pipe on the first and second equalizer frames at both ends and the connecting side pipe racks on both sides of the impregnation frame. Finally, at the stratification seat of the stratification frame, a comprehensive and uniform pressure impregnation operation is performed on the graphite columns that are evenly separated, positioned and installed inside the impregnation frame, to ensure that the resin material can be more fully impregnated and fused with the graphite column raw material, thereby improving the comprehensive heat-resistant use effect of the final graphite material, which reflects the practicality of the equipment design.

[0021] The method and device for impregnating graphite with modified resin further improve the overall use effect of the equipment by arranging an impregnation rack, a filter rack, a connecting seat, a recovery box, a support rack, a collection box, a support tank, a seepage plate, a seepage hole tank, a vacuum pump, a limit slider, a pull-out tank, a filter drawer rack, a filter core, a mounting frame, a heat-insulating liner, an electric heating rod, a pressurized valve seat and a filter tube rack. In daily use, after the graphite column material inside the impregnation rack is impregnated, the impregnant can be withdrawn from the inside of the impregnation rack through the pressurized valve seat. At this time, the filter core with a plug-in design inside the filter tube rack can quickly adsorb and filter the graphite waste mixed in the impregnant, ensuring that the impregnant entering the storage box is always in a pure state. The impregnant inside the daily storage box can be removed through the heat-insulating liner and the inner wall. The electric heating rod is evenly heated to ensure that it is at the optimal impregnation temperature, thereby improving the impregnation effect with the graphite column raw material. At the same time, after the impregnation agent inside the impregnation rack is recovered, the upper and lower movable racks of the impregnation rack can be retracted into the storage box, and then the graphite column raw material impregnated inside the impregnation rack can fall into the collecting box at the supporting rack when unloading, and the excess impregnation agent on the graphite column raw material inside the collecting box can be seeped out from the seepage hole groove of the seepage plate on the bottom wall of the supporting tank, and then the impregnation agent is passed through the recovery box and the connecting seat through the limit slider of the filter rack to the inside of the storage box for recycling and reuse, and the filter element inside the filter rack can also adsorb and remove graphite impurities from the recovered impregnation agent to ensure the subsequent use effect of the impregnation agent, which reflects the comprehensiveness of the equipment design. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a three-dimensional schematic diagram of the structure of the present invention;

[0023] Figure 2 It is an overall schematic diagram of the impregnation rack structure of the present invention;

[0024] Figure 3 It is an overall schematic diagram of the storage box structure of the present invention;

[0025] Figure 4 It is an overall schematic diagram of the installation frame structure of the present invention;

[0026] Figure 5 It is an overall schematic diagram of the top movable frame structure of the present invention;

[0027] Figure 6 A schematic diagram of a filter frame structure according to the present invention;

[0028] Figure 7 It is an overall schematic diagram of the bearing frame structure of the present invention;

[0029] Figure 8 For the present invention Figure 1 A magnified schematic diagram of the structure at center A;

[0030] Fig. 9 For the present invention Figure 2 A magnified schematic diagram of the structure at B in the figure.

[0031] In the figure: 1, impregnation rack; 2, layer rack; 3, layer seat; 4, first homogenizing rack; 5, second homogenizing rack; 6, partition rack; 7, sealed top rack; 8, storage box; 9, top adjustment rack; 10, bottom adjustment rack; 11, filter rack; 12, top movable rack; 13, bottom movable rack; 14, connecting seat; 15, recovery box; 16, bearing rack; 17, collection box; 18, bearing tank; 19, seepage plate; 20, seepage hole tank; 21, vacuum pump; 22, ventilation mesh tank; 23. Limit slider; 24. Sliding groove; 25. Filter drawer; 26. Filter element; 27. Mounting frame; 28. Insulated liner; 29. ​​Electric heating rod; 30. Pressurized valve seat; 31. Filter tube rack; 32. Push airbag; 33. Connecting push seat; 34. Limit slide groove; 35. Center flow tube; 36. Diversion side tube; 37. Connecting side tube rack; 38. First sealing frame; 39. Second sealing frame; 40. Sealing ring; 41. Guide side plate; 42. Arc column plate. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0033] See also Figure 1-Figure 9 , an embodiment provided by the present invention:

[0034] A method for impregnating graphite with modified resin:

[0035] S1: First, prepare the modified resin and graphite raw materials. The modified resin is added as an impregnating agent and impregnated into the graphite for filling to improve the performance of the impregnated graphite so that it can achieve good temperature resistance. The graphite is mainly used to prepare graphite chemical equipment. 300° resin (resin that can withstand 300° high temperature-(liquid state, core components: formaldehyde, phenol, catalyst potassium hydroxide) can be used as a graphite impregnating agent on a daily basis. In this process, 300° resin is used as an impregnating agent. Prepare a resin solution containing additives to ensure that the resin used can fully meet the requirements of graphite impregnation and can form a stable structure in the subsequent curing process. Put the treated graphite fiber into the impregnation container, pour the prepared resin solution, and ensure that the graphite fiber is completely covered. The resin is infiltrated into the graphite fiber by vacuum, so that the resin can evenly and fully penetrate into each micropore of the graphite fiber, fill the pores on the surface of the graphite and the internal pores, and then perform heat treatment to cure the resin, thereby forming a composite material with specific properties;

[0036] S2: 300° resin belongs to the category of synthetic resins. Graphite materials impregnated with 300° resin show excellent heat resistance and can be used in environments of 350°C to 400°C, which is the temperature range in which carbon and graphite begin to oxidize. Graphite itself is one of the non-metallic materials with the best thermal conductivity. After being impregnated with 300° resin, its thermal conductivity is retained, making it suitable for use in heat transfer equipment, such as graphite reactors, synthesis furnaces, and heat exchangers. The process of impregnating graphite with modified resin is a complex process involving multiple steps and requiring fine operation. By precisely controlling each link, the performance of graphite composite materials can be significantly improved, expanding their application in high-end fields. With the continuous advancement of materials science and process technology, this field is expected to achieve more innovations and breakthroughs in the future.

[0037] A device for impregnating graphite with modified resin comprises an impregnation rack 1, a layer rack 2 is evenly arranged inside the impregnation rack 1, a layer seat 3 is evenly arranged inside the layer rack 2, a first uniform agent rack 4 is fixedly connected to one end of the impregnation rack 1, a second uniform agent rack 5 is fixedly connected to the other end of the impregnation rack 1, a partition rack 6 is arranged between the layer racks 2, a sealing top rack 7 is fixedly connected to the upper and lower ends of the impregnation rack 1, a storage box 8 is fixedly connected to one end of the impregnation rack 1, a top adjustment rack 9 is fixedly connected to the top of the storage box 8, a bottom adjustment rack 10 is fixedly connected to the bottom of the storage box 8, and a storage box 8 is fixedly connected to the bottom of the storage box 8. The inner wall of the top adjustment frame 9 and the bottom adjustment frame 10 is provided with a mounting frame 27, one end of the mounting frame 27 is fixedly connected with a heat insulating liner 28, the inner wall of the heat insulating liner 28 is provided with an electric heating rod 29, the inner center of the mounting frame 27 is provided with a pressurizing valve seat 30, the bottom end of the pressurizing valve seat 30 is fixedly connected with a filter tube holder 31, one end of the top adjustment frame 9 and the bottom adjustment frame 10 is provided with a push air bag 32, the inside of the push air bag 32 is provided with a connecting push seat 33, the inside of the top adjustment frame 9 and the bottom adjustment frame 10 is provided with a limited position slide groove 34, the inner center of the first homogenizing frame 4 and the second homogenizing frame 5 is provided with a push air bag 32, and the push air bag 32 is provided with a push air bag 33. There is a central through-flow pipe 35, and the two sides of the central through-flow pipe 35 are evenly fixedly connected with the branch side pipes 36. The two sides of the dipping rack 1 are evenly provided with the connecting side pipe racks 37. The bottom of the top movable rack 12 is provided with a first sealing frame 38, and the surface of the dipping rack 1 is provided with a second sealing frame 39. A sealing ring 40 is provided between the first sealing frame 38 and the second sealing frame 39. The upper and lower ends of the inner wall of the layered rack 2 are provided with guide side plates 41, and the center of the inner wall of the layered rack 2 is provided with an arc-shaped card column plate 42. The push airbags 32 inside the top adjustment rack 9 and the bottom adjustment rack 10 are started, and the push airbags 32 inside the top adjustment rack 9 and the bottom adjustment rack 10 are connected. The push seat 33 adaptively moves the limiting sliders 23 of the top movable frame 12 and the bottom movable frame 13 along the limiting slide groove 34, so that the top movable frame 12 and the bottom movable frame 13 perform adaptive sealing docking operations at the upper and lower ends of the impregnation frame 1. At this time, the vacuum pump 21 in the center of the top movable frame 12 and the bottom movable frame 13 is synchronously started, and synchronous and efficient vacuuming operations are performed at the upper and lower ends of the impregnation frame 1, and the vacuum sealing and tightening docking operations at the upper and lower ends of the impregnation frame 1 are performed in coordination with the sealing rings 40 on the first sealing frame 38 and the second sealing frame 39.

[0038] A filter frame 11, a top movable frame 12 and a bottom movable frame 13, one end of the storage box 8 is fixedly connected to the filter frame 11, the top of the storage box 8 is movably connected to the top movable frame 12, the bottom of the storage box 8 is movably connected to the bottom movable frame 13, the bottom end of the filter frame 11 is fixedly connected to a connecting seat 14, the bottom end of the connecting seat 14 is fixedly connected to a recovery box 15, the end of the recovery box 15 away from the connecting seat 14 is fixedly connected to a bearing frame 16, the inside of the bearing frame 16 is movably connected to a collecting box 17, a bearing groove 18 is provided inside the bearing frame 16, a seepage plate 19 is provided on the inner bottom wall of the bearing groove 18, and seepage holes 20 are evenly provided on the surface of the seepage plate 19, a vacuum pump 21 is provided in the inner center of the top movable frame 12, a ventilation mesh groove 22 is provided on the side of the top movable frame 12, and the bottom end of the top movable frame 12 is fixedly connected to a limited A limiting slider 23 is provided at the top end of the filter frame 11, a pulling groove 24 is provided at the bottom end of the filter frame 11, a filter drawer 25 is movably connected to the back of the filter frame 11, and a filter element 26 is provided at the front of the filter drawer 25. After the recovery of the impregnating agent inside the impregnation frame 1 is completed, the upper and lower top movable frames 12 and the lower movable frames 13 of the impregnation frame 1 can be retracted into the storage box 8, and then the graphite column raw material impregnated inside the impregnation frame 1 falls into the collecting box 17 at the supporting frame 16 when unloading, and the excess impregnating agent on the graphite column raw material inside the collecting box 17 can be seeped out from the seepage hole groove 20 of the seepage plate 19 on the bottom wall of the supporting groove 18, and then the impregnating agent is passed through the limiting slider 23 of the filter frame 11 through the recovery box 15 and the connecting seat 14 to be recycled and reused into the storage box 8.

[0039] Working principle: When in use, the user first puts down the graphite column raw materials that need to be impregnated from the top of the impregnation rack 1 one by one. At this time, the graphite columns can be positioned and docked one by one through the guide side plates 41 and the arc-shaped column plates 42 designed on both sides of the layered rack 2 inside the impregnation rack 1. Nine graphite columns are grouped as a group and positioned and loaded inside the impregnation rack 1. After loading, the pushing airbags 32 inside the top adjustment rack 9 and the bottom adjustment rack 10 can be started, and the limiting sliders 23 of the top movable rack 12 and the bottom movable rack 13 are adaptively moved along the limiting slide grooves 34 by connecting the pushing seats 33, so that the top movable rack 12 and the bottom movable rack 13 are adaptively sealed and docked at the upper and lower ends of the impregnation rack 1. At this time, The vacuum pump 21 in the center of the top movable frame 12 and the bottom movable frame 13 is started in step 1, and a synchronous and efficient vacuum pumping operation is performed at the upper and lower ends of the impregnation frame 1. The vacuum sealing and tightening docking operation of the upper and lower ends of the impregnation frame 1 is performed in coordination with the sealing rings 40 on the first sealing frame 38 and the second sealing frame 39. After that, the resin raw material in the storage box 8 can be pressurized at the pressure valve seat 30 and injected into the impregnation frame 1. At this time, the impregnation frame 1 can perform a uniform diversion operation of the resin material inside the impregnation frame 1 through the central flow pipe 35 and the diversion side pipe 36 on the first and second homogenizing frames 4 and 5 at both ends and the connecting side pipe racks 37 on both sides of the impregnation frame 1. Finally, the stone material inside the impregnation frame 1 is evenly separated and positioned at the layering seat 3 of the layering frame 2. The graphite column is impregnated with the resin material in a comprehensive and uniform manner to ensure that the resin material can be more fully impregnated and fused with the graphite column raw material, thereby improving the comprehensive heat-resistant use effect of the final graphite material. In daily use, after the graphite column material inside the impregnation rack 1 is impregnated, the impregnant can be withdrawn from the inside of the impregnation rack 1 from the pressurized valve seat 30. At this time, the filter element 26 with a plug-in design inside the filter tube rack 31 can quickly adsorb and filter the graphite waste mixed in the impregnant, thereby ensuring that the impregnant entering the storage box 8 is always in a pure state. The impregnant inside the daily storage box 8 can be evenly heated by the heat-insulating inner tank 28 and the electric heating rod 29 on the inner wall to ensure that it is at the optimal impregnation temperature, thereby improving the heat-resistant effect of the graphite column. The impregnation effect of the raw material is improved. After the impregnation agent inside the impregnation rack 1 is recovered, the upper and lower movable racks 12 and the lower movable racks 13 of the impregnation rack 1 can be retracted into the storage box 8. Then, the graphite column raw material impregnated inside the impregnation rack 1 falls into the collecting box 17 at the supporting rack 16 when unloading. The excess impregnation agent on the graphite column raw material inside the collecting box 17 can be seeped out from the seepage hole groove 20 of the seepage plate 19 on the bottom wall of the supporting groove 18. Then, the impregnation agent is passed through the limiting slider 23 of the filter rack 11 through the recovery box 15 and the connecting seat 14 to the storage box 8 for recycling. In addition, the filter element 26 inside the filter rack 11 can also adsorb and remove graphite impurities from the recovered impregnation agent to ensure the subsequent use effect of the impregnation agent.The above is the entire working principle of the present invention.

[0040] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. A method for impregnating graphite with a modified resin, characterized in that: S1: First, prepare the modified resin and graphite raw materials. The modified resin is added as an impregnating agent and impregnated into the graphite for filling to improve the performance of the impregnated graphite so that it can achieve good temperature resistance. The graphite is mainly used to prepare graphite chemical equipment. 300° resin (resin that can withstand 300° high temperature-(liquid state, core components: formaldehyde, phenol, catalyst potassium hydroxide) can be used as a graphite impregnating agent on a daily basis. In this process, 300° resin is used as an impregnating agent. Prepare a resin solution containing additives to ensure that the resin used can fully meet the requirements of graphite impregnation and can form a stable structure in the subsequent curing process. Put the treated graphite fiber into the impregnation container, pour the prepared resin solution, and ensure that the graphite fiber is completely covered. The resin is infiltrated into the graphite fiber by vacuum, so that the resin can evenly and fully penetrate into each micropore of the graphite fiber, fill the pores on the surface of the graphite and the internal pores, and then perform heat treatment to cure the resin, thereby forming a composite material with specific properties; S2: 300° resin belongs to the category of synthetic resins. Graphite materials impregnated with 300° resin show excellent heat resistance and can be used in environments of 350°C to 400°C, which is the temperature range in which carbon and graphite begin to oxidize. Graphite itself is one of the non-metallic materials with the best thermal conductivity. After being impregnated with 300° resin, its thermal conductivity is retained, making it suitable for use in heat transfer equipment, such as graphite reactors, synthesis furnaces, and heat exchangers. The process of impregnating graphite with modified resin is a complex process involving multiple steps and requiring fine operation. By precisely controlling each link, the performance of graphite composite materials can be significantly improved, expanding their application in high-end fields. With the continuous advancement of materials science and process technology, this field is expected to achieve more innovations and breakthroughs in the future.

2. A device for impregnating graphite with a modified resin, comprising an impregnation frame (1), characterized in that: The immersion rack (1) is evenly provided with layered racks (2), and the layered seats (3) are evenly provided inside the layered rack (2). One end of the immersion rack (1) is fixedly connected to a first equalizing rack (4), and the other end of the immersion rack (1) is fixedly connected to a second equalizing rack (5). A partition rack (6) is provided between the layered racks (2). The upper and lower ends of the immersion rack (1) are fixedly connected to a sealing top rack (7). One end of the immersion rack (1) is fixedly connected to a storage box (8), and the top end of the storage box (8) is fixedly connected to a top adjustment rack (9), and the bottom end of the storage box (8) is fixedly connected to a bottom adjustment rack (10). A filter frame (11), a top movable frame (12) and a bottom movable frame (13), one end of the storage box (8) is fixedly connected to the filter frame (11), the top end of the storage box (8) is movably connected to the top movable frame (12), the bottom end of the storage box (8) is movably connected to the bottom movable frame (13), the bottom end of the filter frame (11) is fixedly connected to a connecting seat (14), the bottom end of the connecting seat (14) is fixedly connected to a recovery box (15), the end of the recovery box (15) away from the connecting seat (14) is fixedly connected to a bearing frame (16), and the inside of the bearing frame (16) is movably connected to a collection box (17).

3. The device for impregnating graphite with modified resin according to claim 2, characterized in that: A bearing groove (18) is provided inside the bearing frame (16), a liquid permeation plate (19) is provided on the inner bottom wall of the bearing groove (18), and liquid permeation holes (20) are evenly provided on the surface of the liquid permeation plate (19).

4. The device for impregnating graphite with modified resin according to claim 2, characterized in that: A vacuum pump (21) is arranged at the inner center of the top movable frame (12), a ventilation mesh groove (22) is arranged on the side of the top movable frame (12), and a limiting slider (23) is fixedly connected to the bottom end of the top movable frame (12).

5. The device for impregnating graphite with modified resin according to claim 2, characterized in that: A limiting slider (23) is arranged at the inner top end of the filter frame (11), a pulling groove (24) is arranged at the inner bottom end of the filter frame (11), a filter drawer frame (25) is movably connected to the back of the filter frame (11), and a filter core (26) is arranged at the front of the filter drawer frame (25).

6. The device for impregnating graphite with modified resin according to claim 2, characterized in that: The inner wall of the storage box (8) is provided with a mounting frame (27), one end of the mounting frame (27) is fixedly connected with a heat-insulating inner liner (28), and the inner wall of the heat-insulating inner liner (28) is provided with an electric heating rod (29).

7. The device for impregnating graphite with modified resin according to claim 6, characterized in that: A pressurizing valve seat (30) is arranged at the inner center of the installation frame (27), and a filter pipe rack (31) is fixedly connected to the bottom end of the pressurizing valve seat (30).

8. The device for impregnating graphite with modified resin according to claim 2, characterized in that: A push air bag (32) is arranged at one end of the interior of the top adjustment frame (9) and the bottom adjustment frame (10), a connecting push seat (33) is arranged inside the push air bag (32), and a limiting slide groove (34) is arranged inside the top adjustment frame (9) and the bottom adjustment frame (10).

9. The device for impregnating graphite with modified resin according to claim 2, characterized in that: A central flow pipe (35) is arranged at the inner center of the first and second homogenizing racks (4) and (5), and flow-dividing side pipes (36) are evenly and fixedly connected to both sides of the central flow pipe (35), and connecting side pipe racks (37) are evenly arranged on both sides of the impregnation rack (1).

10. The device for impregnating graphite with modified resin according to claim 2, characterized in that: A first sealing frame (38) is arranged at the bottom of the top movable frame (12), a second sealing frame (39) is arranged on the surface of the impregnation frame (1), a sealing ring (40) is arranged between the first sealing frame (38) and the second sealing frame (39), guide side plates (41) are arranged at the upper and lower ends of the inner wall of the tiered frame (2), and an arc-shaped column plate (42) is arranged at the center of the inner wall of the tiered frame (2).

Citation Information

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