A prefabricated assembled slope roof system and construction method thereof

By using a support unit of a three-axis direction positioning unit in the prefabricated slope roof system, the first assembly plate and the second assembly plate are locked, and the problem of poor resistance of the roof prefabricated board in bad weather is solved, and the strength and safety of the roof structure are improved.

CN119308461BActive Publication Date: 2025-03-28CHINA CONSTR FOURTH ENG DIV CORP LTD +1
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Patent Information

Application Number
CN202411854036.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-03-28
Estimated Expiration
2044-12-17

AI Technical Summary

Technical Problem

The existing prefabricated prefabricated slope roofing system has poor resistance to roof prefabricated plates in severe weather such as strong winds, which affects the safety of the structure.

Method used

Using a support unit including an X-axis positioning unit, a Z-axis positioning unit and a Y-axis positioning unit, the three-axis direction locking of the first assembly plate and the second assembly plate is achieved through structures such as a bidirectional screw shaft, a guide plate and an extrusion plate, forming a solid overall structure.

Benefits of technology

Through the locking in the three-axis direction, the strength and wind resistance of the roof structure are significantly improved, ensuring the safety of the structure under severe weather conditions.

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Abstract

The present invention relates to the technical field of prefabricated and assembled buildings, and discloses a prefabricated and assembled slope roof system and a construction method thereof, comprising a support unit, an X-axis direction positioning unit, a Z-axis direction positioning unit and a Y-axis direction positioning unit, wherein the support unit comprises a first assembly plate and a second assembly plate, the first assembly plate and the second assembly plate are fitted to each other, and a base is installed at the bottom of the first assembly plate and the second assembly plate. The present invention cooperates with the X-axis direction positioning unit, the Z-axis direction positioning unit and the Y-axis direction positioning unit, and locks the three directions of the first assembly plate and the second assembly plate, so that the first assembly plate and the second assembly plate are tightly connected together, ensuring that the first assembly plate and the second assembly plate form a whole, thereby improving the strength of the roof structure.
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Description

Technical Field

[0001] The present invention belongs to the technical field of prefabricated and assembled buildings, and in particular, relates to a prefabricated and assembled sloped roof system and a construction method thereof. Background Art

[0002] CN117627252A is retrieved and disclosed as a prefabricated and assembled slope roof system and its construction method. The prefabricated and assembled slope roof system includes external embedded parts, internal beam-column structure, internal embedded parts and slope roof prefabricated panels; the slope roof prefabricated panels include internal flat plates, slope panels and gutters connected in sequence from the inside to the outside; the internal flat plates are provided with internal grouting holes corresponding to the positions of the internal embedded parts, and the slope panels are provided with external grouting holes corresponding to the positions of the external embedded parts. The construction method of the prefabricated and assembled slope roof system is to cast the internal beam-column structure, and then install the internal and external embedded parts; hoist the slope roof prefabricated panels one by one; and grout the internal and external grouting holes of the installed slope roof prefabricated panels. The slope roof prefabricated panels disclosed in the present invention can realize the rapid installation of the slope roof, ensure the installation cycle, and have a low overall cost.

[0003] In actual use, the side walls of two adjacent sloping roof prefabricated panels are tightly fitted together, but there is no rigid connection structure between the two sloping roof prefabricated panels, resulting in each sloping roof prefabricated panel being independent of each other. As a result, when resisting severe weather such as strong winds in the later stage, the roof prefabricated panels have poor resistance, affecting the safety of the structure.

[0004] In view of this, the present invention is proposed. Summary of the invention

[0005] In order to solve the above technical problems, the basic concept of the technical solution adopted by the present invention is:

[0006] A prefabricated assembled pitched roof system, comprising a support unit, an X-axis direction positioning unit, a Z-axis direction positioning unit and a Y-axis direction positioning unit, wherein the support unit comprises a first assembly plate and a second assembly plate, the first assembly plate and the second assembly plate are attached to each other, and bases are installed at the bottom of the first assembly plate and the second assembly plate;

[0007] The X-axis direction positioning unit includes a bidirectional screw shaft, which is rotatably mounted on the first assembly plate, and two screw sleeves are meshed on the bidirectional screw shaft, a synchronous plate is installed on the screw sleeve close to the second assembly plate, and a push rod is installed at the end of the synchronous plate, and a push rod is installed at the end of the push rod, a card block is inserted inside the push rod, and an extrusion spring is clamped between the card block and the inner cavity of the push rod, a card rod is installed on the second assembly plate, and the card rod and the card block correspond horizontally, and the surface of the card block is chamfered;

[0008] The Z-axis direction positioning unit includes a guide plate, which is rotatably mounted on the first assembly plate, a guide protrusion is mounted at an eccentric position of the guide plate, and a strip plate is slidably mounted on the guide protrusion, a rocker arm is movably mounted at the end of the strip plate, and the end of the rocker arm is movably connected to the screw rod sleeve, a guide plate is mounted on the side wall of the guide plate, and a slope is mounted on the guide plate, a fixed block is slidably mounted on the slope, a top column is mounted on the fixed block, the top of the top column corresponds to the L-shaped plate vertically mounted on the second assembly plate, and a cover is mounted on the surface of the second assembly plate, and the cover covers the outer side of the first assembly plate;

[0009] The Y-axis direction positioning unit includes an extrusion plate, which is connected to a synchronization rod. A combination groove is provided on the extrusion plate, which includes an oblique groove and a flat groove. A convex rod is slidably provided on the combination groove, and an insert block is installed at the end of the convex rod. The side wall of the insert block corresponds horizontally to the side wall of the positioning block installed on the second assembly plate.

[0010] As a preferred embodiment of the present invention, a support column is installed on the base, and a flat plate is installed on the top of the support column, a mounting plate is provided on the first assembly plate and the second assembly plate, and the mounting plate and the flat plate are screwed together by bolts, and a water guide groove is provided at the bottom of the first assembly plate and the second assembly plate.

[0011] As a preferred embodiment of the present invention, mounting seats are rotatably installed at both ends of the bidirectional screw shaft, and the mounting seats are welded to the back of the first assembly plate, a turntable is installed at the end of the bidirectional screw shaft, a knob is installed on the turntable, and an anti-slip groove is arranged on the surface of the knob, a slide plate is installed on the screw sleeve, a limit rod is arranged inside the slide plate, and both ends of the limit rod are installed on the side walls of the mounting seat, and a protective cover is installed at the bottom of the first assembly plate.

[0012] As a preferred embodiment of the present invention, a baffle is slidably arranged inside the push rod, one end of the baffle is connected to a block, an extrusion spring is clamped between the other end of the baffle and the inner cavity of the push rod, the compression direction of the extrusion spring and the moving direction of the block are on the same straight line, a push plate is installed on the back of the push rod, and the push plate and the push rod are connected to each other.

[0013] As a preferred embodiment of the present invention, a rotating shaft is installed at the center position of the guide plate, and the rotating shaft is rotatably installed on the first assembly plate, a strip groove is opened on the strip plate, the strip groove and the guide protrusion are slidably connected, and a limit seat is movably inserted on the synchronization rod, and the limit seat is installed on the first assembly plate.

[0014] As a preferred embodiment of the present invention, a connecting rod is installed at the bottom of the fixed block, a guide wheel is installed at the end of the connecting rod, the guide wheel and the guide plate are slidably connected, a positioning sleeve is movably inserted at the bottom of the top column, and the positioning sleeve is welded on the first assembly plate, and bolt holes are vertically opened on the top column and the L-shaped plate.

[0015] As a preferred embodiment of the present invention, a positioning plate is installed on the side wall of the fixed block, a positioning rod is movably inserted on the positioning plate, and the bottom of the positioning rod is installed on the first assembly plate, a limiting plate is installed on the top of the positioning rod, the diameter of the limiting plate is larger than the diameter of the positioning rod, and a return spring is sleeved on the positioning rod, one end of the return spring is clamped on the positioning plate, and the other end is clamped on the limiting plate.

[0016] As a preferred embodiment of the present invention, a plug rod is movably inserted through the side wall of the extrusion plate, and a socket is installed at the end of the plug rod. The socket is welded on the first assembly plate, and a positioning spring is arranged between the side wall of the socket and the side wall of the extrusion plate, and the positioning spring is sleeved on the plug rod.

[0017] As a preferred embodiment of the present invention, a protrusion is installed on the protruding rod, and the protrusion is slidably set in the combined groove, a positioning seat is slidably set on the side wall of the protruding rod, and the positioning seat is welded on the first assembly plate, and the bolt holes opened on the surfaces of the insert block and the positioning block correspond to each other.

[0018] As a preferred embodiment of the present invention, the construction method of the prefabricated assembled slope roof system comprises the following steps:

[0019] Step 1: plug the side walls of the first assembly plate and the second assembly plate into each other correspondingly;

[0020] Step 2: Turn the bidirectional screw shaft, the rotation of the bidirectional screw shaft drives the screw sleeve to slide, and the synchronous plate and the push plate on the screw sleeve drive the push rod to move toward the second assembly plate as a whole. After the card block on the push rod touches the card rod, the card block moves up by itself. When the card block passes over the card rod, the card block is driven to move down by the internal extrusion spring to lock the card rod, so that the X-axis direction positioning of the first assembly plate and the second assembly plate is locked;

[0021] Step 3: During the sliding process of the screw sleeve, the position of the rocker arm on the screw sleeve changes, pulling the synchronous rod at the end of the rocker arm to move inward, and the strip plate on the synchronous rod pushes the eccentric guide protrusion to move, thereby driving the guide plate to rotate as a whole, and the position of the guide plate on the guide plate changes, and then the lifting fixed block moves upward as a whole, the top column on the fixed block and the L-shaped plate on the second assembly plate fit tightly and squeeze each other, and at this time, the cover is synchronously covered on the first assembly plate, thereby completing the Z-axis direction positioning and locking of the first assembly plate and the second assembly plate;

[0022] Step 4: When the synchronization rod slides inward, the convex rod slides on the inclined groove of the combination groove, and the convex rod is pushed to move outward as a whole through the guiding effect of the inclined groove. The convex rod drives the plug-in block at the end to be inserted into the gap between the two positioning blocks, completing the locking operation of the first assembly plate and the second assembly plate in the Y-axis direction;

[0023] Step 5: Connect the locking position by screwing together the bolts, and install the first assembly plate and the second assembly plate which are assembled into a whole on the base.

[0024] Compared with the prior art, the present invention has the following beneficial effects:

[0025] An X-axis positioning unit, a Z-axis positioning unit and a Y-axis positioning unit are provided, wherein the rotation of the bidirectional screw shaft drives the screw sleeve to slide, and the synchronous plate and the push plate on the screw sleeve drive the push rod to move as a whole toward the second assembly plate. After the card block on the push rod touches the card rod, the card block moves up by itself. When the card block passes over the card rod, the card block is driven to move down by the internal extrusion spring to lock the card rod, so that the X-axis positioning of the first assembly plate and the second assembly plate is locked; and during the sliding process of the screw sleeve, the position of the rocker arm on the screw sleeve changes, pulling the synchronous rod at the end of the rocker arm to move inward, and the strip plate on the synchronous rod pushes the eccentric guide protrusion. The guide plate moves, thereby driving the guide plate to rotate as a whole. The position of the guide plate on the guide plate changes, and the lifting fixed block moves upward as a whole. The top column on the fixed block and the L-shaped plate on the second assembly plate fit tightly and squeeze each other, and the cover covers the first assembly plate synchronously at this time, thereby completing the Z-axis positioning and locking of the first assembly plate and the second assembly plate. When the synchronization rod slides inward, the convex rod slides on the inclined groove of the combination groove, and through the guiding effect of the inclined groove, the convex rod is pushed to move outward as a whole. The convex rod drives the plug-in block at the end to be inserted into the gap between the two positioning blocks, completing the Y-axis locking operation of the first assembly plate and the second assembly plate. Through the locking in three directions, the first assembly plate and the second assembly plate are tightly connected together to ensure that the first assembly plate and the second assembly plate form a whole, thereby improving the strength of the roof structure.

[0026] The specific implementation modes of the present invention are further described in detail below in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In the attached picture:

[0028] Figure 1 A three-dimensional structural schematic diagram of a prefabricated assembled pitched roof system and a construction method thereof;

[0029] Figure 2 It is a front structural schematic diagram of a prefabricated assembled pitched roof system and a construction method thereof;

[0030] Figure 3 A bottom view of a first assembly plate and a second assembly plate of a prefabricated assembled pitch roof system and a construction method thereof;

[0031] Figure 4 A structural diagram of a prefabricated assembled pitched roof system and a construction method thereof after removing the protective cover (I);

[0032] Figure 5 A prefabricated assembled slope roof system and a construction method thereof Figure 4 The large picture at center A;

[0033] Figure 6 A prefabricated assembled slope roof system and a construction method thereof Figure 4 Large image at center B;

[0034] Figure 7 A prefabricated assembled slope roof system and a construction method thereof Figure 4 The large picture at center C;

[0035] Figure 8 A structural diagram of a prefabricated assembled pitched roof system and a construction method thereof after removing the protective cover (II);

[0036] Fig. 9 A prefabricated assembled slope roof system and a construction method thereof Figure 8 Enlarged view of point D in the middle;

[0037] Fig.10 The present invention is a cross-sectional view of a push rod of a prefabricated and assembled pitched roof system and a construction method thereof.

[0038] In the figure:

[0039] 100, support unit; 101, base; 1011, support column; 1012, flat plate; 102, first assembly plate; 1021, protective cover; 103, second assembly plate; 104, mounting plate; 1041, water channel;

[0040] 200, X-axis direction positioning unit; 201, bidirectional screw shaft; 2011, mounting seat; 2012, turntable; 2013, knob; 202, screw sleeve; 2021, slide plate; 2022, limit rod; 203, synchronous plate; 2031, ejector rod; 2032, push plate; 204, push rod; 2041, block; 2042, baffle; 2043, extrusion spring; 2044, clamp rod;

[0041] 300, Z-axis direction positioning unit; 301, guide plate; 3011, rotating shaft; 3012, guide protrusion; 302, strip plate; 3021, strip groove; 3022, synchronization rod; 3023, rocker arm; 3024, limit seat; 303, guide plate; 3031, ramp; 304, fixing block; 3041, connecting rod; 3042, guide wheel; 3043, positioning plate; 3044, positioning rod; 3045, limiting plate; 3046, reset spring; 305, top column; 3051, L-shaped plate; 3052, positioning sleeve; 3053, cover;

[0042] 400, Y-axis direction positioning unit; 401, extrusion plate; 4011, insertion rod; 4012, positioning spring; 4013, holder; 402, combination groove; 4021, oblique groove; 4022, flat groove; 403, protruding rod; 4031, protrusion; 4032, positioning seat; 404, insertion block; 4041, positioning block. DETAILED DESCRIPTION

[0043] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. The following embodiments are used to illustrate the present invention.

[0044] Example 1: Figures 1 to 10 As shown, a prefabricated assembled pitched roof system includes a support unit 100, an X-axis direction positioning unit 200, a Z-axis direction positioning unit 300 and a Y-axis direction positioning unit 400, wherein the support unit 100 includes a first assembly plate 102 and a second assembly plate 103, the first assembly plate 102 and the second assembly plate 103 are attached to each other, and a base 101 is installed at the bottom of the first assembly plate 102 and the second assembly plate 103;

[0045] The X-axis direction positioning unit 200 includes a bidirectional screw shaft 201, which is rotatably mounted on the first assembly plate 102, and two screw sleeves 202 are meshed on the bidirectional screw shaft 201. A synchronous plate 203 is installed on the screw sleeve 202 close to the second assembly plate 103, and a push rod 204 is installed at the end of the synchronous plate 203, and a push rod 204 is installed at the end of the push rod 2031. A clamping block 2041 is inserted inside the push rod 204, and an extrusion clamping block 2041 is clamped between the inner cavity of the push rod 204 and the clamping block 2041. Spring 2043, a clamping rod 2044 is installed on the second assembly plate 103, and the clamping rod 2044 and the clamping block 2041 correspond horizontally, and the surface of the clamping block 2041 is chamfered; the rotation of the bidirectional screw shaft drives the screw sleeve to slide, and the synchronous plate and the push plate on the screw sleeve drive the push rod to move toward the second assembly plate as a whole. After the clamping block on the push rod touches the clamping rod, the clamping block moves up by itself. When the clamping block passes over the clamping rod, the clamping block is driven to move down by the internal extrusion spring to lock the clamping rod, so that the X-axis direction of the first assembly plate and the second assembly plate are positioned and locked.

[0046] The Z-axis direction positioning unit 300 includes a guide plate 301, which is rotatably mounted on the first assembly plate 102, a guide protrusion 3012 is mounted at an eccentric position of the guide plate 301, and a strip plate 302 is slidably mounted on the guide protrusion 3012, a rocker arm 3023 is movably mounted at the end of the strip plate 302, and the end of the rocker arm 3023 is movably connected to the screw sleeve 202, a guide plate 303 is mounted on the side wall of the guide plate 301, and a slope 3031 is mounted on the guide plate 303, a fixed block 304 is slidably mounted on the slope 3031, a top column 305 is mounted on the fixed block 304, and the top of the top column 305 is vertically mounted on the second assembly plate 103. Corresponding to plate 3051, a cover 3053 is installed on the surface of the second assembly plate 103, and the cover 3053 covers the outer side of the first assembly plate 102; during the sliding process of the screw sleeve, the position of the rocker arm on the screw sleeve changes, pulling the synchronization rod at the end of the rocker arm to move inward, and the strip plate on the synchronization rod pushes the eccentric guide protrusion to move, thereby driving the guide plate to rotate as a whole, and the position of the guide plate on the guide plate changes, thereby lifting the fixed block as a whole to move upward, and the top column on the fixed block and the L-shaped plate on the second assembly plate fit tightly and squeeze each other, and at this time the cover is synchronously covered on the first assembly plate, thereby completing the Z-axis direction positioning and locking of the first assembly plate and the second assembly plate.

[0047] The Y-axis direction positioning unit 400 includes a squeeze plate 401, which is connected to the synchronization rod 3022. A combination groove 402 is provided on the squeeze plate 401, which includes an oblique groove 4021 and a flat groove 4022. A convex rod 403 is slidably provided on the combination groove 402, and an insert block 404 is installed at the end of the convex rod 403. The side wall of the insert block 404 corresponds horizontally to the side wall of the positioning block 4041 installed on the second assembly plate 103. When the synchronization rod slides inward, the convex rod slides on the oblique groove of the combination groove, and the convex rod is pushed to move outward as a whole through the guiding effect of the oblique groove. The convex rod drives the insert block at the end to be inserted into the gap between the two positioning blocks, completing the Y-axis direction locking operation of the first assembly plate and the second assembly plate.

[0048] like Figure 1 and Figure 2 As shown, in a specific embodiment, a support column 1011 is installed on the base 101, and a flat plate 1012 is installed on the top of the support column 1011, a mounting plate 104 is provided on the first assembly plate 102 and the second assembly plate 103, and the mounting plate 104 and the flat plate 1012 are screwed together and connected by bolts, and a water guide groove 1041 is provided at the bottom of the first assembly plate 102 and the second assembly plate 103. The mounting plate 104 and the flat plate 1012 are installed with each other to ensure that the first assembly plate 102 and the second assembly plate 103 are connected with the base 101, and the water guide groove 1041 is used to facilitate the discharge of water.

[0049] Embodiment 2: Based on the above embodiment 1, the difference between this embodiment and the present embodiment is as follows: Figure 3 , Figure 4 , Figure 5 and Figure 8 As shown, mounting seats 2011 are rotatably installed at both ends of the bidirectional screw shaft 201, and the mounting seats 2011 are welded to the back of the first assembly plate 102, a turntable 2012 is installed at the end of the bidirectional screw shaft 201, a knob 2013 is installed on the turntable 2012, and an anti-slip groove is arranged on the surface of the knob 2013, a slide plate 2021 is installed on the screw sleeve 202, a limit rod 2022 is arranged inside the slide plate 2021, and both ends of the limit rod 2022 are installed on the side walls of the mounting seat 2011, and a protective cover 1021 is installed at the bottom of the first assembly plate 102. Then the operator needs to turn the knob 2013, and the knob 2013 drives the turntable 2012 to rotate. The anti-skid groove on the knob 2013 increases the friction force, making the rotation easier. After the turntable 2012 rotates, the bidirectional screw shaft 201 is driven to rotate on the mounting seat 2011, and the rotation of the bidirectional screw shaft 201 drives the screw sleeve 202 to slide (because the slide plate 2021 at the bottom of the screw sleeve 202 slides on the limit rod 2022 at this time, and then the rotation of the screw sleeve 202 is limited, and then the screw sleeve 202 slides horizontally at this time.

[0050] like Figure 8 , Fig. 9 and Fig.10 As shown, further, a baffle 2042 is slidably provided inside the push rod 204, one end of the baffle 2042 is interconnected with the block 2041, and an extrusion spring 2043 is clamped between the other end of the baffle 2042 and the inner cavity of the push rod 204, the compression direction of the extrusion spring 2043 and the moving direction of the block 2041 are on the same straight line, and a push plate 2032 is installed on the back of the push rod 204, and the push plate 2032 and the push rod 2031 are interconnected. The synchronous plate 203 and the push plate 2032 on the screw sleeve 202 drive the push rod 204 to move as a whole toward the second assembly plate 103. After the inclined surface of the block 2041 on the push rod 204 touches the clamping rod 2044, the block 2041 moves up by itself, and the baffle 2042 on the block 2041 slides upward synchronously, which can squeeze the extrusion spring 2043. When the block 2041 passes over the clamping rod 2044, the internal extrusion spring 2043 drives the block 2041 to move down, and the clamping rod 2044 is locked, so that the X-axis direction of the first assembly plate 102 and the second assembly plate 103 are positioned and locked.

[0051] Embodiment 3: Based on the above embodiment 2, the difference between this embodiment and the present embodiment is as follows: Figure 4 , Figure 5 and Figure 6 As shown, a rotating shaft 3011 is installed at the center of the guide plate 301, and the rotating shaft 3011 is rotatably installed on the first assembly plate 102, a strip groove 3021 is provided on the strip plate 302, and the strip groove 3021 and the guide protrusion 3012 are slidably connected, and a limit seat 3024 is movably inserted on the synchronization rod 3022, and the limit seat 3024 is installed on the first assembly plate 102. When the synchronization rod 3022 moves inward, the synchronization rod 3022 slides toward the center along the limit seat 3024, and the position of the strip plate 302 on the synchronization rod 3022 changes synchronously, and the strip groove 3021 on the strip plate 302 pushes the guide protrusion 3012 to move, and the guide protrusion 3012 slides on the strip groove 3021, and then the guide protrusion 3012 installed eccentrically can drive the guide plate 301 to rotate around the rotating shaft 3011 as a whole.

[0052] like Figure 4 , Figure 5 and Figure 6As shown, in a specific embodiment, a connecting rod 3041 is installed at the bottom of the fixed block 304, a guide wheel 3042 is installed at the end of the connecting rod 3041, the guide wheel 3042 is slidably connected to the guide plate 303, a positioning sleeve 3052 is movably inserted at the bottom of the top column 305, and the positioning sleeve 3052 is welded and set on the first assembly plate 102, and bolt holes are vertically opened on the top column 305 and the L-shaped plate 3051. During the rotation of the guide plate 301, the position of the guide plate 303 on the guide plate 301 changes, and the guide plate 303 moves to the bottom of the guide wheel 3042. At this time, the slope 3031 can continuously lift the connecting rod 3041 and the fixed block 304 to slide upward, and the top column 305 on the fixed block 304 and the L-shaped plate 3051 on the second assembly plate 103 are closely fitted and squeezed against each other, and bolts are installed in the bolt holes to complete the fixing operation.

[0053] like Figure 4 , Figure 5 and Figure 6 As shown, further, a positioning plate 3043 is installed on the side wall of the fixed block 304, a positioning rod 3044 is movably inserted on the positioning plate 3043, and the bottom of the positioning rod 3044 is installed on the first assembly plate 102, and a limiting plate 3045 is installed on the top of the positioning rod 3044, the diameter of the limiting plate 3045 is larger than the diameter of the positioning rod 3044, and a return spring 3046 is sleeved on the positioning rod 3044, one end of the return spring 3046 is clamped on the positioning plate 3043, and the other end is clamped on the limiting plate 3045. When the fixed block 304 slides, the positioning plate 3043 on the side wall of the fixed block 304 slides on the positioning rod 3044, and the limiting plate 3045 can ensure that the positioning plate 3043 and the positioning rod 3044 are not separated, and when the positioning plate 3043 slides, the return spring 3046 can be compressed, and the return spring 3046 is convenient for the later reset process.

[0054] Embodiment 4: Based on the above embodiment 3, the difference between this embodiment and the present embodiment is: Figure 4 and Figure 7As shown, further, a plug rod 4011 is movably inserted through the side wall of the extrusion plate 401, and a clamping seat 4013 is installed at the end of the plug rod 4011, and the clamping seat 4013 is welded on the first assembly plate 102, and a positioning spring 4012 is arranged between the side wall of the clamping seat 4013 and the side wall of the extrusion plate 401, and the positioning spring 4012 is sleeved on the plug rod 4011. A protrusion 4031 is installed on the convex rod 403, and the protrusion 4031 is slidably arranged in the combination groove 402, and a positioning seat 4032 is slidably arranged on the side wall of the convex rod 403, and the positioning seat 4032 is welded on the first assembly plate 102, and the bolt holes opened on the surfaces of the plug block 404 and the positioning block 4041 correspond to each other. When the synchronization rod 3022 slides inward, the synchronization rod 3022 drives the extrusion plate 401 to move. At this time, the extrusion plate 401 slides along the insertion rod 4011 and squeezes the positioning spring 4012. The positioning spring 4012 facilitates the later resetting operation. At this time, the protrusion 4031 on the protruding rod 403 slides on the inclined groove 4021 of the combination groove 402. Through the guiding effect of the inclined groove 4021, the protruding rod 403 is pushed to move outward along the positioning seat 4032 as a whole. The protruding rod 403 drives the plug block 404 at the end to be inserted into the gap between the two positioning blocks 4041, and the locking operation is performed by the bolt, completing the locking operation of the first assembly plate 102 and the second assembly plate 103 in the Y-axis direction.

[0055] The present invention also discloses a construction method of a prefabricated assembled slope roof system, the steps of which are as follows:

[0056] Step 1: Connect the side walls of the first assembly plate 102 and the second assembly plate 103 to each other;

[0057] Step 2: Rotate the bidirectional screw shaft 201, the rotation of the bidirectional screw shaft 201 drives the screw sleeve 202 to slide, and the synchronous plate 203 and the push plate 2032 on the screw sleeve 202 drive the push rod 204 to move toward the second assembly plate 103 as a whole, and after the block 2041 on the push rod 204 touches the card rod 2044, the block 2041 moves up by itself, and when the block 2041 passes over the card rod 2044, the block 2041 is driven to move down by the internal extrusion spring 2043, and the card rod 2044 is locked, so that the X-axis direction positioning of the first assembly plate 102 and the second assembly plate 103 is locked;

[0058] Step 3: During the sliding process of the screw sleeve 202, the position of the rocker arm 3023 on the screw sleeve 202 changes, and the synchronous rod 3022 at the end of the rocker arm 3023 is pulled to move inward, and the strip plate 302 on the synchronous rod 3022 pushes the eccentric guide protrusion 3012 to move, thereby driving the guide plate 301 to rotate as a whole, and the position of the guide plate 303 on the guide plate 301 changes, and then the lifting fixed block 304 moves upward as a whole, and the top column 305 on the fixed block 304 and the L-shaped plate 3051 on the second assembly plate 103 fit closely and squeeze each other, and at this time, the cover 3053 is synchronously covered on the first assembly plate 102, thereby completing the Z-axis direction positioning and locking of the first assembly plate 102 and the second assembly plate 103;

[0059] Step 4: When the synchronization rod 3022 slides inward, the protruding rod 403 slides on the inclined groove 4021 of the combination groove 402, and the protruding rod 403 is pushed to move outward as a whole through the guiding effect of the inclined groove 4021. The protruding rod 403 drives the plug block 404 at the end to be inserted into the gap between the two positioning blocks 4041, thereby completing the locking operation of the first assembly plate 102 and the second assembly plate 103 in the Y-axis direction;

[0060] Step 5: The locking positions are screwed together by bolts, and the first assembly plate 102 and the second assembly plate 103 which are assembled into a whole are installed on the base 101 .

Claims

1. A prefabricated assembled pitched roof system, comprising a support unit (100), an X-axis direction positioning unit (200), a Z-axis direction positioning unit (300) and a Y-axis direction positioning unit (400), characterized in that: The support unit (100) comprises a first assembly plate (102) and a second assembly plate (103), the first assembly plate (102) and the second assembly plate (103) being attached to each other, and a base (101) is installed at the bottom of the first assembly plate (102) and the second assembly plate (103); The X-axis direction positioning unit (200) comprises a bidirectional screw shaft (201), the bidirectional screw shaft (201) is rotatably mounted on the first assembly plate (102), two screw sleeves (202) are meshedly arranged on the bidirectional screw shaft (201), a synchronous plate (203) is mounted on the screw sleeve (202) close to the second assembly plate (103), a push rod (2031) is mounted at the end of the synchronous plate (203), and a push rod (204) is mounted at the end of the push rod (2031), a clamping block (2041) is inserted inside the push rod (204), and an extrusion spring (2043) is clamped between the clamping block (2041) and the inner cavity of the push rod (204), a clamping rod (2044) is mounted on the second assembly plate (103), and the clamping rod (2044) and the clamping block (2041) correspond horizontally, and the surface of the clamping block (2041) is chamfered; The Z-axis direction positioning unit (300) comprises a guide plate (301), the guide plate (301) being rotatably mounted on the first assembly plate (102), a guide protrusion (3012) being mounted at an eccentric position of the guide plate (301), and a strip plate (302) being slidably mounted on the guide protrusion (3012), a rocker arm (3023) being movably mounted at the end of the strip plate (302), and the end of the rocker arm (3023) being movably connected to the screw rod sleeve (202), and the side of the guide plate (301) being A guide plate (303) is installed on the wall, and a slope (3031) is installed on the guide plate (303), a fixing block (304) is slidably arranged on the slope (3031), a top column (305) is installed on the fixing block (304), the top of the top column (305) corresponds to an L-shaped plate (3051) vertically installed on the second assembly plate (103), and a cover (3053) is installed on the surface of the second assembly plate (103), and the cover (3053) covers the outside of the first assembly plate (102); The Y-axis direction positioning unit (400) comprises an extrusion plate (401), the extrusion plate (401) and the synchronization rod (3022) are connected to each other, the extrusion plate (401) is provided with a combination groove (402), the combination groove (402) comprises an oblique groove (4021) and a flat groove (4022), a convex rod (403) is slidably arranged on the combination groove (402), an insert block (404) is installed at the end of the convex rod (403), and the side wall of the insert block (404) corresponds horizontally to the side wall of the positioning block (4041) installed on the second assembly plate (103).

2. A prefabricated assembled pitched roof system according to claim 1, characterized in that: A support column (1011) is installed on the base (101), and a flat plate (1012) is installed on the top of the support column (1011); a mounting plate (104) is provided on the first assembly plate (102) and the second assembly plate (103); the mounting plate (104) and the flat plate (1012) are screwed together by bolts; and a water guide groove (1041) is provided at the bottom of the first assembly plate (102) and the second assembly plate (103).

3. The prefabricated assembled pitched roof system according to claim 1, characterized in that: Mounting seats (2011) are rotatably mounted at both ends of the bidirectional screw shaft (201), and the mounting seats (2011) are welded to the back of the first assembly plate (102). A turntable (2012) is mounted at the end of the bidirectional screw shaft (201), and a knob (2013) is mounted on the turntable (2012). The surface of the knob (2013) is provided with an anti-slip groove. A slide plate (221) is mounted on the screw sleeve (202), and a limit rod (2022) is provided inside the slide plate (2021). Both ends of the limit rod (2022) are mounted on the side walls of the mounting seat (2011). A protective cover (1021) is mounted on the bottom of the first assembly plate (102).

4. The prefabricated assembled pitched roof system according to claim 1, characterized in that: A baffle (2042) is slidably arranged inside the push rod (204), one end of the baffle (2042) and the clamping block (2041) are mutually connected, and an extrusion spring (2043) is clamped between the other end of the baffle (2042) and the inner cavity of the push rod (204), the compression direction of the extrusion spring (2043) and the moving direction of the clamping block (2041) are located on the same straight line, and a push plate (2032) is installed on the back of the push rod (204), and the push plate (2032) and the push rod (2031) are mutually connected.

5. The prefabricated assembled pitched roof system according to claim 1, characterized in that: A rotating shaft (3011) is installed at the center of the guide plate (301), and the rotating shaft (3011) is rotatably installed on the first assembly plate (102). A strip groove (3021) is provided on the strip plate (302), and the strip groove (3021) and the guide protrusion (3012) are slidably connected. A limit seat (3024) is movably inserted on the synchronization rod (3022), and the limit seat (3024) is installed on the first assembly plate (102).

6. The prefabricated assembled pitched roof system according to claim 1, characterized in that: A connecting rod (3041) is installed at the bottom of the fixed block (304), a guide wheel (3042) is installed at the end of the connecting rod (3041), the guide wheel (3042) and the guide plate (303) are slidably connected, a positioning sleeve (3052) is movably inserted at the bottom of the top column (305), and the positioning sleeve (3052) is welded to the first assembly plate (102), and bolt holes are vertically opened on the top column (305) and the L-shaped plate (3051).

7. The prefabricated assembled pitched roof system according to claim 1, characterized in that: A positioning plate (3043) is installed on the side wall of the fixed block (304), a positioning rod (3044) is movably inserted on the positioning plate (3043), and the bottom of the positioning rod (3044) is installed on the first assembly plate (102), and a limiting plate (3045) is installed on the top of the positioning rod (3044), the diameter of the limiting plate (3045) is larger than the diameter of the positioning rod (3044), and a return spring (3046) is sleeved on the positioning rod (3044), one end of the return spring (3046) is clamped on the positioning plate (3043), and the other end is clamped on the limit plate (3045).

8. The prefabricated assembled pitched roof system according to claim 1, characterized in that: The side wall of the extrusion plate (401) is movably penetrated and plugged with an insertion rod (4011), and a clamping seat (4013) is installed at the end of the insertion rod (4011), the clamping seat (4013) is welded and arranged on the first assembly plate (102), and a positioning spring (4012) is arranged between the side wall of the clamping seat (4013) and the side wall of the extrusion plate (401), and the positioning spring (4012) is sleeved on the insertion rod (4011).

9. The prefabricated assembled pitched roof system according to claim 1, characterized in that: A protrusion (4031) is mounted on the protruding rod (403), and the protrusion (4031) is slidably arranged in the combined groove (402). A positioning seat (4032) is slidably arranged on the side wall of the protruding rod (403), and the positioning seat (4032) is welded on the first assembly plate (102). Bolt holes opened on the surfaces of the insert block (404) and the positioning block (4041) correspond to each other.

10. A construction method for a prefabricated assembled pitched roof, characterized in that: The prefabricated assembled pitched roof system according to any one of claims 1 to 9, wherein the steps of the construction method are as follows: Step 1: plugging the side walls of the first assembly plate (102) and the second assembly plate (103) into contact with each other; Step 2: Rotate the bidirectional screw shaft (201), the bidirectional screw shaft (201) rotates to drive the screw sleeve (202) to slide, and the synchronous plate (203) and the push plate (2032) on the screw sleeve (202) drive the push rod (204) to move toward the second assembly plate (103) as a whole, and after the clamping block (2041) on the push rod (204) touches the clamping rod (2044), the clamping block (2041) moves upward by itself, and after the clamping block (2041) passes over the clamping rod (2044), the clamping block (2041) is driven to move downward by the internal extrusion spring (2043), and the clamping rod (2044) is locked, so that the first assembly plate (102) and the second assembly plate (103) are positioned and locked in the X-axis direction; Step 3: During the sliding process of the screw sleeve (202), the position of the rocker arm (3023) on the screw sleeve (202) changes, and the synchronous rod (3022) at the end of the rocker arm (3023) is pulled to move inward, and the strip plate (302) on the synchronous rod (3022) pushes the eccentric guide protrusion (3012) to move, thereby driving the guide plate (301) to rotate as a whole, and the position of the guide plate (303) on the guide plate (301) changes, thereby lifting the fixed block (304) as a whole and moving upward, and the top column (305) on the fixed block (304) and the L-shaped plate (3051) on the second assembly plate (103) are tightly fitted and pressed against each other, and the cover (3053) is synchronously covered on the first assembly plate (102), thereby completing the Z-axis direction positioning and locking of the first assembly plate (102) and the second assembly plate (103); Step 4: When the synchronization rod (3022) slides inward, the protruding rod (403) slides on the inclined groove (4021) of the combination groove (402), and the protruding rod (403) is pushed to move outward as a whole through the guiding effect of the inclined groove (4021). The protruding rod (403) drives the plug block (404) at the end to be inserted into the gap between the two positioning blocks (4041), thereby completing the locking operation of the first assembly plate (102) and the second assembly plate (103) in the Y-axis direction; Step 5: The locking positions are screwed together by bolts, and the first assembly plate (102) and the second assembly plate (103) assembled as a whole are mounted on the base (101).

Citation Information

Patent Citations

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    CN117627252A

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    CN219011721U