Building insulation board taking and placing machine

Abstract

The invention discloses a building insulation board taking and placing machine, and relates to the technical field of building material conveying equipment, the building insulation board taking and placing machine comprises a rack, the rack is provided with an X-direction sliding frame sliding in the X direction, an X-direction driving device is arranged between the rack and the X-direction sliding frame, the X-direction sliding frame is provided with a Z-direction sliding frame sliding in the Z direction, and the Z-direction sliding frame is provided with a Z-direction driving device. A Z-direction driving device is arranged between the X-direction sliding frame and the Z-direction sliding frame; the Z-direction sliding frame is provided with a grabbing device, the grabbing device comprises two pricking needle fixing rods located on the two sides of the Z-direction sliding frame, each pricking needle fixing rod is fixedly provided with a plurality of pricking needles, and a swing mechanism is connected between each pricking needle fixing rod and the Z-direction sliding frame. And the pricking needles are pricked in or separated from the upper surface of the thermal insulation board through the swinging mechanism. Therefore, according to the thermal insulation board grabbing and transporting device, thermal insulation boards of different shapes, different sizes and different thicknesses can be rapidly grabbed and transported, the equipment applicability is higher, and the carrying efficiency is higher.

Description

Technical Field

[0001] The invention relates to the technical field of building material conveying equipment, and in particular to a building insulation board pick-and-place machine. Background Art

[0002] Thermal insulation materials generally refer to materials with a thermal coefficient less than or equal to 0.12, which are widely used in industry and construction. Inorganic thermal insulation boards such as polystyrene boards and rock wool have excellent thermal insulation effects and low costs, so they are widely used in my country's wall insulation material market.

[0003] Taking building insulation boards as an example, a large number of building insulation boards are needed in the production of building materials. The finished building insulation boards need to go through multiple processing steps. The building insulation boards are light in texture and have a relatively loose structure. The gripping force of ordinary gripping equipment is generally difficult to achieve precise control. The sides of the building insulation boards are easily damaged during gripping and transportation, affecting further processing.

[0004] In the prior art, there is a grabbing device for rock wool boards, and the patent application number is 202211059435.4. In this patent, the grabbing and carrying of the rock wool board is achieved by combining a grabbing component installed on a support frame with a moving component. A first stabilizing pin is set on the lower surface of the top plate, and a second stabilizing pin is set on the clamping plate. The rock wool board is fixed by the first stabilizing pin and the second stabilizing pin to avoid damage during re-clamping. In actual use, since the finished product volume of the building insulation board is relatively large, and the clamping width of the clamping plate is limited, when the width of the building insulation board to be used exceeds the maximum clamping width of the two clamping plates, or the edge of the insulation board has been obviously damaged and the shape is non-straight, the second stabilizing pin cannot achieve good fixation and cannot achieve a good fixing effect. Summary of the invention

[0005] In order to overcome the above-mentioned defects, the purpose of the present invention is to provide a building insulation board pick-and-place machine, which can quickly grab and transport insulation boards of different shapes, sizes and thicknesses. The equipment has stronger applicability and higher handling efficiency.

[0006] In order to achieve the above-mentioned purpose, the present invention provides a building insulation board pick-and-place machine, comprising: a frame, the frame is provided with an X-direction slide that slides along the X-direction, an X-direction driving device is provided between the frame and the X-direction slide, a Z-direction slide that slides along the Z-direction is provided on the X-direction slide, and a Z-direction driving device is provided between the X-direction slide and the Z-direction slide; the Z-direction slide is provided with a grasping device, the grasping device comprises two needle fixing rods located on both sides of the Z-direction slide, the needle fixing rods are fixed with a plurality of needles, each of the needle fixing rods is respectively connected to a swing mechanism between the Z-direction slide, and the needles are inserted into or separated from the upper surface of the insulation board through the swing mechanism.

[0007] Preferably, the swing mechanism includes a telescopic cylinder and a swing shaft, the swing shaft is rotatably mounted on the Z-axis slide, the swing shaft is fixedly connected to a force-bearing arm and a force-applying arm, one end of the telescopic cylinder is hinged to the Z-axis slide, and the other end is hinged to the force-bearing arm, and the needle fixing rod is fixedly connected to the force-applying arm.

[0008] Preferably, the puncture needle is perpendicular to the force applying arm.

[0009] Preferably, the puncture needle is detachably connected to the puncture needle fixing rod.

[0010] Preferably, the telescopic cylinders of the two swing mechanisms are arranged in parallel and staggered.

[0011] Preferably, the telescopic cylinder is a pneumatic cylinder, an oil cylinder or an electric cylinder.

[0012] Preferably, the frame is provided with a first guide support groove and a second guide support groove extending along the X direction, the first guide support groove is located at the top of the frame and opens upward, the second guide support groove is located in the middle of the frame and opens horizontally, and the Z-axis slide is rotatably installed with a first roller and a second roller, the first roller is arranged in the first guide support groove, and the second roller is arranged in the second guide support groove.

[0013] Preferably, a Z-direction slide rail along the Z-direction is fixedly provided on the X-direction slide, a Z-direction slider is fixedly provided on the Z-direction slide, and the Z-direction slider is slidably connected to the Z-direction slide rail.

[0014] Preferably, the X-axis driving device includes an X-axis driving motor, an X-axis synchronous belt, a first synchronous belt pulley and a second synchronous belt pulley, the first synchronous belt pulley and the second synchronous belt pulley are rotatably installed on both sides of the frame, the X-axis synchronous belt is wound between the first synchronous belt pulley and the second synchronous belt pulley, the X-axis driving motor is transmission-connected to the first synchronous belt pulley, and both sides of the X-axis slide are respectively connected to the X-axis synchronous belt through connecting components, the connecting components include a first synchronous belt clamping plate, a second synchronous belt clamping plate and a slide fixing plate, the first synchronous belt clamping plate and the second synchronous belt clamping plate clamp and fix on both sides of the X-axis synchronous belt, the slide fixing plate is fixed to the X-axis slide, and a screw adjustment device is arranged between the first synchronous belt clamping plate and the slide fixing plate.

[0015] Preferably, the Z-direction driving device includes a Z-direction driving motor, a first sprocket, a second sprocket and a Z-direction lifting chain, the Z-direction lifting chain is wound between the first sprocket and the second sprocket, and the upper and lower sides of the Z-direction slide are respectively fixedly connected to the Z-direction lifting chain.

[0016] After adopting the above technical solution, the beneficial technical effects achieved by the present invention are:

[0017] 1. The present invention is provided with a grabbing device on the Z-direction slide, and the grabbing device includes two needle fixing rods located on both sides of the Z-direction slide, and the needle fixing rods are fixed with a plurality of needles, and a swing mechanism is respectively connected between each of the needle fixing rods and the Z-direction slide. When in use, the telescopic cylinder of the swing mechanism drives the needle fixing rod to swing, so that the needles penetrate into or leave the upper surface of the building insulation board at a certain angle. Compared with the known technology, it is not easy to damage the insulation board when grabbing and placing it, and it is not affected by the width, thickness and edge shape of the building board. The efficiency of taking and placing is higher, and the practicability of the equipment is stronger.

[0018] 2. An X-direction slide that moves along the X-direction is set on the frame to realize the movement of the grabbing device in the X-direction, and a Z-direction slide that moves along the Z-direction is set on the X-direction slide to realize the movement of the grabbing device in the Z-direction. In this way, materials in all positions can be grabbed and placed in the entire vertical plane, and the working range is wider. The X-direction movement is set by setting an X-direction synchronous belt, and the Z-direction movement is set by setting a Z-direction lifting chain, which will have stronger stability and a wider range of movement. The structure of the whole set of equipment is more concise, and installation and debugging are more convenient, and the cost is lower. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a three-dimensional diagram of an embodiment of a building insulation board pick-and-place machine of the present invention;

[0020] Figure 2 yes Figure 1 A front view of

[0021] Figure 3 yes Figure 2 Left view of

[0022] Figure 4 yes Figure 2 A top view of

[0023] Figure 5 yes Figure 1 Enlarged view of point A in the middle;

[0024] Figure 6 yes Figure 1 Enlarged view of point B in the middle;

[0025] In the figure, 1, frame; 11, first guide support groove; 12, second guide support groove;

[0026] 2. X-axis slide; 21. X-axis driving motor; 22. X-axis synchronous belt; 221. First synchronous belt clamp; 222. Second synchronous belt clamp; 23. Driving shaft; 24. First synchronous belt pulley; 25. Second synchronous belt pulley; 26. Slide fixing plate; 27. Screw adjustment device;

[0027] 3. Z-direction slide; 31. Z-direction drive motor; 32. Z-direction lifting chain; 33. Z-direction slide rail; 34. first sprocket; 35. second sprocket;

[0028] 4. Grabbing device; 41. Telescopic cylinder; 42. Acupuncture needle; 421. Acupuncture needle fixing rod; 43. Force-bearing arm; 44. Swinging shaft; 45. Force-applying arm. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0030] See also Figure 1-Figure 6 The present invention provides a building insulation board pick-and-place machine, comprising: a frame 1, the frame 1 is provided with an X-direction slide 2 sliding along the X-direction, an X-direction driving device is provided between the frame 1 and the X-direction slide 2, a Z-direction slide 3 sliding along the Z-direction is provided on the X-direction slide 2, and a Z-direction driving device is provided between the X-direction slide 2 and the Z-direction slide 3; the Z-direction slide 3 is provided with a grasping device 4, the grasping device 4 includes two needle fixing rods 421 located on both sides of the Z-direction slide 3, the needle fixing rods 421 are fixed with a plurality of needles 42, each needle fixing rod 421 is respectively connected with a swing mechanism between the Z-direction slide 3, and the needle 42 is inserted into or separated from the upper surface of the insulation board through the swing mechanism.

[0031] See also Figure 2-Figure 4The swing mechanism of the present invention includes a telescopic cylinder 41 and a swing shaft 44. The swing shaft 44 is rotatably mounted on the Z-direction slide 3. The swing shaft 44 is fixedly connected to a force-bearing arm 43 and a force-applying arm 45. One end of the telescopic cylinder 41 is hinged to the Z-direction slide 3, and the other end is hinged to the force-bearing arm 43. The needle fixing rod 421 is fixedly connected to the force-applying arm 45. The telescopic cylinder 41 provides power, and drives the rotation of the force-applying arm 45 through the force-bearing arm 43. The force-applying arm 45 is fixed with a needle fixing rod 421. The needle fixing rod 421 is used to insert the needle 42 into the thermal insulation board at a certain angle, thereby realizing the grasping of the thermal insulation board.

[0032] The needle 42 of the present invention is perpendicular to the force arm 45. The needle 42 is installed perpendicularly to the force arm 45, and the needle 42 is detachably connected to the needle fixing rod 421, so that disassembly and installation are more convenient. When grabbing materials, the needle 42 will form a certain clamping force on the insulation board after being inserted obliquely to prevent it from falling.

[0033] For easy installation, the telescopic cylinders 41 of the two swing mechanisms of the present invention are arranged in parallel and staggered, so as to avoid interference between the telescopic cylinders 41 of the two swing mechanisms during movement. When staggered, it is more convenient to install the fixing nut on each telescopic cylinder 41.

[0034] The telescopic cylinder 41 of the present invention is a pneumatic cylinder, a hydraulic cylinder or an electric cylinder. Pneumatic cylinders, hydraulic cylinders or electric cylinders are all prior art, and the most commonly used is still a pneumatic cylinder, and the pneumatic cylinder action block is more suitable for light loads and reciprocating motions.

[0035] The frame 1 of the present invention is provided with a first guide support groove 11 and a second guide support groove 12 extending along the X direction, the first guide support groove 11 is located at the top of the frame 1 and is open upward, the second guide support groove 12 is located in the middle of the frame 1 and is open horizontally, and the Z-direction slide 3 is rotatably mounted with a first roller and a second roller, the first roller is arranged in the first guide support groove 11, and the second roller is arranged in the second guide support groove 12. The X-direction slide 2 and the Z-direction slide 3 have a large mass, and the first guide support groove 11 and the second guide support groove 12 play a supporting and guiding role.

[0036] The X-direction slide 2 of the present invention is fixedly provided with a Z-direction slide rail 33 along the Z-direction, and the Z-direction slide 3 is fixedly provided with a Z-direction slider, which is slidably connected to the Z-direction slide rail 33. The Z-direction slide rail 33 has high precision, and the Z-direction slider matched with the Z-direction slide rail 33 can ensure the stability of the Z-direction movement.

[0037] The X-axis driving device includes an X-axis driving motor 21, an X-axis synchronous belt 22, a first synchronous belt pulley 24 and a second synchronous belt pulley 25. The first synchronous belt pulley 24 and the second synchronous belt pulley 25 are rotatably installed on both sides of the frame 1. The X-axis synchronous belt 22 is wound between the first synchronous belt pulley 24 and the second synchronous belt pulley 25. The X-axis driving motor 21 is transmission-connected to the first synchronous belt pulley 24. Both sides of the X-axis slide 2 are respectively connected to the X-axis synchronous belt 22 through connecting components. The connecting components include a first synchronous belt clamping plate 221, a second synchronous belt clamping plate 222 and a slide fixing plate 26. The first synchronous belt clamping plate 221 and the second synchronous belt clamping plate 222 are clamped and fixed on both sides of the X-axis synchronous belt 22. The slide fixing plate 26 is fixed to the X-axis slide 2. A screw adjustment device 27 is arranged between the first synchronous belt clamping plate 221 and the slide fixing plate 26. The output end of the X-axis driving motor 21 is connected to the first synchronous pulley 24. In order to make the force more stable during the shifting, the first synchronous pulley 24 and the second synchronous pulley 25 are both two sets, each of which is wound with an X-axis synchronous belt 22. The X-axis synchronous belt 22 is connected to the X-axis slide 2 through a screw adjustment device 27.

[0038] The Z-direction driving device includes a Z-direction driving motor 31, a first sprocket 34, a second sprocket 35 and a Z-direction lifting chain 32. The Z-direction lifting chain 32 is wound between the first sprocket 34 and the second sprocket 35. The upper and lower sides of the Z-direction slide 3 are respectively fixedly connected to the Z-direction lifting chain 32. The Z-direction lifting chain 32 has stronger rigidity and is suitable for heavy loads. The Z-direction driving motor 31 realizes the raising or lowering of the Z-direction lifting chain 32 through the first sprocket 34 and the second sprocket 35, thereby driving the change in the height of the Z-direction slide 3.

[0039] Take grabbing a benzene board or a rock wool board as an example: the X-axis slide 2 and the Z-axis slide 3 can move simultaneously or independently. The output end of the X-axis drive motor 21 is connected to the drive shaft 23, and the drive shaft 23 is connected to the first synchronous pulley 24. The first synchronous pulley 24 and the second synchronous pulley 25 drive the X-axis synchronous belt 22 to move. The X-axis synchronous belt 22 is provided with a first synchronous belt clamp 221 and a second synchronous belt clamp 222. A screw adjustment device 27 is fixed on the first synchronous belt clamp 221. The screw in the screw adjustment device 27 has a certain length and is used to connect the first synchronous belt clamp 221 with the slide fixing plate 26. By adjusting the position of the nut, the tension of the synchronous belt is adjusted. During the movement of the X-axis synchronous belt 22, it will drive the X-axis slide 2 to move together, thereby satisfying the X-axis displacement.

[0040] The X-axis slide 2 moves to the top of the stacked rock wool board, and the Z-axis drive motor 31 drives the Z-axis lifting chain 32 to move through the first sprocket 34 and the second sprocket 35. The Z-axis slide 3 is fixed on the Z-axis lifting chain 32 and moves synchronously with the Z-axis lifting chain 32. The Z-axis slide 3 descends to the top of the rock wool board, and the grabbing device 4 starts to move.

[0041] When grabbing materials, the piston rod of the cylinder retracts, and drives the swing shaft 44 to rotate through the force arm 43. A force arm 45 is fixed on the swing shaft 44, and the force arm 45 is fixedly connected to the needle fixing rod 421. During the rotation of the needle fixing rod 421, the needle 42 will be driven to rotate, and penetrate into the topmost rock wool board at a certain angle. The needles 42 on both sides have a certain clamping and fixing effect on the rock wool board. After the grabbing is completed, the Z-direction drive motor 31 drives the Z-direction lifting chain 32 to rotate, and drives the Z-direction slide 3 to move upward along the Z slide rail 33. At the same time, the X-direction drive motor rotates, driving the X-direction slide 2 to move in the X direction. The first guide support groove 11 mainly plays a guiding role, and the second guide support groove 12 plays a supporting and guiding role for the Z-direction slide 3. After reaching the designated position, the Z-axis slide 3 drops a certain distance, the piston rod of the telescopic cylinder 41 extends, the needle fixing rod 421 rotates in the opposite direction around the swing shaft 44, and the rock wool board falls to the designated position under its own gravity after being separated from the needle 42.

[0042] Of course, the present invention may have many other embodiments. Without departing from the spirit and essence of the present invention, those skilled in the art may make various corresponding changes and modifications based on the present invention, but these corresponding changes and modifications should all fall within the scope of protection of the claims attached to the present invention.

Claims

1. A building insulation board pick-and-place machine, comprising: A frame, wherein the frame is provided with an X-direction slide sliding along the X-direction, an X-direction driving device is provided between the frame and the X-direction slide, a Z-direction slide sliding along the Z-direction is provided on the X-direction slide, and a Z-direction driving device is provided between the X-direction slide and the Z-direction slide; characterized in that: The Z-axis slide is provided with a grabbing device, which includes two needle fixing rods located on both sides of the Z-axis slide, and the needle fixing rods are fixed with a plurality of needles. A swing mechanism is respectively connected between each of the needle fixing rods and the Z-axis slide, and the needles are inserted into or separated from the upper surface of the insulation board through the swing mechanism.

2. The building insulation board pick-and-place machine according to claim 1, characterized in that: The swing mechanism includes a telescopic cylinder and a swing shaft, the swing shaft is rotatably mounted on the Z-axis slide, the swing shaft is fixedly connected to a force-bearing arm and a force-applying arm, one end of the telescopic cylinder is hinged to the Z-axis slide, and the other end is hinged to the force-bearing arm, and the needle fixing rod is fixedly connected to the force-applying arm.

3. The building insulation board pick-and-place machine according to claim 2, characterized in that: The puncture needle is perpendicular to the force applying arm.

4. The building insulation board pick-and-place machine according to claim 2, characterized in that: The puncture needle is detachably connected to the puncture needle fixing rod.

5. The building insulation board pick-and-place machine according to claim 2, characterized in that: The telescopic cylinders of the two swing mechanisms are arranged in parallel and staggered.

6. The building insulation board pick-and-place machine according to claim 2, characterized in that: The telescopic cylinder is a pneumatic cylinder, an oil cylinder or an electric cylinder.

7. The building insulation board pick-and-place machine according to claim 1, characterized in that: The frame is provided with a first guide support groove and a second guide support groove extending along the X direction, the first guide support groove is located at the top of the frame and is open upward, the second guide support groove is located in the middle of the frame and is open horizontally, and the Z-axis slide is rotatably installed with a first roller and a second roller, the first roller is arranged in the first guide support groove, and the second roller is arranged in the second guide support groove.

8. The building insulation board pick-and-place machine according to claim 1, characterized in that: A Z-direction slide rail along the Z-direction is fixedly provided on the X-direction slide frame, and a Z-direction slider is fixedly provided on the Z-direction slide frame. The Z-direction slider is slidably connected to the Z-direction slide rail.

9. The building insulation board pick-and-place machine according to claim 1, characterized in that: The X-direction driving device comprises an X-direction driving motor, an X-direction synchronous belt, a first synchronous belt pulley and a second synchronous belt pulley, the first synchronous belt pulley and the second synchronous belt pulley are rotatably installed on both sides of the frame, the X-direction synchronous belt is wound between the first synchronous belt pulley and the second synchronous belt pulley, the X-direction driving motor is drivingly connected to the first synchronous belt pulley, the two sides of the X-direction slide are respectively connected to the X-direction synchronous belt through connecting components, the connecting components comprise a first synchronous belt clamping plate, a second synchronous belt clamping plate and a slide fixing plate, the first synchronous belt clamping plate and the second synchronous belt clamping plate clamp and fix on both sides of the X-direction synchronous belt, the slide fixing plate is fixed to the X-direction slide, and a screw adjustment device is arranged between the first synchronous belt clamping plate and the slide fixing plate.

10. The building insulation board pick-and-place machine according to claim 1, characterized in that: The Z-direction driving device includes a Z-direction driving motor, a first sprocket, a second sprocket and a Z-direction lifting chain. The Z-direction lifting chain is wound between the first sprocket and the second sprocket. The upper and lower sides of the Z-direction slide are respectively fixedly connected to the Z-direction lifting chain.

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