Automatic punch forming equipment for post terminal
By designing automatic pole stamping and forming equipment, the automatic loading and forming of pole blanks is realized, which solves the problems of shock damage and material jamming during the loading process of pole blanks in the existing technology, and improves production efficiency and product qualification rate. .
Patent Information
- Application Number
- CN202411573492.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2044-11-06
AI Technical Summary
In the manufacturing process of copper-aluminum composite electrode columns, the loading process of the electrode column blank in the prior art relies on manual operations, which easily leads to shock damage or chokes of the electrode column blank, causing production difficulties and high costs.
An automatic pole stamping and forming equipment is designed. After the pole blank is formed by the first forming device, the pole blank is automatically transported to the second forming device using a conveying device, a transfer screening device and a shunt feeding device to realize automatic feeding. and molding.
Through the automation and molding process, the shock injury of the chilled pillar was avoided during the transportation process, the qualification rate of copper and aluminum composite column was improved, artificial operation was reduced, and production costs were reduced.
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Figure CN119346731A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of manufacturing poles of batteries for new energy vehicles, and in particular to automatic pole stamping and forming equipment. Background Art
[0002] The battery for new energy vehicles is composed of an outer shell and a battery cell, and the outer shell is composed of a shell and a top cover plate. A positive pole and a negative pole are arranged on the top cover plate. The negative pole is made of a copper-aluminum composite material, which is called a copper-aluminum composite pole. However, in the current manufacturing process of the copper-aluminum composite pole, a pole blank is stamped into shape by a stamping die and then dropped into a receiving box. Then, the receiving box filled with pole blanks is manually transferred to the copper-aluminum composite pole finished product forming station. The station still needs to manually put the pole blanks in the receiving box into a vibration plate for loading to another stamping die for copper-aluminum composite pole finished product molding. Since the vibration plate is loaded by vibration, it is easy to damage the pole blank, resulting in the finished copper-aluminum composite pole being unqualified or scrapped. At the same time, the pole blank is prone to jamming during the vibration loading process, resulting in unsmooth loading. Therefore, the above manufacturing method makes it difficult to produce round poles for copper-aluminum composite batteries, and still requires two manual operations, resulting in high production costs. Summary of the invention
[0003] The present invention is a pole automatic stamping and forming device designed to solve the above technical problems.
[0004] The present invention provides a pole automatic stamping and forming device, comprising: A first forming device, the first forming device is used to form a plurality of pole blanks, and the specific surface of each pole blank is blanked with an upward posture; A conveying device, wherein a feeding end of the conveying device is located below a discharging port of the first forming device, so as to convey a plurality of pole blanks dropped by the first forming device to the discharging end of the conveying device; A transfer and screening device, which receives the pole blanks conveyed by the conveying device one by one, and transfers the received pole blanks to the discharge side of the transfer and screening device; A diversion feeding device, the diversion feeding device includes a linear conveyor, a diversion mechanism and a plurality of guide channels arranged on the linear conveyor, the linear conveyor receives and transfers the pole blanks conveyed by the transfer and screening device, the diversion mechanism diverts the pole blanks on the transfer and screening device and enters each of the guide channels one by one, and conveys the pole blanks in each of the guide channels to the discharge end thereof under the action of the continuous conveying work of the linear conveyor; The second forming device, the discharge ends of each of the guide channels respectively correspond to the positions of multiple forming stations of the second forming device, so that the pole blanks in each of the guide channels are respectively transported to the corresponding forming stations, so that the second forming device performs stamping work and stamps the pole blanks in each forming station into pole finished products and blanks them.
[0005] According to the above-mentioned automatic stamping and forming equipment for poles, the first forming device includes a first punching machine, a movable die assembly, a fixed die assembly, a push plate and a driving mechanism, the movable die assembly is installed on the stamping movable part of the first punching machine, and the fixed die assembly is installed on the fixed platform of the first punching machine; the movable die assembly includes a movable die block and a plurality of punches installed on the movable die block; the fixed die assembly includes a fixed die block, and a plurality of concave die cavities and a plurality of feeding channels arranged on the fixed die block, a locking sleeve is installed in the feeding channel, the concave die cavity and the channel in the locking sleeve are interconnected and coaxially arranged, and the shapes of the punch, the concave die cavity and the channel in the locking sleeve are all adapted to the shape of the pole blank; the push plate is movably arranged below the discharge end of the locking sleeve, and a plurality of convex dies are arranged on the push plate to be connected to the discharge end of the locking sleeve The cam is an elongated blanking hole corresponding to the position, the length of the elongated blanking hole is arranged along the translation direction of the push plate, and adjacent blanking areas and scraping areas are formed in the elongated blanking hole, and a scraping portion is arranged in the middle or lower end of the scraping area, and the scraping portion is located below the end surface of the discharge end of the locking sleeve, and the scraping portion is a plate structure connected to the inner wall of the scraping area on at least one side or a convex structure protruding from the inner wall of the scraping area, and a plurality of slits along the length direction of the discharge end of the locking sleeve are provided on the peripheral side, and the plurality of slits are arranged in a circular array, and an elastic sheet is provided between each two adjacent slits, and when the pole blank completely exposed at the discharge end of the locking sleeve is located in the blanking area, the scraping portion is located next to the pole blank; the driving mechanism is used to drive the push plate to perform translational motion, prompt the scraping portion to translate, and scrape off the pole blank completely exposed at the discharge end of the locking sleeve and located in the elongated blanking hole.
[0006] According to the above-described automatic pole stamping forming equipment, the driving mechanism includes a driving rod and a second return spring, and blocks and a driving frame are respectively provided at opposite ends of the push plate in its translation direction, the second return spring is arranged between the block and one side of the fixed module, and its two ends are respectively abutted against the block and the fixed module, the driving rod is fixed to the side of the movable module corresponding to the driving frame, the driving part of the driving rod is located between the roller of the driving frame and the side of the fixed module corresponding to the driving frame, and the driving part of the driving rod is provided with a convex part facing the roller side of the driving frame, and the upper side of the convex part is an upper inclined surface adapted to the roller.
[0007] According to the above-mentioned pole automatic stamping and forming equipment, a limiting step is provided on the side of the driving rod facing the fixed die block, and when the movable die assembly is molded with the fixed die assembly, the limiting step is limited on the limiting surface of the fixed die block.
[0008] According to the above-described automatic pole stamping and forming equipment, a guide rod is slidably installed in the guide channel of the block, one end of the guide rod is fixedly connected to the connecting hole of the fixed module, the second return spring is sleeved on the guide rod, and the two ends of the second return spring respectively abut against the step surface in the connecting hole of the fixed module and the step surface in the guide channel of the block.
[0009] According to the above-mentioned pole automatic stamping forming equipment, the movable module includes, from top to bottom, a movable template, a first pad, a punch fixing plate, a second pad and a discharge plate connected to each other, and the upper end of the punch passes through the second pad and the discharge plate in sequence and is connected to the punch fixing plate; the fixed module includes, from bottom to top, a fixed template, a third pad and a concave template connected to each other, and the concave mold cavity is arranged on the concave mold cavity, and the fixed mold and the third pad are both provided with a through hole that is coaxial and connected to the concave mold cavity, and the two through holes are spliced to form a feeding channel, and the locking sleeve is installed in the through hole of the fixed mold, and the upper side surface of the fixed mold is used as a limiting surface; the punch The number of the punches and the die cavities is multiple, and the multiple punches and the multiple die cavities are arranged along the width direction of the material strip between the movable mold assembly and the fixed mold assembly, and the punches and the die cavities for stamping and fitting at each adjacent two locations are staggered in the length direction of the material strip between the movable mold assembly and the fixed mold assembly; the guide rod and the second return spring are both arranged between the fixed mold plate and the stopper, so that the two ends of the second return spring respectively contact the fixed mold plate and the stopper, and a connecting hole is provided on the fixed mold plate, and a protective cover is installed on the fixed mold plate, the protective cover covers the stopper, and between the stopper and one side of the fixed mold plate, and the protective cover and the stopper are spaced apart.
[0010] According to the above-mentioned pole automatic stamping forming equipment, the conveying device includes a first belt conveyor, a second belt conveyor, a third belt conveyor and a fourth belt conveyor, the feeding end of the second belt conveyor is connected to one side of the conveying part of the first belt conveyor, the second belt conveyor and the third belt conveyor are arranged side by side with their ends flush; at least part of the first belt conveyor is located below the push plate to receive the pole blank scraped off from the discharge end of the locking sleeve, the first guide plate and the second guide plate are respectively installed on opposite sides of the conveying surface of the conveying part of the first belt conveyor, and the third guide plate away from the first belt conveyor is installed on the first belt conveyor. The ends of the two guide plates extend to form inclined guide strips, and the ends of the inclined guide strips and the first guide plate ends are both straight guide strips extending in the direction of the first belt conveyor, and a discharge port is formed between the two straight guide strips; a first side guide strip is arranged on the outer side of the second belt conveyor, a second side guide strip is arranged on the outer side of the third belt conveyor, and a third side guide strip is arranged between the second belt conveyor and the third belt conveyor, one end of the first side guide strip close to the discharge port is connected with the straight guide strip at the end of the inclined guide strip, and the other end of the first side guide strip away from the discharge port and the other end of the second side guide strip away from the first molding device are connected. A circulation guide strip is arranged between the other end of the first side guide strip and the other end of the second side guide strip, and the two ends of the circulation guide strip are respectively connected to the other end of the first side guide strip and one end of the second side guide strip, and an oblique guide strip is arranged on the end of the second side guide strip close to the first forming device, and a straight guide strip extending toward the first belt conveyor is formed at the end of the oblique guide strip, and the end of the straight guide strip is connected with the straight guide strip at the end of the first guide plate, and a first circulation port and a second circulation port are formed between one end of the third side guide strip and the circulation guide strip and the two ends of the oblique guide strip respectively; both ends and the middle part of the third side guide strip are hinged with The movable guide bars are arranged obliquely, and the limiting ends of each movable guide bar are traction-connected with the brackets on the second belt conveyor and the third belt conveyor respectively through traction springs, and a first flow transfer port for only one pole blank to pass through is formed between the limiting end of the movable guide bar at one end of the third side guide bar and the inner side of the first side guide bar, a second flow transfer port for only one pole blank to pass through is formed between the limiting end of the movable guide bar at the other end of the third side guide bar and the inner side of the circulation guide bar, and a third flow transfer port for only one pole blank to pass through is formed between the limiting end of the movable guide bar in the middle of the third side guide bar and the inner side of the second side guide bar;The feed end of the fourth belt conveyor is connected to the discharge side of the second belt conveyor, and a straight guide channel is arranged above the conveying surface of the fourth belt conveyor. The feed channel of the straight guide channel passes through the first side guide strip and is located above the conveying surface of the discharge side of the second belt conveyor. The feed channel position of the straight guide channel corresponds to the position of the second transfer port. A scraper is arranged in front of the mouth of the feed channel of the straight guide channel. The distance between the scraper and the conveying surface of the second belt conveyor is only enough for one pole blank to pass through. ;
[0011] According to the above-mentioned automatic stamping and forming equipment for poles, the transfer and screening device includes a transfer frame, a turntable, a visual inspection instrument, a discharge mechanism and a dividing plate for driving the turntable to rotate, the turntable is installed on the output shaft of the dividing plate, the transfer frame is provided with a transfer circular groove and a transfer outlet connected with the transfer circular groove, the turntable is placed in the transfer circular groove, the circumferential edge of the turntable is provided with a plurality of transfer notches in a ring array and adapted to the shape of the pole blank, the bottom of the transfer circular groove supports the pole blank in each of the transfer notches, the bottom of the transfer circular groove is provided with a blanking opening that is connected to the outside world, a support plate is movably embedded in the blanking opening, a telescopic device is fixed to the bottom surface of the transfer frame, the telescopic rod of the telescopic device is connected to the support plate, the visual inspection instrument and the blanking opening are arranged along the rotation direction of the turntable during transfer, the blanking opening is located behind the visual inspection instrument and at a work station with a transfer notch, and the visual inspection instrument is installed on the top surface of the transfer frame through a frame.
[0012] According to the above-mentioned pole automatic stamping forming equipment, the diversion mechanism includes two diversion telescopic mechanisms arranged along the length direction of the linear conveyor and arranged parallel to each other at intervals, and a diversion plate is installed on the telescopic rod of each diversion telescopic mechanism. The diversion feeding device also includes a main channel, and the number of the guide channels is set to three. The guide inlets of each guide channel converge at the guide outlet of the main channel. The two diversion plates are both located in the guide inlet of the guide channel at the middle position, and the outer side walls of the two are respectively arranged to fit the two inner walls of the guide inlet of the guide channel at the middle position. One side of the guide inlet of the main channel is connected with one side of the transfer outlet, and a spacing smaller than the diameter of the pole blank is formed between the other side of the guide inlet of the main channel and the end of the linear conveyor, and the spacing is used to avoid the arc portion when the turntable rotates, so as to use the arc portion when the turntable rotates to push the pole blank located at the spacing into the main channel.
[0013] According to the above-mentioned pole automatic stamping and forming equipment, the second forming device includes a second stamping machine, a synchronous grabbing robot arm, three mold sleeves, three ejector rods and three stamping punches. Adjacent feeding positions and stamping positions are arranged between the stamping movable part of the second stamping machine and the fixed platform. The three mold sleeves and the three ejector rods are all feeding positions. The three mold sleeves are arranged in an "I" shape along the length direction of the fixed platform of the second stamping machine and are arranged on the side of the fixed platform of the second stamping machine. The three ejector rods are installed on the stamping movable part of the second stamping machine and are coaxially arranged with each mold sleeve. The inner diameter of the mold sleeve is larger than the inner diameter of the mold sleeve. The outer diameter of the top cover, three stamping punches are located at the stamping position and are installed on the stamping movable part of the second stamping machine, and a receiving platform is arranged below the discharge ends of the three mold sleeves, and the distance between the top surface of the receiving platform and the discharge end of the mold sleeve is greater than the thickness of the pole blank; the synchronous grabbing mechanical arm includes two translation slides arranged along the length direction of the fixed platform of the second stamping machine, and a clamping and telescopic mechanism and three clamping members installed on the telescopic rod of the clamping and telescopic mechanism are fixed on the slider of each translation slide, and the distance between the three clamping members is equal to the distance between the three mold sleeves, and the thickness of each clamping member is less than the distance between the top surface of the receiving platform and the discharge end of the mold sleeve.
[0014] The pole automatic stamping and forming equipment designed by the present invention has the following beneficial effects: 1. After the pole blank is formed in the first forming device, it is dropped onto the conveying device with the specific surface on the pole blank facing downward. At this time, the dropped pole blank is conveyed to the second forming device through the conveying device, the transfer screening device and the diversion feeding device. Finally, the second forming device stamps the pole blank to form a copper-aluminum composite pole product. Therefore, the pole automatic stamping and forming equipment of the present invention connects the first forming device and the second forming device through the conveying device, the transfer screening device and the diversion feeding device to realize the automatic plane conveying of the formed pole blank to the second forming device, so as to prevent the pole blank from being damaged by vibration during the conveying process, improve the qualified rate of the copper-aluminum composite pole forming, reduce labor and reduce production costs.
[0015] 2. The second forming device locks and stacks the continuously punched pole blanks in the locking sleeve, and the formed pole blanks are stacked and adhered to each other under the action of the stamping oil. At the same time, the pole blanks completely exposed at the discharge end of the locking sleeve are scraped off by the scraping part under the translation of the push plate, thereby ensuring that the specific surface (i.e., the aluminum surface) of the pole blank falling onto the linear conveyor faces upward.
[0016] 3. The pole blanks adhered to the lower part of the discharging end of multiple locking sleeves are unloaded one by one onto the linear conveyor by scraping, so as to avoid overlapping and disorderly output of the falling pole blanks.
[0017] 4. The first belt conveyor conveys the pole blanks in a straight line in continuous operation, and guides the pole blanks to the second belt conveyor through the inclined guide strips. The second belt conveyor also conveys the pole blanks in a straight line in a continuous operation mode, and enters the straight guide channel after passing through the first transfer port, while the remaining pole blanks enter the third belt conveyor through the second transfer port, the circulation guide strip and the second circulation port. The third belt conveyor works continuously in the opposite direction to the second belt conveyor to convey the pole blanks, and enters the second belt conveyor through the third transfer port, the inclined guide strip and the first circulation port, while the circulated pole blanks are still conveyed in the above manner, and the conveying adopts plane moving conveying to avoid severe vibration and cause damage to the pole blanks, thereby further improving the qualified rate of copper-aluminum composite pole forming.
[0018] 5. The turntable is rotated to transfer the pole blanks stuck in the transfer gap one by one to the bottom of the visual inspection instrument to detect whether the aluminum surface is facing up. When the aluminum surface of the detected pole blank is not facing up, the unloading mechanism works to open the blanking opening to allow unqualified products to fall into the unqualified material box. When the aluminum surface of the detected pole blank is facing up, the unloading mechanism does not work, so that the pole blank is transferred to the transfer outlet and the other side of the guide inlet of the main channel is used to scrape the pole blank on the turntable and enter the main channel. This method can avoid the loading of pole blanks with aluminum surfaces not facing up, thereby improving the stability of automated production.
[0019] 6. The pole blanks in the main channel are transported to the diversion outlet through the fourth belt conveyor. Then, when all the pole blanks converge at the diversion outlet, the diverter plate can be used to move back and forth along the length direction of the fourth belt conveyor so that each pole blank enters the three diversion channels one by one, so as to avoid the phenomenon of material blockage at the diversion outlet of the main channel, improve the stability and smoothness of the automatic equipment production work, and improve work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall equipment structure (I).
[0021] Figure 2 It is a structural cross-sectional view of the movable mold component and the fixed mold component combined with each other (I).
[0022] Figure 3 This is an enlarged view of point A.
[0023] Figure 4 It is a schematic diagram of the structure in which the movable mold component and the fixed mold component are combined with each other (I).
[0024] Figure 5 It is a structural schematic diagram of the combination of the movable mold component and the fixed mold component (II).
[0025] Figure 6 It is a structural cross-sectional view of the movable mold component and the fixed mold component combined with each other (II).
[0026] Figure 7 It is a structural cross-sectional view of the movable mold assembly and the fixed mold assembly combined with each other (III).
[0027] Figure 8 It is a structural diagram of the structure of the stamping fit.
[0028] Fig. 9 It is a schematic diagram of the structure of the locking sleeve.
[0029] Fig.10 It is a structural schematic diagram of the conveying device.
[0030] Fig.11 This is an enlarged view of point B.
[0031] Fig.12 It is a schematic diagram of the partial structure of the conveying device.
[0032] Fig.13 This is a schematic diagram of the overall equipment structure (II).
[0033] Fig.14 It is the schematic diagram of the overall equipment structure (III).
[0034] Fig.15 This is an enlarged view of point C.
[0035] Fig.16 It is a schematic diagram of the local structure (I).
[0036] Fig.17 This is a schematic diagram of the local structure (II).
[0037] Fig.18 It is a schematic diagram of the local structure (III).
[0038] Fig.19 1 is a schematic structural diagram of the second forming device (I).
[0039] Fig. 20 2 is a schematic structural diagram of the second forming device.
[0040] Fig.21 This is an enlarged view of point D.
[0041] Fig. 22 It is the schematic diagram of the overall equipment structure (IV).
[0042] In the figure: 100, first forming device; 101, first punching machine; 102, punching movable part; 103, fixed platform; 104, receiving platform; 1, movable die assembly; 11, movable die plate; 12, first pad; 13, punch fixing plate; 14, second pad; 15, unloading plate; 16, punch; 10, movable die block; 2, fixed die assembly; 20, fixed die block; 233, connecting hole; 21, fixed die plate; 22, third pad; 23, concave die plate; 231, concave die cavity; 24, unloading channel; 240, through hole; 25, first return spring; 26, guide rod; 27. Guide sleeve; 28. Support block; 29. Base plate; 30. Locking sleeve; 301. Gap; 302. Elastic sheet; 3. Driving mechanism; 31. Driving rod; 311. Driving part; 312. Protrusion; 313. Upper slope; 318. Lower slope; 319. Limiting step; 32. Driving frame; 321. Roller; 322. Passageway; 33. Stopper; 331. Guide channel; 34. Second return spring; 35. Guide rod; 4. Push plate; 41. Long blanking hole; 411. Blanking area; 412. Scraping area; 413. Scraping part; 6. Protective cover; 200, conveying device; 201, first belt conveyor; 202, second belt conveyor; 203, third belt conveyor; 204, first guide plate; 205, second guide plate; 206, inclined guide bar; 207, straight guide bar; 209, first side guide bar; 210, second side guide bar; 211, third side guide bar; 212, circulation guide bar; 213, movable guide bar; 214, traction spring; 215, bracket; 216 , scraper; 217, fourth belt conveyor; 218, straight guide channel; 2181, feed channel; 219, inclined conveying section; 220, horizontal conveying section; 221, inclined guide section; 222, horizontal guide section; 223, oil scraper; 224, oblique guide strip; 225, straight guide strip; 226, first flow transfer port; 227, second flow transfer port; 228, first circulation port; 229, second circulation port; 230, third flow transfer port; 232, discharge port; 300, transfer screening device; 303, transfer rack; 304, transfer round groove; 305, turntable; 306, transfer notch; 307, visual inspection instrument; 308, unloading mechanism; 309, telescopic device; 310, unqualified material box; 314, indexing plate; 315, drop opening; 316, pallet; 317, transfer outlet; 400, diversion feeding device; 401, linear conveyor; 402, guide channel; 403, main channel; 404, diversion telescopic mechanism; 405, diversion plate; 406, diversion rack; 500, second molding device; 501, mold sleeve; 502, ejector pin; 503, punching punch; 504, translation slide; 505, clamping member; 506, second punching machine; 600, material strip; 601, punching hole; 700, pole blank. DETAILED DESCRIPTION
[0043] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field belong to the scope of protection of the present invention.
[0044] like Figure 1 As shown, the present embodiment describes an automatic pole stamping and forming device, comprising a first forming device 100, a conveying device 200, a transfer and screening device 300, a diversion and feeding device 400 and a second forming device 500, wherein the devices cooperate with each other to convey the pole blank 700 after forming, and to stamp and form the conveyed pole blank 700 into a finished copper-aluminum composite pole, wherein the pole blank 700 is a copper-aluminum composite pole blank.
[0045] In this embodiment, the first forming device 100 is used to form a plurality of pole blanks 700, and the specific surface of each pole blank 700 is blanked in an upward posture; specifically, the first forming device 100 includes a first punching machine 101, a movable die assembly 1, a fixed die assembly 2, a push plate 4 and a driving mechanism 3, the movable die assembly 1 is installed on the punching movable part 102 of the first punching machine 101, and the fixed die assembly 2 is installed on the fixed platform 103 of the first punching machine 101, please refer to Fig.13 shown.
[0046] like Figure 2-Figure 9 As shown, the movable mold assembly 1 includes a movable mold block 10 and a plurality of punches 16 installed on the movable mold block 10; the movable mold block 10 includes, from top to bottom, a movable mold plate 11, a first pad 12, a punch fixing plate 13, a second pad 14 and a stripping plate 15 that are interconnected, and the upper end of the punch 16 passes through the second pad 14 and the stripping plate 15 in sequence and is connected to the punch fixing plate 13.
[0047] The fixed die assembly 2 includes a fixed module 20, and a plurality of die cavities 231 and a plurality of material discharge channels 24 arranged on the fixed module 20. A locking sleeve 30 is installed in the material discharge channel 24. The channels in the die cavity 231 and the locking sleeve 30 are interconnected and coaxially arranged. The shapes of the channels in the punch 16, the die cavity 231 and the locking sleeve 30 are all adapted to the outer shape of the pole blank 700. The fixed module 20 includes, from bottom to top, a fixed die plate 21, a third pad 22 and a die plate 23 that are interconnected. The die cavity 231 is arranged on the die plate 23. The fixed die plate 21 and the third pad 22 are both provided with a through hole 240 that is coaxial and connected to the die cavity 231. The two through holes 240 are spliced together to form the material discharge channel 24. The locking sleeve 30 is installed in the through hole 240 of the fixed die plate 21.
[0048] A guide rod 26 and a guide sleeve 27 are respectively installed on the movable template 11 and the fixed template 21. The guide rod 26 is fitted in the guide sleeve 27. A first return spring 25 is sleeved on the guide rod 26. The two ends of the first return spring 25 respectively abut against the step surface in the guide sleeve 27 and the step surface of the guide rod 26 or the lower side surface of the movable template 11.
[0049] Among them, Figure 8 As shown, the number of the punch 16 and the die cavity 231 are both multiple, generally set to seventeen, but can also be more or less. The multiple punches 16 and the multiple die cavities 231 are arranged along the width direction of the material strip 600 between the movable mold assembly 1 and the fixed mold assembly 2, and the punches 16 and the die cavities 231 for stamping and matching at each adjacent two locations are staggered in the length direction of the material strip 600 between the movable mold assembly 1 and the fixed mold assembly 2; after the punching hole 601 is punched and formed on the material strip 600 between the movable mold assembly 1 and the fixed mold assembly 2, the center point of one of the two adjacent punching and matching locations corresponds to one end of the punching hole 601 (the punching hole 601 is in the width direction of the material strip 600) in the length direction of the material strip 600, and the center point of the other punching and matching location corresponds to the center of at least one punching hole 601 in the width direction of the material strip 600. This structural setting makes the stamping compact and improves the material utilization rate of the material strip 600.
[0050] Based on the above, when stamping, the material strip 600 is made of a copper-aluminum composite material strip, the aluminum surface of the material strip 600 faces upward, and enters between the movable mold component 1 and the fixed mold component 2 in a continuous step-by-step manner. After the movable mold component 1 and the fixed mold component 2 are molded, each convex mold 16 cooperates with the concave mold cavity 231 to punch out a pole blank 700 on the material strip 600, and a punching hole 601 is left on the material strip 600. The pole blank 700 is a copper-aluminum composite pole blank. In the process of continuous step-by-step stamping, the stamped pole blanks 700 enter the concave mold cavity 231 one by one. The pole blanks 700 at the discharge end of the locking sleeve 30 are exposed one by one. Since the material strip 600 is coated with stamping oil before stamping, the multiple pole blanks 700 entering the locking sleeve 30 are stacked and adhered to each other, so that the pole blank 700 completely exposed at the discharge end of the locking sleeve 30 is also adhered to the previous pole blank 700. This method can avoid the situation where the formed pole blank 700 falls randomly, and the pole blank 700 output from the discharge end of the locking sleeve 30 always has the aluminum surface facing up and the copper surface facing down to meet production requirements.
[0051] The push plate 4 is movably arranged below the discharge end of the locking sleeve 30. The push plate 4 is provided with a plurality of elongated blanking holes 41 corresponding to the discharge end position of the locking sleeve 30. The length of the elongated blanking holes 41 is arranged along the translation direction of the push plate 4. Adjacent blanking areas 411 and scraping areas 412 are formed in the elongated blanking holes 41. A scraping portion 413 is arranged in the middle or lower end of the scraping area 412. The scraping portion 413 is located below the discharge end surface of the locking sleeve 30. The scraping portion 413 is a plate structure connected to the inner wall of the scraping area 412 on at least one side or is formed by a protrusion on the inner wall of the scraping area 412. The locking sleeve 30 has a protruding structure, and a plurality of slits 301 along its length direction are provided on the peripheral side of the discharge end of the locking sleeve 30. The plurality of slits 301 are arranged in a circular array, and an elastic sheet 302 is provided between each two adjacent slits 301. When the pole blank 700 completely exposed at the discharge end of the locking sleeve 30 is located in the blanking area 411, the scraper portion 413 is located beside the pole blank 700; the driving mechanism 3 is used to drive the push plate 4 to perform a translational motion, prompting the scraper portion 413 to translate and scrape off the pole blank 700 completely exposed at the discharge end of the locking sleeve 30 and located in the elongated blanking hole 41.
[0052] When there is no pole blank 700 at the discharge end of the locking sleeve 30, the gap 301 can be used to make the elastic sheets 302 close to each other to reduce the inner diameter of the discharge end of the locking sleeve 30, so as to lock the pole blank 700 when it enters the discharge end.
[0053] The driving mechanism 3 includes a driving rod 31 and a second return spring 34. The length of the push plate 4 is greater than the length of the fixed template 21. The push plate 4 is provided with a stopper 33 and a driving frame 32 at opposite ends thereof in its translation direction. The second return spring 34 is arranged between the stopper 33 and one side of the fixed template 21, and the stoppers 33 at both ends thereof abut against the fixed template 21. The driving rod 31 is fixed to the side of the movable module 10 corresponding to the driving frame 32. The ends of the driving frame 32 and the push plate 4 are provided with passages 322 corresponding to each other and for the driving portion 311 of the driving rod 31 to pass through. The roller 321 is arranged on one side of the passage 322 of the driving frame 32. The driving portion 311 of the driving rod 31 is located between the roller 321 of the driving frame 32 and the side of the fixed module 20 corresponding to the driving frame 32. A convex portion 312 is provided on the side of the driving portion 311 of the driving rod 31 facing the roller 321 of the driving frame 32, and the upper side of the convex portion 312 is adapted to fit the roller 321. When the movable mold assembly 1 and the fixed mold assembly 2 are molded together, the driving rod 31 moves downward, so that the convex portion 312 of the driving rod 31 is located below the roller 321, and the upper inclined surface 313 is separated from the roller 321 on the driving frame 32. At this time, the push plate 4 is reset under the action of the second reset spring 34, so that the blanking area 411 of the elongated blanking hole 41 corresponds to the discharge end of the locking sleeve 30, so that the pole blank 700 at the discharge end of the locking sleeve 30 enters the elongated blanking hole 41. The pole blank 700 is a copper-aluminum composite pole in the blanking area 411 of the elongated blanking hole 41; when the movable mold assembly 1 and the fixed mold assembly 2 are opened, the driving rod 31 moves upward, and the roller 321 on the driving frame 32 is guided by the upper inclined surface 313 to reach the highest surface of the driving part 311 of the driving rod 31, so as to drive the push plate 4 to move rightward, so as to cause the scraping part 413 to move horizontally and scrape off the pole blank 700 which is completely exposed at the discharge end of the locking sleeve 30 and located in the blanking area 411 of the elongated blanking hole 41, and the scraped pole blank 700 faces the aluminum surface upward, and the blanking area 411 of the elongated blanking hole 41 is misaligned with the discharge end of the locking sleeve 30.
[0054] Preferably, the lower side of the protrusion 312 is a lower inclined surface 318 adapted to the roller 321 , and the lower inclined surface 318 and the upper inclined surface 313 are symmetrically arranged. When the roller 321 is located at the lowest position of the lower inclined surface 318 , the push plate 4 is reset under the action of the second reset spring 34 .
[0055] A limiting step 319 is provided on the side of the driving rod 31 facing the fixed mold plate 20, and the upper side surface of the fixed mold plate 21 serves as a limiting surface. When the movable mold assembly 1 and the fixed mold assembly 2 are molded together, the limiting step 319 is limited on the limiting surface of the fixed mold plate 20. The setting of this structure limits the position of the driving downward movement to avoid excessive downward movement of the driving rod 31.
[0056] A guide rod 35 is slidably installed in the guide channel 331 of the stopper 33, one end of the guide rod 35 is connected and fixed to the connection hole 233 of the fixed module 20, and the second return spring 34 is sleeved on the guide rod 35, and the two ends of the second return spring 34 respectively contact the step surface of the connection hole 233 and the step surface in the guide channel 331 of the stopper 33. Its structural setting allows the displacement of the push plate 4 to reciprocate under the action of the cooperation between the guide rod 35 and the guide channel 331.
[0057] A protective cover 6 is installed on the fixed module 20, which covers the stop block 33 and the space between the stop block 33 and one side of the fixed template 21, and the protective cover 6 is spaced apart from the stop block 33. Its structural setting prevents a person's hand from being inserted between the stop block 33 and one side of the fixed template 21 and pinching the hand during the assembly process, thereby improving safety performance. Preferably, the protective cover 6 is fixedly installed on the fixed template 21.
[0058] like Figure 10-Figure 14 As shown, in this embodiment, the feed end of the conveying device 200 is located below the discharge port of the first forming device 100 to convey the plurality of pole blanks 700 dropped by the first forming device 100 to the discharge end of the conveying device 200; specifically, the conveying device 200 includes a first belt conveyor 201, a second belt conveyor 202, a third belt conveyor 203 and a fourth belt conveyor 217, the feed end of the second belt conveyor 202 is butt-jointed with one side of the conveying portion of the first belt conveyor 201, and the two are connected by a connecting plate, which is fixed to the support beam of the first belt conveyor 201, the second belt conveyor 202 and the third belt conveyor 203 are arranged side by side with each other and the ends are arranged flush, the conveying surface of the second belt conveyor 202 and the conveying surface of the third belt conveyor 203 are also arranged flush with each other, and at least a portion of the first belt conveyor 201 is located below the push plate 4 to receive the pole blanks scraped off from the discharge end of the locking sleeve 30. The pole blank 700, the first guide plate 204 and the second guide plate 205 are respectively installed on the opposite sides of the conveying surface of the conveying part of the first belt conveyor 201, the first guide plate 204 and the second guide plate 205 are respectively fixed on the support beam of the first belt conveyor 201, and the end of the second guide plate 205 away from the first belt conveyor 201 extends to form an inclined guide bar 206, and the end of the inclined guide bar 206 and the end of the first guide plate 204 are both straight guide bars 207 extending toward the first belt conveyor 201, and a discharge port 232 is formed between the two straight lines; therefore, the poles dropped by the first forming device 100 fall on the conveying surface of the first belt conveyor 201, and at this time, the first belt conveyor 201 conveys the pole blank 700 in a straight line during continuous operation, and guides the pole blank 700 to the second belt conveyor 202 under the action of the first guide plate 204, the second guide plate 205, the inclined guide bar 206 and the connecting plate.
[0059] Furthermore, the first forming device 100 also includes a base plate 29 fixed to the fixed platform 103 of the first punching machine 101. At least part of the first belt conveyor 201 is located below the push plate 4 to receive the pole blank 700 scraped from the discharge end of the locking sleeve 30. The base plate 29 is located below the first belt conveyor 201 and is connected to the fixed module 20 through a support block 28. The first belt conveyor 5 is installed on the base plate 29 or the support block 28, so the support beam of the first belt conveyor 201 is fixedly connected to the base plate 29 or the support block 28. The pole blank 700 scraped by the push plate 4 falls on the conveying surface of the first belt conveyor 201 with the aluminum surface facing up. At this time, the first belt conveyor 201 works to transport the falling pole blank 700 to its discharge position.
[0060] The outer side of the second belt conveyor 202 is provided with a first side guide bar 209, the outer side of the third belt conveyor 203 is provided with a second side guide bar 210, and a third side guide bar 211 is provided between the second belt conveyor 202 and the third belt conveyor 203. One end of the first side guide bar 209 close to the discharge port 232 is connected to the straight guide bar 207 at the end of the inclined guide bar 206, and the other end of the first side guide bar 209 away from the discharge port 232 is connected to the straight guide bar 207 at the end of the inclined guide bar 206. A circulating guide bar 212 is provided between the other end of the first side guide bar 209 and the other end of the second side guide bar 210, respectively. The second side guide bar 210 is provided with an oblique guide bar 224 at one end close to the first molding device 100. The end of the oblique guide bar 224 is formed with a straight guide bar 225 extending in the direction of the first belt conveyor 201. The end of the straight guide bar 225 is connected to the straight guide bar at the end of the first guide plate 204. 207 is connected, and the oblique guide bar 224 and the circulation guide bar 212 are respectively connected with the two ends of the third side guide bar 211 to form a first circulation port 228 and a second circulation port 229; both ends and the middle part of the third side guide bar 211 are hinged with an inclined movable guide bar 213, and the limiting ends of each movable guide bar 213 are respectively connected to the bracket 215 located on the second belt conveyor 202 and the third belt conveyor 203 through a traction spring 214, and the movable guide bar at one end of the third side guide bar 211 is connected to the second belt conveyor 202 and the third belt conveyor 203 through a traction spring 214. A first transfer port 226 for only one pole blank 700 to pass through is formed between the limiting end of the movable guide bar 213 at the other end of the third side guide bar 211 and the inner side of the circulation guide bar 212, and a second transfer port 227 for only one pole blank 700 to pass through is formed between the limiting end of the movable guide bar 213 at the middle of the third side guide bar 211 and the inner side of the second side guide bar 210, and a third transfer port 230 for only one pole blank 700 to pass through is formed;The second belt conveyor 202 also conveys the pole blank 700 in a straight line in a continuous working mode, and passes through the first flow transfer port 226 under the guidance of a movable guide bar 213, the first side guide bar 209 and the third side guide bar 211, and then enters the straight guide channel 218, while the remaining pole blanks 700 pass through the second flow transfer port 227 and the second circulation port 229 under the guidance of another movable guide bar 213, the circulation guide bar 212, the first side guide bar 209 and the third side guide bar 211, and enter the third belt conveyor 202. Conveyor 203, the third belt conveyor 203 continuously works in the opposite direction to the second belt conveyor 202 to convey the pole blank 700, and under the guidance of another movable guide bar 213, the oblique guide bar 224, the second side guide bar 210 and the third side guide bar 211, it passes through the third flow transfer port 230 and the first circulation port 228 to enter the second belt conveyor 202, and continues to be circulated and conveyed in the above manner. This method can realize that the pole blanks 700 entering the linear guide channel 218 enter one by one. ;
[0061] Preferably, the first side guide bar 209 and the second side guide bar 210 are respectively fixed on the outer support beam of the second belt conveyor 202 and the outer support beam of the third belt conveyor 203, the third side guide bar 211 is fixed between the inner support beam of the second belt conveyor 202 and the inner support beam of the third belt conveyor 203, each of the six brackets 215 spans above the second belt conveyor 202 and the third belt conveyor 203, and its two ends are respectively connected to the first side guide bar 209 and the second side guide bar 210, and the circulation guide bar 212 is inclined.
[0062] The feeding end of the fourth belt conveyor 217 is connected to the discharging side of the second belt conveyor 202. A straight guide channel 218 is arranged above the conveying surface of the fourth belt conveyor 217. The width of the straight guide channel 218 only allows one pole blank 700 to be conveyed, and multiple pole blanks 700 cannot be conveyed side by side. The feeding channel 2181 of the straight guide channel 218 passes through the first side guide bar 209 and is located above the conveying surface on the discharging side of the second belt conveyor 202. The position of the feeding channel 2181 of the straight guide channel 218 corresponds to the position of the second transfer port 227. A scraper plate 216 is arranged in front of the mouth of the feeding channel 2181 of the straight guide channel 218. The distance between the scraper plate 216 and the conveying surface of the second belt conveyor 202 is only enough for one pole blank 700 to pass through. The fourth belt conveyor 217 is composed of an inclined conveying section 2 19, and the horizontal conveying sections 220 located at both ends of the inclined conveying section 219, the straight guide channel 218 is also composed of the inclined guide section 221 and the horizontal guide section 222 located at both ends of the inclined guide section 221, and the inclined guide section 221 is located on the conveying surface of the inclined conveying section 219, and the horizontal guide section 222 is located on the conveying surface of the horizontal conveying section 220. Since the forming station of the first molding device 100 is lower than the forming station of the second molding device 500, the conveying connection of the pole blank 700 is carried out by an inclined setting; therefore, under the conveying work of the fourth belt conveyor 217, the pole blanks 700 in the straight guide channel 218 are conveyed one by one to the transfer and screening device 300, so that the transfer and screening device 300 can receive the pole blanks 700 one by one, and the straight guide channel 218 is composed of two long baffles arranged at intervals from each other.
[0063] like Figure 15-17As shown, in this embodiment, the transfer and screening device 300 receives the pole blanks 700 conveyed by the conveying device 200 one by one, and transfers the received pole blanks 700 to the discharge side of the transfer and screening device 300; specifically, the transfer and screening device 300 includes a transfer frame 303, a turntable 305, a visual inspection instrument 307, a discharge mechanism 308 and a dividing plate 314 for driving the turntable 305 to rotate, the visual inspection instrument 307 adopts a high-definition inspection camera, the turntable 305 is installed on the output shaft of the dividing plate 314, the transfer frame 303 is provided with a transfer circular groove 304 and a transfer outlet 317 connected to the transfer circular groove 304, the turntable 305 is arranged in a circular shape, and the turntable 305 is adapted to be in the transfer circular groove 304, and the circumferential edge of the turntable 305 is provided with multiple The transfer notches 306 are arranged in a circular array and matched with the shape of the pole blank 700. The bottom of the transfer circular groove 304 supports the pole blank 700 in each transfer notch 306. The bottom of the transfer circular groove 304 is provided with a blanking opening 315 which is connected to the outside world. A support plate 316 is movably embedded in the blanking opening 315. A telescopic device 309 is fixed to the bottom surface of the transfer rack 303. The telescopic device 309 also adopts a telescopic cylinder. The telescopic rod of the telescopic device 309 is connected to the support plate 316. The visual inspection instrument 307 and the blanking opening 315 are arranged along the rotation direction of the turntable 305 during transportation. The blanking opening 315 is located behind the visual inspection instrument 307 and at the work station with the transfer notch 306. The visual inspection instrument 307 is installed on the top surface of the transfer rack 303 through the frame. Among them, the dividing plate 314 is used to drive the turntable 305 to rotate, and the pole blanks 700 stuck in the transfer gap 306 are transferred one by one to the bottom of the visual inspection instrument 307 to detect whether the aluminum surface is facing up. During the visual inspection, the visual inspection instrument 307 takes a picture of the pole at the corresponding transfer gap 306, and transmits the photographed image to the PLC controller. The PLC controller determines whether the aluminum surface is facing up based on the image. When the aluminum surface of the detected pole blank 700 is not facing up, the unloading mechanism 308 works and opens the blanking opening 315 to allow unqualified products to fall into the unqualified material box 310. When the aluminum surface of the detected pole blank 700 is facing up, the unloading mechanism 308 does not work, so that the pole blank 700 is transferred to the transfer outlet 317, and acts on the other side of the diversion inlet of the main channel 403 to scrape the pole blank 700 on the turntable 305 and enter the main channel 403.
[0064] like Fig.10 , Fig.11 and Fig.18As shown, in this embodiment, the diversion and feeding device 400 includes a linear conveyor 401, and a diversion mechanism and a plurality of guide channels 402 arranged on the linear conveyor 401. The linear conveyor 401 receives and transfers the pole blanks 700 conveyed by the transfer and screening device 300. The diversion mechanism diverts the pole blanks 700 on the transfer and screening device 300 and enters each guide channel 402 one by one, and conveys the pole blanks 700 in each guide channel 402 to its discharge end under the action of the linear conveyor 401 continuously performing the conveying work; the diversion mechanism includes two diversion telescopic mechanisms 404 arranged along the length direction of the linear conveyor 401 and arranged parallel to each other at intervals. The diversion telescopic mechanism 404 adopts a telescopic cylinder, and a diversion plate 405 is respectively installed on the telescopic rod of each diversion telescopic mechanism 404. Each diversion telescopic mechanism 404 is erected on the linear conveyor 401 through a diversion frame 406. Above, the two ends of the diverter rack 406 are respectively connected to the support beams of the linear conveyor 401; the diverter feeding device 400 also includes a main channel 403, the number of guide channels 402 is set to three, the guide inlets of each guide channel 402 converge at the guide outlet of the main channel 403, and the two diverter plates 405 are both located at the guide inlet of the guide channel 402 at the middle position, and the outer walls of the two are respectively fitted with the two inner walls of the guide inlet of the guide channel 402 at the middle position, one side of the guide inlet of the main channel 403 is connected with one side of the transfer outlet 317, and a spacing smaller than the diameter of the pole blank 700 is formed between the other side of the guide inlet of the main channel 403 and the end of the linear conveyor 401, and the spacing is used to avoid the arc portion when the turntable 305 rotates, so as to use the arc portion when the turntable 305 rotates to push the pole blank 700 located at the spacing into the main channel 403. Among them, the pole blanks 700 in the total channel 403 are conveyed to its guide outlet through the fourth belt conveyor 217, and then when all the pole blanks 700 converge at the guide outlet, the diverter plate 405 can be used to move back and forth along the length direction of the fourth belt conveyor 217, and when the two diverter plates 405 are translated, when one diverter plate 405 is displaced toward the second forming device 500, the other diverter plate 405 is translated backward to comb the pole blanks 700 at the guide outlet of the total channel 403, so that each pole blank 700 enters the three guide channels 402 one by one, and the linear conveyor 401 adopts a belt conveyor.
[0065] like Figure 19-22As shown, in this embodiment, the discharge ends of each guide channel 402 correspond to the positions of multiple forming stations of the second forming device 500, so that the pole blanks 700 in each guide channel 402 are respectively transported to the corresponding forming stations, so that the second forming device 500 performs stamping work and stamps the pole blanks 700 in each forming station into pole products and blanks them. The second forming device 500 includes a second punching machine 506, a synchronous grabbing robot arm, three mold sleeves 501, three ejector rods 502 and three stamping punches 503. Adjacent feeding positions and stamping positions are provided between the stamping movable part 102 of the second punching machine 506 and the fixed platform 103. The three mold sleeves 501 and the three ejector rods 502 are all located at the feeding position. The three mold sleeves 501 are arranged in an "I" shape along the length direction of the fixed platform 103 of the second punching machine 506 and are arranged on the side of the fixed platform 103 of the second punching machine 506. The three ejector rods 502 are installed on the stamping movable part 102 of the second punching machine 506 and are coaxially arranged with each mold sleeve 501. The inner diameter of the mold sleeve 501 is larger than the outer diameter of the top cover. The three stamping punches 503 are located at the stamping position and are installed on the second punching machine 506. On the stamping movable part 102 of the press 506, a receiving platform 104 is arranged below the discharge end of the three mold sleeves 501, and the distance between the top surface of the receiving platform 104 and the discharge end of the mold sleeve 501 is greater than the thickness of the pole blank 700; the synchronous grasping robot arm includes two translation slides 504 arranged along the length direction of the fixed platform 103 of the second stamping machine 506, each translation slide 504 adopts a servo slide or a screw slide, and a clamping and telescopic mechanism and three clamping members 505 installed on the telescopic rod of the clamping and telescopic mechanism are fixed on the slider of each translation slide 504, and each clamping and telescopic mechanism also adopts a telescopic cylinder, and the distance between the three clamping members 505 is equal to the distance between the three mold sleeves 501, and the thickness of each clamping member 505 is less than the distance between the top surface of the receiving platform 104 and the discharge end of the mold sleeve 501.Among them, the positions of the three push rods 502 are higher than the three stamping punches 503 (that is, the push rods 502 are located above the stamping punches 503), and the pole blanks 700 outputted from the discharge ends of the guide channels 402 respectively enter the upper ports of the three mold sleeves 501. At this time, the active stamping of the second punching machine 506 moves in a fixed direction, causing each push rod 502 to act on the pole blanks 700 at the upper ports of the three mold sleeves 501 respectively, so as to make them enter the mold sleeve 501, and the pole blanks 700 in the mold sleeve 501 are in a locked state, so that under continuous operation in the above manner, the discharge end of the mold sleeve 501 will output the pole blanks 700 and drop them to the top surface of the receiving platform 104, and the pole blanks 700 on the top surface of the receiving platform 104 The pole blank 700 is located between two relatively clamping members 505. At this time, all the clamping and telescopic mechanisms work to drive the clamping members 505 to extend to clamp the pole blank 700, and then the two translation slides 504 work synchronously to drive the clamped pole blank 700 to be transported to the fixed platform 103 of the second punching machine 506. At this time, while pressing the pole blank 700 at the upper end of the three mold sleeves 501, each stamping punch 503 punches out the three pole blanks 700 on the fixed platform 103 respectively. After the stamping is completed, the fixed platform 103 of the second punching machine 506 and the stamping movable part 102 move away from each other. During stamping, the fixed platform 103 of the second punching machine 506 and the stamping movable part 102 move close to each other.
[0066] Finally, the first punching machine 101, the second punching machine 506, the first belt conveyor 201, the second belt conveyor 202, the third belt conveyor 203, the fourth belt conveyor 217, the linear conveyor 401, the indexing plate 314, the visual inspection instrument 307 and the two translation slides 504 are respectively connected to and controlled by the PLC controller, and the diversion telescopic mechanism 404, the clamping telescopic mechanism and the telescopic cylinder are respectively connected to and controlled by the PLC controller through the air pump. The belt conveyor 202, the third belt conveyor 203, the fourth belt conveyor 217 and the transfer frame 303 are respectively installed on the support frame, and the first belt conveyor 201, the second belt conveyor 202, the third belt conveyor 203, the fourth belt conveyor 217 and the linear conveyor 401 are all provided with oil scrapers 223 under them. The oil scrapers 223 are installed on the support beams of the belt conveyors through lifting ears, and rubber strips are fixed on the oil scrapers 223 through sponges, and the rubber strips are in contact with the conveying surface of the belt conveyors.
Claims
1. A pole automatic stamping forming equipment, characterized in that: include: A first forming device (100), the first forming device (100) being used to form a plurality of pole blanks (700), and the specific surface on each pole blank (700) is blanked in an upward posture; A conveying device (200), wherein a feeding end of the conveying device (200) is located below a discharge port of the first forming device (100), so as to convey a plurality of pole blanks (700) dropped by the first forming device (100) to the discharge end of the conveying device (200); A transfer screening device (300), wherein the transfer screening device (300) receives the pole blanks (700) conveyed by the conveying device (200) one by one, and transfers the received pole blanks (700) to the discharge side of the transfer screening device (300); A flow-dividing and feeding device (400), the flow-dividing and feeding device (400) comprising a linear conveyor (401), and a flow-dividing mechanism and a plurality of flow-guiding channels (402) arranged on the linear conveyor (401), the linear conveyor (401) receiving and transferring the pole blanks (700) conveyed by the transfer and screening device (300), the flow-dividing mechanism diverting the pole blanks (700) on the transfer and screening device (300) and allowing them to enter the flow-guiding channels (402) one by one, and conveying the pole blanks (700) in the flow-guiding channels (402) to the discharge end thereof under the action of the linear conveyor (401) continuously performing the conveying operation; The second forming device (500) has discharge ends of each of the guide channels (402) corresponding to the positions of a plurality of forming stations of the second forming device (500), so that the pole blanks (700) in each of the guide channels (402) are respectively transported to the corresponding forming stations, so that the second forming device (500) performs a stamping operation to stamp the pole blanks (700) in each of the forming stations into pole finished products and blank them.
2. The automatic pole stamping and forming equipment according to claim 1, characterized in that: The first molding device comprises a first punching machine (101), a movable die assembly (1), a fixed die assembly (2), a push plate (4) and a driving mechanism (3); the movable die assembly (1) is mounted on a punching movable part (102) of the first punching machine (101); the fixed die assembly (2) is mounted on a fixed platform (103) of the first punching machine (101); the movable die assembly (1) comprises a movable die block (10) and a plurality of punches (16) mounted on the movable die block (10); the fixed die assembly (2) comprises a fixed die block (20) and a plurality of punches (16) arranged on the fixed die block (20); A concave die cavity (231) and a plurality of material discharge channels (24), a locking sleeve (30) is installed in the material discharge channel (24), the concave die cavity (231) and the channels in the locking sleeve (30) are interconnected and coaxially arranged, and the shapes of the punch (16), the concave die cavity (231) and the channels in the locking sleeve (30) are all adapted to the outer shape of the pole blank (700); the push plate (4) is movably arranged below the discharge end of the locking sleeve (30), and the push plate (4) is provided with a plurality of elongated discharge holes (40) corresponding to the discharge end position of the locking sleeve (30). 1), the length of the elongated blanking hole (41) is arranged along the translation direction of the push plate (4), and adjacent blanking areas (411) and scraping areas (412) are formed in the elongated blanking hole (41), and a scraping portion (413) is arranged in the middle or lower end of the scraping area (412), and the scraping portion (413) is located below the end surface of the discharge end of the locking sleeve (30), and the scraping portion (413) is a plate structure connected to the inner wall of the scraping area (412) on at least one side, or a protruding structure protruding from the inner wall of the scraping area (412), and the peripheral side of the discharge end of the locking sleeve (30) is provided with a A plurality of slits (301) are arranged in a ring array along the length direction thereof, and an elastic sheet (302) is provided between each two adjacent slits (301). When the pole blank (700) completely exposed at the discharge end of the locking sleeve (30) is located in the blanking area (411), the scraper portion (413) is located beside the pole blank (700); the driving mechanism (3) is used to drive the push plate (4) to perform translational movement, prompting the scraper portion (413) to translate and scrape off the pole blank (700) completely exposed at the discharge end of the locking sleeve (30) and located in the elongated blanking hole (41).
3. The automatic pole stamping and forming equipment according to claim 2, characterized in that: The driving mechanism (3) comprises a driving rod (31) and a second return spring (34); a stopper (33) and a driving frame (32) are respectively arranged at opposite ends of the push plate (4) in the translation direction; the second return spring (34) is arranged between the stopper (33) and one side of the fixed module (20), and its two ends are respectively in contact with the stopper (33) and the fixed module (20); the driving rod (31) is fixed to the movable module (10 ) on a side corresponding to the driving frame (32), the driving portion (311) of the driving rod (31) is located between the roller (321) of the driving frame (32) and the side of the fixed module (20) corresponding to the driving frame (32), the driving portion (311) of the driving rod (31) is provided with a convex portion (312) on the side facing the roller (321) of the driving frame (32), and the upper side of the convex portion (312) is an upper inclined surface (313) adapted to the roller (321).
4. The automatic pole stamping and forming equipment according to claim 3, characterized in that: A limiting step (319) is provided on the driving rod (31) on a side facing the fixed die block (20); when the movable die assembly (1) and the fixed die assembly (2) are molded together, the limiting step (319) is limited on the limiting surface of the fixed die block (20).
5. The automatic pole stamping and forming equipment according to claim 4, characterized in that: A guide rod (35) is slidably installed in the guide channel (331) of the stopper (33), one end of the guide rod (35) is connected and fixed to the connecting hole (233) of the fixed module (20), the second return spring (34) is sleeved on the guide rod (35), and the two ends of the second return spring (34) respectively contact the step surface in the connecting hole (233) of the fixed module (20) and the step surface in the guide channel (331) of the stopper (33).
6. The automatic pole stamping and forming equipment according to claim 5, characterized in that: The movable module (10) includes, from top to bottom, a movable die plate (11), a first pad (12), a punch fixing plate (13), a second pad (14) and a stripping plate (15) which are connected to each other; the upper end of the punch (16) passes through the second pad (14) and the stripping plate (15) in sequence and is connected to the punch fixing plate (13); the fixed module (20) includes, from bottom to top, a fixed die plate (21), a third pad (22) and a concave die plate (23) which are connected to each other ), the die cavity (231) is arranged on the die plate (23), the fixed die plate (21) and the third pad (22) are both provided with a through hole (240) coaxial with and connected to the die cavity (231), the two through holes (240) are combined to form a material discharge channel (24), the locking sleeve (30) is installed in the through hole (240) of the fixed die plate (21), and the upper side surface of the fixed die plate (21) serves as a limiting surface; the convex die (16) and the die cavity ( 231), the number of the plurality of convex molds (16) and the plurality of concave mold cavities are arranged along the width direction of the material strip ((600)) between the movable mold assembly (1) and the fixed mold assembly (2), and the convex molds (16) and the concave mold cavities for stamping and matching at each adjacent two positions are staggered in the length direction of the material strip (600) between the movable mold assembly (1) and the fixed mold assembly (2); the guide rod (35) and the second return spring (34) are both arranged between the fixed mold plate (21) and the stop plate (21). The fixed template (21) is provided with a connecting hole (233); a protective cover (6) is installed on the fixed template (21); the protective cover (6) covers the stopper (33) and between the stopper (33) and one side of the fixed template (21); and the protective cover (6) and the stopper (33) are spaced apart.
7. The automatic pole stamping and forming equipment according to claim 2, characterized in that: The conveying device (200) comprises a first belt conveyor (201), a second belt conveyor (202), a third belt conveyor (203) and a fourth belt conveyor (217); the feeding end of the second belt conveyor (202) is butted against one side of the conveying portion of the first belt conveyor (201); the second belt conveyor (202) and the third belt conveyor (203) are arranged in parallel with each other and their ends are flush with each other; At least part of the first belt conveyor (201) is located below the push plate (4) to receive the pole blank (700) scraped off from the discharge end of the locking sleeve (30); a first guide plate (204) and a second guide plate (205) are respectively installed on opposite sides of the conveying surface of the conveying portion of the first belt conveyor (201); an end of the second guide plate (205) away from the first belt conveyor (201) extends to form an inclined guide bar (206); the ends of the inclined guide bar (206) and the first guide plate (204) both form a straight guide bar (207) extending in the direction of the first belt conveyor (201); and a discharge port (232) is formed between the two straight guide bars (207); A first side guide strip (209) is arranged on the outer side of the second belt conveyor (202), a second side guide strip (210) is arranged on the outer side of the third belt conveyor (203), a third side guide strip (211) is arranged between the second belt conveyor (202) and the third belt conveyor (203), one end of the first side guide strip (209) close to the discharge port (232) is connected to the straight guide strip (207) at the end of the inclined guide strip (206), a circulation guide strip (212) is arranged between the other end of the first side guide strip (209) away from the discharge port (232) and the other end of the second side guide strip (210) away from the first forming device (100), and both ends of the circulation guide strip (212) are connected to each other. The ends are respectively connected with the other end of the first side guide strip (209) and one end of the second side guide strip (210); an oblique guide strip (224) is provided on one end of the second side guide strip (210) close to the first forming device (100); a straight guide strip (225) extending in the direction of the first belt conveyor (201) is formed at the end of the oblique guide strip (224); the end of the straight guide strip (225) is connected with the straight guide strip (207) at the end of the first guide plate (204); one end of the third side guide strip (211) and the circulation guide strip (212) respectively form a first circulation port (228) and a second circulation port (229) between the two ends of the oblique guide strip (224); Both ends and the middle of the third side guide bar (211) are hingedly connected with movable guide bars (213) arranged in an inclined manner, and the limiting ends of the movable guide bars (213) are respectively connected to the brackets (215) located on the second belt conveyor (202) and the third belt conveyor (203) through traction springs (214), and a space for only one pole blank is formed between the limiting end of the movable guide bar (213) at one end of the third side guide bar (211) and the inner side of the first side guide bar (209). A first flow transfer port (226) for a pole blank (700) to pass through is formed between the limiting end of the movable guide bar (213) at the other end of the third side guide bar (211) and the inner side of the circulation guide bar (212), and a second flow transfer port (227) for only one pole blank (700) to pass through is formed between the limiting end of the movable guide bar (213) in the middle of the third side guide bar (211) and the inner side of the second side guide bar (210), and a third flow transfer port (230) for only one pole blank (700) to pass through is formed; The feed end of the fourth belt conveyor (217) is connected to the discharge side of the second belt conveyor (202); a straight guide channel (218) is arranged above the conveying surface of the fourth belt conveyor (217); the feed channel (2181) of the straight guide channel (218) passes through the first side guide strip (209) and is located above the conveying surface on the discharge side of the second belt conveyor (202); the position of the feed channel (2181) of the straight guide channel (218) corresponds to the position of the second transfer port (227); a scraper plate (216) is arranged in front of the mouth of the feed channel (2181) of the straight guide channel (218); the distance between the scraper plate (216) and the conveying surface of the second belt conveyor (202) is only sufficient for one pole blank (700) to pass through.
8. The pole automatic stamping and forming equipment according to claim 1, characterized in that: The transfer screening device (300) comprises a transfer frame (303), a turntable (305), a visual detector (307), a discharge mechanism (308) and a dividing plate (314) for driving the turntable (305) to rotate, wherein the turntable (305) is mounted on the output shaft of the dividing plate (314), the transfer frame (303) is provided with a transfer circular groove (304) and a transfer outlet (317) connected to the transfer circular groove (304), the turntable (305) is placed in the transfer circular groove (304), the circumferential edge of the turntable (305) is provided with a plurality of transfer notches (306) in an annular array and adapted to the shape of the pole blank (700), the groove bottom of the transfer circular groove (304) is provided with a transfer notch (306) ) is supported by the pole blank (700) in the transfer groove (304), the bottom of the transfer groove (304) is provided with a blanking opening (315) which is connected to the outside, a support plate (316) is movably embedded in the blanking opening (315), a telescopic device (309) is fixed to the bottom surface of the transfer rack (303), and the telescopic rod of the telescopic device (309) is connected to the support plate (316), the visual inspection instrument (307) and the blanking opening (315) are arranged along the rotation direction of the turntable (305) during transfer, the blanking opening (315) is located behind the visual inspection instrument (307) and at a station with a transfer notch (306), and the visual inspection instrument (307) is installed on the top surface of the transfer rack (303) through a frame.
9. The automatic pole stamping and forming equipment according to claim 8, characterized in that: The diversion mechanism comprises two diversion telescopic mechanisms (404) arranged along the length direction of the linear conveyor (401) and arranged parallel to each other and spaced apart, and a diversion plate (405) is respectively installed on the telescopic rod of each diversion telescopic mechanism (404). The diversion feeding device (400) further comprises a main channel (403), the number of the guide channels (402) is set to three, the guide inlets of each guide channel (402) converge at the guide outlet of the main channel (403), and the two diversion plates (405) are both located at the guide inlet of the guide channel (402) at the middle position. The outer walls of the two are respectively arranged to fit with the two inner walls of the guide inlet of the guide channel (402) at the middle position, one side of the guide inlet of the main channel (403) is connected with one side of the transfer outlet (317), and a spacing smaller than the diameter of the pole blank (700) is formed between the other side of the guide inlet of the main channel (403) and the end of the linear conveyor (401), and the spacing is used to avoid the arc portion when the turntable (305) rotates, so as to use the arc portion when the turntable (305) rotates to push the pole blank (700) located at the spacing into the main channel (403).
10. The automatic pole stamping and forming equipment according to claim 9, characterized in that: The second forming device (500) comprises a second punching machine (506), a synchronous grabbing robot arm, three mold sleeves (501), three ejector rods (502) and three punching convex dies (503); a feeding position and a punching position are arranged adjacent to each other between the punching movable part (102) and the fixed platform (103) of the second punching machine (506); the three mold sleeves (501) and the three ejector rods (502) are all feeding positions; the three mold sleeves (501) are arranged in a "one" shape at intervals along the length direction of the fixed platform (103) of the second punching machine (506) and are arranged on the fixed platform (103) of the second punching machine (506). On the side of the platform (103), three push rods (502) are installed on the stamping movable part (102) of the second punching machine (506) and are coaxially arranged with each of the die sleeves (501), the inner diameter of the die sleeve (501) is larger than the outer diameter of the push rods (502), three stamping punches (503) are located at the stamping position and are installed on the stamping movable part (102) of the second punching machine (506), and a receiving platform (104) is arranged below the discharge ends of the three die sleeves (501), and the distance between the top surface of the receiving platform (104) and the discharge end of the die sleeve (501) is larger than the thickness of the pole blank (700); The synchronous grabbing robot arm includes two translation slides (504) arranged along the length direction of the fixed platform (103) of the second punching machine (506), and a clamping and telescopic mechanism and three clamping members (505) installed on the telescopic rod of the clamping and telescopic mechanism are fixed on the slider of each translation slide (504). The spacing between the three clamping members (505) is equal to the spacing between the three mold sleeves (501), and the thickness of each clamping member (505) is smaller than the spacing between the top surface of the receiving platform (104) and the discharge end of the mold sleeve (501).
Citation Information
Patent Citations
Method for machining inner end cover
CN102814394A
Microhole mold avoiding material blocking in punching process
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Production method for shielding case
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