A kind of reinforced polyethylene electrofusion pipe fitting resistance wire stable embedding device

By heating and melting the resistance wire and replenishing it with hot-melt polyethylene raw material, the problem of unstable embedding of the resistance wire in reinforced polyethylene electrofusion pipe fittings was solved. This method achieved stable embedding and uniform distribution of the resistance wire in the pipe section, improving the pressure-bearing capacity and service quality of the connection.

CN119348046BActive Publication Date: 2025-11-25JIANGSU YONGGUAN WATER & WASTERWATER EQUIP CO LTD
View PDF 3 Cites 0 Cited by

Patent Information

Application Number
CN202411879530.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-11-25
Estimated Expiration
2044-12-19

AI Technical Summary

Technical Problem

Existing reinforced polyethylene electrofusion fittings are prone to wire slippage during the embedding of resistance wire, affecting the pressure-bearing capacity and quality of the connection.

Method used

By heating the resistance wire with electricity to melt the inner wall of the reinforced polyethylene pipe section, and adding hot-melt polyethylene raw material between the embedded wire mold and the reinforced polyethylene pipe section, the resistance wire and the inner wall of the reinforced polyethylene pipe section are fully bonded together. A rotary motor drives the embedded wire mold and the resistance wire to rotate slowly to ensure that the hot-melt polyethylene raw material is evenly distributed.

Benefits of technology

This method ensures stable embedding of the resistance wire within the reinforced polyethylene pipe section, preventing wire slippage and guaranteeing the pressure-bearing capacity and quality of the connection.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119348046B_ABST
    Figure CN119348046B_ABST
Patent Text Reader

Abstract

The application discloses a reinforced polyethylene electric melting pipe fitting resistance wire stable embedding device which is characterized by comprising a resistance wire embedding support mechanism, an injection mechanism and a rotating resistance wire embedding mechanism, wherein the resistance wire embedding support mechanism is composed of a resistance wire embedding workbench and a separation frame, and the separation frame is arranged at the edge of the resistance wire embedding workbench.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This invention relates to a device for stabilizing the embedding of resistance wire into reinforced polyethylene electrofusion pipe fittings. It is a device for embedding resistance wire into reinforced polyethylene pipe sections to form reinforced polyethylene electrofusion pipe fittings, belonging to the field of water supply and drainage technology. Specifically, it relates to a device that uses hot-melt reinforced polyethylene pipe sections and supplements the embedding mold and reinforced polyethylene pipe sections with hot-melt polyethylene material, ensuring sufficient adhesion between the resistance wire and the inner wall of the reinforced polyethylene pipe section. This allows the resistance wire to be more stably embedded in the pipe section without wire slippage. Background Technology

[0002] Piping systems are typically made of PE material, which offers advantages such as strong corrosion resistance. However, its rigidity and strength remain significant challenges for researchers. Currently, the common approach to addressing the material requirements of piping systems is to focus on material development, which involves long development cycles and high overall costs.

[0003] To address the aforementioned issues, the applicant filed a Chinese utility model patent application with publication number CN210153353U, entitled "Steel Wire Winding Pipe." This winding pipe improves the structure of the pipe arrangement at a physical level, comprising: an inner tube formed by initial hot-melt extrusion, an outer tube formed by secondary hot-melt extrusion, and a steel wire layer sandwiched between the inner and outer tubes. The internal reinforcing ribs enhance the rigidity and strength of the pipe body, making it less prone to axial deformation, greatly reducing the axial deflection of the pipe body, and also providing better shear resistance. In practical applications, multiple wire-wound pipes need to be laid end-to-end in a trench to meet drainage distance requirements. However, because the wire-wound pipes have steel wires wrapped inside their walls, they cannot be directly heat-fused and welded. Therefore, methods such as polyethylene flared heat fusion connection, polyethylene electrofusion fitting connection, or rubber sealing ring connection are required for end-to-end connection. However, with these connection methods, the joint is made of pure polyethylene material, which has low pressure resistance. The pressure resistance of the joint after connection is lower than that of the wire-wound pipe itself. If the water supply is based on the pressure resistance of the wire-wound pipe itself, it is easy to cause the joint to be subjected to excessive pressure and break. If the water supply is based on the pressure resistance of the joint, it will result in a waste of the drainage capacity of a large section of wire-wound pipe.

[0004] To address the aforementioned issues, the applicant filed a separate Chinese invention patent application entitled "A Reinforced Polyethylene Electrofusion Fitting and Processing Method." This method involves creating spiral grooves on the inner wall of a reinforced polyethylene pipe section using a cutter, embedding resistance wires within the grooves, and then pressing the resistance wires to form a reinforced polyethylene electrofusion fitting. Connecting multiple wire-wound pipes with this fitting effectively improves the pressure-bearing capacity at the connection point, ensuring consistency with the wire-wound pipes. However, this groove-cutting and wire-embedding processing method is prone to the resistance wires detaching or shifting from the grooves during the embedding process, resulting in wire slippage and affecting the quality of the electrofusion fitting. Summary of the Invention

[0005] To improve upon the above situation, the present invention provides a device for the stable embedding of resistance wire in reinforced polyethylene electrofusion pipe fittings. This device involves heating the resistance wire with electricity to melt the inner wall of the reinforced polyethylene pipe section, then adding hot-melt polyethylene material between the embedding mold and the reinforced polyethylene pipe section, ensuring a thorough adhesion between the resistance wire and the inner wall of the reinforced polyethylene pipe section. This adhesion allows the resistance wire to be more stably embedded in the pipe section after cooling, preventing wire slippage. During the addition of hot-melt polyethylene material, a rotary motor drives the embedding mold and resistance wire to rotate slowly, ensuring uniform distribution of the added hot-melt polyethylene material between the mold and the reinforced polyethylene pipe section, guaranteeing that the inner diameter of the pipe section after embedding the resistance wire meets the requirements.

[0006] The present invention provides a device for stabilizing the embedding of resistance wire in reinforced polyethylene electrofusion pipe fittings, which is implemented as follows: The device comprises an embedding wire support mechanism, an injection molding mechanism, and a rotating embedding wire mechanism.

[0007] The wire embedding support mechanism consists of a wire embedding worktable and an isolation frame.

[0008] The isolation frame is placed at the edge of the wire embedding workbench.

[0009] Preferably, the wire embedding worktable is a hollow rectangular structure.

[0010] Preferably, the isolation frame consists of horizontal bars and vertical bars, the horizontal bars being bent multiple times to form the isolation bars, and the vertical bars connecting the horizontal bars and the wire embedding worktable.

[0011] The injection molding mechanism consists of a hot-melt polyethylene delivery pipe, a support plate, a delivery pipe support rod, and a delivery pipe limiting clip.

[0012] The support plate is placed on the isolation frame, and one end of the conveying pipe support rod is placed on the support plate.

[0013] Preferably, the conveying pipe support rod extends vertically for a certain distance from one end to the other, then extends horizontally, and then extends vertically again.

[0014] The conveying pipe limiter is placed on the conveying pipe support rod.

[0015] Preferably, there are multiple conveying pipe limiting clips, which are arranged at equal intervals on the conveying pipe support rod.

[0016] The hot-melt polyethylene conveying pipe is detachably placed on the conveying pipe support rod via a conveying pipe limiting clip.

[0017] The rotating wire embedding mechanism consists of a wire embedding mold, a reinforced polyethylene pipe section support ring, a reinforced polyethylene pipe section limiting plate, limiting bolts, a resistance wire, a rotary motor, a motor box, a mold support plate, and a rotation limiting column.

[0018] The motor housing is placed inside the wire embedding worktable, and the rotary motor is placed inside the motor housing, with the motor shaft of the rotary motor extending out of the wire embedding worktable.

[0019] Preferably, a sealed bearing is provided between the motor shaft of the rotary motor and the wall of the wire embedding worktable.

[0020] The mold support plate is placed on the motor shaft of the rotary motor, and there is a distance between it and the wire embedding worktable.

[0021] Multiple rotating limiting posts are placed between the mold support plate and the wire embedding worktable. One end of each rotating limiting post is connected to the wire embedding worktable, and the other end of each rotating limiting post is equipped with a rotating ball bearing. The rotating ball bearing is in contact with the mold support plate.

[0022] Preferably, the plurality of rotation limiting posts are arranged at equal intervals along the circumference of the mold support plate and are located at the edge of the mold support plate.

[0023] The embedded wire mold is detachably placed on the mold support plate.

[0024] Preferably, the mold support plate has multiple engaging slots, and one end of the embedded wire mold is provided with an engaging post corresponding to the multiple engaging slots. The embedded wire mold is detachably placed on the mold support plate through the engaging post and engaging slots.

[0025] Preferably, the other end of the embedded wire mold has an arc-shaped structure.

[0026] The resistance wire is wound onto the embedded wire mold.

[0027] Preferably, the resistance wire is placed in two sections in the embedded wire mold, the two sections are electrically connected, and the two sections are respectively located near both ends of the embedded wire mold.

[0028] The reinforced polyethylene pipe section support ring is placed on the wire embedding worktable, and the mold support plate is located inside the reinforced polyethylene pipe section support ring.

[0029] Preferably, a sealed bearing is placed between the inner ring wall of the reinforced polyethylene pipe section support ring and the mold support plate.

[0030] Preferably, the height of the reinforced polyethylene pipe section support ring is higher than the height of the mold support plate.

[0031] The reinforcing polyethylene pipe section limiting plate is placed on the reinforcing polyethylene pipe section support ring.

[0032] Preferably, there are multiple reinforced polyethylene pipe segment limiting plates, and the multiple reinforced polyethylene pipe segment limiting plates are arranged at equal intervals along the circumference of the reinforced polyethylene pipe segment support ring.

[0033] The reinforced polyethylene pipe section limiting plate has threaded holes, and the limiting bolts are threadedly connected to the reinforced polyethylene pipe section limiting plate through the threaded holes.

[0034] Preferably, a rubber pad is provided at the end of the limiting bolt;

[0035] Furthermore, the reinforced polyethylene pipe section support ring has resistance wire routing grooves, and there are multiple resistance wire routing grooves. The multiple resistance wire routing grooves are arranged at equal intervals along the circumference of the reinforced polyethylene pipe section support ring. One end of the resistance wire routing groove is flush with the inner ring surface of the reinforced polyethylene pipe section support ring, and the other end of the resistance wire routing groove is flush with the outer ring surface of the reinforced polyethylene pipe section support ring.

[0036] Furthermore, the reinforced polyethylene pipe section support ring has anti-slip patterns, which are cross-shaped diagonal patterns, located between the inner ring of the reinforced polyethylene pipe section support ring and the reinforced polyethylene pipe section limiting plate. Beneficial effects

[0037] 1. Hot-melt embedding of resistance wire allows the resistance wire to fully adhere to the inner wall of the reinforced polyethylene pipe section. After cooling, the resistance wire is more stably embedded in the pipe section, preventing wire slippage.

[0038] Second, during the replenishment of hot-melt polyethylene raw materials, the embedded wire mold and the resistance wire rotate slowly, which ensures that the replenished hot-melt polyethylene raw materials are evenly distributed between the wire mold and the reinforced polyethylene pipe section, and ensures that the inner diameter of the pipe section after the resistance wire is embedded meets the requirements.

[0039] Third, the wire embedding mold is detachable, allowing it to be removed together with the reinforced polyethylene pipe section after wire embedding, and then removed after cooling. Wire embedding and cooling are carried out simultaneously, resulting in high efficiency. Attached Figure Description

[0040] Figure 1 This is a three-dimensional structural diagram of a device for stabilizing the embedding of resistance wire in a reinforced polyethylene electrofusion pipe fitting according to the present invention.

[0041] Figure 2This is a schematic diagram of the structure of a device for stabilizing the embedding of resistance wire in a reinforced polyethylene electrofusion pipe fitting according to the present invention;

[0042] Figure 3 This is a schematic diagram of the structure of Embodiment 2 of the device for stabilizing the embedding of resistance wire in a reinforced polyethylene electrofusion pipe fitting according to the present invention;

[0043] Figure 4 This is a schematic diagram of the structure of Embodiment 3 of the device for stabilizing the embedding of resistance wire in a reinforced polyethylene electrofusion pipe fitting according to the present invention;

[0044] Attached Figure

[0045] The components are: hot melt polyethylene conveying pipe (1), support plate (2), isolation frame (3), wire embedding workbench (4), wire embedding mold (5), reinforced polyethylene pipe section support ring (6), reinforced polyethylene pipe section limiting plate (7), limiting bolt (8), resistance wire (9), conveying pipe support rod (10), conveying pipe limiting clip (11), rotary motor (12), motor box (13), mold support plate (14), rotating limiting column (15), resistance wire routing groove (16), and anti-slip texture (17). Detailed Implementation Example 1

[0046] The present invention discloses a device for stabilizing the embedding of resistance wire (9) in reinforced polyethylene electrofusion pipe fittings, which consists of a wire embedding support mechanism, an injection molding mechanism, and a rotating wire embedding mechanism.

[0047] The wire embedding support mechanism consists of a wire embedding worktable (4) and an isolation frame (3).

[0048] The isolation frame (3) is placed at the edge of the wire embedding workbench (4).

[0049] Preferably, the wire embedding worktable (4) is a hollow rectangular structure.

[0050] Preferably, the isolation frame (3) is divided into horizontal bars and vertical bars. The horizontal bars are bent multiple times to form isolation bars, and the vertical bars connect the horizontal bars and the wire embedding worktable (4).

[0051] Preferably, the bottom of the wire embedding worktable (4) is provided with multiple support feet to provide support for the worktable and ensure that the worktable remains stable during the wire embedding process;

[0052] The injection molding mechanism consists of a hot-melt polyethylene delivery pipe (1), a support plate (2), a delivery pipe support rod (10), and a delivery pipe limiting clip (11).

[0053] The support plate (2) is placed on the isolation frame (3), and one end of the conveying pipe support rod (10) is placed on the support plate (2).

[0054] Preferably, the conveying pipe support rod (10) extends vertically for a certain distance from one end to the other, then extends horizontally, and then extends vertically again.

[0055] The conveying pipe limiter (11) is placed on the conveying pipe support rod (10).

[0056] Preferably, there are multiple conveying pipe limiting clips (11), and the multiple conveying pipe limiting clips (11) are arranged at equal intervals on the conveying pipe support rod (10).

[0057] The hot-melt polyethylene conveying pipe (1) is detachably placed on the conveying pipe support rod (10) via the conveying pipe limiting clip (11).

[0058] The rotating wire embedding mechanism consists of a wire embedding mold (5), a reinforced polyethylene pipe section support ring (6), a reinforced polyethylene pipe section limiting plate (7), a limiting bolt (8), a resistance wire (9), a rotary motor (12), a motor box (13), a mold support plate (14), and a rotating limiting column (15).

[0059] The motor housing (13) is placed inside the wire embedding worktable (4), and the rotary motor (12) is placed inside the motor housing (13). The motor shaft of the rotary motor (12) passes through the wire embedding worktable (4).

[0060] Preferably, a sealed bearing is provided between the motor shaft of the rotary motor (12) and the wall of the wire embedding worktable (4).

[0061] The mold support plate (14) is placed on the motor shaft of the rotary motor (12), and there is a distance between it and the wire embedding worktable (4).

[0062] Multiple rotating limiting posts (15) are placed between the mold support plate (14) and the wire embedding worktable (4). One end of each rotating limiting post (15) is connected to the wire embedding worktable (4), and the other end of each rotating limiting post (15) is provided with a rotating ball. The rotating ball is in contact with the mold support plate (14).

[0063] Preferably, the plurality of rotation limiting posts (15) are arranged at equal intervals along the circumference of the mold support plate (14) and are located at the edge of the mold support plate (14).

[0064] The embedded wire mold (5) is detachably placed on the mold support plate (14).

[0065] Preferably, the mold support plate (14) has multiple engaging slots, and one end of the embedded wire mold (5) is provided with engaging posts corresponding to the multiple engaging slots. The embedded wire mold (5) is detachably placed on the mold support plate (14) through the engaging posts cooperating with the engaging slots.

[0066] Preferably, the other end of the embedded wire mold (5) has an arc-shaped structure.

[0067] The resistance wire (9) is wound around the embedded wire mold (5).

[0068] Preferably, the resistance wire (9) is placed in two sections in the embedded wire mold (5), the two sections of the resistance wire (9) are electrically connected, and the two sections of the resistance wire (9) are respectively close to both ends of the embedded wire mold (5).

[0069] The reinforced polyethylene pipe section support ring (6) is placed on the wire embedding workbench (4), and the mold support plate (14) is located inside the reinforced polyethylene pipe section support ring (6).

[0070] Preferably, a sealed bearing is placed between the inner ring wall of the reinforced polyethylene pipe section support ring (6) and the mold support plate (14).

[0071] Preferably, the height of the reinforced polyethylene pipe section support ring (6) is higher than the height of the mold support plate (14).

[0072] The reinforced polyethylene pipe section limiting plate (7) is placed on the reinforced polyethylene pipe section support ring (6).

[0073] Preferably, there are multiple reinforced polyethylene pipe segment limiting plates (7), and the multiple reinforced polyethylene pipe segment limiting plates (7) are arranged at equal intervals along the circumference of the reinforced polyethylene pipe segment support ring (6).

[0074] The reinforced polyethylene pipe section limiting plate (7) has threaded holes, and the limiting bolt (8) is threadedly connected to the reinforced polyethylene pipe section limiting plate (7) through the threaded holes.

[0075] Preferably, a rubber pad is provided at the end of the limiting bolt (8);

[0076] In use, connect the hot melt polyethylene conveying pipe (1) and the hot melt high-pressure conveyor. Place the reinforced polyethylene pipe section on the reinforced polyethylene pipe section support ring (6). The outer wall of the reinforced polyethylene pipe section is tightly attached to the reinforced polyethylene pipe section limiting plate (7), and the inner wall is tightly attached to the resistance wire (9). Rotate the limiting bolt (8) to support and clamp the reinforced polyethylene pipe section. Turn on the resistance wire (9) to heat it up, which heats the embedded wire mold (5) and the inner wall of the reinforced polyethylene pipe section, causing the inner wall of the reinforced polyethylene pipe section to melt. Turn off the power and start the rotary motor (12). The rotary motor (12) drives the mold support plate (14) to rotate slowly and uniformly through the motor shaft, which in turn drives the embedded wire mold (5) and the resistance wire (9) to rotate slowly. Rotate at a constant speed, and at the same time, hot melt polyethylene raw material is added between the embedded wire mold (5) and the reinforced polyethylene pipe section through the hot melt polyethylene conveying pipe (1). During the rotation, the hot melt polyethylene raw material is evenly distributed between the embedded wire mold (5) and the inner wall of the pipe section, and fully adheres to the molten layer of the inner wall of the pipe section to avoid delamination. At the same time, the resistance wire (9) is also gradually embedded into the molten layer of the inner wall of the reinforced polyethylene pipe section. After the raw material is added, control the rotating motor (12) to stop, loosen the limit bolt (8), and take down the reinforced polyethylene pipe section and the embedded wire mold (5) together and place them in the cooling area to wait for cooling. After the cooling is completed, take down the embedded wire mold (5), and the resistance wire (9) is stably embedded in the reinforced polyethylene pipe section. Example 2

[0077] The difference between this embodiment and embodiment 1 is that: the reinforced polyethylene pipe section support ring (6) has a resistance wire routing groove (16), there are multiple resistance wire routing grooves (16), the multiple resistance wire routing grooves (16) are arranged at equal intervals along the circumference of the reinforced polyethylene pipe section support ring (6), one end of the resistance wire routing groove (16) is flush with the inner ring surface of the reinforced polyethylene pipe section support ring (6), and the other end of the resistance wire routing groove (16) is flush with the outer ring surface of the reinforced polyethylene pipe section support ring (6); in use, the resistance wire routing groove (16) enables the resistance wire (9) to run smoothly and stably on the reinforced polyethylene pipe section support ring (6) for heating, while ensuring that the placement stability of the reinforced polyethylene pipe section is not affected when the resistance wire (9) is running; Example 3

[0078] The difference between this embodiment and embodiment 2 is that: the reinforced polyethylene pipe section support ring (6) has anti-slip texture (17), the anti-slip texture (17) is a cross diagonal texture, and the anti-slip texture (17) is located between the inner ring of the reinforced polyethylene pipe section support ring (6) and the reinforced polyethylene pipe section limiting plate (7); when in use, the anti-slip texture (17) can make the placement of the reinforced polyethylene pipe section more stable, and with the clamping force of the limiting bolt (8), it can effectively prevent the reinforced polyethylene pipe section from sliding with the rotation of the wire embedding mold (5) and affecting the wire embedding quality;

[0079] The limiting bolt (8) is designed to limit the reinforced polyethylene pipe section in conjunction with the reinforcing polyethylene pipe section limiting plate (7). By accurately positioning the reinforced polyethylene pipe section, the uniform distance between each part of the pipe section and the embedded wire mold (5) is achieved, avoiding the thickness difference between different parts of the pipe section when hot melt polyethylene raw material is added, which affects the embedding quality of the resistance wire (9).

[0080] The design of the rubber pad at the end of the limiting bolt (8) can prevent the limiting bolt (8) from causing hard extrusion and scratches on the reinforced polyethylene pipe section during the process of supporting and clamping the reinforced polyethylene pipe section, thus affecting the overall strength of the reinforced polyethylene electrofusion pipe fitting after molding.

[0081] The design of the conveying pipe support rod (10) and the conveying pipe limiter (11) to support the hot melt polyethylene conveying pipe (1) is as follows: the hot melt polyethylene will vibrate during the high pressure conveying process. The limiter fixes the hot melt polyethylene conveying pipe (1) on the conveying pipe support rod (10), which can provide stable support for the conveying pipe and ensure stable and uniform injection of hot melt polyethylene.

[0082] The multiple rotating limit pins (15) are arranged at equal intervals along the circumference of the mold support plate (14) and are located at the edge of the mold support plate (14). This design can provide relatively smooth support to the edge of the mold support plate (14), prevent the edge of the mold support plate (14) from deviating vertically during uniform rotation, ensure the stable rotation of the embedded wire mold (5), and thus ensure the stability of the embedded wire.

[0083] The mold support plate (14) has multiple locking grooves. One end of the wire embedding mold (5) is provided with a locking post corresponding to the multiple locking grooves. The wire embedding mold (5) is designed to be detachably placed on the mold support plate (14) through the locking post and locking groove. The wire embedding mold (5) is detachable and can be removed together with the reinforced polyethylene pipe section after wire embedding, and then removed after cooling. Wire embedding and cooling are carried out at the same time, which is highly efficient.

[0084] The design of the height of the reinforced polyethylene pipe section support ring (6) being higher than the height of the mold support plate (14) can prevent the hot melt polyethylene raw material from flowing down into the space between the mold support plate (14) and the embedded wire mold (5) through the sealed bearing, thus ensuring the stability of the embedded wire.

[0085] The goal is to achieve the following: after heating the resistance wire (9) with electricity to melt the inner wall of the reinforced polyethylene pipe section, hot melt polyethylene raw material is added between the embedded wire mold (5) and the reinforced polyethylene pipe section, so that the resistance wire (9) and the inner wall of the reinforced polyethylene pipe section are fully bonded. After cooling, the resistance wire (9) can be more stably embedded in the pipe section without the phenomenon of wire running away.

[0086] It should be noted that, unless otherwise explicitly specified and limited, the terms "placed," "connected," and "linked" should be interpreted broadly. For example, they can refer to fixed connections such as folded edges, rivets, pins, adhesives, and welds; detachable connections such as threaded connections, snap-fit ​​connections, and hinges; integral connections; electrical connections; direct connections; or indirect connections via an intermediate medium; or internal connections between two components. Those skilled in the art can understand the specific meaning of these terms in this invention based on the specific circumstances.

[0087] It should be further noted that, in order to keep the description simple and clear, the above specific embodiments only describe the differences between them and other embodiments. However, those skilled in the art should know that the above specific embodiments are also independent technical solutions.

Claims

1. A device for stabilizing the embedding of resistance wire in reinforced polyethylene electrofusion pipe fittings, characterized in that: The device comprises an embedded wire support mechanism, an injection molding mechanism, and a rotating embedded wire mechanism. The embedded wire support mechanism consists of an embedded wire worktable and an isolation frame, with the isolation frame positioned at the edge of the worktable. The injection molding mechanism consists of a hot-melt polyethylene delivery pipe, a support plate, a delivery pipe support rod, and a delivery pipe limit clamp. The support plate is placed on the isolation frame, one end of the delivery pipe support rod is placed on the support plate, and the delivery pipe limit clamp is placed on the delivery pipe support rod. The hot-melt polyethylene delivery pipe is detachably placed on the delivery pipe support rod via the delivery pipe limit clamp. The rotating embedded wire mechanism consists of an embedded wire mold, a reinforced polyethylene pipe section support ring, a reinforced polyethylene pipe section limit plate, limit bolts, a resistance wire, a rotary motor, a motor housing, a mold support plate, and a rotating limit post. The motor housing is located inside the embedded wire worktable, and the rotary motor is located inside the motor housing. The motor shaft of the motor passes through the wire embedding worktable. The mold support plate is placed on the motor shaft of the rotary motor, and there is a distance between it and the wire embedding worktable. Multiple rotation limit posts are placed between the mold support plate and the wire embedding worktable. One end of the rotation limit post is connected to the wire embedding worktable, and the other end of the rotation limit post is provided with a rotating ball. The rotating ball contacts the mold support plate. The wire embedding mold is detachably placed on the mold support plate. The resistance wire is wound on the wire embedding mold. The reinforced polyethylene pipe section support ring is placed on the wire embedding worktable, and the mold support plate is located inside the reinforced polyethylene pipe section support ring. The reinforced polyethylene pipe section limit plate is placed on the reinforced polyethylene pipe section support ring. The reinforced polyethylene pipe section limit plate has threaded holes, and the limit bolts are threadedly connected to the reinforced polyethylene pipe section limit plate through the threaded holes.

2. The device for stabilizing the embedding of resistance wire in a reinforced polyethylene electrofusion pipe fitting according to claim 1, characterized in that... The reinforced polyethylene pipe section support ring has a resistance wire routing groove. There are multiple resistance wire routing grooves, which are arranged at equal intervals along the circumference of the reinforced polyethylene pipe section support ring. One end of the resistance wire routing groove is flush with the inner ring surface of the reinforced polyethylene pipe section support ring, and the other end of the resistance wire routing groove is flush with the outer ring surface of the reinforced polyethylene pipe section support ring.

3. The device for stabilizing the embedding of resistance wire in a reinforced polyethylene electrofusion pipe fitting according to claim 1, characterized in that... The reinforced polyethylene pipe section support ring has anti-slip patterns, which are cross-shaped diagonal patterns, and are located between the inner ring of the reinforced polyethylene pipe section support ring and the reinforced polyethylene pipe section limiting plate.

4. The device for stabilizing the embedding of resistance wire in a reinforced polyethylene electrofusion pipe fitting according to claim 1, characterized in that... The wire embedding worktable is a hollow rectangular structure. The isolation frame is divided into horizontal bars and vertical bars. The horizontal bars are bent multiple times to form isolation bars. The vertical bars connect the horizontal bars and the wire embedding worktable.

5. The device for stabilizing the embedding of resistance wire in a reinforced polyethylene electrofusion pipe fitting according to claim 1, characterized in that... The conveying pipe support rod extends vertically from one end to the other for a certain distance, then horizontally, and then vertically again. There are multiple conveying pipe limiting clips, which are arranged at equal intervals on the conveying pipe support rod.

6. The device for stabilizing the embedding of resistance wire in a reinforced polyethylene electrofusion pipe fitting according to claim 1, characterized in that... A sealed bearing is placed between the motor shaft of the rotary motor and the wall of the embedded wire worktable box. Multiple rotation limit posts are arranged at equal intervals along the circumference of the mold support plate and are located at the edge of the mold support plate.

7. The device for stabilizing the embedding of resistance wire in a reinforced polyethylene electrofusion pipe fitting according to claim 1, characterized in that... The mold support plate has multiple locking slots, and one end of the embedded wire mold is provided with a locking post corresponding to the multiple locking slots. The embedded wire mold can be detachably placed on the mold support plate through the locking post and locking slots. The other end of the embedded wire mold has an arc-shaped structure.

8. The device for stabilizing the embedding of resistance wire in a reinforced polyethylene electrofusion pipe fitting according to claim 1, characterized in that... The resistance wire is placed in two sections in the embedded wire mold, and the two sections of the resistance wire are electrically connected. The two sections of the resistance wire are respectively close to the two ends of the embedded wire mold.

9. The device for stabilizing the embedding of resistance wire in a reinforced polyethylene electrofusion pipe fitting according to claim 1, characterized in that... A sealed bearing is placed between the inner ring wall of the reinforced polyethylene pipe section support ring and the mold support plate, and the height of the reinforced polyethylene pipe section support ring is higher than the height of the mold support plate.

10. The device for stabilizing the embedding of resistance wire in a reinforced polyethylene electrofusion pipe fitting according to claim 1, characterized in that... There are multiple reinforced polyethylene pipe section limiting plates, which are arranged at equal intervals along the circumference of the reinforced polyethylene pipe section support ring, and the ends of the limiting bolts are provided with rubber pads.

Citation Information

Patent Citations

  • Steel wire winding pipe

    CN210153353U

  • Hot-melting sleeve wire embedding production line

    CN104943161A

  • Automatic resistance wire burying equipment for PE pipe fitting and wiring method of automatic resistance wire burying equipment

    CN114211684A