Column anti-collision detection early warning device and method for foundation backfill construction
By designing a column anti-collision detection and early warning device based on a tic-tac-toe frame, and using technologies such as column surface clamping and automatic balance climbing, the problem of insufficient warning in the complex environment of the construction site is solved, and an efficient and convenient early warning effect is achieved.
Patent Information
- Application Number
- CN202411304777.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2044-09-19
AI Technical Summary
At the construction site, due to the complex environment, the visual line is easily blocked, and the sound is messy, the existing technology cannot improve the effectiveness of warning more comprehensively, and the column transformation affects the intensity characteristics, and the convenience of use and functional integrity are insufficient.
Designed a pillar anti -collision detection and early warning device based on the demolition -based well -shaped framework main structure. It uses the pillar surface clamping method to add automatic balance climbing and height position locking. The collision unit realizes a comprehensive induction and warning.
It effectively solves the problem of insufficient warning effectiveness in the complex environment of the construction site without affecting the strength of the column, improves the convenience of use and functional integrity of the device, and achieves a more comprehensive early warning effect.
Smart Images

Figure CN119360567A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of column anti-collision, and more specifically, relates to a column anti-collision detection and early warning device and method for foundation backfill construction. Background Art
[0002] In foundation backfill construction, the development of an efficient column anti-collision detection and early warning device is crucial to improving construction safety. With the rapid development of the economy and the acceleration of urbanization, earthwork backfill construction plays an increasingly important role in infrastructure construction. However, due to the complex environment of the construction site, the frequent movement of machinery and vehicles, and the operator's blind spots and human errors, the risk of collision accidents during construction increases. These accidents not only threaten the lives of workers, but may also cause damage to construction equipment, project delays and economic losses. Therefore, an efficient column anti-collision detection and early warning device is proposed, which can monitor the surrounding environment in real time and send out early warning signals in time, thereby avoiding or reducing the occurrence of collision accidents, which is particularly important for construction safety.
[0003] In order to solve the above technical problems, Chinese invention patent CN116206487A discloses a column anti-collision warning system and method, the system includes: sensor equipment, control equipment and alarm equipment; the sensor equipment is used to detect the distance and transmit the step signal generated by the detection to the control equipment; the control equipment is used to generate warning judgment start information when the step signal is greater than the preset height, and generate a warning instruction according to the warning judgment start information; the alarm equipment is used to issue a warning prompt according to the warning instruction. Since the column anti-collision warning system of the present invention determines whether to issue a warning instruction by judging the step signal monitored by the sensor through the control equipment, the column anti-collision warning is performed by an intelligent column anti-collision warning system, which reduces the steps of manual operation and prevents false alarms caused by manual factors and increased material layer thickness during material unloading. In addition, Chinese utility model patent CN215977845U discloses a reinforced concrete column anti-collision system with a viscous damper, including a reinforced concrete column, a baffle, a spring, an embedded part, a viscous damper, and a reserved hole. The viscous damper is installed in the reserved hole on the reinforced concrete column and connected to the baffle through the steel bar by welding. The springs set at the upper and lower ends of the baffle are connected to the reinforced concrete column through embedded parts. It has a simple structure and is easy to make. It can improve the anti-collision ability of the column and reduce the impact of the collision on the column.
[0004] The above patent technology avoids the risk of collision to a certain extent by taking early warning measures, but there are still the following technical problems or room for improvement: (1) The technical solution disclosed in CN215977845U modifies the column body, which greatly affects the strength characteristics of the main body itself and is extremely disadvantageous in the construction field; (2) Due to the complex and changeable conditions at the construction site, the line of sight is easily blocked and the sound is chaotic, but the early warning means adopted by the above patent technology are relatively single and cannot improve the effectiveness of the warning more comprehensively; (3) Based on the above technical problems, the structural solution should be optimized as much as possible from the perspective of ease of use and functional integrity of the device. Summary of the invention
[0005] In view of the above defects or improvement needs of the prior art, the present invention provides a column anti-collision detection and early warning device for foundation backfill construction. Based on a detachable tic-tac-toe frame main structure, a secondary detection and warning unit with different response intensity levels is designed, which effectively solves the technical problem that the prior art cannot more comprehensively improve the effectiveness of warnings due to the complex and changeable conditions at the construction site, the easy obstruction of vision and the chaotic sounds. In addition, the present invention adopts a column surface clamping method without making any modification to the column itself, thereby ensuring the original strength of the column. And by adding functions such as automatic balancing climbing and height position locking, the overall structural scheme is optimized from the perspective of device convenience and functional integrity.
[0006] In order to achieve the above-mentioned object, according to a first aspect of the present invention, a column anti-collision detection and early warning device for foundation backfill construction comprises:
[0007] A bottom positioning frame and a top positioning frame respectively fixed at the top and bottom heights of the concrete column side wall, a crawling lifting unit fixed to the top positioning frame for self-climbing along the concrete column, a primary anti-collision unit fixedly connected to the bottom positioning frame and the top positioning frame and used for long-range intervention sensing and alarm near the column, and a secondary anti-collision unit used for short-range intervention sensing and alarm near the column;
[0008] The bottom positioning frame and the top positioning frame have the same structure, and both include a mother cross frame assembly and a male cross frame assembly which are installed on the side wall of the concrete column by being interlaced with each other; the mother cross frame assembly includes a first extension rod, a mother embracing rod in contact with the side wall of the concrete column, and a threaded hole provided on the mother embracing rod; the male cross frame assembly includes a second extension rod having the same structure as the first extension rod, a male embracing rod interlocked with the mother embracing rod, and an elongated strip hole provided on the male embracing rod and arranged in alignment with the threaded hole; a fixing screw which is threadedly connected and passes through the threaded hole and the elongated strip hole to achieve connection with the top of the concrete column;
[0009] The first-level anti-collision unit comprises a photoelectric sensor probe and a sound alarm which are fixed on the opposite sides of the bottom positioning frame and the top positioning frame and tilted outward.
[0010] Preferably, the crawling lifting unit comprises:
[0011] A first shell fixed to the lower surface of the parent body embracing rod of the top positioning frame, a creeping drive component arranged in the first shell, and a height locking component for achieving a fixed height locking position;
[0012] The crawling drive assembly includes a second shell arranged in the first shell, a sliding cavity opened in the second shell, a bearing slider slidably installed in the sliding cavity, a forward thrust spring arranged between the bearing slider and the bottom of the sliding cavity, a pressure sensor installed at the bottom of the sliding cavity and abutting against the forward thrust spring, a U-shaped wheel bridge rotatably connected to the front end of the bearing slider, active walking wheels and driven walking wheels installed at both ends of the U-shaped wheel bridge, a crawling transmission mechanism driving the active walking wheels to rotate, and a balance adjustment assembly for climbing by adjusting the angle of the U-shaped wheel bridge to maintain a horizontal posture;
[0013] The height locking assembly controls the extension amount of the second shell to press the active running wheel and the driven running wheel into the sliding cavity of the second shell, thereby achieving direct abutment and locking between the front end of the second shell and the surface of the concrete column.
[0014] Preferably, the creeping transmission mechanism comprises:
[0015] A driven synchronous pulley coaxially fixedly connected to the active walking wheel, a creeping drive motor fixedly connected to the bearing slider, a driving synchronous pulley coaxially fixedly connected to the creeping drive motor, and a transmission belt connected to the driven synchronous pulley and the driving synchronous pulley.
[0016] Preferably, the balance adjustment component comprises:
[0017] A leveling servo fixedly connected to the bearing slider, a leveling connecting rod rotatably connected to the output end of the leveling servo, and the other end of the leveling connecting rod is rotatably connected to the vicinity of one end of the U-shaped wheel bridge;
[0018] A gyroscope is fixed to the first housing.
[0019] Preferably, the height locking assembly comprises:
[0020] A locking drive rack portion is arranged on one side of the second shell, a locking drive motor is fixed to the first shell, and a locking drive gear is coaxially fixedly connected to the output shaft of the locking drive motor and meshed with the locking drive rack portion.
[0021] Preferably, the secondary anti-collision unit comprises:
[0022] An infrared counter-radiation component installed on the first extension rod and the second extension rod of the bottom positioning frame and the top positioning frame, a positioning drive component for adjusting and controlling the horizontal position of the infrared counter-radiation component at the first extension rod and the second extension rod, a limit block arranged at the end of the first extension rod and the second extension rod, and an audio-visual comprehensive warning device for warning construction personnel through visual and auditory signals.
[0023] Preferably, the infrared radiation component comprises:
[0024] A sliding bearing body sliding along the surfaces of the first extension rod and the second extension rod, a magnetic attraction layer arranged on the inner circle of the sliding bearing body, and an infrared emitting head installed on the outer surface of the sliding bearing body.
[0025] Preferably, the alignment drive assembly comprises:
[0026] A sliding groove is opened inside the first extension rod and the second extension rod, an alignment drive motor is fixed on one side of the sliding groove, an alignment drive screw rod is coaxially fixedly connected to the alignment drive motor, a nut block is engaged with the alignment drive screw rod for linear transmission, and a magnetic attraction portion is arranged on the surface of the nut block for generating magnetic attraction with the magnetic attraction layer and leading it to move synchronously.
[0027] Preferably, the audio-visual integrated warning device comprises:
[0028] A jet alarm fixed on the bottom positioning frame and a sound alarm fixed on the top positioning frame.
[0029] According to a second aspect of the present invention, a method for using a column anti-collision detection and warning device for foundation backfill construction comprises the following steps:
[0030] S100: Place the female cross frame assembly and the male cross frame assembly on the surface of the concrete column, insert them into a tic-tac-toe structure, install them closely to the side of the concrete column, and keep the tic-tac-toe structure stable by tightening screws;
[0031] S200: Only the fixing screws of the bottom positioning frame are pressed tightly against the surface of the concrete column, while the fixing screws in the top positioning frame are only used to maintain the stability of the tic-tac-toe structure;
[0032] S300: Control and start the crawling and lifting unit at the bottom of the top positioning frame, drive the top positioning frame to climb up to the target height, and then start the height locking component, so that the locking drive motor drives the locking drive gear to rotate, and then under the transmission action of the locking drive rack part, the second shell extends forward, so that the active walking wheel and the driven walking wheel together with the bearing slider are pressed into the internal slide groove of the second shell, and finally the front end of the second shell directly contacts the surface of the concrete column, so as to achieve height locking;
[0033] S400: Extend the infrared beam assembly to the same horizontal position with the aid of the alignment drive assembly, and detect the continuity of the infrared beam. If the infrared beam is successful at this time, it means that the column itself is vertical. If the infrared beam fails at this time, it means that the column itself is tilted. At this time, adjust the alignment drive assembly again until the infrared beam assembly succeeds in beaming. Then, the inclination of the column is reversed by the extension amount to determine whether the inclination of the column is within a safe range. At this point, the preparatory work for the installation of the device is completed;
[0034] S500: In the first-level anti-collision unit, the sensing range of the photoelectric sensor probe is relatively far. When an object invades, it can be sensed by it. At this time, the sound alarm is activated to sound a first-level sound alarm. In the second-level anti-collision unit, when the infrared counter-radiation component senses the invasion of foreign objects, a stronger jet and sound alarm are activated to further remind construction personnel to pay attention to construction safety.
[0035] In general, the above technical solutions conceived by the present invention can achieve the following beneficial effects compared with the prior art:
[0036] 1. The column anti-collision detection and warning device for foundation backfill construction of the present invention is based on a detachable tic-tac-toe frame main structure, and is designed with secondary detection and warning units of different response intensity levels, which effectively solves the technical problem that the existing technology cannot more comprehensively improve the effectiveness of warnings due to the complex and changeable conditions at the construction site, the easy obstruction of sight, and the chaotic sound; in addition, the present invention adopts a column surface clamping method to achieve it, and does not make any modification to the column itself, thereby ensuring the original strength of the column; and by adding functions such as automatic balancing climbing and height position locking, the overall structural solution is optimized from the perspective of device convenience and functional integrity;
[0037] 2. The present invention is a column anti-collision detection and early warning device for foundation backfill construction. The secondary anti-collision unit is realized by an infrared shooting method. Infrared shooting heads are arranged on the outrigger surfaces of the bottom positioning frame and the top positioning frame. Through the shooting at the top and bottom positions, the column surface can accurately sense the intrusion of foreign objects at close range. In addition, the present invention adds a magnetic attraction type alignment drive component to realize the horizontal adjustment of the position of the infrared shooting head, which not only solves the technical problem of infrared shooting misalignment caused by the inclination of the column itself, but also can realize the measurement and solution of the column inclination through the adjustment amount. In addition, the magnetic attraction isolation and pushing method also has a certain waterproof effect.
[0038] 3. The present invention is a column anti-collision detection and early warning device for foundation backfill construction. The secondary anti-collision unit is implemented by jet mode, which can act on the construction personnel more effectively and directly to remind them to construct safely. In addition, the present invention installs the jet warning device only on the bottom positioning frame, which ensures the convenience of laying and dragging the water pipes. The sound alarm is installed on the top positioning frame, so as to achieve sound diffusion in a wider range. BRIEF DESCRIPTION OF THE DRAWINGS
[0039] Figure 1 This is a schematic diagram of the overall structure of a column anti-collision detection and early warning device for foundation backfill construction according to an embodiment of the present invention;
[0040] Figure 2 This is a schematic structural diagram of a load-bearing and fixing unit of a column anti-collision detection and early warning device for foundation backfill construction according to an embodiment of the present invention;
[0041] Figure 3 A schematic diagram of the explosion structure of a load-bearing and fixing unit of a column anti-collision detection and early warning device for foundation backfill construction according to an embodiment of the present invention;
[0042] Figure 4 This is a schematic diagram of the assembly structure of a male embracing rod and a female embracing rod of a column anti-collision detection and early warning device for foundation backfill construction according to an embodiment of the present invention;
[0043] Figure 5 This is a schematic diagram of a tightening state of a tightening screw of a column anti-collision detection and early warning device for foundation backfill construction according to an embodiment of the present invention;
[0044] Figure 6 This is a schematic diagram of the structure of an infrared radiation component of a column anti-collision detection and early warning device for foundation backfill construction according to an embodiment of the present invention;
[0045] Figure 7 This is a schematic diagram of the overall structure of a secondary anti-collision unit of a column anti-collision detection and early warning device for foundation backfill construction according to an embodiment of the present invention;
[0046] Figure 8It is a schematic cross-sectional structural diagram of the installation state of a crawling lifting unit of a column anti-collision detection and early warning device for foundation backfill construction according to an embodiment of the present invention;
[0047] Fig. 9 This is a schematic diagram of the internal structure of a crawling and lifting unit of a column anti-collision detection and early warning device for foundation backfill construction according to an embodiment of the present invention;
[0048] Fig.10 The present invention is a flowchart of a method for using a column anti-collision detection and warning device for foundation backfill construction according to an embodiment of the present invention.
[0049] In all the drawings, the same reference numerals represent the same technical features, specifically: 1-concrete column, 2-load-bearing fixing unit, 210-bottom positioning frame, 211-parent cross frame assembly, 2111-first extension rod, 2112-parent encircling rod, 21120-threaded hole, 212-male cross frame assembly, 2121-second extension rod, 2122-male encircling rod, 21220-long strip hole, 213-fastening screw, 220-top positioning frame, 3-crawling lifting unit, 300-first shell, 310-crawling drive assembly, 311-load-bearing slider, 312-forward push spring, 313-pressure sensor, 314-U-shaped wheel bridge, 315-active walking wheel, 316-transmission belt, 317-crawling drive motor Machine, 318-driven walking wheel, 319-balance adjustment component, 3191-leveling servo, 3192-leveling connecting rod, 3193-gyroscope, 320-height locking component, 3200-second shell, 321-locking drive rack, 322-locking drive gear, 323-locking drive motor, 4-first level anti-collision unit, 410-photoelectric sensor probe, 420-sound alarm, 5-second level anti-collision unit, 510-alignment drive component, 511-alignment drive motor, 512-sliding groove, 513-alignment drive screw, 514-nut block, 515-magnetic suction part, 520-infrared counter-shooting component, 521-sliding carrier, 522-magnetic suction layer, 523-infrared counter-shooting head, 530-limiting block, 540-jet warning device. DETAILED DESCRIPTION
[0050] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0051] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0052] In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0053] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
[0054] like Figures 1 to 9 As shown, in an embodiment of the present invention, the column anti-collision detection and early warning device for foundation backfill construction includes:
[0055] A bottom positioning frame 210 and a top positioning frame 220 respectively fixed at the top and bottom heights of the side wall of the concrete column 1, a crawling and lifting unit 3 fixed to the top positioning frame 220 for self-climbing along the concrete column 1, a primary anti-collision unit 4 fixedly connected to the bottom positioning frame 210 and the top positioning frame 220 and used for long-range intervention sensing and alarm near the column, and a secondary anti-collision unit for short-range intervention sensing and alarm near the column;
[0056] The bottom positioning frame 210 and the top positioning frame 220 have the same structure, and both include a mother cross frame assembly 211 and a male cross frame assembly 212, which are installed on the side wall of the concrete column 1 by being interlaced with each other; the mother cross frame assembly 211 includes a first extension rod 2111, a mother embracing rod 2112 in contact with the side wall of the concrete column 1, and a threaded hole 21120 provided on the mother embracing rod 2112; the male cross frame assembly 212 includes a second extension rod 2121 having the same structure as the first extension rod 2111, a male embracing rod 2122 interlocked with the mother embracing rod 2112, and an elongated strip hole 21220 provided on the male embracing rod 2122 and arranged in alignment with the threaded hole 21120; a fixing screw 213 threadedly connected and passing through the threaded hole 21120 and the elongated strip hole 21220 to achieve top connection with the concrete column 1;
[0057] The primary anti-collision unit includes a photoelectric sensor probe 410 and a sound alarm 420 which are fixed to the opposite sides of the bottom positioning frame 210 and the top positioning frame 220 and tilted outward.
[0058] like Figure 1 , Figure 8 and Fig. 9 As shown, in the embodiment of the present invention, the crawling lifting unit 3 includes:
[0059] A first shell 300 fixed to the lower surface of the parent embracing rod 2112 of the top positioning frame 220, a creeping drive component 310 disposed in the first shell 300, and a height locking component 320 for achieving a fixed height locking position;
[0060] The creeping drive assembly 310 includes a second shell 3200 disposed in the first shell 300, a sliding cavity opened in the second shell 3200, a bearing slider 311 slidably mounted in the sliding cavity, a forward thrust spring 312 disposed between the bearing slider 311 and the bottom of the sliding cavity, a pressure sensor 313 mounted at the bottom of the sliding cavity and abutting against the forward thrust spring 312, a U-shaped wheel bridge 314 rotatably connected to the front end of the bearing slider 311, an active walking wheel 315 and a driven walking wheel 318 mounted at both ends of the U-shaped wheel bridge 314, a creeping transmission mechanism driving the active walking wheel 315 to rotate, and a balance adjustment assembly 319 for climbing in a horizontal posture by adjusting the angle of the U-shaped wheel bridge 314;
[0061] The height locking assembly 320 controls the extension amount of the second shell 3200 to press the active running wheel 315 and the driven running wheel 318 into the sliding cavity of the second shell 3200, thereby achieving direct contact and locking between the front end of the second shell 3200 and the surface of the concrete column 1.
[0062] like Fig. 9 As shown, in an embodiment of the present invention, the creeping transmission mechanism comprises:
[0063] A driven synchronous pulley coaxially fixedly connected to the active walking wheel 315, a creeping drive motor 317 fixedly connected to the supporting slider 311, a driving synchronous pulley coaxially fixedly connected to the creeping drive motor 317, and a transmission belt 316 connected to the driven synchronous pulley and the driving synchronous pulley.
[0064] like Fig. 9 As shown, in this embodiment of the present invention, the balance adjustment component 319 includes:
[0065] A leveling servo 3191 fixedly connected to the bearing slider 311, a leveling connecting rod 3192 rotatably connected to the output end of the leveling servo 3191, and the other end of the leveling connecting rod 3192 rotatably connected to the vicinity of one end of the U-shaped wheel bridge 314;
[0066] A gyroscope 3193 fixed to the first housing 300 .
[0067] like Fig. 9 As shown, in this embodiment of the present invention, the height locking assembly 320 includes:
[0068] A locking drive rack portion 321 is arranged on one side of the second shell 3200, a locking drive motor 323 is fixed to the first shell 300, and a locking drive gear 322 is coaxially fixedly connected to the output shaft of the locking drive motor 323 and meshed with the locking drive rack portion 321.
[0069] In the embodiment of the present invention, based on the detachable tic-tac-toe frame main structure, a secondary detection and warning unit with different response intensity levels is designed, which effectively solves the technical problem that the existing technology cannot more comprehensively improve the effectiveness of warnings due to the complex and changeable conditions at the construction site, the line of sight is easily blocked, and the sound is chaotic; in addition, the present invention adopts a column surface clamping method without making any modifications to the column itself, thereby ensuring the original strength of the column; and by adding functions such as automatic balancing climbing and height position locking, the overall structural scheme is optimized from the perspective of device convenience and functional integrity.
[0070] like Figure 1 and Figure 7 As shown, in this embodiment of the present invention, the secondary anti-collision unit 5 includes:
[0071] An infrared radiation component 520 installed on the first extension rod 2111 and the second extension rod 2121 of the bottom positioning frame 210 and the top positioning frame 220, a positioning drive component 510 for adjusting and controlling the horizontal position of the infrared radiation component 520 on the first extension rod 2111 and the second extension rod 2121, a limit block 530 provided at the end of the first extension rod 2111 and the second extension rod 2121, and an audio-visual comprehensive alarm device for alerting construction personnel through visual and auditory signals.
[0072] like Figure 7 As shown, in this embodiment of the present invention, the infrared radiation component 520 includes:
[0073] A sliding bearing body 521 sliding along the surface of the first extension rod 2111 and the second extension rod 2121 , a magnetic attraction layer 522 arranged on the inner circle of the sliding bearing body 521 , and an infrared emitting head 523 installed on the outer surface of the sliding bearing body 521 .
[0074] like Figure 7 As shown, in this embodiment of the present invention, the alignment driving component 510 includes:
[0075] A sliding groove 512 is opened inside the first extending rod 2111 and the second extending rod 2121, an alignment driving motor 511 is fixed on one side of the sliding groove 512, an alignment driving screw 513 coaxially fixedly connected to the alignment driving motor 511, a nut block 514 that maintains meshing linear transmission with the alignment driving screw 513, and a magnetic attraction portion 515 is arranged on the surface of the nut block 514 for generating magnetic attraction with the magnetic attraction layer 522 and moving synchronously with it.
[0076] In an embodiment of the present invention, the secondary anti-collision unit is implemented by an infrared beaming method. Infrared beaming heads are provided on the surfaces of the outriggers of the bottom positioning frame 210 and the top positioning frame 220. Through beaming at the top and bottom positions, the column surface can be accurately sensed for the intrusion of foreign objects at close range. In addition, the present invention adds a magnetically driven alignment drive component to achieve horizontal adjustment of the position of the infrared beaming head, which not only solves the technical problem of infrared beam misalignment caused by the inclination of the column itself, but also can realize the measurement and calculation of the column inclination through the adjustment amount. In addition, the magnetic isolation push method also has a certain waterproof effect.
[0077] like Figure 1 As shown, in an embodiment of the present invention, the audio-visual integrated alarm device includes:
[0078] A jet alarm 540 fixed to the bottom positioning frame 210 and a sound alarm 420 fixedly installed on the top positioning frame 220 .
[0079] In an embodiment of the present invention, the secondary anti-collision unit is implemented by a jet method, which can act on the construction personnel more effectively and directly, reminding them to construct safely; in addition, the present invention installs the jet alarm 540 only on the bottom positioning frame, ensuring the convenience of laying and dragging the water pipe; and installs the sound alarm 420 on the top positioning frame 220, so as to achieve sound diffusion in a wider range.
[0080] The working principle of the embodiment of the present invention is as follows: first, the mother cross frame assembly and the male cross frame assembly are placed on the surface of the concrete column 1, and inserted into a tic-tac-toe structure, and installed closely to the side of the concrete column 1, and the tic-tac-toe structure is kept stable by the fixing screw 213; then, only the fixing screw 213 of the bottom positioning frame 210 is pressed tightly against the surface of the concrete column 1, and the fixing screw 213 in the top positioning frame 220 is only used to keep the tic-tac-toe structure stable; then, the crawling and lifting unit 3 at the bottom of the top positioning frame 220 is controlled to start, and after the top positioning frame 220 is driven to climb up to the target height, the height locking assembly 320 is started, so that the locking drive motor 323 drives the locking drive gear to rotate, and then under the transmission action of the locking drive rack part, the second shell 3200 is extended forward, so that the active walking wheel and the driven walking wheel together with the bearing slider 311 are pressed into the internal slide groove of the second shell 3200, and finally the front end of the second shell 3200 directly abuts against the surface of the concrete column 1. Thereby achieving height locking; then, with the help of the alignment drive component 510, the infrared beam component 520 is extended to the same horizontal position, and the continuity of the infrared beam is detected. If the infrared beam is successful at this time, it means that the column itself is vertical. If the infrared beam fails at this time, it means that the column itself is tilted. At this time, adjust the alignment drive component 510 again until the infrared beam component 520 successfully shoots, and then the inclination of the column is reversed by the extension amount to determine whether the inclination of the column is within the safe range. At this point, the preliminary installation preparation of the device is completed; then, in the first-level anti-collision unit, the sensing range of the photoelectric sensor probe 410 is relatively far. When an object invades, it can be sensed by it. At this time, the sound alarm is activated to sound a first-level sound alarm. In the second-level anti-collision unit, when the infrared beam component senses the invasion of foreign objects, a stronger jet and sound alarm are activated to further remind construction personnel to pay attention to construction safety.
[0081] like Fig.10 As shown, in an embodiment of the present invention, a method for using a column anti-collision detection and warning device for foundation backfill construction includes the following steps:
[0082] S100: placing the female cross frame assembly and the male cross frame assembly on the surface of the concrete column 1, inserting them into a tic-tac-toe structure, closely installing them to the side of the concrete column 1, and keeping the tic-tac-toe structure stable by tightening the screw 213;
[0083] S200: Only the fixing screw 213 of the bottom positioning frame 210 is pressed tightly against the surface of the concrete column 1, and the fixing screw 213 in the top positioning frame 220 is only used to maintain the stability of the tic-tac-toe structure;
[0084] S300: Control and start the crawling and lifting unit 3 at the bottom of the top positioning frame 220, drive the top positioning frame 220 to climb up to the target height, and then start the height locking component 320, so that the locking drive motor 323 drives the locking drive gear to rotate, and then under the transmission action of the locking drive rack part, the second shell 3200 is extended forward, so that the active walking wheel and the driven walking wheel together with the bearing slider 311 are pressed into the internal slide groove of the second shell 3200, and finally the front end of the second shell 3200 directly abuts against the surface of the concrete column 1, so as to achieve height locking;
[0085] S400: Extend the infrared beam assembly 520 to the same horizontal position with the aid of the alignment driving assembly 510, and detect the continuity of the infrared beam. If the infrared beam is successful at this time, it means that the column itself is vertical. If the infrared beam fails at this time, it means that the column itself is tilted. At this time, adjust the alignment driving assembly 510 again until the infrared beam assembly 520 successfully beams. Then, the inclination of the column is reversed by the extension amount to determine whether the inclination of the column is within a safe range. At this point, the preparatory work for the installation of the device is completed;
[0086] S500: In the first-level anti-collision unit, the sensing range of the photoelectric sensor probe 410 is relatively far. When an object invades, it can be sensed by it. At this time, the sound alarm is activated to sound a first-level sound alarm. In the second-level anti-collision unit, when the infrared counter-radiation component senses the invasion of foreign objects, a more powerful jet and sound alarm are activated to further remind construction personnel to pay attention to construction safety.
[0087] The above are only preferred embodiments of the present application and are not intended to limit the present application. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present application shall be included in the protection scope of the present application. The above are only preferred implementations of the present application. It should be pointed out that for ordinary technicians in this technical field, several improvements and variations can be made without departing from the technical principles of the present application, and these improvements and variations should also be regarded as the protection scope of the present application.
Claims
1. A column anti-collision detection and early warning device for foundation backfill construction, characterized in that: include: A bottom positioning frame (210) and a top positioning frame (220) respectively fixed at the top and bottom heights of the side wall of the concrete column (1), a climbing lifting unit (3) fixed to the top positioning frame (220) for self-climbing along the concrete column (1), a primary anti-collision unit (4) fixedly connected to the bottom positioning frame (210) and the top positioning frame (220) and used for long-range intervention sensing and alarm near the column, and a secondary anti-collision unit for short-range intervention sensing and alarm near the column; The bottom positioning frame (210) and the top positioning frame (220) have the same structure, and both include a mother cross frame assembly (211) and a male cross frame assembly (212) which are installed on the side wall of the concrete column (1) by interlacing with each other; the mother cross frame assembly (211) includes a first extension rod (2111), a mother embracing rod (2112) in contact with the side wall of the concrete column (1), and a threaded hole (21120) provided on the mother embracing rod (2112); the male cross frame assembly (2111) includes a first extension rod (2111), a mother embracing rod (2112) in contact with the side wall of the concrete column (1), and a threaded hole (21120) provided on the mother embracing rod (2112); The frame assembly (212) comprises a second outrigger (2121) having the same structure as the first outrigger (2111), a male embracing rod (2122) inserted into the female embracing rod (2112), an elongated strip hole (21220) disposed on the male embracing rod (2122) and aligned with the threaded hole (21120); and a fixing screw (213) threadedly connected to and penetrating the threaded hole (21120) and the elongated strip hole (21220) to achieve top connection with the concrete column (1); The primary anti-collision unit comprises a photoelectric sensor probe (410) and a sound alarm (420) fixed to opposite sides of the bottom positioning frame (210) and the top positioning frame (220) and tilted outward.
2. The column anti-collision detection and early warning device for foundation backfill construction according to claim 1 is characterized in that: The crawling lifting unit (3) comprises: A first shell (300) fixed to the lower surface of the mother embracing rod (2112) of the top positioning frame (220), a creeping drive component (310) arranged in the first shell (300), and a height locking component (320) for achieving a fixed height locking position; The creeping drive assembly (310) comprises a second shell (3200) arranged in the first shell (300), a sliding cavity opened in the second shell (3200), a bearing slider (311) slidably mounted in the sliding cavity, a forward thrust spring (312) arranged between the bearing slider (311) and the bottom of the sliding cavity, a pressure sensor (313) mounted at the bottom of the sliding cavity and abutting against the forward thrust spring (312), a U-shaped wheel bridge (314) rotatably connected to the front end of the bearing slider (311), an active walking wheel (315) and a driven walking wheel (318) mounted at both ends of the U-shaped wheel bridge (314), a creeping transmission mechanism for driving the active walking wheel (315) to rotate, and a balance adjustment assembly (319) for climbing by adjusting the angle of the U-shaped wheel bridge (314) to maintain a horizontal posture; The height locking assembly (320) controls the extension amount of the second shell (3200) to press the active running wheel (315) and the driven running wheel (318) into the sliding cavity of the second shell (3200), thereby achieving direct abutment and locking between the front end of the second shell (3200) and the surface of the concrete column (1).
3. The column anti-collision detection and early warning device for foundation backfill construction according to claim 2 is characterized in that: The creeping transmission mechanism comprises: A driven synchronous pulley coaxially fixedly connected to the active walking wheel (315), a creeping drive motor (317) fixedly connected to the bearing slider (311), a driving synchronous pulley coaxially fixedly connected to the creeping drive motor (317), and a transmission belt (316) connected to the driven synchronous pulley and the driving synchronous pulley.
4. The column anti-collision detection and early warning device for foundation backfill construction according to claim 3 is characterized in that: The balance adjustment component (319) comprises: A leveling servo (3191) fixedly connected to the bearing slider (311), a leveling connecting rod (3192) rotatably connected to the output end of the leveling servo (3191), and the other end of the leveling connecting rod (3192) rotatably connected to the vicinity of one end of the U-shaped wheel bridge (314); A gyroscope (3193) fixed to the first shell (300).
5. The column anti-collision detection and early warning device for foundation backfill construction according to claim 4 is characterized in that: The height locking assembly (320) comprises: A locking drive rack portion (321) is arranged on one side of the second shell (3200), a locking drive motor (323) is fixed to the first shell (300), and a locking drive gear (322) is coaxially fixedly connected to the output shaft of the locking drive motor (323) and is meshed with the locking drive rack portion (321).
6. The column anti-collision detection and early warning device for foundation backfill construction according to claim 1 is characterized in that: The secondary anti-collision unit (5) comprises: An infrared counter-radiation component (520) installed on the first extension rod (2111) and the second extension rod (2121) of the bottom positioning frame (210) and the top positioning frame (220), a positioning driving component (510) for adjusting and controlling the horizontal position of the infrared counter-radiation component (520) on the first extension rod (2111) and the second extension rod (2121), a limit block (530) provided at the ends of the first extension rod (2111) and the second extension rod (2121), and an audiovisual integrated warning device for warning construction personnel through visual and auditory signals.
7. A column anti-collision detection and early warning device for foundation backfill construction according to claim 6, characterized in that: The infrared radiation component (520) comprises: A sliding bearing body (521) sliding along the surface of a first extending rod (2111) and a second extending rod (2121), a magnetic attraction layer (522) arranged on the inner circle of the sliding bearing body (521), and an infrared emitting head (523) installed on the outer surface of the sliding bearing body (521).
8. The column anti-collision detection and early warning device for foundation backfill construction according to claim 7, characterized in that: The alignment driving component (510) comprises: A sliding groove (512) is provided inside the first extension rod (2111) and the second extension rod (2121), an alignment driving motor (511) is fixed to one side of the sliding groove (512), an alignment driving screw rod (513) is coaxially fixedly connected to the alignment driving motor (511), a nut block (514) which is meshed with the alignment driving screw rod (513) for linear transmission, and a magnetic attraction portion (515) is provided on the surface of the nut block (514) for generating magnetic attraction with the magnetic attraction layer (522) and leading it to move synchronously.
9. The column anti-collision detection and early warning device for foundation backfill construction according to claim 6, characterized in that: The audio-visual integrated warning device comprises: A jet alarm (540) fixed to the bottom positioning frame (210) and a sound alarm (420) fixedly installed to the top positioning frame (220).
10. A method for using a column anti-collision detection and early warning device for foundation backfill construction, characterized in that: The steps include: S100: placing the female cross frame assembly and the male cross frame assembly on the surface of the concrete column (1), inserting them into a tic-tac-toe structure, closely installing them to the side of the concrete column (1), and maintaining the stability of the tic-tac-toe structure by tightening the screws (213); S200: Only the fixing screw (213) of the bottom positioning frame (210) is pressed tightly against the surface of the concrete column (1), while the fixing screw (213) in the top positioning frame (220) is only used to maintain the stability of the tic-tac-toe structure; S300: Control and start the crawling and lifting unit (3) at the bottom of the top positioning frame (220), drive the top positioning frame (220) to climb up to the target height, and then start the height locking component (320), so that the locking drive motor (323) drives the locking drive gear to rotate, and then under the transmission action of the locking drive rack part, the second shell (3200) is extended forward, so that the active walking wheel and the driven walking wheel together with the bearing slider (311) are pressed into the internal sliding groove of the second shell (3200), and finally the front end of the second shell (3200) directly contacts the surface of the concrete column (1), so as to achieve height locking; S400: Extend the infrared beam assembly (520) to the same horizontal position with the aid of the alignment driving assembly (510), and detect the continuity of the infrared beam. If the infrared beam is successful at this time, it means that the column itself is vertical. If the infrared beam fails at this time, it means that the column itself is tilted. At this time, adjust the alignment driving assembly (510) again until the infrared beam assembly (520) successfully beams. Then, the inclination of the column is inversely solved by the extension amount to determine whether the inclination of the column is within a safe range. At this point, the preparatory work for the installation of the device is completed; S5 00: In the first-level anti-collision unit, the sensing range of the photoelectric sensor probe (410) is relatively far. When an object invades, it can be sensed by it. At this time, the sound alarm is activated to sound a first-level sound alarm. In the second-level anti-collision unit, when the infrared counter-radiation component senses the invasion of foreign objects, a stronger jet and sound alarm are activated to further remind construction personnel to pay attention to construction safety.
Citation Information
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