System for making fried flour cakes

By designing automated noodle production systems, including cooking noodles, cooling, aging, fried, and oil -off agencies, the problem of low noodle production efficiency in the existing technology has been solved, and high -efficiency and automated production of large amounts of noodle cakes has been achieved.

CN119366656AActive Publication Date: 2025-01-28DONGGUAN JINGTAI ELECTRICAL EQUIP
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Patent Information

Application Number
CN202411260718.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-10
Publication Date
2025-01-28
Estimated Expiration
2044-09-10

AI Technical Summary

Technical Problem

In the prior art, the process of making noodles into dough depends on manual manual, resulting in high workload and low efficiency of operators, making it difficult to be suitable for large-scale production.

Method used

A automated system that includes noodle cooking mechanisms, cooling institutions, aging agencies, fried institutions, and frying agencies, and through chain conveyor devices and mold structures to achieve automatic noodles, cooling, aging, fried, and oil -offs of the noodles Essence

Benefits of technology

This system can greatly reduce the workload of operators, improve the efficiency of noodle cake production, apply to large quantities, and improve the overall processing efficiency through automated sequences.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of pancake making, in particular to a system for making fried pancakes, which comprises a noodle cooking mechanism, a cooling mechanism, an aging mechanism, a frying mechanism and a deoiling mechanism, the noodle cooking mechanism is used for cooking noodles with water; the cooling mechanism is used for cooling the noodles boiled by the noodle cooking mechanism; the aging mechanism is used for aging the noodles cooled by the cooling mechanism; the frying mechanism is used for frying and shaping the noodles aged by the aging mechanism into cakes; the deoiling mechanism is used for deoiling the dough cakes which are fried and shaped by the frying mechanism; according to the present invention, the whole automation degree is high, the manual mode can be replaced so as to automatically make the noodles into the noodle cake, such that the workload of the operator can be substantially reduced, the operator does not easily feel tired, the noodle cake production efficiency can be substantially improved, and the noodle cake production apparatus can be well suitable for the production of the large batch of the noodle cakes.
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Description

Technical field:

[0001] The invention relates to the technical field of dough cake making, in particular to a system for making fried dough cakes. Background technology:

[0002] Noodles are one of the staple foods in people's daily life. In order to be able to eat noodles conveniently and quickly anytime and anywhere, instant noodles, also known as instant noodles, instant noodles, etc., have appeared on the market. The noodles are made into noodles through processes such as boiling, cooling, aging, frying, and degreasing in advance. When they need to be eaten, the processed noodles can be simply heated and eaten.

[0003] In the prior art, when the noodles are boiled, cooled, aged, fried, deoiled and made into noodles, most of the processes are still done manually. Not only is the workload heavy and the operators are easily tired, but the overall efficiency is low and it is not suitable for the production of large quantities of noodles. Summary of the invention:

[0004] The purpose of the present invention is to provide a system for making fried pancakes in response to the shortcomings of the prior art. The system can automatically make noodles into pancakes instead of manually, which can not only greatly reduce the workload of operators and make operators less tired, but also greatly improve the efficiency of pancake making and is well suitable for the production of large quantities of pancakes.

[0005] In order to achieve the above-mentioned purpose, the technical scheme adopted by the present invention is: a system for making fried noodles, including a noodle cooking mechanism, a cooling mechanism, an aging mechanism, a frying mechanism, and an oil removal mechanism; the noodle cooking mechanism is used to boil noodles; the cooling mechanism is used to cool the noodles after being boiled by the noodle cooking mechanism; the aging mechanism is used to age the noodles after being cooled by the cooling mechanism; the frying mechanism is used to fry the noodles after being aged by the aging mechanism and shape them into noodles; the oil removal mechanism is used to deoil the noodles after being fried and shaped by the frying mechanism; the frying mechanism includes A frying box, a frying chain conveyor, a plurality of frying holding molds arranged on the frying chain conveyor, and a noodle covering device for preventing the noodles from floating up during frying, wherein the frying holding mold comprises at least one frying cylinder for holding the noodles to be fried, and a plurality of through holes are provided on the frying cylinder; the frying chain conveyor is used to sequentially deliver the various frying holding molds from one end of the frying box and from the other end of the frying box, and the frying chain conveyor comprises a frying section obliquely arranged in the frying box, and the frying section is obliquely arranged in a manner that the end close to the frying box for delivery is high and the end close to the frying box for delivery is low.

[0006] A further improvement to the above scheme is that the noodle covering device includes a noodle covering chain conveyor device and a plurality of cover plates arranged on the noodle covering chain conveyor device; when the frying container mold is located in the frying box, the cover plates are arranged on the top of the frying container;

[0007] The frying mechanism also includes a blowing device for blowing oil onto the fried dough after being formed. The frying chain conveyor also includes a delivery section arranged on a side close to the delivery end of the frying box. The blowing device includes an upper blowing component arranged above the delivery section and a lower blowing component arranged below the delivery section.

[0008] A further improvement to the above solution is that the angle between the frying section and the horizontal plane is 1-5°.

[0009] A further improvement to the above scheme is that the frying mechanism also includes a replaceable mold device, which includes a replaceable chain conveyor device that can be connected to the frying chain conveyor device as an integral whole, and a plurality of replaceable containing molds arranged on the replaceable chain conveyor device, and the replaceable containing molds include at least one replaceable container for containing noodles to be fried, and a plurality of through holes are opened on the replaceable container.

[0010] A further improvement to the above scheme is that the deoiling mechanism includes a deoiling chain conveying device, a plurality of deoiling modules arranged on the deoiling chain conveying device, the deoiling module includes a deoiling base arranged on the deoiling chain conveying device, at least one deoiling component, the deoiling component includes a deoiling cylinder rotatably connected to the deoiling base in a vertical direction, a deoiling power mechanism for driving the deoiling cylinder to rotate, a deoiling cover arranged on the deoiling base and covering the four sides of the deoiling cylinder, and a plurality of through holes are opened on the deoiling cylinder.

[0011] A further improvement to the above scheme is that the de-oiling power mechanism includes a de-oiling synchronous belt, a synchronous belt power module for driving the de-oiling synchronous belt to rotate in a vertical direction, a de-oiling shaft connected to the bottom of the de-oiling base and rotating in a vertical direction, and a driven synchronous pulley matching the de-oiling synchronous belt, the top of the de-oiling shaft is connected to the bottom of the de-oiling cylinder, the driven synchronous pulley is sleeved on the bottom of the de-oiling shaft, the de-oiling synchronous belt is a double-sided tooth synchronous belt, the synchronous belt power module includes an active synchronous pulley for meshing with the inner side of the de-oiling synchronous belt, a synchronous pulley power mechanism for driving the active synchronous pulley to rotate, the driven synchronous pulley is meshed with the outer side of the de-oiling synchronous belt, and the output end of the synchronous pulley power mechanism is driven and connected to the active synchronous pulley.

[0012] A further improvement to the above scheme is that the de-oiling power mechanism also includes a clamping assembly, which includes a clamping frame and a clamping roller arranged on the clamping frame, the clamping roller presses outward against the inner side of the de-oiling synchronous belt, the clamping assembly also includes a clamping main frame, the clamping frame can be floatingly connected to the clamping main frame in the front and rear directions, and a compression spring is clamped between the clamping main frame and the clamping frame.

[0013] A further improvement to the above scheme is that the de-oiled synchronous belt includes a first power drive section, a first turning section, a second power drive section, and a second turning section in sequence, and each driven synchronous pulley is respectively engaged with the first power drive section or the second power drive section of the de-oiled synchronous belt, and the de-oiled synchronous belt is overall oblong, the length of the first power drive section is greater than the length of the first turning section and the length of the second turning section, and the length of the second power drive section is greater than the length of the first turning section and the length of the second turning section.

[0014] A further improvement to the above scheme is that the noodle cooking mechanism includes a noodle cooking box, a steam pipe arranged in the noodle cooking box, a noodle cooking chain conveyor, a plurality of noodle cooking molds arranged on the noodle cooking chain conveyor, and a hot spray pipe arranged on the top of the noodle cooking box, the noodle cooking mold includes at least one noodle cooking cylinder for holding noodles to be boiled, and a plurality of through holes are opened on the noodle cooking cylinder; the noodle cooking chain conveyor is used to sequentially send each noodle cooking mold into one end of the noodle cooking box and send it out from the other end of the noodle cooking box.

[0015] A further improvement to the above scheme is that the cooling mechanism comprises a cold spray pipe, a cooling box, a cooling chain conveyor, and a plurality of cooling holding molds arranged on the cooling chain conveyor, wherein the cooling holding molds comprise at least one cooling cylinder for holding noodles to be cooled, and a plurality of through holes are provided on the cooling cylinder; the cooling chain conveyor is used to sequentially deliver the respective cooling holding molds from one end of the cooling box and deliver them from the other end of the cooling box;

[0016] The aging mechanism includes an aging rack, an aging chain conveyor, and a plurality of aging holding molds arranged on the aging chain conveyor. The aging holding molds include at least one aging cylinder for holding noodles to be aged, and a plurality of through holes are provided on the aging cylinder. The aging chain conveyor is arranged on the aging rack in a multi-layer S-shaped structure.

[0017] The beneficial effects of the present invention are as follows: the system for making fried noodles provided by the present invention comprises a noodle cooking mechanism, a cooling mechanism, an aging mechanism, a frying mechanism and an oil removal mechanism; the noodle cooking mechanism is used to boil noodles; the cooling mechanism is used to cool the noodles after being boiled by the noodle cooking mechanism; the aging mechanism is used to age the noodles after being cooled by the cooling mechanism; the frying mechanism is used to fry and shape the noodles after being aged by the aging mechanism into noodles; the oil removal mechanism is used to deoil the noodles after being fried and shaped by the frying mechanism; the frying mechanism comprises a frying box , a frying chain conveyor, a plurality of frying holding molds arranged on the frying chain conveyor, and a noodle covering device for preventing the noodles from floating up during frying, wherein the frying holding mold comprises at least one frying cylinder for holding the noodles to be fried, and the frying cylinder is provided with a plurality of through holes; the frying chain conveyor is used to sequentially deliver the various frying holding molds from one end of the frying box and deliver them out from the other end of the frying box, the frying chain conveyor comprises a frying section obliquely arranged in the frying box, the frying section being obliquely arranged in a manner that the end close to the frying box for delivery is high and the end close to the frying box for delivery is low;

[0018] The overall automation degree of the present invention is high. The cooperation of the noodle cooking mechanism, the cooling mechanism, the aging mechanism, the frying mechanism and the de-oiling mechanism can replace the manual method to automatically make noodles into noodle cakes, which can not only greatly reduce the workload of the operators and make the operators less tired, but also greatly improve the production efficiency of the noodle cakes, and can be well applicable to the production of large quantities of noodle cakes; the frying mechanism of the present invention can replace the manual method to realize automatic frying of noodles, which can not only greatly reduce the workload of the operators and make the operators less tired, but also greatly improve the frying efficiency and the overall processing efficiency of the noodle cakes, and can be well applicable to the frying and production of large quantities of noodles. The noodle covering device of the frying mechanism can prevent the noodles from floating up during frying, thereby avoiding the situation that the top of the noodles cannot be fully fried, and can ensure a better frying effect of the noodles. The inclined frying section can gradually fry the noodles from the bottom to the top, and the overall shaping is better and the frying effect is better. Description of the drawings:

[0019] Figure 1 It is a structural schematic diagram of the present invention.

[0020] Figure 2 It is a structural schematic diagram of the noodle cooking mechanism of the present invention.

[0021] Figure 3 It is a schematic diagram of the internal structure of the noodle cooking mechanism of the present invention.

[0022] Figure 4 It is a schematic diagram of the structure of the cooling mechanism and the aging mechanism of the present invention.

[0023] Figure 5 It is a structural schematic diagram of the frying mechanism of the present invention.

[0024] Figure 6 It is a schematic diagram of the internal structure of the frying mechanism of the present invention.

[0025] Figure 7 It is a structural schematic diagram of the deoiling mechanism of the present invention.

[0026] Figure 8 It is a structural schematic diagram of the de-oiling power mechanism of the present invention.

[0027] Description of the accompanying drawings: noodle cooking mechanism 1, noodle cooking box 11, steam pipe 12, noodle cooking chain conveyor 13, noodle cooking mold 14, noodle cooking cylinder 141, hot spray pipe 15, cooling mechanism 2, cold spray pipe 21, cooling box 22, cooling chain conveyor 23, cooling filling mold 24, cooling cylinder 241, aging mechanism 3, aging rack 31, aging chain conveyor 32, aging filling mold 33, aging cylinder 331, frying mechanism 4, frying box 41, frying chain conveyor 42, frying section 421, delivery section 422, frying filling mold 43, frying cylinder 431, noodle covering device 44, noodle covering chain conveyor 441, cover plate 442, blowing device 45, upper blowing component 451, lower blowing component 452, Replaceable mold device 46, replaceable chain conveyor device 461, replaceable container mold 462, replaceable container 4621, deoiling mechanism 5, deoiling chain conveyor device 51, deoiling module 52, deoiling base 521, deoiling component 522, deoiling container 5221, deoiling cover 5222, deoiling power mechanism 53, deoiling synchronous belt 531, first power drive section 5311, first turning section 5312, second power drive section 5313, second turning section 5314, synchronous belt power module 532, active synchronous pulley 5321, synchronous pulley power mechanism 5322, deoiling shaft 533, driven synchronous pulley 534, clamping assembly 535, clamping frame 5351, clamping roller 5352, clamping main frame 5353, compression spring 5354. Specific implementation method:

[0028] The present invention will be further described below in conjunction with the accompanying drawings. Figure 1-8As shown, the present invention comprises a noodle cooking mechanism 1, a cooling mechanism 2, an aging mechanism 3, a frying mechanism 4, and an oil removal mechanism 5; the noodle cooking mechanism 1 is used to boil noodles; the cooling mechanism 2 is used to cool the noodles after being boiled by the noodle cooking mechanism 1; the aging mechanism 3 is used to age the noodles after being cooled by the cooling mechanism 2; the frying mechanism 4 is used to fry and shape the noodles after being aged by the aging mechanism 3 into noodles; the oil removal mechanism 5 is used to deoil the noodles after being fried and shaped by the frying mechanism 4; the frying mechanism 4 comprises a frying box 41, a frying chain conveyor 42, a plurality of frying holding molds 43 arranged on the frying chain conveyor 42, and a frying box 41 for frying noodles. The invention relates to a noodle covering device 44 for preventing the noodles from floating up during frying. The frying holding mold 43 comprises at least one frying cylinder 431 for holding the noodles to be fried, and a plurality of through holes are provided on the frying cylinder 431. The frying chain conveyor 42 is used to sequentially deliver the various frying holding molds 43 from one end of the frying box 41 and deliver them out from the other end of the frying box 41. The frying chain conveyor 42 comprises a frying section 421 obliquely arranged in the frying box 41. The frying section 421 is obliquely arranged in a manner that the end close to the frying box 41 for delivery is high and the end close to the frying box 41 for delivery is low. The overall automation degree of the present invention is high. Through the noodle cooking mechanism 1, the cooling mechanism 2, the aging mechanism 3 The cooperation of the frying mechanism 4 and the de-oiling mechanism 5 can replace the manual method to automatically make noodles into pancakes, which can not only greatly reduce the workload of operators and make operators less tired, but also greatly improve the efficiency of pancake making, and can be well applied to the production of large quantities of pancakes; the noodles to be fried after being aged by the aging mechanism 3 are put into the frying cylinder 431 of the frying holding mold 43, and each frying holding mold 43 is sequentially sent from one end of the frying box 41 through the frying chain conveyor 42, and the noodles located in the frying cylinder 431 are fried in the frying box 41. After the frying of the noodles is completed, each frying mold is sent to the frying cylinder 431 through the frying chain conveyor 42. 43 are sent out from the other end of the frying box 41 in sequence; the frying mechanism 4 of the present invention can replace the manual method to realize automatic frying of noodles, which can not only greatly reduce the workload of the operator and make the operator less tired, but also greatly improve the frying efficiency and the overall processing efficiency of the noodles, and can be well suitable for frying and making large quantities of noodles. The noodle covering device 44 of the frying mechanism 4 can prevent the noodles from floating up during frying, thereby avoiding the situation that the top of the noodles cannot be fully fried, and can ensure a better frying effect of the noodles. The inclined frying section 421 can make the noodles gradually fried from the bottom to the top, and the overall shaping is better and the frying effect is better.

[0029] The noodle covering device 44 includes a noodle covering chain conveyor 441 and a plurality of cover plates 442 arranged on the noodle covering chain conveyor 441; when the frying container mold 43 is located in the frying box 41, the cover plate 442 is covered on the top of the frying cylinder 431; the respective cover plates 442 in this embodiment are respectively and one-to-one covered on the top of each frying cylinder 431 located in the same frying container mold 43. Of course, in other embodiments, the respective cover plates 442 can also be respectively and one-to-one covered on the top of a single frying cylinder 431; by covering the top of the frying cylinder 431 with the cover plate 442 of the noodle covering device 44, the noodles cannot float up during frying, thereby ensuring that the noodles are fully fried and the frying effect of the noodles is ensured.

[0030] The frying mechanism 4 also includes a blowing device 45 for blowing oil onto the fried and formed dough cakes. The blowing device 45 can blow away excess oil in the fried and formed dough cakes. The frying chain conveyor 42 also includes a delivery section 422 arranged on one side close to the delivery end of the frying box 41. The blowing device 45 includes an upper blowing assembly 451 arranged above the delivery section 422 and a lower blowing assembly 452 arranged below the delivery section 422. Oil is blown onto the top of the dough cakes through the upper blowing assembly 451, and oil is blown onto the bottom of the dough cakes through the lower blowing assembly 452. The cooperation of the upper blowing assembly 451 and the lower blowing assembly 452 can blow oil onto the dough cakes more fully and efficiently.

[0031] The angle between the frying section 421 and the horizontal plane is preferably 1-5 degrees, and the noodles in the frying cylinder 431 are fried gradually from the bottom to the top, which can further ensure the overall shaping effect and frying effect.

[0032] The frying mechanism 4 further includes a replaceable mold device 46, which includes a replaceable chain conveyor device 461 that can be connected to the frying chain conveyor device 42 as an integral whole, and a plurality of replaceable serving molds 462 arranged on the replaceable chain conveyor device 461, wherein the replaceable serving mold 462 includes at least one replaceable serving cylinder 4621 for serving the noodles to be fried, and a plurality of through holes are provided on the replaceable serving cylinder 4621; by disassembling the chain in the frying chain conveyor device 42 and connecting it with the chain of the replaceable chain conveyor device 461 in the replaceable mold device 46, the frying chain conveyor device 4 2 is connected to the replaceable chain conveyor 461 as a whole, and then by driving the frying chain conveyor 42 and the chain of the replaceable chain conveyor 461 to rotate, the replaceable serving mold 462 originally located on the replaceable chain conveyor 461 can be moved to the position of the frying chain conveyor 42, and the frying serving mold 43 originally located on the frying chain conveyor 42 can be moved to the replaceable chain conveyor 461, and the chain in the frying chain conveyor 42 is disconnected from the chain of the replaceable chain conveyor 461, so that the frying serving mold 43 and the replaceable serving mold 462 can be replaced.

[0033] The replaceable cylinder 4621 in this embodiment has different specifications from the frying cylinder 431, so that different specifications of dough cakes can be fried and made, and are not limited to the frying and making of dough cakes of the same specifications, which is more practical. Of course, in other embodiments, the specifications of the replaceable cylinder 4621 and the frying cylinder 431 may also be the same. By replacing the mold, one set of molds can be cleaned, maintained and overhauled while the other set of molds can continue to fry, and the overall frying efficiency is higher.

[0034] The de-oiling mechanism 5 includes a de-oiling chain conveyor 51, a plurality of de-oiling modules 52 arranged on the de-oiling chain conveyor 51, the de-oiling module 52 includes a de-oiling base 521 arranged on the de-oiling chain conveyor 51, at least one de-oiling component 522, the de-oiling component 522 includes a de-oiling cylinder 5221 connected to the de-oiling base 521 in a vertical direction, a de-oiling power mechanism 53 for driving the de-oiling cylinder 5221 to rotate, and a de-oiling cover 5222 arranged on the de-oiling base 521 and covering the de-oiling cylinder 5221. The de-oiling cylinder 5221 is provided with a plurality of through holes; the dough to be de-oiled after being fried by the frying mechanism 4 is put into the de-oiling cylinder 5221, and the de-oiling is driven by the de-oiling power mechanism 53. The cylinder 5221 rotates and generates centrifugal force, thereby throwing out the oil in the dough cake in the de-oiling cylinder 5221; the de-oiling mechanism 5 of the present invention can replace the manual method to realize automatic de-oiling of the oil cake, which can not only greatly reduce the workload of the operator and make the operator less tired, but also greatly improve the de-oiling efficiency and the overall processing efficiency of the dough cake, and can be well applied to the de-oiling and production of large quantities of dough cakes; when the oil in the dough cake in the de-oiling cylinder 5221 is thrown out, the thrown out oil will be intercepted by the de-oiling cover 5222. By setting the de-oiling cover 5222, it can be prevented that the oil in the dough cake in the de-oiling cylinder 5221 is thrown everywhere when being thrown out, and the practicality is stronger.

[0035] The de-oiling power mechanism 53 includes a de-oiling synchronous belt 531, a synchronous belt power module 532 for driving the de-oiling synchronous belt 531 to rotate in a vertical direction, a de-oiling shaft 533 connected to the bottom of the de-oiling base 521 and rotating in a vertical direction, and a driven synchronous pulley 534 matched with the de-oiling synchronous belt 531. The top of the de-oiling shaft 533 is connected to the bottom of the de-oiling cylinder 5221, and the driven synchronous pulley 534 is sleeved on the bottom of the de-oiling shaft 533. Compared with separately arranging a motor at the bottom of each de-oiling cylinder 5221 to drive the corresponding de-oiling cylinder 5221 to rotate, the overall structure is not only more complicated, but also more expensive. The present invention drives the de-oiling synchronous belt 531 to rotate through the synchronous belt power module 532, and then drives the driven synchronous pulley 534 to rotate through the de-oiling synchronous belt 531, thereby driving the de-oiling cylinder 5221 to rotate and completing the oil throwing.

[0036] The de-oiling synchronous belt 531 is a double-sided toothed synchronous belt, and the synchronous belt power module 532 includes an active synchronous pulley 5321 for meshing with the inner side of the de-oiling synchronous belt 531, and a synchronous pulley power mechanism 5322 for driving the active synchronous pulley 5321 to rotate, and a driven synchronous pulley 534 meshing with the outer side of the de-oiling synchronous belt 531, and the output end of the synchronous pulley power mechanism 5322 is driven and connected to the active synchronous pulley 5321; by adopting a structure in which the active synchronous pulley 5321 and the driven synchronous pulley 534 are respectively located on the inner and outer sides of the de-oiling synchronous belt 531, the power transmission of the de-oiling cylinder 5221 can be better realized, that is, the rotation of the de-oiling cylinder 5221 can be better driven.

[0037] The de-oiling power mechanism 53 also includes a clamping component 535, which includes a clamping frame 5351 and a clamping roller 5352 arranged on the clamping frame 5351. The clamping roller 5352 presses outward against the inner side of the de-oiling synchronous belt 531. The de-oiling synchronous belt 531 is clamped by the clamping roller 5352, so that the de-oiling synchronous belt 531 and the driven synchronous pulley 534 can be tightly fitted, thereby preventing the driven synchronous pulley 534 from slipping and ensuring that the de-oiling synchronous belt 531 can better drive the driven synchronous pulley 534 to rotate and realize the rotation of the de-oiling cylinder 5221.

[0038] The clamping assembly 535 also includes a clamping main frame 5353 and a clamping frame 5351 which can be floatingly connected to the clamping main frame 5353 in the front-rear direction, and a compression spring 5354 is sandwiched between the clamping main frame 5353 and the clamping frame 5351; the de-oiled synchronous belt 531 and the driven synchronous pulley 534 cannot fit too tightly or too loosely, and a floating pre-tightening force is provided by the compression spring 5354, which can make the de-oiled synchronous belt 531 and the driven synchronous pulley 534 fit better and realize power transmission.

[0039] The de-oiling synchronous belt 531 includes a first power driving section 5311, a first turning section 5312, a second power driving section 5313, and a second turning section 5314 in sequence, and each driven synchronous pulley 534 is respectively engaged with the first power driving section 5311 or the second power driving section 5313 of the de-oiling synchronous belt 531; the de-oiling synchronous belt 531 of the present invention can simultaneously drive two groups of de-oiling cylinders 5221 to rotate and realize de-oiling of the dough through the first power driving section 5311 and the second power driving section 5313, and the overall structure is more compact and reasonable.

[0040] As the deoiling chain conveyor 51 conveys the deoiling module 52, when the deoiling cylinder 5221 moves to the position where the deoiling synchronous belt 531 is provided, the deoiling synchronous belt 531 drives the deoiling cylinder 5221 to rotate and realize deoiling. The deoiling synchronous belt 531 of the present invention is overall oblong in shape, and the length of the first power drive section 5311 is greater than the length of the first turning section 5312 and the length of the second turning section 5314, and the length of the second power drive section 5313 is greater than the length of the first turning section 5312 and the length of the second turning section 5314. It can not only drive more deoiling cylinders 5221 to rotate at the same time, but also enable the deoiling cylinder 5221 to rotate for a sufficient time, thereby ensuring that deoiling can be fully realized.

[0041] The noodle cooking mechanism 1 comprises a noodle cooking box 11, a steam pipe 12 arranged in the noodle cooking box 11, a noodle cooking chain conveyor 13, a plurality of noodle cooking molds 14 arranged on the noodle cooking chain conveyor 13, and a hot spray pipe 15 arranged on the top of the noodle cooking box 11, wherein the noodle cooking mold 14 comprises at least one noodle cooking cylinder 141 for holding noodles to be boiled, and a plurality of through holes are provided on the noodle cooking cylinder 141; the noodle cooking chain conveyor 13 is used to sequentially move the noodle cooking molds 14 from the noodle cooking box 11 to the noodle cooking box 11. The noodles to be boiled are put into the noodle-boiling cylinder 141 of the noodle-boiling mold 14, and the noodle-boiling cylinder 141 is sequentially fed into the noodle-boiling cylinder 141 from one end of the noodle-boiling box 11 by the noodle-boiling chain conveyor 13, and the noodles in the noodle-boiling cylinder 141 are boiled in the noodle-boiling box 11. After the noodles are boiled, the noodle-boiling cylinder 14 is sequentially fed out of the other end of the noodle-boiling box 11 by the noodle-boiling chain conveyor 13; the noodle-boiling mechanism 1 of the present invention can replace manual operation. The automatic boiling of noodles in a dynamic manner can not only greatly reduce the workload of operators and make operators less tired, but also greatly improve the efficiency of boiling noodles and the overall processing efficiency of noodles, and can be well applied to the boiling and production of large quantities of noodles; by arranging a steam pipe 12 in the noodle cooking box 11, steam is introduced into the noodle cooking box 11 through the steam pipe 12 and the water pool in the noodle cooking box 11 is heated, so that the temperature of the water pool in the noodle cooking box 11 can continuously meet the noodle cooking requirements; in addition, by heating the water pool in the noodle cooking box 11 in a steam manner, the water pool in the noodle cooking box 11 can flow and roll, so that the noodles can roll in the water pool, so that the noodles can be heated more evenly and fully, and the noodles can be better cooked; by spraying hot water downwardly on the noodles in the noodle cooking cylinder 141 through the hot spray pipe 15, the noodles at the top can be pressed and sink into the water pool in the noodle cooking box 11, so that the noodles can be further heated more evenly and fully.

[0042] The cooling mechanism 2 includes a cold spray pipe 21, a cooling box 22, a cooling chain conveyor 23, and a plurality of cooling holding molds 24 arranged on the cooling chain conveyor 23. The cooling holding mold 24 includes at least one cooling cylinder 241 for holding noodles to be cooled, and a plurality of through holes are provided on the cooling cylinder 241; the cooling chain conveyor 23 is used to sequentially deliver each cooling holding mold 24 from one end of the cooling box 22 and deliver it out from the other end of the cooling box 22; the cold spray pipe 21 in this embodiment is arranged above the delivery end of the noodle cooking mechanism 1, and the noodles to be cooled after being boiled by the noodle cooking mechanism 1 are initially sprayed with water, preferably ice water, through the cold spray pipe 21, and then the noodles to be cooled after the initial spray cooling are sprayed with water. The noodles are put into the cooling cylinder 241 of the cooling and serving mold 24, and each cooling and serving mold 24 is sequentially sent into the cooling box 22 from one end through the cooling chain conveyor 23, and the noodles in the cooling cylinder 241 are cooled again in the cooling box 22. After the noodles are cooled, each cooling and serving mold 24 is sequentially sent out from the other end of the cooling box 22 through the cooling chain conveyor 23. The cooling mechanism 2 of the present invention can replace the manual method to realize automatic cooling of noodles, which can not only greatly reduce the workload of operators and make operators less tired, but also greatly improve the cooling efficiency of noodles and the overall processing efficiency of noodles, and can be well applied to the cooling and production of large quantities of noodles.

[0043] The aging mechanism 3 includes an aging rack 31, an aging chain conveyor 32, and a plurality of aging filling molds 33 arranged on the aging chain conveyor 32, wherein the aging filling mold 33 includes at least one aging container 331 for containing noodles to be aged, and a plurality of through holes are provided on the aging container 331. The aging chain conveyor 32 is arranged on the aging rack 31 in a multi-layer S-shaped structure; the noodles cooled by the cooling mechanism 2 are placed in the aging container 331 of the aging filling mold 33, and each aging filling mold 33 is conveyed from bottom to top in an S shape for about half an hour by the aging chain conveyor 32, so that the noodles can obtain sufficient aging time. By arranging the aging chain conveyor 32 in a multi-layer S-shaped structure on the aging rack 31, the overall structure of the aging mechanism 3 can be made more compact and reasonable, and a sufficiently long conveying length and time can be obtained in a limited space, that is, a sufficiently long aging time can be obtained in a limited space.

[0044] Working principle:

[0045] The noodles to be boiled are sent into the noodle cooking mechanism 1 for automatic noodle cooking, the noodles boiled by the noodle cooking mechanism 1 are sent into the cooling mechanism 2 for automatic noodle cooling, the noodles cooled by the cooling mechanism 2 are sent into the aging mechanism 3 for automatic noodle aging, the noodles aged by the aging mechanism 3 are sent into the frying mechanism 4 for automatic noodle frying, and the dough cakes fried by the frying mechanism 4 are sent into the deoiling mechanism 5 for automatic dough cake deoiling; the overall automation degree of the present invention is high, and the cooperation of the noodle cooking mechanism 1, the cooling mechanism 2, the aging mechanism 3, the frying mechanism 4 and the deoiling mechanism 5 can replace the manual method to automatically make noodles into dough cakes, which can not only greatly reduce the workload of operators and make operators less tired, but also greatly improve the production efficiency of dough cakes, and can be well applied to the production of large quantities of dough cakes.

[0046] Of course, the above is only a preferred embodiment of the present invention, so all equivalent changes or modifications made according to the structure, characteristics and principles described in the scope of the patent application of the present invention are included in the scope of the patent application of the present invention.

Claims

1. A system for making fried dough cakes, characterized in that: The invention comprises a noodle cooking mechanism (1), a cooling mechanism (2), an aging mechanism (3), a frying mechanism (4), and an oil removal mechanism (5); the noodle cooking mechanism (1) is used to boil noodles; the cooling mechanism (2) is used to cool the noodles after being boiled by the noodle cooking mechanism (1); the aging mechanism (3) is used to age the noodles after being cooled by the cooling mechanism (2); the frying mechanism (4) is used to fry and shape the noodles after being aged by the aging mechanism (3) into noodles; the oil removal mechanism (5) is used to deoil the noodles after being fried and shaped by the frying mechanism (4); the frying mechanism (4) comprises a frying box (41), a frying chain conveyor (42), and a frying chain conveyor (43) arranged on the frying chain conveyor (44); The invention relates to a plurality of frying holding molds (43) on a frying box (42), and a noodle covering device (44) for preventing the noodles from floating up during frying, wherein the frying holding molds (43) include at least one frying cylinder (431) for holding the noodles to be fried, and the frying cylinder (431) is provided with a plurality of through holes; the frying chain conveying device (42) is used to sequentially deliver the various frying holding molds (43) from one end of the frying box (41) and deliver them from the other end of the frying box (41), and the frying chain conveying device (42) includes a frying section (421) obliquely arranged in the frying box (41), and the frying section (421) is obliquely arranged in a manner that the end close to the frying box (41) for delivering the noodles into the frying box (41) is higher and the end close to the frying box (41) for delivering the noodles out of the frying box (41) is lower.

2. A system for making fried dough cakes according to claim 1, characterized in that: The noodle covering device (44) comprises a noodle covering chain conveyor (441) and a plurality of cover plates (442) arranged on the noodle covering chain conveyor (441); when the frying container mold (43) is located in the frying box (41), the cover plate (442) is arranged on the top of the frying container (431); The frying mechanism (4) further comprises a blowing device (45) for blowing oil onto the fried dough after the dough has been formed. The frying chain conveying device (42) further comprises a delivery section (422) arranged on a side close to the delivery end of the frying box (41). The blowing device (45) comprises an upper blowing component (451) arranged above the delivery section (422) and a lower blowing component (452) arranged below the delivery section (422).

3. A system for making fried dough cakes according to claim 1, characterized in that: The angle between the frying section (421) and the horizontal plane is 1-5°.

4. A system for making fried dough cakes according to claim 1, characterized in that: The frying mechanism (4) further comprises a replaceable mould device (46), wherein the replaceable mould device (46) comprises a replaceable chain conveying device (461) which can be connected to the frying chain conveying device (42) as an integral unit, and a plurality of replaceable containing moulds (462) arranged on the replaceable chain conveying device (461), wherein the replaceable containing moulds (462) comprises at least one replaceable containing cylinder (4621) for containing noodles to be fried, and a plurality of through holes are provided on the replaceable containing cylinder (4621).

5. A system for making fried dough cakes according to claim 1, characterized in that: The deoiling mechanism (5) comprises a deoiling chain conveying device (51), a plurality of deoiling modules (52) arranged on the deoiling chain conveying device (51), the deoiling modules (52) comprising a deoiling base (521) arranged on the deoiling chain conveying device (51), at least one deoiling assembly (522), the deoiling assembly (522) comprising a deoiling cylinder (5221) rotatably connected to the deoiling base (521) in a vertical direction, a deoiling power mechanism (53) for driving the deoiling cylinder (5221) to rotate, and a deoiling cover (5222) arranged on the deoiling base (521) and covering the deoiling cylinder (5221), wherein the deoiling cylinder (5221) is provided with a plurality of through holes.

6. A system for making fried dough cakes according to claim 5, characterized in that: The de-oiling power mechanism (53) comprises a de-oiling synchronous belt (531), a synchronous belt power module (532) for driving the de-oiling synchronous belt (531) to rotate in a vertical direction, a de-oiling shaft (533) connected to the bottom of the de-oiling base (521) for rotation in a vertical direction, and a driven synchronous pulley (534) matched with the de-oiling synchronous belt (531). The top of the de-oiling shaft (533) is connected to the bottom of the de-oiling cylinder (5221), and the driven synchronous pulley (534) is sleeved on the de-oiling shaft (533). 33), the de-oiled synchronous belt (531) is a double-sided toothed synchronous belt, the synchronous belt power module (532) includes an active synchronous pulley (5321) for meshing with the inner side of the de-oiled synchronous belt (531), a synchronous pulley power mechanism (5322) for driving the active synchronous pulley (5321) to rotate, a driven synchronous pulley (534) meshing with the outer side of the de-oiled synchronous belt (531), and an output end of the synchronous pulley power mechanism (5322) is drivingly connected to the active synchronous pulley (5321).

7. A system for making fried dough cakes according to claim 6, characterized in that: The de-oiling power mechanism (53) also includes a clamping assembly (535), which includes a clamping frame (5351) and a clamping roller (5352) arranged on the clamping frame (5351), wherein the clamping roller (5352) presses outward against the inner side of the de-oiling synchronous belt (531), and the clamping assembly (5355) also includes a clamping main frame (5353), and the clamping frame (5351) can be floatingly connected to the clamping main frame (5353) in the front-rear direction, and a compression spring (5354) is sandwiched between the clamping main frame (5353) and the clamping frame (5351).

8. A system for making fried dough cakes according to claim 6, characterized in that: The de-oiled synchronous belt (531) comprises a first power drive section (5311), a first turning section (5312), a second power drive section (5313), and a second turning section (5314) in sequence. Each driven synchronous pulley (534) is respectively meshed with the first power drive section (5311) or the second power drive section (5313) of the de-oiled synchronous belt (531). The de-oiled synchronous belt (531) is in an oblong shape as a whole. The length of the first power drive section (5311) is greater than the length of the first turning section (5312) and the length of the second turning section (5314). The length of the second power drive section (5313) is greater than the length of the first turning section (5312) and the length of the second turning section (5314).

9. A system for making fried dough cakes according to claim 1, characterized in that: The noodle cooking mechanism (1) comprises a noodle cooking box (11), a steam pipe (12) arranged in the noodle cooking box (11), a noodle cooking chain conveyor (13), a plurality of noodle cooking molds (14) arranged on the noodle cooking chain conveyor (13), and a hot spray pipe (15) arranged on the top of the noodle cooking box (11); the noodle cooking mold (14) comprises at least one noodle cooking cylinder (141) for holding noodles to be boiled, and a plurality of through holes are provided on the noodle cooking cylinder (141); the noodle cooking chain conveyor (13) is used to sequentially deliver the noodle cooking molds (14) from one end of the noodle cooking box (11) and deliver them from the other end of the noodle cooking box (11).

10. A system for making fried dough cakes according to claim 1, characterized in that: The cooling mechanism (2) comprises a cold spray pipe (21), a cooling box (22), a cooling chain conveyor (23), and a plurality of cooling holding molds (24) arranged on the cooling chain conveyor (23); the cooling holding molds (24) comprise at least one cooling cylinder (241) for holding noodles to be cooled, and a plurality of through holes are provided on the cooling cylinder (241); the cooling chain conveyor (23) is used to sequentially deliver the respective cooling holding molds (24) from one end of the cooling box (22) and deliver them from the other end of the cooling box (22); The aging mechanism (3) comprises an aging rack (31), an aging chain conveyor (32), and a plurality of aging holding molds (33) arranged on the aging chain conveyor (32); the aging holding molds (33) comprise at least one aging cylinder (331) for holding noodles to be aged; a plurality of through holes are provided on the aging cylinder (331); and the aging chain conveyor (32) is arranged on the aging rack (31) in a multi-layer S-shaped structure.

Citation Information

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