A lock gasket riveting machine
By designing a lock head gasket rivet press, using the upper rivet press device and rivet positioning device, the problem of large waist force changes during collision of the seat belt lock buckle and difficulty in riveting the lock head gasket and wire rope is solved, and a fast and stable rivet connection is achieved, reducing occupant injury.
Patent Information
- Application Number
- CN202411945929.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2044-12-27
AI Technical Summary
The existing seat belt locks change a lot in the waist force on the occupants during collision, causing damage to the occupants, and it is difficult to rivet the lock pads and the wire rope.
A lock head gasket rivet press is designed, including an upper rivet pressing device and a rivet positioning device. The wire rope is pressed through the wire rope top pressing member, and the lock head gasket is placed in a suitable position. The positioning protrusions and bumps of the upper rivet and lower rivet head are used to quickly complete the rivet and fixation of the lock head gasket and the wire rope.
The fast riveting connection of the seat belt buckle is realized, reducing the damage to the occupants by waist force and improving the efficiency and stability of riveting.
Smart Images

Figure CN119368646B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a lock gasket riveting machine, belonging to the technical field of riveting equipment. Background Art
[0002] Seat belts are a very important passive safety system in modern automobile safety systems, and seat belt buckles are key components in seat belt systems. When a collision occurs, the commonly used seat belt buckles will generate a large waist force on the occupants. This force will change with the change in the rigidity of the vehicle body, and the change range is large. Excessive waist force will cause greater harm to the occupants in the car. For example, the miniature waist energy absorption device involved in the patent with publication number CN 116001723 A and name A miniature waist energy absorption device and seat belt buckle is a seat belt buckle force limiting device. Figure 1 As shown, the safety belt buckle includes a bracket plate 11, a steel wire rope 12, and a roller 13; the end of the steel wire rope passes through the roller 13, and a rivet head 16 is riveted at the end of the steel wire rope 12. A lock gasket 14 is embedded in the space formed by the bending of the steel wire rope 12. Figure 2 As shown, the lock washer 14 includes a washer body 141, and a first positioning hole 142 and a second positioning hole 143 are provided on the washer body 141, and also has a receiving groove 144 for receiving the wire rope. How to rivet the lock washer 14 with the wire rope 12 becomes a problem to be solved. Summary of the invention
[0003] The purpose of the present invention is to provide a lock washer riveting machine which can quickly rivet and connect a lock washer with a steel wire rope.
[0004] To solve the above technical problems, the purpose of the present invention is achieved as follows:
[0005] The present invention relates to a lock gasket riveting machine, comprising a frame, and an upper riveting device and a riveting positioning device fixed on the frame;
[0006] The upper riveting device comprises a riveting power device and an upper riveting head;
[0007] The upper riveting head comprises an upper riveting head body, and two protrusions are arranged on the upper riveting head body;
[0008] The riveting and positioning device comprises a fixed base plate; two linear guide rails are fixedly arranged on one side surface of the fixed base plate, and first cylinders are fixedly arranged at both ends; a steel wire rope pressing piece is fixedly connected to the output end of the first cylinder, and the steel wire rope pressing piece slides along the linear guide rail; the steel wire rope pressing piece comprises a notch portion arranged at the end thereof;
[0009] A step-shaped fixing seat is arranged between the two linear guide rails, a first through hole is arranged on the fixing seat, a lower riveting head is arranged in the first through hole, and a wire rope supporting plate is fixedly arranged on the step plane of the fixing seat;
[0010] The lower riveting head comprises a lower riveting head body, two first positioning protrusions and two second positioning protrusions; the wire rope support plate comprises a support plate body and a trapezoidal protrusion arranged on the support plate body; first protrusions are arranged on both sides of the protrusion.
[0011] On the basis of the above scheme and as a preferred scheme of the above scheme: a placement base for placing the seat belt buckle and a fixing device for pressing and fixing the seat belt buckle are also fixedly arranged on the fixed bottom plate.
[0012] On the basis of the above scheme and as a preferred scheme of the above scheme: the fixing device is a rotary clamping cylinder.
[0013] On the basis of the above scheme and as a preferred scheme of the above scheme: the other side of the fixed bottom plate is fixedly connected to the first bottom plate through a first guide column, and the first guide column is sleeved with a second bottom plate; a second guide column is arranged between the second bottom plate and the first bottom plate; the second guide column is fixed to the first bottom plate, and the second bottom plate can move up and down along the second guide column;
[0014] A third guide post is fixed on the second bottom plate, and the other end of the third guide post passes through the fixed bottom plate and is fixed to the lower riveting head;
[0015] A third bottom plate is fixedly arranged on a side surface of the first bottom plate close to the second bottom plate, and a groove for supporting a spring is arranged on the third bottom plate, and the other end of the spring is in contact with the second bottom plate.
[0016] On the basis of the above scheme and as a preferred scheme of the above scheme: a second cylinder is also fixedly arranged on the fixed bottom plate, and the second cylinder is connected to the placement base.
[0017] On the basis of the above scheme and as a preferred scheme of the above scheme: the output end of the riveting power device is fixed to the upper riveting head through a fixing plate; the fixing plate can move up and down along the upper riveting guide column.
[0018] On the basis of the above scheme and as a preferred scheme of the above scheme: the upper riveting head is fixedly connected to the fixing plate through an upper riveting head connecting rod and an upper riveting head connecting plate.
[0019] The beneficial effects of the present invention are as follows: the lock gasket riveting machine involved in the present invention presses the steel wire rope through the steel wire rope pressing piece, so that the lock gasket is conveniently placed at a suitable position above the steel wire rope. The positioning protrusion provided on the lower riveting head facilitates the positioning of the lock gasket. The upper riveting head can quickly rivet and fix the lock gasket and the steel wire rope. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a structural diagram of the seat belt buckle;
[0021] Figure 2 It is the structural diagram of the lock gasket;
[0022] Figure 3 This is the structural diagram of the lock gasket riveting machine;
[0023] Figure 4 It is a structural diagram of the riveting and positioning device;
[0024] Figure 5 yes Figure 4 Another structural diagram from another perspective;
[0025] Figure 6 It is the structural diagram of the wire rope top pressure piece;
[0026] Figure 7 It is the structural diagram of the fixed seat;
[0027] Figure 8 It is the structural diagram of the lower riveting head;
[0028] Fig. 9 This is the structural diagram of the steel wire strong support plate;
[0029] Fig.10 This is the connection diagram of the upper riveting head;
[0030] Fig.11 It is a structural diagram of the upper riveting head.
[0031] The markings in the figure are as follows: 1-frame; 101-riveting power device; 102-upper riveting head; 1021-upper riveting head body; 1022-protrusion; 103-fixed plate; 104-upper riveting guide column; 105-upper riveting head connecting rod; 106-upper riveting head connecting plate; 201-fixed bottom plate; 202-first cylinder; 203-wire rope top pressure piece; 2031-notch; 2032-top pressure piece connecting groove; 204-linear guide rail; 205-guide rail slider; 206-lower riveting head; 2061-lower riveting head body; 2062-first A positioning protrusion; 2063-a second positioning protrusion; 207-a wire rope support plate; 2071-a support plate body; 2072-a convex block; 2073-a recessed portion; 2074-a first protruding portion; 2075-a support plate fixing hole; 208-a fixing device; 209-a placing base; 210-a third guide column; 211-a first bottom plate; 212-a second bottom plate; 213-a third bottom plate; 214-a spring; 215-a first guide column; 216-a second guide column; 217-a second cylinder; 218-a fixing seat; 2181-a first through hole; 2182-a second through hole. DETAILED DESCRIPTION
[0032] The present invention is further described below in conjunction with the accompanying drawings and specific embodiments.
[0033] Combination Figures 3 to 11 , this embodiment is described in detail. Figure 3 As shown, a lock gasket riveting machine involved in this embodiment includes a frame 1, and an upper riveting device and a riveting positioning device fixed on the frame 1. During riveting, the seat belt buckle is fixed on the riveting positioning device, and the lock gasket 14 is placed in a suitable position, and the upper riveting device moves downward, thereby fixing the lock gasket 14 and the wire rope 12.
[0034] like Figure 4 and Figure 5The riveting and positioning device shown in different angles. The riveting and positioning device includes a fixed base plate 201; two linear guide rails 204 are fixedly arranged on one side surface of the fixed base plate 201, and the first cylinder 202 is fixedly arranged at both ends; the output end of the first cylinder 202 is fixedly connected to a wire rope pressing piece 203, and the wire rope pressing piece 203 slides along the linear guide rail 204; the wire rope pressing piece 203 includes a notch 2031 arranged at the end thereof. Specifically, the wire rope pressing piece 203 is fixed to the guide rail slider 205. The guide rail slider 205 is connected to the linear guide rail and can slide on the linear guide rail 204. The piston rod at the output end of the first cylinder 202 is fixedly connected to the wire rope pressing piece 203. When the wire rope pressing member 203 is needed to press the wire rope, the piston rod moves the wire rope pressing member 203 to the position where the wire rope is placed, so that the wire rope 12 is bent, which is convenient for the placement of the lock gasket 14.
[0035] like Figure 6 The end of the wire rope pressing member 203 is provided with a notch portion 2031 , and the proximal end of the other end is provided with a pressing member connecting groove 2032 for connecting with the piston rod of the first cylinder 202 .
[0036] A step-shaped fixing seat 218 is disposed between the two linear guide rails 204. A first through hole 2181 is disposed on the fixing seat 218. A lower riveting head 206 that can move up and down is disposed in the first through hole 2181. A wire rope support plate 207 is fixedly disposed on the step plane of the fixing seat 218. Figure 7 In the fixing seat 218 shown, one side of the first through hole 2181 is arc-shaped, and the other end is flat, and the flat side extends to a step-shaped portion.
[0037] like Figure 8 The lower riveting head 206 shown includes a lower riveting head body 2061, two first positioning protrusions 2062 and two second positioning protrusions 2063; the two first positioning protrusions 2062 match the two first positioning holes 142 in the lock washer, and the two second positioning protrusions 2063 match the two second positioning holes 143 in the lock washer. Further, the first positioning protrusion 2062 is cylindrical, and the cross-section of the second positioning protrusion 2063 is generally waist-shaped.
[0038] like Fig. 9As shown, the wire rope support plate 207 includes a support plate body 2071, and a trapezoidal protrusion 2072 arranged on the support plate body 2071; first protrusions 2074 are arranged on both sides of the protrusion 2072. The protrusion 2072 matches the open end of the receiving groove 144. Both sides of the protrusion 2072 are grooves. When placing the lock gasket, the side walls on both sides of the receiving groove 144 in the lock gasket need to be located above the grooves on both sides of the protrusion 2072. During riveting, the wire rope 12 will be accommodated in the receiving groove 144, and at this time, the side walls of the receiving groove 144 will be pressed into the grooves on both sides of the protrusion 2072, so that the ends of the side walls will bend inward, so that the wire rope 12 can be fixed to the lock gasket 14.
[0039] The lower riveting head body 2061 is formed with one side being planar and the other side being arc-shaped. When placed in the first through hole 2181, the planar side of the lower riveting head body 2061 is embedded in the recessed portion 2073 of the wire rope support plate 207, so that the lower riveting head, the wire rope support plate 207 and the fixing seat 218 can be fixed and limited, making it difficult to shift.
[0040] like Fig.10 and Fig.11 As shown, the upper riveting device includes a riveting power device 101 and an upper riveting head 102; the upper riveting head 102 includes an upper riveting head body 1021, and two protrusions 1022 are provided on the upper riveting head body 1021. The riveting power device 101 provides power for riveting, and can be specifically a cylinder or a hydraulic cylinder, so that the upper riveting head 102 moves downward to achieve riveting. The two protrusions 1022 on the upper riveting head 102 are inserted into the notch 2031 during riveting.
[0041] Furthermore, a placement base 209 for placing the seat belt buckle and a fixing device 208 for pressing and fixing the seat belt buckle are also fixedly arranged on the fixed base plate 201. The placement base 209 has a groove matching the seat belt buckle, and after the seat belt buckle is placed, the fixing device 208 can fix it in the placement base 209 to prevent the seat belt buckle from moving during riveting.
[0042] Furthermore, the fixing device 208 is a rotary clamping cylinder.
[0043] Furthermore, the other side of the fixed base plate 201 is fixedly connected to the first base plate 211 via a first guide column 215, and the first guide column 215 is sleeved with a second base plate 212; a second guide column 216 is arranged between the second base plate 212 and the first base plate 211; the second guide column 216 is fixed to the first base plate 211, and the second base plate 212 can move up and down along the second guide column 216.
[0044] A third guide post 210 is fixed on the second bottom plate 212, and the other end of the third guide post 210 passes through the fixed bottom plate 201 and contacts the lower riveting head 206. A third bottom plate 213 is fixedly disposed on a surface of the first bottom plate 211 close to the second bottom plate 212, and a groove for supporting a spring 214 is disposed on the third bottom plate 213, and the other end of the spring 214 is fixed to the second bottom plate 212.
[0045] When the upper riveting head 102 is pressed downward, the lower riveting head 206 needs to have space to move downward, and the lower riveting head 206 will press the third guide column 210 downward, and the third guide column 210 is fixed to the second bottom plate 212, so that the second bottom plate 212 moves downward, and the spring 214 under the second bottom plate 212 has space to move downward. After the riveting is finished, the spring 214 will reset the lower riveting head.
[0046] Furthermore, a second cylinder 217 is fixedly arranged on the fixed base plate 201, and the second cylinder 217 is connected to the placement base 209, and is used to place the base 209 close to and away from the fixed base 218. Specifically, they are connected by a circular rod, and the circular rod passes through the second through hole 2182 in the fixed base 218.
[0047] Furthermore, the output end of the riveting power device 101 is fixed to the upper riveting head 102 through a fixing plate 103; the fixing plate 103 can move up and down along the upper riveting guide column 104. The upper riveting head 102 is fixedly connected to the fixing plate 103 through an upper riveting head connecting rod 105 and an upper riveting head connecting plate 106.
[0048] When the lock gasket riveting machine of the present invention is working, the second cylinder 217 pushes the placement base 209 away from the fixed base 218, and places the roller 13 of the safety belt buckle in the groove of the placement base 209. The second cylinder 217 then pulls the placement base 209 back and controls the rotating clamping cylinder to fix it. The steel wire rope 12 is placed above the protrusion 2072. The first cylinders 202 on both sides of the fixed base plate 201 work, driving the steel wire rope pressing piece 203 to press the steel wire rope 12 inward, which is convenient for the placement of the lock gasket 14.
[0049] When the wire rope pressing member 203 moves to the set position, the lock gasket 14 is placed at the position of the wire rope, and the two first positioning protrusions 2062 are inserted into the two first positioning holes 142 in the lock gasket, and the two second positioning protrusions 2063 are inserted into the two second positioning holes 143 in the lock gasket. The side walls of the receiving groove 144 are inserted into the notch 2031. The upper riveting head 102 is moved downward, and when it contacts the lock gasket 14, the two protrusions 1022 are inserted into the notch 2031 during riveting, and the pressure continues to be pressed downward, while the lower riveting head 206 moves downward, so that the lock gasket 14 is riveted and fixed to the wire rope.
[0050] The preferred specific embodiments of the present invention are described in detail above. It should be understood that a person skilled in the art can make many modifications and changes based on the concept of the present invention without creative work. Therefore, any technical solution that can be obtained by a person skilled in the art through logical analysis, reasoning or limited experiments based on the concept of the present invention on the basis of the prior art should be within the scope of protection determined by the claims.
Claims
1. A lock gasket riveting machine, characterized in that: It comprises a frame (1), and an upper riveting device and a riveting positioning device fixed on the frame (1); The upper riveting device comprises a riveting power device (101) and an upper riveting head (102); The upper riveting head (102) comprises an upper riveting head body (1021), and two protrusions (1022) are arranged on the upper riveting head body (1021); and an arc surface is arranged on the outer side of the protrusion (1022); The riveting and positioning device comprises a fixed base plate (201); two linear guide rails (204) are fixedly arranged on a side surface of the fixed base plate (201), and a first cylinder (202) is fixedly arranged at both ends; a steel wire rope pressing piece (203) is fixedly connected to the output end of the first cylinder (202), and the steel wire rope pressing piece (203) slides along the linear guide rail (204); the steel wire rope pressing piece (203) comprises a notch portion (2031) arranged at an end thereof; A step-shaped fixing seat (218) is arranged between the two linear guide rails (204); a first through hole (2181) is arranged on the fixing seat (218); a lower riveting head (206) is arranged in the first through hole (2181); a wire rope supporting plate (207) is fixedly arranged on the step plane of the fixing seat (218); and a groove on the outer side of the wire rope supporting plate (207) is arc-shaped in cross section; The lower riveting head (206) comprises a lower riveting head body (2061), two first positioning protrusions (2062) and two second positioning protrusions (2063); the wire rope support plate (207) comprises a support plate body (2071) and a trapezoidal protrusion (2072) arranged on the support plate body (2071); first protrusions (2074) are arranged on both sides of the protrusion (2072).
2. A lock washer riveting machine according to claim 1, characterized in that: The fixed bottom plate (201) is also fixedly provided with a placement base (209) for placing the safety belt buckle and a fixing device (208) for pressing and fixing the safety belt buckle.
3. A lock washer riveting machine according to claim 2, characterized in that: The fixing device (208) is a rotary clamping cylinder.
4. The lock washer riveting machine according to claim 1, characterized in that: The other side of the fixed bottom plate (201) is fixedly connected to the first bottom plate (211) via a first guide column (215); the first guide column (215) is sleeved with a second bottom plate (212); a second guide column (216) is arranged between the second bottom plate (212) and the first bottom plate (211); the second guide column (216) is fixed to the first bottom plate (211), and the second bottom plate (212) can move up and down along the second guide column (216); A third guide column (210) is fixed on the second bottom plate (212), and the other end of the third guide column (210) passes through the fixed bottom plate (201) and is fixed to the lower riveting head (206); A third bottom plate (213) is fixedly arranged on a side surface of the first bottom plate (211) close to the second bottom plate (212); a groove for supporting a spring (214) is arranged on the third bottom plate (213); the other end of the spring (214) is in contact with the second bottom plate (212).
5. The lock washer riveting machine according to claim 2, characterized in that: A second cylinder (217) is also fixedly arranged on the fixed bottom plate (201), and the second cylinder (217) is connected to the placement base (209).
6. The lock washer riveting machine according to claim 1, characterized in that: The output end of the riveting power device (101) is fixed to the upper riveting head (102) via a fixing plate (103); the fixing plate (103) can move up and down along the upper riveting guide column (104).
7. A lock washer riveting machine according to claim 6, characterized in that: The upper riveting head (102) is fixedly connected to the fixing plate (103) via an upper riveting head connecting rod (105) and an upper riveting head connecting plate (106).
Citation Information
Patent Citations
Miniature waist energy absorption device and safety belt lock catch
CN116001723A
Automatic assembling and riveting equipment for steel wire rope and support of automobile safety belt
CN119140728A
Riveting equipment for safety belt lock head fixing support
CN211027954U
Steel wire rope joint riveting device
CN211101311U