A friction welding machine heat sink cooler

By designing a friction welding machine heat dissipation cooler and using components such as the induction cylinder and piston column to automatically adjust the welding temperature, the problem of low heat dissipation efficiency of traditional friction welding machines is solved, and efficient welding cooling and quality improvement are achieved.

CN119387802BActive Publication Date: 2025-10-10JILIN UNIVERSITY
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Patent Information

Application Number
CN202411562074.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-10-10
Estimated Expiration
2044-11-05

AI Technical Summary

Technical Problem

Traditional friction welding machines have inefficient heat dissipation methods, which affect the integrity of welded parts and prevent immediate cooling after welding.

Method used

A heat dissipation cooler for a friction welding machine is designed. The cooling mechanism, which consists of an induction cylinder, a piston column, a transmission rod, and a temperature sensing component, automatically adjusts the welding temperature and achieves precise heat dissipation. A valve component and a limit component are included to control the cooling process.

Benefits of technology

It realizes an efficient welding cooling process, improves welding efficiency and quality, and can perform cooling operations immediately after welding is completed, which is convenient to operate.

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Abstract

The application discloses a friction welding machine heat dissipation cooler and relates to the technical field of welding machine heat dissipation. The friction welding machine heat dissipation cooler comprises a welding machine box, a mounting leg arranged at the bottom of the welding machine box and a mounting shell arranged at one side of the welding machine box. A cooling mechanism is arranged on the mounting shell and comprises induction cylinders fixedly and penetratingly arranged on the mounting shell. The induction cylinders are provided with a plurality of piston columns slidingly penetratingly arranged on the top walls of the induction cylinders. One end of each piston column is fixedly connected with a sealing block, and the sealing block is slidingly arranged in the induction cylinder. The top of each piston column is fixedly connected with a mounting head. Air conveying pipes are fixedly connected to the mounting shell on the two sides of each induction cylinder. A limiting assembly is arranged on the inner wall of each limiting cylinder. Cooling heads and heat dissipation heads are arranged on the two sides of each induction cylinder in the mounting shell. A temperature sensing assembly is arranged in each heat dissipation head. A cooling assembly is arranged at the bottom of the welding machine box. An elastic pipe is arranged between the cooling assembly and the air conveying pipe. The valve assembly can improve the welding efficiency while accurately dissipating heat according to the welding temperature in the mounting shell.
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Description

Technical Field

[0001] The invention relates to the technical field of heat dissipation of welding machines, in particular to a heat dissipation cooler for a friction welding machine. Background Art

[0002] A friction welder generates heat during rotation and then applies appropriate pressure to complete the weld. Depending on the energy input method, friction welders are categorized into continuous drive and inertia types. The former consists of a fixture, transmission mechanism, pressure mechanism, brake, and control device; the latter consists of a fixture, transmission mechanism, flywheel, pressure mechanism, and control device.

[0003] The friction welding machine relies on the high heat generated by friction during welding to melt and reorganize the welded parts to achieve welding. This requires a higher temperature. Once the welding temperature is reached, it means that the welding is completed and heat dissipation and cooling are required. The traditional method is generally natural cooling or air drying cooling. This method is more cumbersome to operate. At the same time, long-term storage affects the integrity of the welded parts. In addition, the efficiency of artificial cooling is low, and cooling operations cannot be performed immediately after welding is completed. Summary of the Invention

[0004] The present invention provides a heat dissipation cooler for a friction welding machine, which solves the problems in the above-mentioned background technology.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] A friction welding machine heat dissipation cooler includes a welding machine box and further includes:

[0007] The cam is provided with a plurality of induction cylinders, the top wall of the induction cylinder is provided with a piston column, one end of the piston column is fixedly connected to the sealing block, and the sealing block is slidably arranged in the induction cylinder. The top of the piston column is fixedly connected to the mounting head, and the transmission rods on both sides of the mounting head are hinged. The mounting shells on both sides of the induction cylinder are fixedly connected to the air transmission tube, one side of the air transmission tube is fixedly connected to the limiting cylinder, and a valve assembly is arranged in the limiting cylinder. A limiting assembly is arranged on the inner wall of the limiting cylinder, and a cooling head and a heat dissipation head are respectively provided on both sides of the induction cylinder in the mounting shell, and the cooling cylinder, the heat dissipation head and the air transmission tube are fixedly connected. The induction assembly is provided on the air transmission tube on one side of the heat dissipation head, and a temperature sensing assembly is provided in the heat dissipation head. A cooling assembly is provided at the bottom of the welding case, and a telescopic tube is provided between the cooling assembly and the air transmission tube. The valve assembly improves the welding efficiency while accurately dissipating heat according to the welding temperature in the mounting shell.

[0008] As a preferred technical solution of the present invention, the valve assembly includes a closing plate slidably arranged in a limiting cylinder, one side of the closing plate is fixedly connected to a valve rod, a valve opening is opened on the valve rod, one end of the valve rod passes through the air transmission tube, and the end is hingedly connected to the transmission rod.

[0009] As a preferred technical solution of the present invention, the limiting assembly includes raised blocks fixedly arranged on both sides of the inner wall of the limiting cylinder, the side wall of the valve stem on one side of the raised block is fixedly connected to the telescopic cylinder, an arc block is fixedly arranged at the end of the telescopic cylinder, and one end of the telescopic cylinder is sleeved with a reset part.

[0010] As a preferred technical solution of the present invention, the sensing component includes a piston block slidably arranged in the air transmission tube, the top of the piston block is fixedly connected to the detection column, one end of the detection column is slidably connected to the top wall of the air transmission tube, the top of the detection column is fixedly connected to the limit block, and one end of the detection column is sleeved with an elastic member.

[0011] As a preferred technical solution of the present invention, the temperature sensing component includes a sealing plate that slides through the two side walls of the heat sink, the top of the sealing plate is fixedly connected to the positioning block, and the thermal expansion parts are fixedly connected between the positioning blocks.

[0012] As a preferred technical solution of the present invention, the cooling assembly includes a radiator and a cooler fixedly arranged on both sides of the bottom of the welding machine box, the air inlet end of the radiator and the air outlet end of the cooler are fixedly connected to the air duct, the air duct is fixedly connected to the telescopic tube, and the telescopic tube on one side of the detection column is fixedly connected to the air duct on one side of the radiator.

[0013] As a preferred technical solution of the present invention, a friction welder is arranged in the welding box, a side wall of the welding box on one side of the friction welder is fixedly connected to a mounting block, and the mounting block is rotatably connected to the mounting shell.

[0014] The present invention has the following advantages: in actual use, the workpiece to be welded is placed in the friction welding machine, and then the welding operation is carried out. The mounting shell is then manually rotated to make it contact with the welding machine box to achieve sealing. As the welding operation proceeds, the temperature in the mounting shell increases. When the temperature reaches the highest, it indicates that the welding is complete. At this time, due to the accumulation of hot air in the mounting shell, the internal pressure increases, which in turn drives the sealing block to move upward, and the sealing block drives the mounting head above the piston column to move upward. At this time, the trapezoidal operator can turn off the welding machine and no longer generate heat. Under the action of the transmission rod, the mounting head drives the valve stem to move, and the valve port on the valve stem moves It is connected to the air transfer pipe, and the cooler and radiator respectively cool down the welding position of the welded parts through the cooling head and the heat dissipation head. As the temperature gradually drops, the thermal expansion parts in the heat dissipation head change from expansion to contraction, and the sealing plate is driven to move horizontally through the positioning block. When the temperature reaches the standard temperature, the sealing plate seals the heat dissipation head. At this time, negative pressure is generated in the air transfer pipe, and the detection column under the limit block moves downward, indicating that the heat dissipation is completed. Only then can the next round of welding operation be carried out. This welding method can efficiently realize the heat dissipation and cooling process in the welding operation, improve welding efficiency, and highly improve welding quality. At the same time, it can automatically adjust the welding cooling process and is easy to operate. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the overall structure of a friction welding machine heat dissipation cooler from the main view.

[0016] Figure 2 This is a schematic structural diagram of a friction welding machine heat dissipation cooler from the front view.

[0017] Figure 3 The figure is a schematic structural diagram of a side view of a heat dissipation cooler for a friction welding machine.

[0018] Figure 4 The figure is a schematic diagram of the overall structure of a friction welding machine heat dissipation cooler from a side view.

[0019] Figure 5 This is a schematic diagram of the internal structure of the heat sink in a friction welding machine heat dissipation cooler.

[0020] Figure 6 This is a structural diagram of an air transfer pipe in a friction welding machine heat dissipation cooler.

[0021] Figure 7 for Figure 6 Schematic diagram of the enlarged structure of A in the figure.

[0022] In the figure: 1. Welding box; 2. Mounting leg; 3. Cooler; 4. Radiator; 5. Friction welding machine; 6. Air guide tube; 7. Telescopic tube; 8. Cooling head; 9. Heat dissipation head; 10. Mounting shell; 11. Limiting cylinder; 12. Air transmission tube; 13. Transmission rod; 14. Mounting head; 15. Sensing cylinder; 16. Elastic part; 17. Limiting block; 18. Piston column; 19. Valve stem; 20. Sealing block; 21. Closing plate; 22. Positioning block; 23. Thermal expansion member; 24. Raised block; 25. Telescopic cylinder; 26. Resetting member; 27. Arc block; 28. Piston block; 29. ​​Detection column; 30. Cooling assembly; 31. Mounting block; 32. Closing plate; 33. Cooling mechanism; 34. Valve assembly; 35. Limiting assembly; 36. Sensing assembly; 37. Temperature sensing assembly; 38. Valve port. DETAILED DESCRIPTION

[0023] The preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention. Example 1

[0024] See also Figure 1-7 A friction welding machine heat dissipation cooler includes a welding box 1, and also includes: a mounting leg 2 fixedly arranged at the bottom of the welding box 1, a mounting shell 10 is arranged on one side of the welding box 1; a cooling mechanism 33 arranged on the mounting shell 10, including an induction cylinder 15 fixedly penetrating the mounting shell 10, a plurality of induction cylinders 15 are provided, a piston column 18 is slidingly penetrated through the top wall of the induction cylinder 15, one end of the piston column 18 is fixedly connected to a sealing block 20, and the sealing block 20 is slidably arranged in the induction cylinder 15, the top of the piston column 18 is fixedly connected to the mounting head 14, and the transmission rods 13 are hinged on both sides of the mounting head 14. The air transmission pipe 12 is fixedly connected to the mounting shell 10 on both sides of the induction cylinder 15, and the air transmission pipe One side of 12 is fixedly connected to the limit cylinder 11, and a valve assembly 34 is arranged in the limit cylinder 11. A limit assembly 35 is arranged on the inner wall of the limit cylinder 11. A cooling head 8 and a heat dissipation head 9 are fixedly arranged on both sides of the induction cylinder 15 in the mounting shell 10. The cooling cylinder and the heat dissipation head 9 are fixedly connected with the air pipe 12. An induction assembly 36 is arranged on the air pipe 12 on one side of the heat dissipation head 9, and a temperature sensing assembly 37 is arranged in the heat dissipation head 9. A cooling assembly 30 is arranged at the bottom of the welding machine box 1, and a telescopic tube 7 is arranged between the cooling assembly 30 and the air pipe 12. The telescopic tube 7 is fixedly connected to the air pipe 12. The valve assembly 34 improves the welding efficiency while accurately dissipating heat according to the welding temperature in the mounting shell 10.

[0025] The valve assembly 34 includes a closing plate 32 slidably arranged in the limiting cylinder 11, one side of the closing plate 32 is fixedly connected to the valve stem 19, and a valve opening 38 is opened on the valve stem 19. One end of the valve stem 19 passes through the air transmission tube 12, and the end is hingedly connected to the transmission rod 13.

[0026] The limiting assembly 35 includes the protruding blocks 24 fixed on the inner wall of the limiting cylinder 11, the side wall of the valve rod 19 on one side of the protruding block 24 is fixedly connected with the telescopic cylinder 25, the end of the telescopic cylinder 25 is fixedly provided with the arc-shaped block 27, one end of the telescopic cylinder 25 is sleeved with the reset member 26, and the reset member 26 can use a spring or an elastic metal sheet with telescopic properties.

[0027] The sensing assembly 36 includes the piston block 28 slidingly arranged in the air conveying pipe 12, the top of the piston block 28 is fixedly connected with the detection column 29, one end of the detection column 29 is slidingly and penetratingly connected with the top wall of the air conveying pipe 12, the top of the detection column 29 is fixedly connected with the limiting block 17, and one end of the detection column 29 is sleeved with the elastic member 16, and the elastic member 16 can use a spring or an elastic metal sheet with telescopic properties.

[0028] The temperature sensing assembly 37 includes the sealing plate 21 slidingly and penetratingly arranged in the two side walls of the heat dissipation head 9, the top of the sealing plate 21 is fixedly connected with the positioning block 22, the positioning blocks 22 are fixedly connected with the thermal expansion member 23, and the thermal expansion member 23 is a spring or an elastic metal sheet that will be elongated when heated and will be contracted when cooled.

[0029] In actual operation, the installation shell 10 is manually rotated to be in contact with the welding machine box 1 to realize sealing, along with the welding operation, the temperature in the installation shell 10 is increased, when the temperature reaches the highest, it is indicated that the welding is complete, at this time, due to the gathering of hot air in the installation shell 10, the pressure in the installation shell 10 is increased, and then the sealing block 20 is driven to move upwards, the sealing block 20 drives the installation head 14 above the piston column 18 to move upwards, at this time, the trapezoidal operator can close the welding machine, and no heat is generated, under the action of the transmission rod 13, the installation head 14 drives the valve rod 19 to move, the valve port 38 on the valve rod 19 is moved to be in communication with the air conveying pipe 12, the cooling assembly 30 cools the welding position of the welding piece, along with the gradual decrease of the temperature, the thermal expansion member 23 in the heat dissipation head 9 is expanded from expansion to contraction, and the sealing plate 21 is driven to move transversely through the positioning block 22, when the temperature reaches the standard temperature, the sealing plate 21 seals the heat dissipation head 9, at this time, negative pressure is generated in the air conveying pipe 12, the detection column 29 below the limiting block 17 is driven to move downwards, and it is indicated that the heat dissipation is completed, in this case, the operator can perform piece replacement welding. Example 2

[0030] Please refer to Figure 1-7A friction welding machine heat dissipation cooler includes a welding box 1, and also includes: a mounting leg 2 fixedly arranged at the bottom of the welding box 1, a mounting shell 10 is arranged on one side of the welding box 1; a cooling mechanism 33 arranged on the mounting shell 10, including an induction cylinder 15 fixedly penetrating the mounting shell 10, a plurality of induction cylinders 15 are provided, a piston column 18 is slidingly penetrated through the top wall of the induction cylinder 15, one end of the piston column 18 is fixedly connected to a sealing block 20, and the sealing block 20 is slidably arranged in the induction cylinder 15, the top of the piston column 18 is fixedly connected to the mounting head 14, and the transmission rods 13 are hinged on both sides of the mounting head 14. The air transmission pipe 12 is fixedly connected to the mounting shell 10 on both sides of the induction cylinder 15, and the air transmission pipe One side of 12 is fixedly connected to the limit cylinder 11, and a valve assembly 34 is arranged in the limit cylinder 11. A limit assembly 35 is arranged on the inner wall of the limit cylinder 11. A cooling head 8 and a heat dissipation head 9 are fixedly arranged on both sides of the induction cylinder 15 in the mounting shell 10. The cooling cylinder and the heat dissipation head 9 are fixedly connected with the air pipe 12. An induction assembly 36 is arranged on the air pipe 12 on one side of the heat dissipation head 9, and a temperature sensing assembly 37 is arranged in the heat dissipation head 9. A cooling assembly 30 is arranged at the bottom of the welding machine box 1, and a telescopic tube 7 is arranged between the cooling assembly 30 and the air pipe 12. The telescopic tube 7 is fixedly connected to the air pipe 12. The valve assembly 34 improves the welding efficiency while accurately dissipating heat according to the welding temperature in the mounting shell 10.

[0031] The valve assembly 34 includes a closing plate 32 slidably arranged in the limiting cylinder 11, one side of the closing plate 32 is fixedly connected to the valve stem 19, and a valve opening 38 is opened on the valve stem 19. One end of the valve stem 19 passes through the air transmission tube 12, and the end is hingedly connected to the transmission rod 13.

[0032] The limiting assembly 35 includes raised blocks 24 fixedly arranged on both sides of the inner wall of the limiting cylinder 11, the side wall of the valve stem 19 on one side of the raised block 24 is fixedly connected to the telescopic cylinder 25, and an arc block 27 is fixedly arranged at the end of the telescopic cylinder 25. One end of the telescopic cylinder 25 is connected to the reset member 26, and the reset member 26 can use a spring with telescopic properties or an elastic metal sheet, etc.

[0033] The sensing assembly 36 includes a piston block 28 slidably arranged in the air transmission tube 12, the top of the piston block 28 is fixedly connected to a detection column 29, one end of the detection column 29 is slidably connected to the top wall of the air transmission tube 12, the top of the detection column 29 is fixedly connected to a limit block 17, and one end of the detection column 29 is sleeved with an elastic member 16. The elastic member 16 can be a spring with telescopic properties or an elastic metal sheet, etc.

[0034] The temperature sensing component 37 includes a sealing plate 21 that slides through the two side walls of the heat sink 9. The top of the sealing plate 21 is fixedly connected to a positioning block 22. The positioning blocks 22 are fixedly connected to thermal expansion parts 23. The thermal expansion parts 23 are springs or elastic metal sheets that will expand when heated and contract when cooled.

[0035] The cooling assembly 30 includes a radiator 4 and a cooler 3 fixedly arranged on both sides of the bottom of the welding machine box 1. The air inlet end of the radiator 4 and the air outlet end of the cooler 3 are fixedly connected to the air duct 6. The air duct 6 is fixedly connected to the telescopic tube 7. The telescopic tube 7 on one side of the detection column 29 is fixedly connected to the air duct 6 on one side of the radiator 4.

[0036] A friction welding machine 5 is arranged in the welding machine box 1 , and a side wall of the welding machine box 1 on one side of the friction welding machine 5 is fixedly connected to a mounting block 31 , and the mounting block 31 is rotatably connected to the mounting shell 10 .

[0037] During the implementation of the present invention, the workpiece to be welded is placed in the friction welding machine, and then the welding operation is carried out. The mounting shell 10 is then manually rotated to make it contact with the welding machine box 1 to achieve sealing. As the welding operation proceeds, the temperature in the mounting shell 10 increases. When the temperature reaches the highest, it indicates that the welding is complete. At this time, due to the accumulation of hot air in the mounting shell 10, the internal pressure increases, which in turn drives the sealing block 20 to move upward, and the sealing block 20 drives the mounting head 14 above the piston column 18 to move upward. At this time, the trapezoidal operator can turn off the welding machine and no longer generate heat. Under the action of the transmission rod 13, the mounting head 14 drives the valve stem 19 to move, and the valve port 38 on the valve stem 19 moves in line with the transmission rod 13. The air pipe 12 is connected, and the cooler 3 and the radiator 4 respectively realize cooling of the welding position of the welded parts through the cooling head 8 and the heat dissipation head 9. As the temperature gradually decreases, the thermal expansion part 23 in the heat dissipation head 9 changes from expansion to contraction, and the sealing plate 21 is driven to move laterally through the positioning block 22. When the temperature reaches the standard temperature, the sealing plate 21 seals the heat dissipation head 9. At this time, negative pressure is generated in the air transmission pipe 12, and the detection column 29 under the limit block 17 moves downward, indicating that the heat dissipation is completed. Only then can the next round of welding operations be carried out. This welding method can efficiently realize the heat dissipation and cooling process in the welding operation, improve welding efficiency, and highly improve welding quality. At the same time, it can automatically adjust the welding cooling process and is easy to operate.

[0038] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or substitute equivalents for some of the technical features. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A friction welding machine heat dissipation cooler, comprising a welding machine box, characterized in that: Also includes: A mounting leg is provided at the bottom of the welding machine box, and a mounting shell is provided on one side of the welding machine box; The cooling mechanism is arranged on the mounting shell, including an induction cylinder fixedly penetrating the mounting shell, and multiple induction cylinders are provided. The top wall of the induction cylinder slides through a piston column, one end of the piston column is fixedly connected to a sealing block, and the sealing block is slidably arranged in the induction cylinder, the top of the piston column is fixedly connected to the mounting head, and transmission rods are hinged on both sides of the mounting head. The mounting shells on both sides of the induction cylinder are fixedly connected to the air transmission tube, one side of the air transmission tube is fixedly connected to the limiting cylinder, a valve assembly is arranged in the limiting cylinder, and a limiting assembly is arranged on the inner wall of the limiting cylinder. A cooling head and a heat dissipation head are respectively arranged on both sides of the induction cylinder in the mounting shell, the cooling cylinder and the heat dissipation head are fixedly connected with the air transmission tube, an induction assembly is arranged on the air transmission tube on one side of the heat dissipation head, a temperature sensing assembly is arranged in the heat dissipation head, a cooling assembly is arranged at the bottom of the welding machine box, a telescopic tube is arranged between the cooling assembly and the air transmission tube, and the valve assembly improves the welding efficiency while accurately dissipating heat according to the welding temperature in the mounting shell.

2. The heat dissipation cooler for a friction welding machine according to claim 1, characterized in that: The valve assembly includes a closing plate slidably arranged in a limiting cylinder, one side of the closing plate is fixedly connected to a valve rod, a valve port is provided on the valve rod, one end of the valve rod passes through the air transmission tube, and the end is hingedly connected to the transmission rod.

3. The heat dissipation cooler for a friction welding machine according to claim 2, characterized in that: The limiting assembly includes raised blocks fixedly arranged on both sides of the inner wall of the limiting cylinder, the valve stem side wall on one side of the raised block is fixedly connected to the telescopic cylinder, an arc block is fixedly arranged on the end of the telescopic cylinder, and one end of the telescopic cylinder is sleeved with a reset piece.

4. The heat dissipation cooler for a friction welding machine according to claim 3, characterized in that: The sensing component includes a piston block slidably arranged in the air transmission tube, the top of the piston block is fixedly connected to the detection column, one end of the detection column is slidably connected to the top wall of the air transmission tube, the top of the detection column is fixedly connected to the limit block, and one end of the detection column is sleeved with an elastic member.

5. The heat dissipation cooler for a friction welding machine according to claim 1, characterized in that: The temperature sensing component comprises a sealing plate which is slidably penetrated and arranged on both side walls of the heat dissipation head, the top of the sealing plate is fixedly connected to the positioning blocks, and the thermal expansion pieces are fixedly connected between the positioning blocks.

6. The heat dissipation cooler for a friction welding machine according to claim 1, characterized in that: The cooling assembly includes a radiator and a cooler fixedly arranged on both sides of the bottom of the welding machine box. The air inlet end of the radiator and the air outlet end of the cooler are fixedly connected to the air guide pipe, and the air guide pipe is fixedly connected to the telescopic pipe.

7. The heat dissipation cooler for a friction welding machine according to claim 1, characterized in that: A friction welding machine is arranged in the welding machine box, a side wall of the welding machine box on one side of the friction welding machine is fixedly connected with a mounting block, and the mounting block is rotatably connected with the mounting shell.

Citation Information

Patent Citations

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