Image forming apparatus

By designing a detachable processing unit and rotary feed member in the imaging device, the problem of insufficient maintainability of the processing box is solved, and a more convenient attachment and disassembly process is achieved, and the overall maintainability of the equipment is improved.

CN119439670APending Publication Date: 2025-02-14CANON KK
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Patent Information

Application Number
CN202411804684.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Priority Date
2021-05-21
Filing Date
2022-05-20
Publication Date
2025-02-14

AI Technical Summary

Technical Problem

In existing imaging devices, the process cartridge is insufficient in maintainability because the process cartridge is attached to the device body through a small opening and disassembled.

Method used

An imaging device is designed, wherein the device body includes an open and closed member, the processing unit is detachably attached, and image formation is achieved by rotating the feed member and the sheet support portion. The processing unit includes an image bearing member, a toner storage portion and a supply portion, the supply portion being arranged on the same side with respect to the image bearing member, and the opening portion being arranged on the opposite side.

Benefits of technology

With this design, the processing unit is more convenient when attached and disassembled, improving the maintainability of the equipment while maintaining the overall structure and function of the equipment.

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Abstract

The present disclosure relates to an image forming apparatus including: an apparatus main body including an opening portion and an opening and closing member; a processing unit detachably attached to and supported by the apparatus main body, the processing unit including an image bearing member, a toner storage portion, and a supply portion; a sheet supporting portion; and a rotary feed member. When viewed in a gravitational direction, the supply portion is disposed on the same side with respect to the image bearing member on which the sheet supporting portion is disposed, and the opening portion is disposed on the opposite side with respect to the image bearing member on which the sheet supporting portion is disposed. The processing unit is configured to be attached to and detached from the apparatus main body through the opening portion in a case where the opening and closing member is positioned at the open position.
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Description

[0001] This divisional application is a divisional application based on the Chinese patent application with application number 202210558248.4, application date May 20, 2022, and invention name “Imaging Device”. Technical Field

[0002] The present invention relates to an image forming apparatus which forms an image on a sheet. Background Art

[0003] Typically, an electrophotographic imaging device forms an image by transferring a toner image formed on the surface of a photosensitive drum to a sheet. In order to supply a developer, a process cartridge replacement system or a toner supply system is used. In a process cartridge replacement system, when the developer runs out, the process cartridge is replaced with a new cartridge. In a toner supply system, when the toner of a developer container runs out, toner is additionally supplied to the developer container. For example, Japanese Patent Application Publication No. 2021-056323 proposes a process cartridge for a toner supply system.

[0004] The process box described in Japanese Patent Application Publication No. 2021-056323 is exposed to the outside by opening a discharge tray arranged in the upper part of the imaging device, and a toner pack for supplying toner can be attached to a supply inlet formed in the process box. In addition, in a state where the discharge tray is opened, the process box can be removed from the device body in an upward direction.

[0005] However, in the imaging device described in Japanese Patent Application Publication No. 2021-056323, since the processing box is attached to and detached from the device body through a small opening portion exposed to the outside when the discharge tray is opened, the maintainability of the processing box is insufficient. Summary of the invention

[0006] According to one aspect of the present invention, an image forming apparatus includes: an apparatus body including an opening portion and an opening and closing member configured to move between a closed position where the opening and closing member closes the opening portion and an open position where the opening and closing member opens the opening portion; a process unit detachably attached to and supported by the apparatus body and configured to form an image on a sheet, the process unit including an image bearing member configured to bear a toner image and rotate, a toner storage portion configured to store toner, and a supply portion configured to communicate with the toner storage portion and receive toner supplied from the outside of the process unit in a state where the process unit is attached to the apparatus body; a sheet supporting portion configured to support a sheet; and a rotary feeding member configured to feed a sheet on the sheet supporting portion. When viewed in the direction of gravity, the supply portion is arranged on the same side as the side on which the sheet supporting portion is arranged relative to the image bearing member, and the opening portion is arranged on the side opposite to the side on which the sheet supporting portion is arranged relative to the image bearing member. With the opening and closing member positioned at the open position, the process unit is configured to be attached to and detached from the apparatus main body through the opening portion.

[0007] Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0008] Figure 1 is a schematic diagram showing the entire imaging apparatus.

[0009] Figure 2 is a cross-sectional view showing the configuration of the imaging apparatus.

[0010] Figure 3 is a perspective view showing the internal configuration of the imaging apparatus.

[0011] Figure 4 is a block diagram for illustrating the functions of a power board.

[0012] Figure 5 is a perspective view showing the imaging apparatus in a state before the processing unit is attached to the imaging apparatus.

[0013] Fig. 6A is a rear view and an enlarged view showing a configuration in which the processing unit is positioned by the left side plate frame.

[0014] Figure 6B is a rear view and an enlarged view showing a configuration in which the processing unit is positioned by the right side plate frame.

[0015] Figure 7is a perspective view showing the imaging apparatus in a state where the processing unit is attached to the imaging apparatus.

[0016] Figure 8 is a perspective view showing a processing unit.

[0017] Fig. 9 is a sectional view showing a supply portion and a developer container.

[0018] Fig. 10A is a perspective view showing the image forming apparatus in a state where the discharge tray is closed.

[0019] Fig. 10B is a perspective view showing the image forming apparatus in a state where the discharge tray is opened.

[0020] Fig. 10C is a perspective view showing the image forming apparatus in a state where a supply pack is attached to a supply portion.

[0021] Fig.11A is a perspective view showing a supply portion.

[0022] Fig. 11B is a perspective view showing a supply portion and a portion of a supply package.

[0023] Fig. 11C is a perspective view showing the supply section in a state where the operation section is positioned at the supply position.

[0024] Fig.12 is a left side view showing the imaging apparatus.

[0025] Fig.13 is a plan view showing the imaging apparatus.

[0026] Fig.14A is a perspective view showing the supply package in a state where the package shutter portion is positioned at a closed position.

[0027] Fig. 14B is another perspective view showing the supply package in a state where the package shutter portion is positioned at the closed position.

[0028] Fig.15A is a perspective view showing the supply package in a state where the package shutter portion is positioned at an open position.

[0029] Fig. 15B is another perspective view showing the supply package in a state where the package shutter portion is positioned at the open position.

[0030] Fig.16A is an exploded perspective view showing the supply package.

[0031] Fig. 16B is another exploded perspective view showing the supply package.

[0032] Fig.17A is a perspective view showing the image forming apparatus in a state where the rear cover is closed.

[0033] Fig. 17B is a perspective view showing the image forming apparatus in a state where a rear cover is opened.

[0034] Fig. 17C is a perspective view showing the image forming apparatus in a state in which a transfer unit is opened.

[0035] Fig.18A is a sectional view showing the image forming apparatus in a state where the rear cover is closed.

[0036] Fig.18B is a sectional view showing the image forming apparatus in a state where a rear cover is opened.

[0037] Fig.18C is a cross-sectional view showing the image forming apparatus in a state where a transfer unit is opened.

[0038] Fig.18D is a sectional view showing the image forming apparatus in a state where the rear cover is closed.

[0039] Fig.19A is a perspective view showing the image forming apparatus in a state where the rear cover is closed.

[0040] Fig.19B is a perspective view showing the image forming apparatus in a state in which a transfer unit is opened.

[0041] Fig.19C is a perspective view showing a state where removal of a processing unit is started.

[0042] Fig.19D is a perspective view showing a state in which removal of a processing unit is being performed.

[0043] Fig. 20A is a sectional view showing the image forming apparatus in a state where the rear cover is closed.

[0044] Fig. 20B is a cross-sectional view showing the image forming apparatus in a state where a transfer unit is opened.

[0045] Fig. 20C is a cross-sectional view showing a state where removal of the processing unit is started.

[0046] Fig.20Dis a cross-sectional view showing a state in which removal of the processing unit is being performed. DETAILED DESCRIPTION

[0047] Hereinafter, embodiments of the present invention will be described in detail based on examples and with reference to the accompanying drawings. It should be noted that the size, material, shape and relative arrangement of the components described in the embodiments may be appropriately changed according to the configuration and various conditions to which the device of the present invention is applied. That is, the scope of the present invention is not limited to the embodiments described below.

[0048] First embodiment

[0049] Figure 1 is a perspective view showing the imaging apparatus 1 of the first embodiment. Figure 2 1 is a cross-sectional view showing the configuration of the image forming apparatus 1. The image forming apparatus 1 is a monochrome printer that forms an image on a recording material according to image information sent from an external device. The recording material may be various sheets having different materials. For example, the recording material may be a paper sheet (e.g., a plain paper sheet or a thick paper sheet), a plastic film used as a sheet for an overhead projector, a sheet of a special shape (e.g., an envelope or an index paper sheet), or a cloth sheet.

[0050] In the following description, the height direction (opposite to the vertical direction) of the imaging device 1 placed on a horizontal plane is defined as the Z direction. In addition, the direction intersecting the Z direction and parallel to the rotation axis direction of the photosensitive drum 11 described later (i.e., the main scanning direction) is defined as the X direction. In addition, the direction intersecting the X direction and the Z direction is defined as the Y direction. Preferably, the X direction, the Y direction, and the Z direction intersect each other at right angles. For ease of description, the positive direction of the X direction is referred to as the right side, the negative direction of the X direction is referred to as the left side, the positive direction of the Y direction is referred to as the front side or the front surface side, the negative direction of the Y direction is referred to as the rear side or the rear surface side, the positive direction of the Z direction is referred to as the upper side, and the negative direction of the Z direction is referred to as the lower side.

[0051] Overall configuration

[0052] like Figure 1 and Figure 2 As shown, the image forming apparatus 1 includes an image forming section 20, a feeding section 30, a fixing section 9, and a discharge roller pair 10. The image forming section 20 forms a toner image on a recording material; the feeding section 30 feeds the recording material P; and the fixing section 9 fixes the toner image formed by the image forming section 20 onto the recording material.

[0053] The image forming section 20 includes a scanner unit 50, an electrophotographic process unit 40, and a transfer unit 7. The transfer unit 7 includes a transfer roller 7a that transfers a toner image carried by the photosensitive drum 11 of the process unit 40 onto a recording material P as a sheet. The process unit 40 includes a photosensitive drum 11, a cleaning unit 13, a charging roller 17, a developing roller 12, and a developer container 230 (see Figure 8 ), the developer container includes a storage portion 18 storing toner. A cleaning unit 13, a charging roller 17, and a developing roller 12 are arranged around the photosensitive drum 11. The transfer roller 7a is urged toward the photosensitive drum 11 by an urging member (not shown).

[0054] The photosensitive drum 11 used as an image bearing member is a cylindrical photosensitive member. The photosensitive drum 11 of this embodiment includes a drum-shaped substrate and a photosensitive layer formed on the substrate. The substrate is made of aluminum, and the photosensitive layer is made of a negatively charged organic photosensitive body. In addition, the photosensitive drum 11 as an image bearing member is driven by a motor and moves in a predetermined direction (i.e., Figure 2 The device rotates in the R direction.

[0055] The charging roller 17 is brought into contact with the photosensitive drum 11 by a predetermined pressure contact force, and a charging portion is formed. The charging roller 17 is applied with a desired charging voltage by a charging high voltage power source, thereby uniformly charging the surface of the photosensitive drum 11 at a predetermined potential. In this embodiment, the photosensitive drum 11 is negatively charged by the charging roller 17.

[0056] The scanner unit 50 generates a laser beam according to the image information sent from the external device, and emits the laser beam to the photosensitive drum 11 via a polygon mirror for scanning and exposing the surface of the photosensitive drum 11. Through this exposure, an electrostatic latent image is formed on the surface of the photosensitive drum 11 according to the image information. It should be noted that the scanner unit 50 is not limited to a laser scanner device. For example, the scanner unit 50 used may be an LED exposure device including an LED array, in which a plurality of LEDs are arranged along the longitudinal direction of the photosensitive drum 11.

[0057] like Figure 3 and Figure 5 As shown, the device body 2 of the imaging device 1 includes a left plate frame 74 and a right plate frame 75. A scanner holding member 76 is suspended between the left plate frame 74 and the right plate frame 75. The scanner holding member 76 holds the scanner unit 50. In addition, a drive motor 311 used as a drive source is attached to the right plate frame 75, and a pinion gear connected to the drive motor 311 is arranged on the right plate frame 75 side, that is, on the positive direction side (right side) of the X direction. The driving force of the drive motor 311 is transmitted to the feed roller 5a and the photosensitive drum 11 via the pinion gear.

[0058] like Figure 1 and Figure 2 As shown, the developing roller 12 is rotatably supported by the storage portion 18, which serves as a toner storage portion. In addition, the developing roller 12 is arranged in a developer container 230 (see Figure 8 ) in an opening portion of the developing roller 12 so as to face the photosensitive drum 11. It should be noted that a supply roller may be arranged in the storage portion 18 for applying the toner contained in the storage portion 18 and used as a developer to the surface of the developing roller 12.

[0059] In the processing unit 40 of the present embodiment, a contact developing system is used as a developing system. That is, the toner layer carried by the developing roller 12 contacts the photosensitive drum 11 in a developing portion (developing area) where the photosensitive drum 11 and the developing roller 12 face each other. The developing roller 12 is applied with a developing voltage by a developing high voltage power source. Therefore, the toner carried by the developing roller 12 is transferred from the developing roller 12 to the surface of the photosensitive drum 11 by the developing voltage according to the potential distribution of the surface of the photosensitive drum 11. As a result, the electrostatic latent image is developed into a toner image.

[0060] In addition, the colorant of the present embodiment is a so-called single-component non-magnetic developer, which does not contain a magnetic component. Therefore, the colorant of the present embodiment is carried by the developing roller 12 mainly due to intermolecular force or electrostatic force (image force). However, a single-component developer containing a magnetic component can be used. These single-component developers can contain not only toner particles, but also additives (for example, wax and fine silica particles) for adjusting the fluidity and charging ability of the toner. In another case, a two-component developer containing a non-magnetic colorant and a magnetic carrier can be used as a developer. In the case of using a magnetic developer, a cylindrical developing sleeve can be used as a developer carrying member, and the developing sleeve can have a magnet arranged inside the developing sleeve.

[0061] The fixing part 9 is a heat fixing system that performs an image fixing process by heating and melting the toner image formed on the recording material and applying a pressing force to the toner image. The fixing part 9 includes a heating roller 9a including a fixing heater 9c and a pressing roller 9b that is in pressure contact with the heating roller 9a.

[0062] The feeding portion 30 includes a cassette 4, a pickup roller 3, a feeding roller 5a, and a separation roller 5b. The cassette 4 serves as a sheet supporting portion on which the recording material P is stacked. The pickup roller 3 serves as a rotating feeding member. It should be noted that the pickup roller 3 may not be a roller, and may be another rotating member such as a belt. A front cover 70 is arranged in a portion of the front surface of the image forming apparatus 1. The front cover 70 covers the circuit board 100. The device body 2 of the image forming apparatus 1 includes a housing 72. The housing 72 includes the front cover 70, the discharge tray 14, and the rear cover 73 (see Fig.17A) and an outer cover 71. The outer cover 71 serves as the exterior of the image forming apparatus 1 except for the front cover 70, the discharge tray 14, and the rear cover 73. In addition, an outlet 15 is formed in the housing 72, and a sheet to be discharged to the discharge tray 14 passes through the outlet 15.

[0063] like Figure 2 As shown, the imaging device 1 includes a circuit board 100. The circuit board 100 includes a wiring board 101 made of an insulator and electronic components 111 and 121 soldered to the wiring board 101. Since conductor wiring is arranged above and inside the wiring board 101, the electronic components 111 and 121 are electrically connected to each other. For example, the circuit board 100 has a function of converting alternating current supplied from the outside of the imaging device 1 into direct current, and a function of converting an input voltage to obtain a predetermined voltage required for imaging processing.

[0064] The circuit board 100 is oriented so that the discharge direction intersects with the surface of the wiring board 101 on which the electronic components 111 and 121 are mounted. In addition, the wiring board 101 is arranged between the front cover 70 and the scanner unit 50 in the discharge direction. The electronic components 111 and 121 are mounted on the surface of the wiring board 101 facing the scanner unit 50.

[0065] Next, the image forming operation of the image forming apparatus 1 will be described. When the image forming apparatus 1 receives an image forming instruction, the image forming section 20 starts an image forming process according to image information transmitted from an external computer connected to the image forming apparatus 1. The scanner unit 50 emits a laser beam toward the photosensitive drum 11 according to the image information received by the image forming apparatus 1. The photosensitive drum 11 is pre-charged by the charging roller 17. Therefore, when the laser beam is emitted to the photosensitive drum 11, an electrostatic latent image is formed on the photosensitive drum 11. Then, the electrostatic latent image is developed by the developing roller 12, and a toner image is formed on the photosensitive drum 11.

[0066] In parallel with the above-described image forming process, the pickup roller 3 of the feeding section 30 feeds the recording material P supported by the cassette 4. The recording material P fed by the pickup roller 3 is separated from each other one by one by the feeding roller 5a and the separation roller 5b, and is conveyed to the conveying roller pair 5c. Then, the recording material P is conveyed toward the transfer nip N1 formed by the transfer roller 7a and the photosensitive drum 11 by the conveying roller pair 5c serving as a conveying section.

[0067] The transfer roller 7a is applied with a transfer voltage by a transfer high voltage power source, and the toner image carried by the photosensitive drum 11 is transferred onto the recording material P conveyed by the conveying roller pair 5c. Then, the recording material P onto which the toner image has been transferred is conveyed to the fixing portion 9, and the toner image is heated and pressed when the recording material P passes through the fixing nip N2 formed between the heating roller 9a and the pressing roller 9b of the fixing portion 9. By this operation, the toner particles are melted, and then solidified and adhered to the recording material P, so that the toner image is fixed to the recording material P. The recording material P having passed through the fixing portion 9 is discharged from the outlet 15 to the outside of the image forming apparatus 1 by the discharge roller pair 10, and is stacked on the discharge tray 14.

[0068] If images are to be formed on both sides of the recording material P, the recording material P having the images formed on the first surface thereof is turned back by the discharge roller pair 10 and guided to the double-sided transport path 16. The recording material P having been guided to the double-sided transport path 16 is transported again toward the transfer roller 7a through the transport path 19 by the double-sided transport roller pair 5d. After the image is formed on the second surface of the recording material P by the transfer roller 7a, the recording material P is discharged to the outside of the image forming apparatus 1 by the discharge roller pair 10b. The toner remaining on the photosensitive drum 11 after the toner image is transferred onto the recording material P is removed by the cleaning unit 13.

[0069] Control Block

[0070] Figure 4 1 is a block diagram for illustrating the function of the circuit board 100 of the present embodiment. The circuit board 100 includes a low-voltage power supply part 110 and a high-voltage power supply part 120. The low-voltage power supply part 110 receives power from an external power supply through a power input part (not shown) mounted on the edge part of the board, and causes a rectification and smoothing circuit including an electrolytic capacitor to convert an AC voltage into a stable DC voltage. Then, the low-voltage power supply part 110 causes a switching element (such as a transistor) to convert a DC voltage into a high-frequency AC voltage, and applies the high-frequency AC voltage to a low-voltage power transformer. The low-voltage power transformer converts the high-frequency AC voltage as an input voltage into an AC voltage (output voltage) with a desired voltage value. Then, the low-voltage power supply part 110 converts the AC voltage into a DC voltage again, and outputs the DC voltage to the high-voltage power supply part 120. In the low-voltage power supply part 110, since the loss in each circuit component becomes heat, a heat sink (not shown) made of aluminum or iron is arranged to dissipate heat.

[0071] The high voltage power supply part 120 converts the voltage (e.g., 24V) supplied from the low voltage power supply part 110 into a high voltage required for the imaging process, which includes a charging process, a developing process, and a transfer process. The voltage supplied from the low voltage power supply part 110 is converted into a voltage for the charging process by a transformer for the charging process, and is supplied to the charging roller 17. In addition, the voltage supplied from the low voltage power supply part 110 is converted into a voltage for the developing process by a transformer for the developing process, and is supplied to the developing roller 12. In addition, the voltage supplied from the low voltage power supply part 110 is converted into a voltage for the transfer process by a transformer for the transfer process, and is supplied to the transfer roller 7a.

[0072] The low voltage power supply part 110 not only supplies voltage (for example, 3.3V or 5V) to the high voltage power supply part 120, but also supplies voltage to the scanner unit 50, the drive motor 311, the engine controller 130, and the video controller 140. The engine controller 130 serves as a control part and controls the entirety of various processing components. The engine controller 130 includes a CPU (not shown), a RAM (not shown), and a ROM (not shown). The RAM is used to calculate the data required for controlling the imaging device 1, and is used to temporarily store data. The ROM is used to store a program for controlling the imaging device 1, and is used to store various types of data. The video controller 140 receives print data by communicating with an external device such as a personal computer, analyzes the print data, and sends the analysis result to the engine controller 130. It should be noted that the engine controller 130 and the video controller 140 may be mounted on another board other than the circuit board 100, or may be mounted on the circuit board 100.

[0073] The AC power received by the power input portion from the commercial power source is supplied not only to the low voltage power supply portion 110 but also to the fixing heater 9c. It should be noted that the roller of the fixing portion 9 is driven by the driving motor 311.

[0074] Configuration of positioning processing unit

[0075] Next, we will refer to Figures 5 to 7 A configuration for positioning the processing unit 40 is described. Figure 5 is a perspective view showing the imaging apparatus 1 in a state before the processing unit 40 is attached to the imaging apparatus 1 . Fig. 6A 2 is a rear view and an enlarged view showing a configuration in which the processing unit 40 is positioned by the left side plate frame 74 . Figure 6B 2 is a rear view and an enlarged view showing a configuration in which the processing unit 40 is positioned by the right side plate frame 75 .

[0076] like Figure 5As shown, the processing unit 40 includes a left side surface 30L and a right side surface 30R, which are end surfaces of the processing unit 40 in the longitudinal direction LD parallel to the X direction indicated by the arrow. The left side surface 30L is provided with a left positioning boss 41L and a left anti-rotation boss 42L, and the right side surface 30R is provided with a right positioning boss 41R (not shown) and a right anti-rotation boss 42R (not shown). The left positioning boss 41L and the right positioning boss 41R are arranged upstream of the left anti-rotation boss 42L and the right anti-rotation boss 42R, respectively, in the attachment direction AD of the processing unit 40.

[0077] It should be noted that although the boss-shaped positioning boss and the boss-shaped anti-rotation boss are arranged on the processing unit 40 in this embodiment, the present invention is not limited thereto. That is, non-boss-shaped positioning portions and non-boss-shaped anti-rotation portions may be arranged on the processing unit 40.

[0078] The apparatus body 2 of the image forming apparatus 1 includes a left side plate frame 74 and a right side plate frame 75 which are metal plate members. The left side plate frame 74 and the right side plate frame 75 face each other with a gap therebetween in the longitudinal direction LD serving as the second direction.

[0079] like Figure 5 and Fig. 6A As shown, the left side plate frame 74 includes a first left surface 81Lf and a second left surface 82Lf extending along the attachment direction AD (Y direction) and the Z direction. The second left surface 82Lf is formed by performing a stretching process on the first left surface 81Lf, and is arranged inside the device body 2 at a distance X1 in the longitudinal direction LD relative to the first left surface 81Lf. That is, the first left surface 81Lf and the second left surface 82Lf are not flush with each other. In the present embodiment, the second left surface 82Lf used as the second surface is a surface extending parallel to the attachment direction AD (Y direction) and the Z direction. However, the present disclosure is not limited to this. For example, the second left surface 82Lf can be a curved surface extending along the attachment direction AD (Y direction) and the Z direction.

[0080] The first left surface 81Lf has a left positioning portion 81L, with which the left positioning boss 41L can engage. The left positioning portion 81L is a cutout whose upstream portion in the attachment direction AD is open. The second left surface 82Lf has a left anti-rotation portion 82L, with which the left anti-rotation boss 42L can engage. The left anti-rotation portion 82L is a U-shaped cutout whose upstream portion in the attachment direction AD is open. It should be noted that since the second left surface 82Lf is formed by a stretching process, a slope that guides the left positioning boss 41L toward the left positioning portion 81L can be formed in the second left surface 82Lf.

[0081] In addition, since the first left surface 81Lf and the second left surface 82Lf are spaced apart from each other by a distance X1 in the longitudinal direction LD, the left anti-rotation portion 82L is also spaced apart from the left positioning portion 81L by a distance X1 in the longitudinal direction LD. In other words, the left anti-rotation portion 82L is arranged at a position different from that of the left positioning portion 81L in the longitudinal direction LD.

[0082] Similarly, if Figure 5 and Figure 6B As shown, the right side plate frame 75 includes a first right surface 81Rf and a second right surface 82Rf extending along the attachment direction AD (Y direction) and the Z direction. The second right surface 82Rf is formed by performing a stretching process on the first right surface 81Rf, and is arranged inside the device body 2 at a distance X2 in the longitudinal direction LD relative to the first right surface 81Rf. That is, the first right surface 81Rf and the second right surface 82Rf are not flush with each other. In the present embodiment, the first right surface 81Rf and the second right surface 82Rf are surfaces extending parallel to the attachment direction AD (Y direction) and the Z direction. However, the present disclosure is not limited to this. For example, the second right surface 82Rf can be a curved surface extending along the attachment direction AD (Y direction) and the Z direction.

[0083] The first right surface 81Rf has a right positioning portion 81R, with which the right positioning boss 41R can engage. The right positioning portion 81R is a cutout whose upstream portion in the attachment direction AD is open. The second right surface 82Rf has a right anti-rotation portion 82R, with which the right anti-rotation boss 42R can engage. The right anti-rotation portion 82R is a U-shaped cutout whose upstream portion in the attachment direction AD is open. It should be noted that since the second right surface 82Rf is formed by a stretching process, a slope that guides the right positioning boss 41R toward the right positioning portion 81R can be formed in the second right surface 82Rf.

[0084] In addition, since the first right surface 81Rf and the second right surface 82Rf are spaced apart from each other by a distance X2 in the longitudinal direction LD, the right anti-rotation portion 82R is also spaced apart from the right positioning portion 81R by a distance X2 in the longitudinal direction LD. In other words, the right anti-rotation portion 82R is arranged at a position different from that of the right positioning portion 81R in the longitudinal direction LD.

[0085] Figure 7 4 is a perspective view showing the imaging device 1 in a state where the processing unit 40 is attached to the imaging device 1. Figures 5 to 7As shown, in a state where the process unit 40 is attached to the apparatus main body 2, the left positioning boss 41L of the process unit 40 is engaged with the left positioning portion 81L of the left plate frame 74, and the left anti-rotation boss 42L of the process unit 40 is engaged with the left anti-rotation portion 82L of the left plate frame 74. Similarly, in a state where the process unit 40 is attached to the apparatus main body 2, the right positioning boss 41R of the process unit 40 is engaged with the right positioning portion 81R of the right plate frame 75, and the right anti-rotation boss 42R of the process unit 40 is engaged with the right anti-rotation portion 82R of the right plate frame 75.

[0086] The processing unit 40 is positioned in the attachment direction AD by engaging the left positioning boss 41L with the left positioning portion 81L and the right positioning boss 41R with the right positioning portion 81R. In addition, the processing unit 40 is prevented from rotating on the left positioning boss 41L and the right positioning boss 41R by engaging the left anti-rotation boss 42L with the left anti-rotation portion 82L and the right anti-rotation boss 42R with the right anti-rotation portion 82R. That is, the processing unit 40 is positioned in the Z direction as the first direction.

[0087] In this state, the process unit 40 is fixed in a direction from the rear surface side toward the front surface side by fixing members 79L and 79R (see Fig.19B ) is fixed to the left side plate frame 74 and the right side plate frame 75.

[0088] In the present embodiment, since the left positioning portion 81L and the left anti-rotation portion 82L are formed in the left side plate frame 74 which is a single metal plate member, the cumulative tolerance is reduced and the positioning accuracy of the processing unit 40 is improved. In addition, since the left positioning portion 81L is arranged upstream of the left anti-rotation portion 82L in the attachment direction AD, the cutout of the left positioning portion 81L formed in the first left surface 81Lf has a smaller area. Since the cutout formed in the left side plate frame 74 has a smaller area, the rigidity of the left side plate frame 74 is maintained. Since the rigidity of the left side plate frame 74 is maintained, the positioning accuracy of the processing unit 40 relative to the device body 2 is improved. In addition, since there is no need to make the left side plate frame 74 thicker, the weight and cost of the left side plate frame 74 are reduced. The same applies to the right side plate frame 75.

[0089] Developer container

[0090] Next, we will refer to Figure 8 and Fig. 9 The developer container 230 and its surroundings are described. Figure 8As shown, the developer container 230 includes a storage portion 18 and a supply portion 200. In a state where the process unit 40 is attached to the apparatus body 2, the supply portion 200 communicates with the storage portion 18 and receives the toner supplied from the outside of the process unit 40. The supply portion 200 includes: an operation portion 201; a cylindrical toner receiving portion 202; a supply path portion 203 connecting the toner receiving portion 202 and the storage portion 18; and a main body shutter portion 206 serving as a main body shutter. In the inner wall of the toner receiving portion 202, a side surface opening portion 205 is formed to communicate with the supply path portion 203.

[0091] like Fig. 9 As shown, a supply pack 210 described later is attached to the supply portion 200 , and the toner discharged from the supply pack 210 is supplied to the storage portion 18 through the opening portion 207 of the main body baffle portion 206 , the side surface opening portion 205 of the toner receiving portion 202 , and the supply path portion 203 .

[0092] like Figure 8 As shown, the supply path portion 203 is engaged with a portion of the storage portion 18, which is formed on one end side of the storage portion 18 in the longitudinal direction of the developer container 230 (that is, in the X direction). Fig. 9 As shown, the stirring member 60 is arranged in the storage portion 18. The stirring member 60 rotates on a rotation shaft 60a extending in the X direction. The stirring member 60 includes a blade portion 60b fixed to the rotation shaft 60a. The blade portion 60b is driven and rotated by the drive motor 311 so that the toner in the storage portion 18 is stirred and transported toward the developing roller 12. It should be noted that although the stirring member 60 includes the rotation shaft 60a and the blade portion 60b in the present embodiment, the stirring member 60 may be a spiral stirring member for transporting the toner from one end of the storage portion 18 to the other end in the longitudinal direction of the storage portion 18.

[0093] In addition, the stirring member 60 circulates the toner that has not been used for development and removed from the developing roller 12 in the storage portion 18, so that the toner of the storage portion 18 is uniform in the storage portion 18. It should be noted that the rotating stirring member 60 may not be used. Instead, for example, another stirring member that swings may be used. In addition, in addition to the stirring member 60, another stirring member may be arranged.

[0094] The storage portion 18 also includes a remaining amount detection portion 312, which is a sensor for detecting the amount of toner contained in the storage portion 18. The remaining amount detection portion 312 includes a light emitting portion 312a and a light receiving portion 312b. The light emitted from the light emitting portion 312a passes through the interior of the storage portion 18 and is received by the light receiving portion 312b. That is, the light emitting portion 312a and the light receiving portion 312b generate an optical path Q1 formed in the storage portion 18. It should be noted that the light emitting element of the light emitting portion 312a and the light receiving element of the light receiving portion 312b can be arranged inside the storage portion 18. In another case, the light emitting element and the light receiving element can be arranged outside the storage portion 18, and the light can be introduced into and exported from the storage portion 18 via the light guiding portion.

[0095] The light emitting portion 312a and the light receiving portion 312b are arranged in the center portion of the storage portion 18 in the X direction. Since the light emitting portion 312a and the light receiving portion 312b are arranged in the center portion of the storage portion 18, it is possible to reliably detect the remaining toner amount of the storage portion 18. That is, the developer (toner) is unevenly distributed in the end portions of the storage portion 18 in the X direction, but the unevenness of the distribution in the center portion of the storage portion 18 is less. Therefore, in actual use, the remaining toner amount can be detected in the center portion.

[0096] It should be noted that in the present embodiment, the light emitting portion 312a uses an LED, and the light receiving portion 312b uses a phototransistor that is turned on when receiving light from the LED. However, the present disclosure is not limited thereto. For example, the light emitting portion 312a may use a halogen lamp or a fluorescent lamp, and the light receiving portion 312b may use a photodiode or an avalanche photodiode.

[0097] Supply section

[0098] Next, we will refer to FIG. 10A to FIG. 11C The supply portion 200 is described. The discharge tray 14 is supported so that the discharge tray 14 is closed and positioned at the closed position and is opened and positioned at the open position. The closed position is a position where the recording material P is stacked on the discharge tray 14, as shown in FIG. Fig. 10A The open position is a position where the discharge tray 14 is opened relative to the device body 2 of the image forming device 1, as shown in FIG. Fig. 10B In the closed position, the discharge tray 14 covers the supply portion 200. When the discharge tray 14 is opened and positioned at the open position, the top surface portion 240 and the supply portion 200 arranged on the top surface portion 240 are exposed to the outside. Fig. 10CAs shown, the supply pack 210 can be attached to and detached from the supply portion 200. Therefore, a user or a maintenance worker can supply toner to the developer container 230 from the outside without removing the developer container 230 from the device body 2. Hereinafter, a user and a worker such as a maintenance worker are collectively referred to as a user.

[0099] The supply portion 200 is arranged on the same side in the Y direction with respect to the photosensitive drum 11 as the side on which the cartridge 4 is arranged. In other words, when viewed in the gravity direction, the supply portion 200 is arranged on the side (front side) on which the cartridge 4 is arranged with respect to the photosensitive drum 11, and the opening portion 91 (see FIG. 1 ) described later is Fig. 17B ) is arranged on the other side (rear surface side) with respect to the photosensitive drum 11. That is, when viewed in the gravity direction, the supply portion 200 is arranged on the same side as the side on which the cartridge 4 is arranged with respect to the photosensitive drum 11, and the opening portion 91 is arranged opposite to the cartridge 4 with respect to the photosensitive drum 11. Therefore, since the supply of the toner and the recording material P can be performed on the front side of the image forming apparatus 1, the usability can be improved.

[0100] like Fig. 10B and Fig. 10C As shown, the operating portion 201 is arranged on the top surface portion 240, and forms a supply inlet 204, which is an inlet for supplying toner. The operating portion 201 includes an annular portion 201a and a lever portion 201b. The annular portion 201a is arranged so as to surround the supply inlet 204, and is rotatably supported by the top surface portion 240 or the toner receiving portion 202. The lever portion 201b is integral with the annular portion 201a. The operating portion 201 is a member for controlling the opening and closing operation of the main body shutter portion 206 and the package shutter portion 214 from the outside.

[0101] like Fig.11A As shown in FIG. 1 , in the toner receiving portion 202, guide portions 247 and 248 are formed. The guide portions 247 and 248 are formed inside the main body baffle portion 206 and are integrated with the toner receiving portion 202. The main body baffle portion 206 is a cylindrical member concentric with the toner receiving portion 202 and is rotatably arranged inside the toner receiving portion 202. The main body baffle portion 206 includes an opening portion 207 (see FIG. 1 ). Fig. 11C ).exist Fig.11A In the closed position shown, the opening portion 207 is offset from the side surface opening portion 205 of the toner receiving portion 202. Further, a sealing member 243 is fixed to the main body shutter portion 206 so as to surround the periphery of the opening portion 207.

[0102] It should be noted that Fig.11A, since the side surface opening portion 205 is covered by the main body shutter portion 206 positioned at the closed position, the side surface opening portion 205 is indicated by a dotted line. Therefore, the side surface opening portion 205 is blocked by the main body shutter portion 206, and the toner is not discharged to the supply path portion 203.

[0103] In contrast, when the body baffle portion 206 is positioned Fig. 11C When in the open position shown, the opening portion 207 overlaps with the side surface opening portion 205 of the toner receiving portion 202. Therefore, from the supply pack 210 (see FIG. 210 ) attached to the supply portion 200, Fig. 10C )The supplied toner can be discharged to the supply path portion 203 through the opening portion 207 and the side surface opening portion 205.

[0104] A main body shutter portion driving force transmission protrusion 206a is formed in the main body shutter portion 206. As described in detail later, the main body shutter portion driving force transmission protrusion 206a receives the driving force from the supply pack 210 and rotates the main body shutter portion 206. The operation portion 201 is rotated in a state where the supply pack 210 is attached to the supply portion 200, so that the main body shutter portion 206 moves between the closed position and the open position.

[0105] In the operating portion 201, an operating portion driving force transmission projection 201d is formed, and the operating portion driving force transmission projection 201d projects inwardly in the radial direction from the inner circumferential surface of the toner receiving portion 202. The operating portion driving force transmission projection 201d engages with the main body shutter portion driving force transmission projection 206a via a pair of driving force transmission surfaces 214b (see FIG. 14b) of the pack shutter portion 214 of the supply pack 210. When the user rotates the lever portion 201b of the operating portion 201 counterclockwise by 90 degrees, the main body shutter portion 206a is moved from the main body shutter portion 206a to the main body shutter portion 206a. Fig.11A The closed position shown moves to Fig. 11C Shown in open position.

[0106] When an image is formed on the recording material P, the storage portion 18 is stirred by the stirring member 60 (see Fig. 9 ) stirs the toner. Therefore, the side surface opening portion 205 needs to be blocked by the main body baffle portion 206 for preventing the toner from leaking from the side surface opening portion 205. Therefore, when an image is formed on the recording material P, the operating portion 201 is positioned Fig.11A 206 is positioned at the closed position. On the other hand, when toner is supplied from a supply pack 210 described later to the storage portion 18, the side surface opening portion 205 needs to be opened. Therefore, when toner is supplied from a supply pack 210 described later to the storage portion 18, the operating portion 201 is positioned at the closed position. Fig. 11CIn the delivery position shown, the body shutter portion 206 is positioned in the open position.

[0107] Arrangement and configuration of the supply section

[0108] Next, the arrangement and configuration of the supply portion 200 will be described in detail. Fig.12 1 is a left side view showing the imaging device 1. It should be noted that Fig.12 The outer cover 71 and the left side plate frame 74 are not shown.

[0109] like Fig.12 As shown, when the supply portion 200 is viewed along the rotation axis direction (X direction) of the photosensitive drum 11, at least a portion of the supply portion 200 overlaps with the scanner unit 50. Fig.12 , the portion where the scanner unit 50 overlaps with the supply portion 200 is indicated by a dotted line. Specifically, the supply portion 200 is arranged so that when the supply portion 200 is viewed in the direction of the rotation axis of the photosensitive drum 11, the toner receiving portion 202 and the supply path portion 203 of the supply portion 200 overlap with the scanner unit 50. For the purpose of description, an area in the horizontal direction (Y direction) where the supply inlet 204 is arranged is defined as an area R1, and an area in the horizontal direction (Y direction) where the scanner unit 50 is arranged is defined as an area R2. In this case, when viewed in the direction of the rotation axis of the photosensitive drum 11, the area R1 overlaps with the area R2.

[0110] In addition, a virtual plane S is defined as a virtual plane extending parallel to the horizontal plane and passing through the top edge portion 18b of the frame 18a of the storage portion 18. Fig.12 , a virtual plane S is indicated by an alternating long and short dashed line. In this case, the entire operation portion 201 of the supply portion 200, a portion of the toner receiving portion 202, and a portion of the supply path portion 203 are positioned above the virtual plane S. In other words, a portion of the supply portion 200 is positioned above the virtual plane S. In addition, when the supply portion 200 is viewed in the rotation axis direction of the photosensitive drum 11, a portion of the supply path portion 203 located above the virtual plane S and the toner receiving portion 202 overlap with the scanner unit 50.

[0111] On the other hand, when the supply portion 200 is viewed in the direction of the rotation axis of the photosensitive drum 11, a portion of the storage portion 18 overlaps with the drum frame 11a. Fig.12 , the portion of the storage portion 18 that overlaps with the drum frame 11a is indicated by a dotted line. Since the capacity of the storage portion 18 is increased in this manner, the amount of toner contained in the storage portion 18 can also be increased. The drum frame 11a supports the photosensitive drum 11 so that the photosensitive drum 11 can rotate; and the storage portion 18 supports the developing roller 12 that carries the developer so that the developing roller 12 can rotate. Fig.13 is a plan view showing the imaging device 1. It should be noted that Fig.13 In the figure, the outer cover 71 is not shown. In the X direction, the width X3 of the supply part 200 is smaller than the width X4 of the storage part 18.

[0112] like Fig.13 As shown, the laser beam emitted from the scanner unit 50 toward the photosensitive drum 11 is expanded into a trapezoidal shape by a polygon mirror and a lens (neither shown). Therefore, in the X direction, the width X5 of the scanner unit 50 is smaller than the width X6 of the photosensitive drum 11. As a result, a space is generated between the left end portion of the scanner unit 50 and the left side plate frame 74. In the present embodiment, the supply portion 200 is arranged in this space.

[0113] Furthermore, in the X direction, the supply portion 200 (having a width of X3) and the scanner unit 50 (having a width of X5) are arranged adjacent to each other in the area (having a width of X4) where the storage portion 18 is arranged. Therefore, arranging the supply portion 200 less affects the size of the imaging device 1.

[0114] Furthermore, when viewed in the direction of gravity, at least a portion of the processing unit 40 overlaps with the scanner unit 50. Fig. 20A As shown, when viewed in the gravity direction, at least a portion of the process unit 40 overlaps with the fixing portion 9. Since the process unit 40, the scanner unit 50, and the fixing portion 9 are arranged in this manner, the capacity of the storage portion 18 for storing toner can be increased without increasing the size of the image forming apparatus 1. It should be noted that the arrangement of the process unit 40, the scanner unit 50, and the fixing portion 9 is not limited to the arrangement described above.

[0115] In addition, if Figure 3 As shown in FIG. 1 , the supply portion 200 is arranged opposite to the drive motor 311 in the rotation axis direction (X direction) of the photosensitive drum 11 relative to the position of the scanner unit 50. In other words, the supply portion 200 is arranged opposite to the drive motor 311 in the rotation axis direction (X direction) with the scanner unit 50 interposed therebetween. In this embodiment, since the size of the drive motor 311 is relatively small, the drive motor 311 does not overlap with the supply portion 200 in the Z direction, as shown in FIG. Fig.12 However, since the supply portion 200 is arranged opposite to the drive motor 311 in a state where the scanner unit 50 is interposed between the supply portion 200 and the drive motor 311 as described above, the drive motor 311 can be replaced by a large-sized drive motor that overlaps the supply portion 200 in the Z direction. Therefore, the flexibility of design can be improved.

[0116] Supply Package

[0117] Next, we will refer to FIG. 14A to FIG. 16B The configuration of supply package 210 is described. Fig.14A and Fig. 14B 2 is a perspective view showing the supply pack 210 in a state where the pack shutter portion 214 is positioned at a closed position. Fig.15A and Fig. 15B 2 is a perspective view showing the supply pack 210 in a state where the pack shutter portion 214 is positioned at the open position. Fig.16A and Fig. 16B is an exploded perspective view showing the supply package 210 .

[0118] The supply bag 210 used as a toner container includes a bag portion 211, an insertion portion 212, and a bag baffle portion 214. The bag portion 211 is a bag that contains the toner to be supplied. The insertion portion 212 is a cylindrical portion inserted into the supply inlet 204. The bag baffle portion 214 serves as a container baffle. The insertion portion 212 serves as a nozzle portion and is communicated with the bag portion 211. An opening portion 213 is formed in the insertion portion 212, and the opening portion serves as an opening portion through which the toner of the bag portion 211 is discharged to the outside. It should be noted that although the bag portion 211 is a bag made of easily deformable plastic, the present disclosure is not limited thereto. For example, the bag portion 211 may be a resin bottle, or may be a paper or vinyl container.

[0119] In the bag portion 211, a bag end portion 216 is formed at an end portion opposite to the insertion portion 212. The bag portion 211 is formed so as to become flatter as the bag portion 211 extends toward the bag end portion 216. The bag end portion 216 extends in a radial direction of the pack baffle portion 214 orthogonal to the rotation axis direction of the pack baffle portion 214.

[0120] The pack shutter portion 214 is a cylindrical member concentric with the insertion portion 212, and is arranged outside the insertion portion 212 in the radial direction. The pack shutter portion 214 includes an opening portion 214c. By rotating the pack shutter portion 214 relative to the insertion portion 212, the pack shutter portion 214 moves between a closed position where the pack shutter portion 214 blocks the opening portion 213 of the insertion portion 212 and an open position where the pack shutter portion 214 opens the opening portion 213. When the opening portion 214c of the pack shutter portion 214 and the opening portion 213 of the insertion portion 212 overlap each other, toner can be supplied from the supply pack 210 to the supply portion 200.

[0121] Furthermore, the sealing member 231 is fixed to the inner circumferential surface of the pack shutter part 214. The sealing member 231 slides on the outer circumferential surface of the insertion part 212, and shields the opening part 213 of the insertion part 212 when the pack shutter part 214 is positioned at the closed position.

[0122] like Fig.16A As shown, a guided portion 232 is formed in the insertion portion 212. The guided portion 232 is recessed relative to the outer circumferential surface of the insertion portion 212, and includes a pair of first guided portions 232a and a pair of second guided portions 232b. When the supply pack 210 is attached to the supply portion 200, the guide portions 247 and 248 integral with the toner receiving portion 202 are inserted into the guided portion 232. As a result, the insertion portion 212 and the toner receiving portion 202 are prevented from moving relative to each other in the circumferential direction around the rotation axis of the pack shutter portion 214.

[0123] In addition, if Fig. 16B As shown, a positioning portion 217 and a driving force transmission surface 214b are formed in the outer circumferential surface of the baffle plate portion 214. The positioning portion 217 is engaged with the operating portion 201. The driving force transmission surface 214b faces each other in the circumferential direction of the outer circumferential surface of the baffle plate portion 214 across the positioning portion 217. That is, a groove portion (i.e., a concave portion that is concave inward in the radial direction of the baffle plate portion 214) is formed in the outer circumferential surface of the baffle plate portion 214; the positioning portion 217 serves as the bottom surface of the groove portion (concave portion), and the driving force transmission surface 214b serves as the side surface of the groove portion. The groove portion is open at the front edge portion of the outer circumferential surface of the baffle plate portion 214 along the insertion direction of the insertion portion 212. The driving force transmission surface 214b receives a force from the operating portion driving force transmission protrusion 201d of the operating portion 201, so that the baffle plate portion 214 rotates relative to the insertion portion 212.

[0124] When the pack shutter portion 214 is positioned at the closed position, the opening portion 214c of the pack shutter portion 214 and the guided portion 232 recessed relative to the outer circumferential surface of the insertion portion 212 overlap each other in the rotation stage performed in the circumferential direction. In this state, the guide portions 247 and 248 are inserted into the guided portion 232 of the supply pack 210, and the opening portion 214c is fitted to the outer periphery of the sealing member 243 arranged on the inner circumferential surface of the main body shutter portion 206. In the state in which the supply pack 210 is attached to the supply portion 200, the first guided portion 232a of the guided portion 232 formed upstream in the insertion direction is engaged with the guide portion 247, and the second guided portion 232b formed downstream in the insertion direction faces the guide portion 248. The step portion between the first guided portion 232a and the second guided portion 232b forms a surface extending in the circumferential direction, and the step portion between the guide portion 247 and the guide portion 248 forms a surface extending in the circumferential direction. Therefore, the surface used as the step portion between the first guided portion 232a and the second guided portion 232b is engaged with the surface used as the step portion between the guide portion 247 and the guide portion 248, thereby determining the position between the insertion portion 212 and the operating portion 201 in the insertion direction. The width of the opening portion 214c increases as the insertion portion 212 extends toward its front end, and the opening portion 214c is shaped to open like a cutout. Therefore, in a state where the supply pack 210 is attached to the supply portion 200, the paired portions of the opening portion 214c facing each other in the circumferential direction sandwich the sealing member 243 in the circumferential direction.

[0125] The driving force transmission surface 214b of the package shutter portion 214 is engaged with the operating portion driving force transmission protrusion 201d of the operating portion 201, and is engaged with the main body shutter portion driving force transmission protrusion 206a of the main body shutter portion 206. The package shutter portion 214 is rotated by the force applied to the operating portion 201, and transmits the force to the main body shutter portion 206, and causes the main body shutter portion 206 to move together with the package shutter portion 214. That is, the driving force transmission surface 214b has an area as a force receiving area that abuts and engages the operating portion driving force transmission protrusion 201d. The operating portion driving force transmission protrusion 201d has a convex portion extending inwardly in the radial direction from the inner circumferential surface of the operating portion 201, and the driving force transmission surface 214b has an area as a force providing area that abuts and engages the main body shutter portion driving force transmission protrusion 206a.

[0126] Procedure for supplying toner

[0127] Next, we will refer to FIG. 10A to FIG. 16B The procedure of supplying toner by using the supply pack 210 is described. First, FIG. 10A to FIG. 10C As shown, the user removes the recording material P stacked on the discharge tray 14 and opens the discharge tray 14 so that the discharge tray 14 moves from the closed position to the open position. By this operation, the supply part 200 is exposed to the outside. Since the supply part 200 is arranged on the upper part of the image forming apparatus 1 located on the front side, the toner can be easily supplied.

[0128] In a state where the discharge tray 14 is opened and positioned at the open position and the supply portion 200 is exposed to the outside, the operation portion 201 is positioned at the operation position. Then, the user places the positioning cutout 217 (see Fig. 16B ) is aligned with the operating part driving force transmission protrusion 201d of the supply part 200; and the supply pack 210 is attached to the supply part 200. The supply part 200 is designed so that if the operating part driving force transmission protrusion 201d and the positioning cutout 217 are not aligned with each other, the supply pack 210 interferes with the operating part driving force transmission protrusion 201d and cannot be inserted into the supply part 200.

[0129] Fig. 10C 2 is a perspective view showing a state where the supply pack 210 is attached to the supply portion 200. Fig. 10C As shown, in the present embodiment, when the direction D indicated by the arrow and in which the bag end portion 216 extends is parallel to the X direction, the supply pack 210 can be inserted into the supply portion 200. When the supply pack 210 is fully inserted into the supply portion 200, the driving force transmission surface 214b forming the positioning cutout 217 engages with the operating portion driving force transmission protrusion 201d of the operating portion 201. In addition, the driving force transmission surface 214b of the pack shutter portion 214 engages with the main body shutter portion driving force transmission protrusion 206a of the main body shutter portion 206.

[0130] That is, the rotational force of the operating part 201 is transmitted to the package baffle part 214, and the rotational force of the package baffle part 214 is transmitted to the main body baffle part 206. Therefore, the main body baffle part 206 and the package baffle part 214 are engaged with each other and become one body, so that the operating part 201, the package baffle part 214 and the main body baffle part 206 move together with each other.

[0131] Then, the user rotates the lever portion 201b of the operating portion 201 counterclockwise by 90 degrees. Fig. 11CAs shown. By this operation, the operating portion 201 is rotated from the operating position to the supply position, and the bag shutter portion 214 and the main body shutter portion 206 are rotated from the closed position to the open position. As a result, the opening portion 214c of the bag shutter portion 214, the opening portion 213 of the insertion portion 212 of the supply bag 210, the opening portion 207 of the main body shutter portion 206, and the side surface opening portion 205 of the toner receiving portion 202 overlap with each other. Therefore, the toner contained in the supply bag 210 is discharged to the storage portion 18 through the supply path portion 203.

[0132] In other words, when the operating portion 201 is positioned at the supply position, the supply portion 200 is in a supplyable state in which toner can be supplied from the supply pack 210 to the storage portion 18. In this state, the opening portion 213 of the supply pack 210 and the side surface opening portion 205 of the toner receiving portion 202 communicate with each other.

[0133] When the supply of toner from the supply pack 210 to the storage part 18 is completed, the user returns the operating part 201 from the supply position to the operating position. That is, the user rotates the lever part 201b of the operating part 201 clockwise by 90 degrees. By this operation, the pack shutter part 214 and the main body shutter part 206 rotate from the open position to the closed position.

[0134] In other words, when the operating portion 201 is positioned at the operating position, the supply portion 200 is in a non-supplyable state in which the toner cannot be supplied from the supply pack 210 to the storage portion 18. In this state, the opening portion 213 of the supply pack 210 and the side surface opening portion 205 of the toner receiving portion 202 are not in communication with each other.

[0135] Then, the user removes supply pack 210 from supply portion 200. Therefore, in a state where supply pack 210 is removed from supply portion 200, since pack shutter portion 214 is positioned at the closed position, toner leakage from opening portion 213 of supply pack 210 can be prevented.

[0136] Rear cover and transfer unit

[0137] Next, we will refer to FIG. 17A to FIG. 18D The rear cover 73 and the periphery of the transfer unit 7 are described. FIG. 17A to FIG. 18DAs shown, an opening portion 91 defined by an outer cover 71 and a rear cover 73 covering the opening portion 91 are arranged in the rear side of the imaging device 1. The rear cover 73 serves as an opening and closing member, and is supported so that the rear cover 73 can rotate around the cover engagement portion 73d, and can be opened and positioned at the open position and closed and positioned at the closed position. The rear cover 73 covers the opening portion 91, the transfer unit 7, and the processing unit 40 when positioned at the closed position, and opens the opening portion 91 and exposes the transfer unit 7 and the processing unit 40 to the outside when positioned at the open position. In addition, the transfer unit 7 is supported so that the transfer unit 7 can rotate around the pivot 7c, and can be opened and positioned at the open position and closed and positioned at the closed position.

[0138] On the outer side surface 73b of the rear cover 73, that is, on the surface constituting the outer surface of the housing 72, a holding portion 73c is arranged. When the user opens or closes the rear cover 73, the user can hold the holding portion 73c. ​​On the inner side surface 73f of the rear cover 73 opposite to the outer side surface 73b, a plurality of (three in the present embodiment) engaging hooks 73a, a plurality of conveying ribs 73g, and a pressing rib 73e serving as a pressing portion are arranged.

[0139] The rear cover 73 is held in place by engaging with the outer cover 71 through the engagement hook 73a. Fig.17A and Fig.18A In addition, in a state where the rear cover 73 is positioned at the closed position, the transfer unit 7 is pulled into the interior of the apparatus body 2 by a link member (not shown). Therefore, the transfer unit 7 is closed until the user operates the transfer unit 7. When the transfer unit 7 is positioned at the closed position, the transfer roller 7a serving as a transfer portion transfers the toner image carried by the photosensitive drum 11 onto the sheet.

[0140] like Fig. 17B and Fig.18B As shown, when the rear cover 73 is opened and positioned at the open position, the duplex transport path 16 is opened. The duplex transport path 16 is a path through which the recording material P transported by the duplex transport roller pair 5d passes. The duplex transport path 16 is formed by a plurality of transport ribs 73g of the rear cover 73 and a plurality of transport ribs 16a formed on the outer side surface of the transfer unit 7. In other words, when the rear cover 73 is positioned at the closed position, the transport ribs 73g serving as a guide portion form a portion of the duplex transport path 16 serving as a second transport path. That is, the rear cover 73 can be moved between a closed position in which the rear cover 73 covers the duplex transport path 16 and an open position in which the rear cover 73 opens the duplex transport path 16 and exposes the duplex transport path 16 to the outside. The duplex transport path 16 and the transport path 19 are transport paths through which sheets are transported.

[0141] The pressing roller 9b of the fixing portion 9 abuts against or separates from the heating roller 9a via a connecting rod (not shown) according to the opening and closing operation of the rear cover 73. Therefore, when the rear cover 73 is positioned at the open position and the duplex conveying path 16 is opened, the pressing roller 9b separates from the heating roller 9a.

[0142] like Fig. 17C and Fig.18C As shown, when the transfer unit 7 rotates around the pivot 7C and opens in a state where the rear cover 73 is positioned at the open position, the conveying path 19 is opened. The conveying path 19 serves as a first conveying path, and is a path through which the recording material P passes. The recording material P is fed by the pickup roller 3, and is conveyed by the conveying roller pair 5c, the transfer nip N1, and the fixing nip N2. That is, the transfer unit 7 can move between a closed position and an open position. The closed position is a first position in which the transfer unit 7 covers the conveying path 19, and the open position is a second position in which the transfer unit 7 opens the conveying path 19 and exposes the conveying path 19 to the outside. It should be noted that when the transfer unit 7 is positioned at the open position, the conveying path 19 is open even in a state in which the processing unit 40 is attached to the device body 2.

[0143] On the inner side surface of the transfer unit 7, a conveying rib 19a constituting the conveying path 19 is arranged. On the outer side surface of the transfer unit 7, a holding portion 7b (see FIG. 1 ) is arranged in addition to the plurality of conveying ribs 16a. Fig. 17B ). Therefore, by the user holding and moving the holding portion 7b, the transfer unit 7 is rotated between the closed position and the open position.

[0144] Paper Jam Handling

[0145] Next, a paper jam processing method performed when a paper jam occurs in the double-sided conveying path 16 or the conveying path 19 will be described. Fig.17A , Fig. 17B , Fig.18A and Fig.18B As shown, if a recording material P jam occurs during the image forming operation, the user opens the rear cover 73 from the closed position to the open position. By this operation, the double-sided conveying path 16 is opened. Therefore, if a jam occurs near the double-sided conveying path 16, the user can remove the jammed recording material P.

[0146] If a paper jam occurs near the transfer nip N1, the user opens the rear cover 73 and positions the rear cover 73 at the open position, and then opens the transfer unit 7 and positions the transfer unit 7 at the open position, as shown in FIG. Fig. 17C and Fig.18CBy this operation, the conveying path 19 is opened, and the user can remove the recording material P jammed near the conveying path 19. In this way, even if a paper jam occurs in the double-sided conveying path 16 or the conveying path 19, the user can handle the paper jam in the rear surface side of the image forming apparatus 1 while the processing unit 40 remains attached to the apparatus body 2. Therefore, paper jam handling is not troublesome, so that the paper jam handling performance can be improved.

[0147] After the paper jam processing is completed, the user closes the rear cover 73 from the open position to the closed position while the transfer unit 7 remains in the open position, such as Fig.18D As shown. In this case, until the rear cover 73 is closed by about 25° from the open position, the rear cover 73 pivots alone. Thereafter, the pressing rib 73e of the rear cover 73 contacts the pressed portion 7d of the transfer unit 7. If the rear cover 73 continues to be closed toward the closed position, the transfer unit 7 is pressed by the pressing rib 73e, and the transfer unit 7 also moves from the open position toward the closed position. Therefore, since the closing operation for the transfer unit 7 may not be performed, usability may be improved. It should be noted that the user may close the transfer unit 7 before closing the rear cover 73.

[0148] Attachment and removal of the processing unit

[0149] Next, refer to 19A to 20D , a method of attaching and detaching the processing unit 40 will be described. For example, when the processing unit 40 is replaced with another processing unit, or when maintenance is performed on the processing unit 40, the attachment and detachment of the processing unit 40 are performed. Fig.19A , Fig.19B , Fig. 20A and Fig. 20B As shown, when removing the processing unit 40 from the device body 2, the user moves the rear cover 73 to the open position and moves the transfer unit 7 to the open position, as in the above-mentioned paper jam processing. By this operation, the processing unit 40 is exposed to the outside. However, in this state, the processing unit 40 is fixed to the left plate frame 74 and the right plate frame 75 by the fixing members 79L and 79R.

[0150] It should be noted that although the process unit 40 is fixed to the left plate frame 74 and the right plate frame 75 by using the fixing members 79L and 79R which are metal plate members in the present embodiment, the present disclosure is not limited thereto. For example, the process unit 40 may be held in the apparatus body 2 by an urging member such as a spring or by using an urging force of the transfer roller 7a of the transfer unit 7 against the photosensitive drum 11.

[0151] To remove the process unit 40 from the apparatus body 2, the fixing members 79L and 79R are first removed. Then, the engagement in the driving force transmission portion between the pinion gear of the drive motor 311 and the photosensitive drum 11 is disconnected, and the process unit 40 is moved toward the removal direction DD, as shown in FIG. Fig.19C and Fig. 20C As shown, the removal direction is the same as the attachment direction AD (see Figure 5 ) is the opposite. Through this operation, the left positioning boss 41L and the right positioning boss 41R are separated from the left positioning portion 81L and the right positioning portion 81R, respectively, and the left anti-rotation boss 42L and the right anti-rotation boss 42R are separated from the left anti-rotation portion 82L and the right anti-rotation portion 82R, respectively. That is, when the rear cover 73 is positioned at the open position and the transfer unit 7 is positioned at the open position, the processing unit 40 can be attached to and detached from the device body 2 through the opening portion 91. Since the opening portion 91 is arranged on the rear side of the device body 2 and can have a relatively large area, the attachment and detachment of the processing unit 40 becomes easy, thereby improving the maintainability of the processing unit 40.

[0152] In the present embodiment, the fixing portion 9 is held by a fixing stay 78 suspended between the left side plate frame 74 and the right side plate frame 75. In addition, in order to reduce the size of the image forming apparatus 1, the supply portion 200 as a part of the process unit 40 overlaps the fixing portion 9 in the X direction and the Z direction. In other words, the supply portion 200 is arranged upstream of the fixing portion 9 in the removal direction DD, and when viewed in the removal direction DD, the supply portion 200 is arranged so that at least a portion of the supply portion 200 overlaps the fixing portion 9.

[0153] Therefore, if Fig.19D and Fig.20D As shown, in the process of extracting the process unit 40 from the apparatus main body 2, the user moves the process unit 40 in the removal direction DD while rotating the process unit 40 on an axis extending parallel to the X direction. In addition, since the opening 78a is formed in the fixing stay 78 serving as a holding member, when the process unit 40 is extracted from the apparatus main body 2, the supply portion 200 can pass through the opening 78a.

[0154] It should be noted that the process unit 40 may not overlap with the fixing portion 9 in the drawing direction DD, so that the process unit 40 can be drawn out from the device body 2 in the drawing direction DD without rotating. In addition, the process unit 40 may not overlap with the fixing portion 9 in the Z direction, so that the process unit 40 can be drawn out from the device body 2 in the -Y direction.

[0155] The processing unit 40 can be attached to the device body 2 in the reverse order of the above-mentioned method of removing the processing unit 40. That is, the processing unit 40 is attached to the device body 2 in the attachment direction AD (see FIG. 1 ) while rotating around the X axis. Figure 5 ) is attached to the device body 2.

[0156] As described above, in the image forming apparatus 1 with a toner supply system of the present embodiment, paper jam handling and attachment and removal of the processing unit 40 are all performed through the opening portion 91 arranged on the rear surface side of the image forming apparatus 1. In this configuration, the space efficiency inside the image forming apparatus 1 can be increased. For example, the area occupied by the movement trajectory of the processing unit 40 when the processing unit 40 is attached to and removed from the device body 2 can be reduced. In addition, since the opening portion 91 can have a relatively large area, the operability of attachment and removal of the processing unit 40 and paper jam handling is increased. Therefore, the size of the device body 2 can be reduced, while the capacity of the storage portion 18 for accommodating toner can be increased, and the paper jam handling performance and maintainability of the processing unit 40 can be improved.

[0157] Other embodiments

[0158] It should be noted that although the image forming apparatus 1 includes the double-sided transport path 16 for forming images on both sides of the recording material P in the above-described embodiment, the present disclosure is not limited thereto. For example, the image forming apparatus 1 may not include the double-sided transport path 16, and may form an image only on one side of the recording material P. In this case, for example, the transfer unit 7 may not be opened and closed, and the transfer roller 7a may be rotatably supported by the rear cover 73. In this configuration, the transport path 19 is opened by opening the rear cover 73.

[0159] Furthermore, in the above-described embodiment, when viewed in the direction of gravity, the supply portion 200 and the cartridge 4 are arranged on one side (i.e., the front side) relative to the photosensitive drum 11, and the opening portion 91 is arranged on the other side (i.e., the rear surface side). However, the present disclosure is not limited thereto. For example, the supply portion 200 may be arranged on the other side (i.e., the rear surface side) relative to the photosensitive drum 11.

[0160] While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.

Claims

1. An imaging device, comprising: (i) a supply container configured to contain toner; (ii) a processing unit, comprising: Photosensitive drum; a developing roller configured to supply toner to the photosensitive drum; a toner storage portion configured to store toner to be carried on the developing roller; a supply portion configured to communicate with the toner storage portion and to which the supply container is detachably attached; and (iii) an apparatus body including a first surface and a second surface facing different directions, the first surface being provided with a first opening through which the processing unit is detachably attached to the apparatus body, and the second surface being provided with a second opening through which the supply portion is exposed so that the supply container can be detachably attached to the supply portion, The second opening is smaller than the first opening, so that the processing unit cannot be attached to and detached from the device body through the second opening.

2. The imaging device according to claim 1, wherein The device body includes an opening and closing member configured to move between a closed position where the opening and closing member closes the second opening and an open position where the opening and closing member opens the second opening, and Wherein, with the opening and closing member positioned in the open position, the supply container is configured to be detachably attached to the supply portion of the processing unit.

3. The imaging device according to claim 2, wherein: The opening and closing member is configured to rotate about a rotation axis extending in a longitudinal direction of the photosensitive drum.

4. The imaging device according to claim 1, wherein A direction in which the supply container is attached to the supply portion intersects a direction in which the processing unit is attached to the apparatus main body.

5. The imaging device according to any one of claims 1 to 4, wherein: The device body comprises: ejecting the tray; and a discharge roller configured to discharge the sheet having the toner image formed thereon onto the discharge tray in a discharge direction, and The second surface is arranged downstream of the first surface in a direction toward a downstream side of the discharge direction in a horizontal direction.

6. The imaging device according to any one of claims 1 to 4, wherein: The device body comprises: ejecting the tray; and a discharge roller configured to discharge the sheet having the toner image formed thereon onto the discharge tray in a discharge direction, and wherein the supply portion is arranged on a downstream portion of the apparatus body in a direction toward a downstream side of the discharge direction in a horizontal direction.

7. The imaging device according to any one of claims 1 to 4, wherein: The device body comprises: a sheet material supporting portion configured to support a sheet material; and a rotary feeding member configured to feed the sheet, and wherein the supply portion is arranged on the same side with respect to the photosensitive drum as a side on which the sheet supporting portion is arranged.

8. The imaging device according to any one of claims 1 to 4, wherein: The device body includes a display, and wherein the supply portion is arranged on the same side as a side on which the display is arranged with respect to the photosensitive drum when viewed in the direction of gravity.

9. The imaging device according to claim 1, wherein: The device body includes a first opening and closing member and a second opening and closing member, wherein the first opening and closing member is configured to rotate about a first rotation axis extending in the longitudinal direction of the photosensitive drum between a first open position where the first opening and closing member opens the first opening and a first closed position where the first opening and closing member closes the first opening, and wherein the second opening and closing member is configured to rotate about a second rotation axis extending in the longitudinal direction of the photosensitive drum between a second open position where the second opening and closing member opens the second opening and a second closed position where the second opening and closing member closes the second opening.

10. The imaging device according to claim 9, wherein The device body comprises: ejecting the tray; and a discharge roller configured to discharge the sheet having the toner image formed thereon onto the discharge tray in a discharge direction, and The second rotation axis is arranged downstream of the first rotation axis in a direction toward a downstream side of the discharge direction in a horizontal direction.

11. The imaging device according to claim 10, wherein The second rotation axis is arranged below the discharge roller.

12. The imaging device according to any one of claims 1 to 4, wherein: The device body comprises: ejecting the tray; and a discharge roller configured to discharge the sheet having the toner image formed thereon onto the discharge tray in a discharge direction, wherein the supply portion is provided with a supply port through which the toner supplied from the supply container to the toner storage portion of the process unit passes, and Wherein, when viewed from a direction opposite to the discharge direction, the supply port is arranged on the left side of the device body.

Citation Information

Patent Citations

  • Conveying unit, process cartridge, and image forming apparatus

    JP2021056323A