Image forming apparatus
By setting the positioning part on the side plate of the image forming device and optimizing its layout, the problem of degradation of positioning accuracy caused by insufficient rigidity of the side plate is solved, and higher positioning accuracy and device rigidity are achieved.
Patent Information
- Application Number
- CN202411814002.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Priority Date
- 2021-05-21
- Filing Date
- 2022-05-20
- Publication Date
- 2025-02-14
AI Technical Summary
In the conventional image forming apparatus, insufficient rigidity of the side plate leads to a decrease in positioning accuracy of the process cartridge.
By providing the first positioning part and the second positioning part on the side plate of the image forming device, and making the second positioning part closer to the center part of the detachable unit than the first positioning part, the positioning accuracy of the detachable unit is improved.
The positioning accuracy of the detachable unit relative to the device body is improved, the stable positioning of the processing box is ensured, and the rigidity of the overall device is enhanced.
Smart Images

Figure CN119439678A_ABST
Abstract
Description
[0001] This application is a divisional application of the invention patent application with the application date of May 20, 2022, application number 202210549480.1, and invention name “Image Forming Device”. Technical Field
[0002] The present invention relates to an image forming apparatus for forming an image on a sheet. Background Art
[0003] So far, an image forming device has been proposed that has a process cartridge detachably supported on a device body, wherein the process cartridge can be replaced (see Japanese Patent Application Laid-Open No. 2020-112731). The device body of the above-mentioned image forming device includes a pair of side plates arranged on the right and left sides, wherein two track-shaped grooves are formed on each side plate. The process cartridge is positioned by engaging a first positioning portion and a second positioning portion of the process cartridge with an end portion of the groove.
[0004] However, according to the side plate disclosed in Japanese Patent Application Laid-Open No. 2020-112731, two large rail-shaped grooves are formed on the same plane, which may reduce the rigidity of the side plate. If the rigidity of the side plate supporting the process cartridge is reduced, the positioning accuracy of the process cartridge may be reduced.
[0005] Therefore, the present invention provides an image forming apparatus which improves the positioning accuracy of a detachable unit relative to the apparatus body. Summary of the invention
[0006] According to a first aspect of the present invention, there is provided an image forming device configured to form an image on a sheet, the image forming device comprising a device body and a detachable unit detachably attached to the device body along an attachment direction. The detachable unit comprises a first positioned portion and a second positioned portion, the first positioned portion and the second positioned portion being arranged in an end portion of the detachable unit along a second direction perpendicular to the attachment direction and the first direction, and the second positioned portion being arranged downstream of the first positioned portion along the attachment direction. The device body comprises a frame member, the frame member being arranged on the side of the end portion of the detachable unit along the second direction, and having a first positioning portion and a second positioning portion, the first positioning portion and the second positioning portion being engaged with the first positioned portion and the second positioned portion, respectively, so that the detachable unit is positioned relative to the frame member in the attachment direction and the first direction. When viewed along the second direction, at least a portion of the second positioning portion is aligned with the first positioning portion in the attachment direction. The second positioning portion is arranged to be closer to the center portion of the detachable unit in the second direction than the first positioning portion.
[0007] According to a second aspect of the present invention, there is provided an image forming device configured to form an image on a sheet, the image forming device comprising a device body and a detachable unit detachably attached to the device body along an attachment direction. The detachable unit comprises a first positioned portion and a second positioned portion, the first positioned portion and the second positioned portion being arranged in an end portion of the detachable unit along a second direction perpendicular to the attachment direction and the first direction, the second positioned portion being arranged downstream of the first positioned portion along the attachment direction. The device body comprises a metal plate, the metal plate being arranged on the side of the end portion of the detachable unit along the second direction, and comprising a first surface and a second surface extending in the attachment direction and the first direction, the second surface being formed by stretching so that the second surface is positioned closer to the center portion of the detachable unit in the second direction than the first surface. The first surface and the second surface have a first positioning portion and a second positioning portion, the first positioning portion and the second positioning portion are respectively engaged with the first positioned portion and the second positioned portion of the detachable unit so that the detachable unit is positioned relative to the metal plate in the attachment direction and the first direction. The second positioning portion is arranged closer to the center portion of the detachable unit in the second direction than the first positioning portion.
[0008] Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] Figure 1 is a schematic diagram showing the entirety of the image forming apparatus according to the first embodiment.
[0010] Figure 2 is a cross-sectional view showing the configuration of the image forming apparatus.
[0011] Figure 3A is a perspective view showing the image forming apparatus with its rear cover closed.
[0012] Figure 3B is a perspective view showing the image forming apparatus with a rear cover opened.
[0013] Figure 4 is a perspective view showing a state of the image forming apparatus before a process unit is attached.
[0014] Figure 5A 2 is a rear view and an enlarged view showing a positioning configuration in which the process unit is positioned by the left side plate frame.
[0015] Figure 5B 2 is a rear view and an enlarged view showing a positioning configuration in which the process unit is positioned by the right side plate frame.
[0016] Fig. 6Ais a perspective view showing the image forming apparatus to which the process unit is attached.
[0017] Figure 6B It is an enlarged view showing the left positioning portion and the left rotation regulating portion.
[0018] Figure 6C is an enlarged view showing a left positioning portion and a left rotation regulating portion according to a modification of the first embodiment.
[0019] Fig. 7A is a cross-sectional view parallel to the XY plane, showing the positioning configuration in which the processing unit is positioned by the left side plate frame.
[0020] Figure 7B is a cross-sectional view parallel to the XY plane, showing the positioning configuration in which the processing unit is positioned by the right side plate frame.
[0021] Figure 8 is a left side view showing a positioning configuration in which the process unit is positioned by the left side plate frame.
[0022] Fig. 9 is a perspective view of an image forming apparatus according to a second embodiment.
[0023] Fig. 10A 2 is a rear view and an enlarged view showing a positioning configuration in which the process unit is positioned by the left side plate frame.
[0024] Fig. 10B is a rear side view and an enlarged view showing a positioning configuration in which the process unit is positioned by the right side plate frame.
[0025] Fig.11 is a perspective view showing the image forming apparatus to which the process unit is attached.
[0026] Fig.12 is a perspective view showing an image forming apparatus according to a third embodiment.
[0027] Fig.13 is a left side view showing a positioning configuration in which the process unit is positioned by the left side plate frame. DETAILED DESCRIPTION
[0028] The following will describe in detail embodiments for implementing the present technology based on examples with reference to the accompanying drawings. It should be noted that the size, material, shape, and relative arrangement of the components described in the embodiments will vary arbitrarily depending on the configuration and various conditions of the device to which the technology is applied. In other words, the following description of the embodiments is not intended to limit the scope of the present invention.
[0029] First embodiment
[0030] Figure 1is a perspective view showing the image forming apparatus 1 according to the first embodiment. Figure 2 1 is a cross-sectional view showing the configuration of the image forming apparatus 1. The image forming apparatus 1 is a monochrome printer for forming an image on a recording material based on image information input from an external device. The recording material may be a sheet formed of various materials including paper such as plain paper and thick paper, plastic films such as OHP sheets, special-shaped sheets such as envelopes and index paper, and cloth.
[0031] In the following description, in a state where the image forming device 1 is arranged on a horizontal plane, the height direction of the image forming device 1 (i.e., the direction opposite to the vertical direction) is referred to as the Z direction. The direction intersecting the Z direction and parallel to the rotation axis direction (i.e., the main scanning direction) of the photosensitive drum 11 described later is referred to as the X direction. The direction intersecting the X direction and the Z direction is referred to as the Y direction. The X direction, the Y direction, and the Z direction preferably intersect each other perpendicularly. In addition, for convenience, the positive side in the X direction is referred to as the right side and the negative side in the X direction is referred to as the left side, the positive side in the Y direction is referred to as the front side and the negative side in the Y direction is referred to as the rear side, the positive side in the Z direction is referred to as the upper side and the negative side in the Z direction is referred to as the lower side.
[0032] Overall configuration
[0033] like Figure 1 and Figure 2 As shown, the image forming apparatus 1 includes an image forming unit 40 for forming a toner image on a recording material, a feeding unit 30 for feeding the recording material P, a fixing unit 9 for fixing the toner image formed by the image forming unit 40 on the recording material, and a sheet discharge roller pair 10.
[0034] The image forming unit 40 includes a scanner unit 50, a process unit 20 adopting an electrophotographic system, and a transfer roller 7 for transferring a toner image formed on a photosensitive drum 11 of the process unit 20 to a recording material P serving as a sheet. The process unit 20 includes the photosensitive drum 11, a cleaning unit 13 arranged around the photosensitive drum 11, a charging roller 17, a developing roller 12, and a storage portion 18 storing toner. The process unit 20 can be attached to the apparatus body 2 of the image forming apparatus 1 using screws, and can be detached by a service person.
[0035] The photosensitive drum 11 serving as an image bearing member is a photosensitive body formed into a cylindrical shape. The photosensitive drum 11 according to the present embodiment includes a photosensitive layer formed of a negatively charged organic photosensitive body on a drum-shaped substrate formed of aluminum. In addition, the photosensitive drum 11 serving as a rotatable member is driven by a motor to rotate in a predetermined direction (R direction in the figure) at a predetermined process speed around a longitudinal direction LD (see FIG. 1 ). Figure 4 ) extends along an axis of rotation.
[0036] The charging roller 17 abuts against the photosensitive drum 11 with a predetermined contact pressure to form a charging portion. In addition, the surface of the photosensitive drum 11 is uniformly charged to a predetermined potential by applying a desired charging voltage from a charging high voltage power source to the charging roller 17. According to the present embodiment, the photosensitive drum 11 is charged to a negative polarity by the charging roller 17.
[0037] The scanner unit 50 performs scanning exposure on the surface of the photosensitive drum 11 by irradiating the photosensitive drum 11 with laser light in response to image information input from an external device using a polygon mirror. By the exposure, an electrostatic latent image corresponding to the image information is formed on the surface of the photosensitive drum 11. The scanner unit 50 is not limited to a laser scanner device, and for example, an LED exposure unit including an LED array in which a plurality of LEDs are arranged along the longitudinal direction of the photosensitive drum 11 may be employed.
[0038] The developing roller 12 is rotatably supported by a storage portion 18 serving as a toner storage portion. Further, the developing roller 12 is arranged to be opposed to the photosensitive drum 11. Further, a feeding roller for applying the toner serving as a developer stored in the storage portion 18 to the surface of the developing roller 12 may be provided in the storage portion 18.
[0039] According to the present embodiment, the processing unit 20 serving as a detachable unit adopts a contact development system as a development system. That is, the toner layer carried on the developing roller 12 contacts the photosensitive drum 11 at a developing portion (i.e., a developing area) where the photosensitive drum 11 and the developing roller 12 are opposite to each other. A development voltage is applied to the developing roller 12 from a development high voltage power source. Under the development voltage, the toner carried on the developing roller 12 is transferred from the developing roller 12 to the drum surface according to the potential distribution on the surface of the photosensitive drum 11, thereby developing the electrostatic latent image into a toner image.
[0040] The colorant according to the present embodiment is a so-called single-component developer, which does not contain a magnetic component, and the colorant is carried on the developing roller 12 mainly by intermolecular forces and electrostatic forces (i.e., mirror forces). A single-component developer containing a magnetic component may also be used. In addition to the toner particles, the single-component developer may also contain additives (such as wax and silica particles) for adjusting fluidity and charging properties. In addition, a two-component developer consisting of a non-magnetic toner as a developer and a magnetic carrier may also be used. For example, if a magnetic developer is used, a cylindrical developing sleeve (with a magnet arranged on the inner side thereof) may be used as a developer carrying member.
[0041] The fixing unit 9 adopts a heat fixing system for fixing an image by heating and melting the toner on the recording material while applying pressure. The fixing unit 9 includes a heating roller 9a including a fixing heater 9c and a pressure roller 9b in pressure contact with the heating roller 9a. Each of the heating roller 9a and the pressure roller 9b is configured to surround the recording material in the longitudinal direction LD (see FIG. 1 ). Figure 4 ) is a rotatable member that rotates about an axis of rotation extending from the
[0042] The feeding unit 30 includes a cassette 4 (on which the recording material P is placed), a pickup roller 3, a feeding roller 5a, and a separation roller 5b. A front cover 70 is provided at a part of the end surface on the front side of the image forming apparatus 1, and the front cover 70 covers the circuit board 100. The apparatus body 2 of the image forming apparatus 1 includes a housing 72. The housing 72 includes the front cover 70, the sheet discharge tray 14, and a rear cover 75 (see Figure 3A and 3B ), and an outer cover 71 constituting the exterior of the image forming apparatus 1 except for the front cover 70, the sheet discharge tray 14, and the rear cover 75. The housing 72 is provided with a sheet discharge port 15 through which a sheet is discharged to the sheet discharge tray 14.
[0043] In addition, a supply port 200 serving as an inlet is formed on the processing unit 20 (see Figure 4 ) for receiving toner supplied from the outside of the processing unit 20. The supply port 200 is communicated with the storage portion 18, and the supply port 200 is exposed by opening the sheet discharge tray 14 upward in a state where the processing unit 20 is attached to the apparatus body 2. The user can attach a toner container for replenishment to the exposed supply port 200 so as to replenish the toner to the storage portion 18 via the supply port 200. That is, the toner is supplied to the storage portion 18 through the supply port 200. As described above, the processing unit 20 according to the present embodiment can supply toner to the storage portion 18 when the storage portion 18 is attached to the apparatus body 2.
[0044] like Figure 2 As shown, the image forming apparatus 1 includes a circuit board 100. The circuit board 100 includes a wiring board 101 formed of an insulator and electronic components 111 and 121 soldered to the wiring board 101. Conductor wiring is arranged on the surface and inside of the wiring board 101, and the electronic components 111 and 121 are electrically connected through the conductor wiring. The circuit board 100 has a function of converting an AC current supplied from the outside of the image forming apparatus 1 into a DC current, or converting an input voltage to obtain a predetermined voltage required for an image forming process.
[0045] The circuit board 100 is arranged so that the surface of the wiring board 101 on which the electronic components 111 and 121 are mounted is arranged along a direction intersecting the discharge direction. In addition, the wiring board 101 is arranged along the discharge direction between the front cover 70 and the scanner unit 50. The electronic components 111 and 121 are arranged on the side of the wiring board 101 opposite to the scanner unit 50.
[0046] Next, the image forming operation of the image forming apparatus 1 will be described. When an image forming instruction is input to the image forming apparatus 1, the image forming process of the image forming unit 40 will start based on the image information input from the external computer connected to the image forming apparatus 1. The scanner unit 50 irradiates laser light to the photosensitive drum 11 based on the input image information. In this state, the photosensitive drum 11 is preliminarily charged by the charging roller 17, and an electrostatic latent image is formed on the photosensitive drum 11 by irradiating laser light on the photosensitive drum 11. Thereafter, the electrostatic latent image is developed by the developing roller 12, and a toner image is formed on the photosensitive drum 11.
[0047] In parallel with the above-described image forming process, the pickup roller 3 of the feeding unit 30 feeds out the recording material P supported on the cassette 4. The recording material P is separated one by one by the feeding roller 5a and the separation roller 5b and is conveyed to the conveying roller pair 5c. Then, the recording material P is conveyed to the transfer nip N1 formed by the transfer roller 7 and the photosensitive drum 11 by the conveying roller pair 5c serving as a conveying portion.
[0048] A transfer voltage is applied to the transfer roller 7 from a transfer high voltage power source, and the toner image carried on the photosensitive drum 11 is transferred to the recording material P conveyed by the conveying roller pair 5c. The recording material P to which the toner image has been transferred is conveyed to the fixing unit 9, and the toner image is heated and pressurized while passing through a nip portion formed between a heating roller 9a and a pressure roller 9b of the fixing unit 9. Thus, the toner particles melt and then solidify, thereby fixing the toner image to the recording material P. The recording material P having passed through the fixing unit 9 is discharged from a sheet discharge port 15 to the outside of the image forming apparatus 1 (i.e., outside the apparatus) by the sheet discharge roller pair 10, and is supported on a sheet discharge tray 14.
[0049] When images are formed on both sides of the recording material P, the sheet discharge roller pair 10 turns the recording material P with the image formed on the first side, thereby guiding the recording material P to the double-sided conveying path 16. The recording material P guided to the double-sided conveying path 16 is conveyed again toward the transfer roller 7 by the double-sided conveying roller pair 5d. An image is formed on the second side of the recording material P by the transfer roller 7, and then the sheet is discharged to the outside of the apparatus by the sheet discharge roller pair 10. After the toner image has been transferred to the recording material P, the toner remaining on the photosensitive drum 11 is cleaned by the cleaning unit 13.
[0050] like Figure 3A and 3B As shown in FIG. 1 , a rear cover 75 supported in an openable and closable manner is provided at the rear side of the image forming apparatus 1. The rear cover 75 serving as an opening and closing member covers the process unit 20 when in a closed state, and exposes the process unit 20 when opened. In a state where the rear cover 75 is opened, the process unit 20 can be opened and closed along the rear side of the image forming apparatus 1. Figure 4 The attachment direction AD shown is attached to the device body 2, and can be detached in a detachment direction opposite to the attachment direction AD. The attachment direction AD is a direction along the Y direction.
[0051] By opening the rear cover 75, the double-sided conveying path 16 is exposed (see Figure 2 ). That is, the rear cover 75 can be moved between a closed position in which the double-sided conveying path 16 is covered and an open position in which the double-sided conveying path 16 is exposed to the outside. Thus, sheet jamming that occurs in the double-sided conveying path 16 can be resolved. In addition, by opening the transfer unit (not shown) in a state in which the double-sided conveying path 16 is in the open position, the conveying path 19 (see Figure 2 ) is opened, and the sheet conveyed by the conveying roller pair 5c passes through the conveying path 19.
[0052] Positioning configuration of processing units
[0053] Next, we will refer to Figures 4 to 8 The positioning configuration of the processing unit 20 is described. Figure 4 is a perspective view showing the image forming apparatus 1 in a state before the process unit 20 is attached. Figure 5A is a rear view and an enlarged view of the positioning configuration of the processing unit 20 positioned by the left side plate frame 73, Figure 5B It is a rear view and an enlarged view of the positioning configuration in which the processing unit 20 is positioned by the right side plate frame 74.
[0054] like Figure 4 As shown, the processing unit 20 includes a left side surface 30L and a right side surface 30R, which serve as end portions in the longitudinal direction LD parallel to the X direction. The left side surface 30L includes a left positioning boss 21L serving as a first positioned portion and a left rotation control boss 22L serving as a second positioned portion, while the right side surface 30R includes a right positioning boss 21R and a right rotation control boss 22R (see Figure 7B ). The left positioning boss 21L and the right positioning boss 21R are respectively arranged upstream of the left rotation control boss 22L and the right rotation control boss 22R in the attachment direction AD of the processing unit 20. In other words, the left rotation control boss 22L and the right rotation control boss 22R are respectively arranged downstream of the left positioning boss 21L and the right positioning boss 21R in the attachment direction AD.
[0055] The apparatus body 2 of the image forming apparatus 1 includes a left side plate frame 73 and a right side plate frame 74 formed of sheet metal members, wherein the left side plate frame 73 and the right side plate frame 74 are opposed to each other with a gap therebetween along the longitudinal direction LD serving as the second direction. Note that the left side plate frame 73 is disposed on the left side surface 30L side of the process unit 20 along the longitudinal direction LD.
[0056] like Figure 4 and Figure 5A As shown, the left side plate frame 73 used as a frame member includes a first left surface 81Lf and a second left surface 82Lf, which extend in the direction along the attachment direction AD (i.e., the Y direction) and the Z direction. By stretching the first left surface 81Lf used as the first surface, the second left surface 82Lf is arranged to be separated from the first left surface 81Lf by a distance X1 on the inner side of the device body 2 along the longitudinal direction LD. In other words, the second left surface 82Lf is arranged to be closer to the center part of the processing unit 20 in the longitudinal direction LD than the first left surface 81Lf. That is, the first left surface 81Lf and the second left surface 82Lf are not coplanar. In the present embodiment, the second left surface 82Lf used as the second surface is composed of surfaces parallel to the attachment direction AD (i.e., the Y direction) and the Z direction, but the present technology is not limited to this. For example, the second left surface 82Lf can be a curved surface along the attachment direction AD (i.e., the Y direction) and the Z direction.
[0057] The left positioning portion 81L (with which the left positioning boss 21L can be engaged) is formed on the first left surface 81Lf, wherein the left positioning portion 81L used as the first positioning portion is a cutout that is open on the upstream side in the attachment direction AD. In other words, the left positioning portion 81L is a first opening. Or the left positioning portion 81L is a part of a slit extending from the upstream edge of the left side plate frame 73 along the attachment direction AD. The left rotation control portion 82L (with which the left rotation control boss 22L can be engaged) is formed on the second left surface 82Lf, wherein the left rotation control portion 82L used as the second positioning portion is a U-shaped cutout that is open on the upstream side in the attachment direction AD. In other words, the left rotation control portion 82L is a second opening provided on the second left surface 82Lf of the left side plate frame 73. Since the second left surface 82Lf is formed by stretching, an inclined surface for guiding the left positioning boss 21L toward the left positioning portion 81L can be formed.
[0058] Since the first left surface 81Lf and the second left surface 82Lf are positioned to be spaced apart from each other by a distance X1 in the longitudinal direction LD, the left rotation regulating portion 82L is also arranged to be spaced apart from the left positioning portion 81L by a distance X1 in the longitudinal direction LD. In other words, the left rotation regulating portion 82L is arranged at a position different from the left positioning portion 81L in the longitudinal direction LD. That is, the left rotation regulating portion 82L is arranged closer to the center portion of the process unit 20 in the longitudinal direction LD than the left positioning portion 81L.
[0059] Similarly, if Figure 4 and 5B As shown, the right side plate frame 74 includes a first right surface 81Rf and a second right surface 82Rf extending along the attachment direction AD (i.e., the Y direction) and the Z direction. By stretching the first right surface 81Rf, the second right surface 82Rf is arranged to be separated from the first right surface 81Rf by a distance X2 on the inner side of the device body 2 along the longitudinal direction LD. In other words, the first right surface 81Rf and the second right surface 82Rf are not coplanar. In the present embodiment, the first right surface 81Rf and the second right surface 82Rf are composed of surfaces parallel to the attachment direction AD (i.e., the Y direction) and the Z direction, but the present technology is not limited to this. For example, the second right surface 82Rf can be a curved surface along the attachment direction AD (i.e., the Y direction) and the Z direction.
[0060] The right positioning portion 81R (with which the right positioning boss 21R can engage) is formed on the first right surface 81Rf, wherein the right positioning portion 81R is a cutout that is open on the upstream side in the attachment direction AD. The right rotation control portion 82R (with which the right rotation control boss 22R can engage) is formed on the second right surface 82Rf, wherein the right rotation control portion 82R is a U-shaped cutout that is open on the upstream side in the attachment direction AD. Since the second right surface 82Rf is formed by stretching processing, an inclined surface for guiding the right positioning boss 21R toward the right positioning portion 81R can be formed.
[0061] Since the first right surface 81Rf and the second right surface 82Rf are positioned to be spaced apart from each other by a distance X2 in the longitudinal direction LD, the right rotation regulating portion 82R is also arranged to be spaced apart from the right positioning portion 81R by a distance X2 in the longitudinal direction LD. In other words, the right rotation regulating portion 82R is arranged at a position different from the right positioning portion 81R in the longitudinal direction LD.
[0062] Fig. 6A is a schematic diagram showing the image forming apparatus 1 in a state where the processing unit 20 is attached, Figure 6B 81L and the left rotation control portion 82L. Figures 5A to 6BAs shown, in a state where the processing unit 20 is attached to the device body 2, the processing unit 20 is pushed from the rear side to the front side by a pushing mechanism not shown. In a state where the processing unit 20 is attached to the device body 2, the left positioning boss 21L and the left rotation control boss 22L of the processing unit 20 are respectively engaged with the left positioning portion 81L and the left rotation control portion 82L of the left side plate frame 73. Similarly, in a state where the processing unit 20 is attached to the device body 2, the right positioning boss 21R and the right rotation control boss 22R of the processing unit 20 are respectively engaged with the right positioning portion 81R and the right rotation control portion 82R of the right side plate frame 74.
[0063] By engaging the left positioning boss 21L and the right positioning boss 21R with the left positioning portion 81L and the right positioning portion 81R, respectively, the processing unit 20 is positioned relative to the left plate frame 73 and the right plate frame 74 in the attachment direction AD. In addition, by engaging the left rotation control boss 22L and the right rotation control boss 22R with the left rotation control portion 82L and the right rotation control portion 82R, respectively, the rotational movement of the processing unit 20 around the left positioning boss 21L and the right positioning boss 21R is controlled. That is, the processing unit 20 is positioned relative to the left plate frame 73 and the right plate frame 74 in the Z direction serving as the first direction. The rotation axis as the center of the left positioning boss 21L and the right positioning boss 21R extends in the longitudinal direction LD and overlaps with the left rotation control portion 82L and the right rotation control portion 82R when viewed along the longitudinal direction LD.
[0064] In more detail, Figure 6B As shown, the left positioning portion 81L includes protruding portions 51, 52, and 53 against which the left positioning boss 21L abuts. In a state where the processing unit 20 is attached to the device body 2, the left positioning boss 21L abuts against the protruding portions 51 and 52 in the attachment direction AD and is thereby positioned. In this state, the left positioning boss 21L abuts against the protruding portions 51, 52, and 53 in the Z direction to position it in the Z direction. That is, the left positioning portion 81L positions the processing unit 20 together with the left rotation control portion 82L in the Z direction.
[0065] Furthermore, in a state where the processing unit 20 is attached to the apparatus body 2, that is, in a state where the left positioning boss 21L abuts against the protruding portions 51, 52, and 53, a gap G is formed between the left rotation regulating boss 22L and the left rotation regulating portion 82L along the mounting direction AD. In other words, in a state where the processing unit 20 is positioned along the attachment direction AD by the left positioning portion 81L, the left rotation regulating portion 82L is configured not to position the processing unit 20 in the attachment direction AD. Therefore, the processing unit 20 can be reliably positioned in the attachment direction AD by the left positioning portion 81L, and the positioning accuracy of the processing unit 20 can be improved.
[0066] The right positioning portion 81R and the right rotation regulating portion 82R adopt a configuration similar to that of the left positioning portion 81L and the left rotation regulating portion 82L, and thus description thereof is omitted.
[0067] Figure 6C 2 is an enlarged view showing a left positioning portion 281L and a left rotation regulating portion 282L according to a modification of the first embodiment. Figure 6B In the present embodiment shown in FIG. 1 , the left positioning portion 81L is arranged upstream of the left rotation regulating portion 82L in the attachment direction AD, but the present technology is not limited thereto. Figure 6C As shown, the left positioning portion 281L serving as the first positioning portion may be arranged downstream of the left rotation regulating portion 282L serving as the second positioning portion in the attachment direction AD.
[0068] The left positioning portion 281L has faces 251, 252, and 253, wherein the faces 251 and 253 are opposite to each other in the Z direction. In a state where the processing unit 20 is attached to the apparatus body 2, the left positioning boss 221L serving as the first positioned portion abuts against the face 252 of the left positioning portion 281L and is positioned in the attachment direction AD. Moreover, at this time, the left positioning boss 221L also abuts against the faces 251 and 253 in the Z direction, whereby it is also positioned in the Z direction.
[0069] The left rotation control portion 282L includes protruding portions 261 and 262. In a state where the processing unit 20 is positioned along the attachment direction AD by the left positioning portion 81L, the left rotation control boss 222L serving as the second positioned portion is positioned in the Z direction by abutting against the protruding portions 261 and 262. In addition, in this state, a gap G2 is formed between the left rotation control boss 222L and the left rotation control portion 282L along the attachment direction AD. In other words, in a state where the processing unit 20 is positioned along the attachment direction AD by the left positioning portion 281L, the left rotation control portion 282L is configured not to position the processing unit 20 in the attachment direction AD. Thus, the processing unit 20 can be reliably positioned in the attachment direction AD by the left positioning portion 281L, and the positioning accuracy of the processing unit 20 can be improved.
[0070] Fig. 7A is a cross-sectional view taken parallel to the XY plane of the positioning configuration in which the processing unit 20 is positioned by the left side plate frame 73, Figure 7B It is a cross-sectional view taken parallel to the XY plane of the positioning configuration of the processing unit 20 positioned by the right side plate frame 74 .
[0071] like Fig. 7AAs shown, the second left surface 82Lf (on which the left rotation control portion 82L is formed) is arranged on the inner side of the device body 2 along the longitudinal direction LD relative to the first left surface 81Lf (on which the left positioning portion 81L is formed). In addition, the left rotation control boss 22L is also arranged on the inner side of the device body 2 along the longitudinal direction LD relative to the left positioning boss 21L. Thus, the shape of the cutout constituting the left rotation control portion 82L formed on the second left surface 82Lf can be formed in a relatively small area. Since the left positioning portion 81L is arranged upstream of the left rotation control portion 82L in the attachment direction AD, the shape of the cutout constituting the left positioning portion 81L formed on the first left surface 81Lf can also be formed in a relatively small area. As described above, by reducing the area of the cutout formed on the left side plate frame 73, the rigidity of the left side plate frame 73 can be ensured.
[0072] Similarly, if Figure 7B As shown, the second right surface 82Rf (on which the right rotation control portion 82R is formed) is arranged on the inner side of the device body 2 along the longitudinal direction LD relative to the first right surface 81Rf (on which the right positioning portion 81R is formed). In addition, the right rotation control boss 22R is also arranged on the inner side of the device body 2 along the longitudinal direction LD relative to the right positioning boss 21R. Thus, the shape of the cutout constituting the right rotation control portion 82R formed on the second right surface 82Rf can be formed in a relatively small area. In addition, since the right positioning portion 81R is arranged upstream of the right rotation control portion 82R in the attachment direction AD, the shape of the cutout constituting the right positioning portion 81R formed on the first right surface 81Rf can also be formed in a relatively small area. As described above, by reducing the area of the cutout formed on the right side plate frame 74, the rigidity of the right side plate frame 74 can be ensured.
[0073] By maintaining the rigidity of the left plate frame 73 and the right plate frame 74, it is possible to improve the positioning accuracy of the processing unit 20 relative to the device body 2. In addition, since it is not necessary to increase the thickness of the left plate frame 73 and the right plate frame 74 in order to enhance the rigidity of the left plate frame 73 and the right plate frame 74, the weight and cost of the device can be reduced.
[0074] Figure 8 2 is a left side view showing the positioning configuration of the processing unit 20 by the left side plate frame 73. Figure 8 As shown, the left positioning portion 81L has side portions 81La and 81Lc opposite to each other in the Z direction, and a side portion 81Lb connecting the side portions 81La and 81Lc and opposite to the left positioning boss 21L in the attachment direction AD. In addition, the left rotation control portion 82L has side portions 82La and 82Lb opposite to each other in the Z direction.
[0075] The width of the left positioning portion 81L in the Z direction (i.e., the distance between the side portions 81La and 81Lc) is width Z1. The width of the left rotation control portion 82L in the Z direction (i.e., the distance between the side portions 82La and 82Lb) is width Z2. Accordingly, the left rotation control portion 82L is arranged so that at least a portion thereof overlaps with the left positioning portion 81L in the Z direction. In other words, when viewed along the longitudinal direction LD, at least a portion of the left rotation control portion 82L is aligned with the left positioning portion 81L in the attachment direction AD. Thus, when the processing unit 20 is attached to the device body 2, the movement trajectories of the left positioning boss 21L and the left rotation control boss 22L in the Z direction overlap, and the area within the device body 2 that avoids the movement trajectory can be suppressed. Thus, the space within the device body 2 can be effectively utilized, and the image forming device 1 can be miniaturized.
[0076] Furthermore, since the left positioning portion 81L and the left rotation regulating portion 82L are both provided on the single left side plate frame 73 constituted by a sheet metal member, it is possible to improve the positioning accuracy of the process unit 20 while suppressing the crossing of components.
[0077] The right side plate frame 74 adopts the same Figure 8 The similar configurations described above have similar effects. Further according to the present embodiment, the axial centers of the left positioning boss 21L and the left rotation regulating boss 22L are at the same position in the Z direction, but the present technology is not limited thereto.
[0078] Second embodiment
[0079] Next, a second embodiment of the present technology will be described, wherein according to the second embodiment, the configurations of the second left surface 82Lf and the second right surface 82Rf of the first embodiment are changed. Therefore, in the drawings, configurations similar to those of the first embodiment are not shown or denoted by the same reference numerals.
[0080] Fig. 9 1 is a schematic diagram showing the image forming apparatus 1B according to the second embodiment in a state before the process unit 20B serving as a detachable unit is attached. Fig. 10A 20B is a rear view and an enlarged view showing a positioning configuration in which the processing unit 20B is positioned by the left side plate frame 73B, Fig. 10B 2 is a rear view and an enlarged view showing a positioning configuration in which the process unit 20B is positioned according to the right side plate frame 74B.
[0081] like Fig. 9As shown, the processing unit 20B includes a left side surface 30L and a right side surface 30R serving as end surfaces in the longitudinal direction LD, and surfaces 31L and 31R facing the downstream side in the attachment direction AD. The surface 31L includes a left rotation control boss 22BL serving as a second positioned portion, and the surface 31R includes a right rotation control boss 22BR. The left rotation control boss 22BL and the right rotation control boss 22BR extend downstream along the attachment direction AD. The left positioning boss 21BL and the right positioning boss 21BR are respectively arranged upstream of the left rotation control boss 22BL and the right rotation control boss 22BR along the attachment direction AD.
[0082] The apparatus body 2B of the image forming apparatus 1B includes a left side plate frame 73B and a right side plate frame 74B constituted of sheet metal members, wherein the left side plate frame 73B and the right side plate frame 74B are opposed to each other in the longitudinal direction LD with a gap therebetween.
[0083] like Fig. 9 and 10A As shown, the left side plate frame 73B includes a first left surface 81Lf extending in the direction along the attachment direction AD (i.e., the Y direction) and the Z direction, and a second left surface 82BLf extending in the direction along the longitudinal direction LD and the Z direction. By stretching the first left surface 81Lf, the second left surface 82BLf serving as the second surface is arranged on the inner side of the device body 2 along the longitudinal direction LD from the first left surface 81Lf. That is, the first left surface 81Lf and the second left surface 82BLf are not coplanar. In the present embodiment, the second left surface 82BLf is composed of a surface parallel to the longitudinal direction LD and the Z direction, but the present technology is not limited to this. For example, the second left surface 82Lf can be a curved surface along the longitudinal direction LD and the Z direction.
[0084] The left rotation control portion 82BL (with which the left rotation control boss 22BL can engage) is formed on the second left surface 82BLf, wherein the left rotation control portion 82BL serving as the second positioning portion is composed of a hole portion that penetrates in the attachment direction AD. In addition, the left rotation control portion 82BL includes faces 82BLa and 82BLb that can engage with the left rotation control boss 22BL in the Z direction. Since the second left surface 82BLf is arranged on the inner side of the device body 2 along the longitudinal direction LD from the first left surface 81Lf, the left rotation control portion 82BL is arranged at a position different from the left positioning portion 81BL along the longitudinal direction LD.
[0085] Similarly, if Fig. 9 and 10BAs shown, the right side plate frame 74B includes a first right surface 81Rf extending along the attachment direction AD (i.e., the Y direction) and the Z direction, and a second right surface 82BRf extending along the longitudinal direction LD and the Z direction. By stretching the first right surface 81Rf, the second right surface 82BRf is arranged on the inner side of the device body 2 along the longitudinal direction LD from the first right surface 81Rf. That is, the first right surface 81Rf and the second right surface 82Rf are not coplanar. In the present embodiment, the first right surface 81Rf and the second right surface 82Rf are composed of surfaces parallel to the attachment direction AD (i.e., the Y direction) and the Z direction, but the present technology is not limited to this. For example, the second right surface 82Rf can be a curved surface along the attachment direction AD (i.e., the Y direction) and the Z direction.
[0086] The right rotation control portion 82BR (with which the right rotation control boss 22BR can engage) is formed on the second right surface 82BRf, wherein the right rotation control portion 82BR is composed of a hole portion that penetrates along the attachment direction AD. In addition, the right rotation control portion 82BR includes faces 82BRa and 82BRb that can engage with the right rotation control boss 22BR in the Z direction. Since the second right surface 82BRf is arranged on the inner side of the device body 2 along the longitudinal direction LD from the first right surface 81Rf, the right rotation control portion 82BR is arranged at a position different from the right positioning portion 81BR along the longitudinal direction LD.
[0087] FIG. 10A to FIG. 11 2 is a schematic diagram illustrating the image forming apparatus 1B in a state where the process unit 20B is installed. Fig.11 As shown, in a state where the processing unit 20B is attached to the device body 2B, the processing unit 20B is pushed from the rear side to the front side by a pushing mechanism not shown. In a state where the processing unit 20B is attached to the device body 2B, the left positioning boss 21L and the left rotation control boss 22BL of the processing unit 20B are respectively engaged with the left positioning portion 81L and the left rotation control portion 82BL of the left side plate frame 73B. Similarly, in a state where the processing unit 20B is attached to the device body 2B, the right positioning boss 21R and the right rotation control boss 22BR of the processing unit 20B are respectively engaged with the right positioning portion 81R and the right rotation control portion 82BR of the right side plate frame 74B.
[0088] By engaging the left positioning boss 21L and the right positioning boss 21R with the left positioning portion 81L and the right positioning portion 81R, respectively, the processing unit 20B is positioned in the attachment direction AD. In addition, by engaging the left rotation control boss 22BL and the right rotation control boss 22BR with the left rotation control portion 82BL and the right rotation control portion 82BR, respectively, the rotational movement of the processing unit 20B around the left positioning boss 21L and the right positioning boss 21R is controlled. That is, the processing unit 20B is positioned in the Z direction.
[0089] Similar to the first embodiment, the second left surface 82BLf (on which the left rotation control portion 82BL is formed) is arranged on the inner side of the device body 2 along the longitudinal direction LD relative to the first left surface 81Lf (on which the left positioning portion 81L is formed). In addition, the left rotation control boss 22BL is also arranged on the inner side of the device body 2 along the longitudinal direction LD relative to the left positioning boss 21L. Thus, the shape of the hole constituting the left rotation control portion 82BL formed on the second left surface 82BLf can be formed in a relatively small area. Since the left positioning portion 81L is arranged upstream of the left rotation control portion 82BL in the attachment direction AD, the shape of the cutout constituting the left positioning portion 81L formed on the first left surface 81Lf can also be formed in a relatively small area. As described above, by reducing the area of the cutout or hole formed on the left side plate frame 73B used as a frame member, the rigidity of the left side plate frame 73B can be ensured.
[0090] Similarly, by reducing the area of the cutout or hole formed on the right side plate frame 74B, the rigidity of the right side plate frame 74B can be ensured. By ensuring the rigidity of the left side plate frame 73B and the right side plate frame 74B, the positioning accuracy of the processing unit 20B relative to the device body 2B can be improved. In addition, since it is not necessary to increase the thickness of the left side plate frame 73B and the right side plate frame 74B in order to enhance the rigidity of the left side plate frame 73B and the right side plate frame 74B, the weight and cost of the device can be reduced.
[0091] Third embodiment
[0092] Next, a third embodiment of the present technology will be described. The fixing unit 9 according to the third embodiment is configured to be detachably attached to the apparatus body 2C instead of the process unit 20 according to the first embodiment. Therefore, configurations similar to the first embodiment are not shown or denoted by the same reference numerals.
[0093] Fig.12 1 is a schematic diagram showing an image forming apparatus 1C according to the third embodiment in a state before a fixing unit 9 serving as a detachable unit and a fixing unit is attached. Fig.12 As shown, the fixing unit 9 includes a left side surface 41L and a right side surface 41R serving as end surfaces in the longitudinal direction LD parallel to the X direction. The left side surface 41L includes a left positioning boss 21L and a left rotation regulating boss 22L, and the right side surface 41R similarly includes a right positioning boss 21R and a right rotation regulating boss 22R (see Figure 7B ).
[0094] Fig.13 2 is a left side view showing the positioning configuration of the fixing unit 9 by the left side plate frame 73. Fig.13As shown, in a state where the fixing unit 9 is attached to the device body 2, the fixing unit 9 is pushed from the rear side to the front side by a pushing mechanism not shown. In a state where the fixing unit 9 is attached to the device body 2C, the left positioning boss 21L and the left rotation regulating boss 22L of the fixing unit 9 are respectively engaged with the left positioning portion 81L and the left rotation regulating portion 82L of the left side plate frame 73. Similarly, in a state where the fixing unit 9 is attached to the device body 2, the right positioning boss 21R and the right rotation regulating boss 22R of the fixing unit 9 are respectively engaged with the right positioning portion 81R and the right rotation regulating portion 82R of the right side plate frame 74.
[0095] By engaging the left positioning boss 21L and the right positioning boss 21R with the left positioning portion 81L and the right positioning portion 81R, respectively, the fixing unit 9 is positioned in the attachment direction AD. In addition, by engaging the left rotation regulating boss 22L and the right rotation regulating boss 22R with the left rotation regulating portion 82L and the right rotation regulating portion 82R, respectively, the rotational movement of the fixing unit 9 around the left positioning boss 21L and the right positioning boss 21R is regulated. That is, the fixing unit 9 is positioned in the Z direction.
[0096] The left positioning boss 21L, the left rotation regulating boss 22L, the right positioning boss 21R, and the right rotation regulating boss 22R adopt similar configurations to those of the first embodiment, and thus descriptions thereof are omitted. In addition, according to the present embodiment, effects similar to those of the first embodiment are exerted.
[0097] Other embodiments
[0098] According to all the above embodiments, the process unit 20, 20B or the fixing unit 9 is attached from the rear side to the front side of the apparatus body 2, 2B or 2C, but the present technology is not limited thereto. In other words, the attachment direction AD is not limited to the direction along the Y direction.
[0099] According to all the above embodiments, the boss-shaped positioning boss and the rotation control boss are provided on the processing unit 20, 20B or the fixing unit 9, but the present technology is not limited thereto. In other words, a non-boss-shaped positioning member and a rotation control member may be provided on the processing unit 20, 20B or the fixing unit 9.
[0100] Further according to the first and second embodiments, the process unit 20 or 20B including the photosensitive drum 11, the developing roller 12 and the storage portion 18 is configured to be detachably attached to the device body 2 or 2B, but the present technology is not limited thereto. For example, instead of the process unit, only the storage portion 18 storing the toner or the developing unit including the developing roller 12 and the storage portion 18 without the photosensitive drum 11 can be positioned on the device body 2 by the above-mentioned positioning configuration.
[0101] According to all the above embodiments, the left positioning portion 81L is arranged upstream of the left rotation control portion 82L or 82BL according to the attachment direction AD, but the present technology is not limited thereto. For example, the left positioning portion 81L may be arranged downstream of the left rotation control portion 82L or 82BL along the attachment direction AD. In this case, the left positioning portion 81L is preferably arranged on the second left surface 82Lf or 82BLf, and the left rotation control portion 82L is preferably arranged on the first left surface 81Lf.
[0102] According to all the above embodiments, the image forming apparatus 1, 1B or 1C using the electrophotographic system has been described, but the present technology is not limited thereto. For example, the present invention can be applied to an image forming apparatus using an inkjet system in which liquid ink is discharged through a nozzle to form an image on a sheet.
[0103] While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
Claims
1. An image forming device for forming an image on a recording material, the image forming device comprising: Unit, the unit comprising: a photosensitive drum rotatable about a rotation axis extending in a rotation axis direction intersecting the direction of gravity; a developing roller configured to supply toner to the photosensitive drum; as well as a first contact portion and a second contact portion, the first contact portion and the second contact portion respectively including a first contact surface and a second contact surface and respectively provided on a first protrusion and a second protrusion protruding relative to an end surface of the unit in the direction of the rotation axis, a tip of the second protrusion being provided on an inner side relative to a tip of the first protrusion in the direction of the rotation axis, and a device body, the unit being attachable to the device body along an attachment direction intersecting both the rotation axis and the gravity direction from a first position to a second position, in which a portion of the unit is outside the device body, and in which (i) the unit is inside the device body and (ii) the unit is positioned relative to the device body in the attachment direction, the device body comprising a side frame portion arranged to face the end surface of the unit, wherein the side frame portion of the device body is provided with a first contacted portion and a second contacted portion, the first contacted portion and the second contacted portion respectively including a first contacted surface and a second contacted surface and aligned with each other in the attachment direction, and when the unit is in the second position, the first contacted surface and the second contacted surface are in contact with the first contact surface and the second contact surface of the unit respectively, wherein the second contacted surface is disposed downstream of the first contacted surface in the attachment direction and disposed on the inner side relative to the first contacted surface in the rotation axis direction, and The second contact surface is disposed downstream of the first contact surface along the attachment direction and disposed on an inner side relative to the first contact surface along the rotation axis direction.
2. An image forming device according to claim 1, wherein the side frame portion includes a sheet metal component, which has a stretched portion recessed toward the inner side of the device body in the direction of the rotation axis, so that the second contacted surface can be positioned on the inner side relative to the first contacted surface in the direction of the rotation axis. 3 . The image forming apparatus according to claim 2 , wherein the sheet metal member has a first cutout through which the first contact portion is exposed from the sheet metal member and a second cutout through which the second contact portion is exposed from the sheet metal member.
4. The image forming apparatus according to any one of claims 1 to 3, wherein: The image forming apparatus further includes a fixing unit for fixing the image on the recording material, and the first contact portion and the second contact portion are located below the fixing unit.
Citation Information
Patent Citations
Process cartridge and image forming apparatus
JP2020112731A