A crop straw crushing device for agricultural use
By designing a straw crushing device that includes intermittent feeding components, strike components, crushing components, shake components, shunting components, shunting components and magnetic suction components, the problem of easy blockage and inability to separate metals in the existing devices is solved, efficient straw crushing and metal separation is achieved, and the operation efficiency and equipment life are improved.
Patent Information
- Application Number
- CN202411952666.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2044-12-27
AI Technical Summary
The existing straw crushing device is prone to clogging in the feed port and cannot effectively separate the metal substances inside the straw.
A straw crushing device including a batch feed assembly, a knock assembly, a crushing assembly, a shaking assembly, a shaking assembly, a shunting assembly, a shunting assembly and a magnetic suction assembly is designed. Through the cooperation of the intermittent feeding assembly and the strike assembly, intermittent feeding and strike of the straw is achieved to prevent blockage; by combining the crushing assembly, shaking assembly, diversion assembly and magnetic suction assembly, the straw is crushed, screened and metal separated.
It effectively avoids clogging of the feed port, realizes the separation of metal substances inside the straw, improves the continuous operation capacity and production efficiency of the equipment, and extends the service life of the device.
Smart Images

Figure CN119452905B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of straw crushing, and in particular to a crop straw crushing device for agricultural use. Background Art
[0002] In the agricultural field, crop straw is the stem and leaf parts left after the harvest of crops. Resources such as corn and rice straw are very abundant, and their rational use is of great significance. By crushing and returning them to the field, soil fertility can be increased and soil structure can be improved. Making them into feed can solve the problem of feed sources for some livestock breeding, and processing them into biomass fuel can also help energy supply. Therefore, crushing straw is a key step in realizing its value transformation. However, existing straw crushing devices have shortcomings, which limit the efficient use of straw.
[0003] Chinese patent announcement number CN113115641 B discloses an agricultural crop straw crushing device, including a shell, and a feed hopper arranged at one end of the shell, and a discharge hopper arranged at the other end of the shell, characterized in that the agricultural crop straw crushing device also includes: a plurality of chambers, the chambers including a cutting chamber, a crushing chamber and a conveying chamber; and a cutting mechanism, arranged inside the cutting chamber, for breaking the straw and destroying the straw tissue; and a cutting mechanism, arranged inside the crushing chamber, for finely crushing the broken straw; the cutting mechanism includes: a cutting assembly, rotatably connected inside the crushing chamber. The agricultural crop straw crushing device designed by this invention processes the crop straw in a distributed manner according to the characteristics of the crop straw, realizes the automated processing process of the crop straw through cutting, crushing and output, and at the same time increases the angle change of rotary cutting by mechanical means, which has utilization value in the field of agricultural processing tools;
[0004] However, in actual use, the above device is prone to blockage at the feed inlet and is unable to separate the metal substances inside the straw. Summary of the invention
[0005] The main purpose of the present invention is to provide an agricultural crop straw crushing device, which can effectively solve the problem that the feed port is easily blocked and the metal substances inside the straw cannot be separated.
[0006] To achieve the above object, the technical solution adopted by the present invention is:
[0007] A crop straw crushing device for agricultural use comprises a crushing box, wherein a groove is formed at the upper end of the crushing box, a feed port is fixedly connected to the upper end of the crushing box, an outer shell is fixedly connected to the rear end of the crushing box, a discharge port is arranged at the lower end of the crushing box, a supporting leg is fixedly connected to the lower end of the crushing box, an intermittent feeding component is arranged at the upper end of the crushing box, a knocking component is arranged at the right side of the intermittent feeding component, a crushing component is arranged inside the crushing box, a shaking component is arranged at the lower side of the crushing component, a diverter component is arranged at the lower side of the shaking component, and a magnetic suction component is arranged at the lower side of the diverter component.
[0008] Preferably, the intermittent feeding assembly includes a fixed block 1 fixedly connected to the upper end of the crushing box, the upper end of the crushing box is fixedly connected to a motor 1, the output end of the motor 1 is fixedly connected to an arc-shaped round block, the outer surface of the arc-shaped round block is slidably connected to a limiting rod, the outer surface of the limiting rod is fixedly connected to a sliding seat, and the outer surface of the sliding seat is slidably connected to the fixed block 1.
[0009] Preferably, a telescopic rod is fixedly connected to the right side of the sliding seat, and one end of the telescopic rod away from the sliding seat is fixedly connected to the left end on the lower side of the feed port. A spring is fixedly connected to the right side of the sliding seat, and the spring is sleeved on the outer surface of the telescopic rod. The outer surface of the right side of the sliding seat is slidably connected to the feed port.
[0010] Preferably, the knocking assembly includes a connecting block 1 fixedly connected to the lower right end of the sliding seat, the front and rear sides of the right end of the connecting block 1 are fixedly connected to connecting rods, the right ends of the two connecting rods are commonly fixedly connected to a connecting block 2, and the right end of the connecting block 2 is fixedly connected to a plurality of elastic rollers.
[0011] Preferably, two fixed seats are fixedly connected to the right side of the upper end of the crushing box, and the two fixed seats are rotatably connected to a rotating shaft 1 on their surfaces close to each other, and the outer surface of the rotating shaft 1 is fixedly connected to a rotating plate, and the left end of the upper side of the rotating plate is fixedly connected to a knocking block, and the outer surface of the knocking block is movably connected to the right side of the feed port, and the right end of the connecting block 2 is movably connected to the left end of the lower side of the rotating plate, and the front and rear ends of the lower side of the feed port are fixedly connected to the fixed block 2, and the front and rear ends of the inner surface of the lower side of the feed port are provided with sliding grooves, and the front and rear ends of the connecting block 1 are slidably connected to the two sliding grooves.
[0012] Preferably, the crushing assembly includes two crushing mechanisms rotatably connected to the inner surface of the outer shell, the crushing mechanism includes gear 1, gear 2, crushing roller 1 and crushing roller 2, the outer surface of gear 1 is meshingly connected to gear 2, the front end of gear 1 is fixedly connected to crushing roller 1, the front end of gear 2 is fixedly connected to crushing roller 2, the diameter ratio of gear 1 to gear 2 is 1.2:1, the diameter ratio of crushing roller 1 to gear 2 is 1.2:1, and motor 2 is fixedly installed on the outer surface of the outer shell, and the output end of motor 2 is fixedly connected to gear 1 on the left side.
[0013] Preferably, the shaking assembly includes a pulley transmission group fixedly connected to the output end of motor 2, the end of the pulley transmission group away from the output end of motor 2 is fixedly connected to a rotating shaft, the front end of the rotating shaft is rotatably connected to the outer shell, the rear end of the pulley transmission group is fixedly connected to an eccentric shaft, the rear end of the eccentric shaft is rotatably connected to a connecting shaft one, the lower end of the connecting shaft one is fixedly connected to a shaking block one, the middle position of the shaking block one is fixedly connected to a rotating shaft three, the outer surface of the rotating shaft three is fixedly connected to an elastic filter plate, and the upper end of the elastic filter plate is provided with a polyurethane elastomer.
[0014] Preferably, the diversion component includes a connecting shaft 2 which is rotatably connected to both sides of the rear end of a rocking block 1, the lower ends of the two connecting shafts 2 are commonly rotatably connected to a rocking block 2, the middle position of the rocking block 2 is fixedly connected to a rotating shaft 4, the outer surface of the rotating shaft 4 is fixedly connected to a diverter plate, and two movable grooves are provided at the lower end of the diverter plate, the inner surfaces of the two movable grooves are fixedly connected to limiting blocks, the outer surfaces of the two limiting blocks are rotatably connected to rotating blocks, the outer surfaces of the two rotating blocks are fixedly connected to annular connecting blocks, and the two annular connecting blocks are commonly fixedly connected to a connecting seat 1 on one side close to each other.
[0015] Preferably, a through groove is provided at the bottom end of the crushing box, a support rod is fixedly connected to the inner surface of the through groove, a base is fixedly connected to the middle position of the support rod, the upper end of the base is rotatably connected to a rotating rod, a plurality of breaking up blades are fixedly connected to the outer surface of the rotating rod, the upper end of the rotating rod is fixedly connected to a rotating disk, and one side of the upper end of the rotating disk is fixedly connected to the lower end of the connecting seat.
[0016] Preferably, the magnetic attraction assembly includes a second connection seat fixedly connected to both sides of the bottom wall of the inner surface of the crushing box, and the outer surfaces of the two connection seats are fixedly installed with electromagnetic plates.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] 1. The present invention realizes intermittent feeding and knocking of straws through intermittent feeding components and knocking components, thereby preventing problems such as overload and blockage of subsequent crushing work caused by excessive feeding. The crushing component, shaking component, shunting component and magnetic suction component are used to crush the straws while shaking and bouncing the straws through the shaking component, so as to screen and crush them again, thereby realizing simultaneous crushing and screening, avoiding the problem of unstable product quality caused by untimely or inaccurate manual screening, and finally using the shunting component and magnetic suction component to shunt and separate metals from the screened straws, thereby effectively absorbing the magnetic metal substances in the straws, improving the purity of the straws, improving the continuous operation capacity and production efficiency of the equipment as a whole, and extending the service life of the entire device.
[0019] 2. The present invention cooperates with the intermittent feeding component and the knocking component, and utilizes the rotation of the arc-shaped round block to drive the limit rod and the sliding seat to continuously move away or rebound from the feed port, thereby realizing intermittent feeding of straw and avoiding the influx of a large amount of straw at one time, which may cause subsequent crushing overload, blockage and backflow due to excessive feeding. At the same time, when the sliding seat pops up, the connecting block 2 also pushes the rotating plate and the knocking block to knock on the feed port, thereby shaking off straw debris, dust and other impurities attached to the inner wall of the feed port, avoiding the accumulation of impurities that affect the smoothness of feeding and reducing the workload of subsequent cleaning and maintenance.
[0020] 3. The present invention further improves the performance of the crushing component from multiple dimensions through different directions, rotation speeds and coarseness of the crushing component, so that the crushing efficiency, quality and adaptability to different straw characteristics of the straw are significantly improved, and the shaking component is used to make the elastic filter plate continuously swing left and right under the drive of motor 2 to screen the straw. Larger straws will be continuously bounced up during the swinging of the elastic filter plate and return to the crushing area for secondary crushing. The screening and secondary crushing are carried out simultaneously without manual intervention, avoiding the problem of unstable product quality due to untimely or inaccurate manual screening, and improving the automation level and production efficiency of the entire crushing device.
[0021] 4. The present invention cooperates with the shaking component and the diverter component to make the diverter plate and the elastic filter plate move synchronously, divert and discharge the screened straw, make it slide on the surface of the electromagnetic plate, and use the breaking blades to continuously break up the straw, so that the straw can contact the electromagnetic plate more fully, increase the contact area and contact opportunity between the straw and the electromagnetic plate, and further improve the metal adsorption effect. At the same time, the straw after breaking up is in a looser state, avoiding the occurrence of problems such as agglomeration, and is also helpful for subsequent storage, transportation and other processing and utilization. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall external structure of the present invention;
[0023] Figure 2 It is a schematic diagram of the overall internal structure of the present invention;
[0024] Figure 3 It is a schematic structural diagram of the intermittent feeding assembly of the present invention;
[0025] Figure 4 It is a schematic diagram of the structure of another state of the intermittent feeding assembly of the present invention;
[0026] Figure 5 It is a partial structural schematic diagram of the striking assembly of the present invention;
[0027] Figure 6 It is a schematic diagram of the internal structure of the outer shell of the present invention;
[0028] Figure 7 It is a structural schematic diagram of the crushing assembly of the present invention;
[0029] Figure 8 It is a structural schematic diagram of the shaking component of the present invention;
[0030] Fig. 9 For the present invention Figure 8 A is an enlarged structural diagram;
[0031] Fig.10 It is a structural schematic diagram of the flow diversion component of the present invention;
[0032] Fig.11 It is a partial structural schematic diagram of the diversion component of the present invention.
[0033] In the figure: 1. crushing box; 11. groove; 12. feed port; 13. outer shell; 14. discharge port; 15. support leg; 2. intermittent feed assembly; 21. fixed block 1; 22. motor 1; 23. arc-shaped round block; 24. limit rod; 25. sliding seat; 26. telescopic rod; 27. spring; 3. knocking assembly; 31. connecting block 1; 32. connecting rod; 33. connecting block 2; 331. elastic roller; 34. fixed seat; 35. rotating shaft 1; 36. rotating plate; 37. knocking block; 38. fixed block 2; 39. sliding groove; 4. crushing assembly; 41. crushing mechanism; 411. gear 1; 412. gear 2; 413. crushing roller 1; 414. powder Crushing roller two; 42, motor two; 421, rotating shaft two; 5, shaking component; 51, pulley transmission group; 511, rotating shaft; 52, eccentric shaft; 53, connecting shaft one; 54, shaking block one; 55, rotating shaft three; 56, elastic filter plate; 6, diversion component; 61, connecting shaft two; 62, rotating shaft four; 63, shaking block two; 64, diversion plate; 641, movable groove; 642, limit block; 643, rotating block; 65, annular connecting block; 66, connecting seat one; 67, rotating disk; 68, rotating rod; 69, scattering blades; 610, base; 611, support rod; 612, through groove; 7, magnetic suction component; 71, connecting seat two; 72, electromagnetic plate. DETAILED DESCRIPTION
[0034] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0035] Embodiment 1, as Figure 1-2 As shown, a crop straw crushing device for agricultural use includes a crushing box 1, a groove 11 is opened at the upper end of the crushing box 1 to facilitate the rotation of the arc-shaped round block 23 to avoid it from getting stuck, a feed port 12 is fixedly connected to the upper end of the crushing box 1, an outer shell 13 is fixedly connected to the rear end of the crushing box 1, a discharge port 14 is arranged at the lower end of the crushing box 1, a supporting leg 15 is fixedly connected to the lower end of the crushing box 1, an intermittent feeding component 2 is arranged at the upper end of the crushing box 1, a knocking component 3 is arranged on the right side of the intermittent feeding component 2, a crushing component 4 is arranged inside the crushing box 1, a shaking component 5 is arranged on the lower side of the crushing component 4, a diverter component 6 is arranged on the lower side of the shaking component 5, and a magnetic attraction component 7 is arranged on the lower side of the diverter component 6.
[0036] Therefore, this scheme realizes intermittent feeding and knocking of straw through intermittent feeding component 2 and knocking component 3, so as to prevent problems such as overload and blockage of subsequent crushing work caused by excessive feeding, and also utilizes the cooperation of crushing component 4, shaking component 5, diverter component 6 and magnetic suction component 7 to crush the straw while shaking and bouncing the straw through shaking component 5, so as to screen and crush it again, thereby realizing the simultaneous crushing and screening, avoiding the problem of unstable product quality caused by untimely or inaccurate manual screening, and finally utilizing diverter component 6 and magnetic suction component 7 to divert and separate metal from the screened straw, thereby effectively absorbing the magnetic metal substance in the straw, improving the purity of the straw, improving the continuous operation capacity and production efficiency of the equipment as a whole, and extending the service life of the entire device.
[0037] Embodiment 2: Based on Embodiment 1, this embodiment is to achieve the effect of performing knocking and vibration on the feed port 12 while intermittently feeding.
[0038] See also Figure 1-5 The intermittent feeding assembly 2 includes a fixed block 21 fixedly connected to the upper end of the crushing box 1, a motor 22 fixedly connected to the upper end of the crushing box 1, an arc-shaped round block 23 fixedly connected to the output end of the motor 22, an outer surface of the arc-shaped round block 23 is slidably connected to a limiting rod 24, an outer surface of the limiting rod 24 is fixedly connected to a sliding seat 25, and an outer surface of the sliding seat 25 is slidably connected to the fixed block 21.
[0039] See also Figure 3 and Figure 4 A telescopic rod 26 is fixedly connected to the right side of the sliding seat 25, and one end of the telescopic rod 26 away from the sliding seat 25 is fixedly connected to the left end of the lower side of the feed port 12. A spring 27 is fixedly connected to the right side of the sliding seat 25, and the spring 27 is sleeved on the outer surface of the telescopic rod 26. The outer surface of the right side of the sliding seat 25 is slidably connected to the feed port 12.
[0040] Specifically, the connection position between the arc-shaped round block 23 and the motor 1 22 is located on the right side of the arc-shaped round block 23. When the arc-shaped round block 23 rotates, it can continuously drive the limit rod 24 to retreat, and then rebound under the elastic force of the spring 27, driving the sliding seat 25 to move slowly to the left in the feed port 12, and then rebound quickly. The stroke of the arc-shaped round block 23 driving the limit rod 24 to move to the left is equal to the diameter of the lower end of the feed port 12, thereby realizing the intermittent opening and closing of the feed port 12, realizing intermittent feeding, avoiding a large amount of straw rushing in at one time, and causing subsequent crushing overload, blockage and other problems due to excessive feeding. At the same time, the rapid rebound also effectively prevents the straw from being driven to rotate and flip during the crushing process, causing the material to flow back to the feed port 12, and greatly reduces the dust generated in the crushing chamber from flying out of the feed port.
[0041] See also Figure 3 and Figure 5 The knocking assembly 3 includes a connecting block 1 31 fixedly connected to the lower end of the right side of the sliding seat 25, and the front and rear sides of the right end of the connecting block 1 31 are fixedly connected to connecting rods 32. The right ends of the two connecting rods 32 are commonly fixedly connected to a connecting block 2 33, and the right end of the connecting block 2 33 is fixedly connected to a plurality of elastic rollers 331.
[0042] Furthermore, the connecting block 31 will quickly rebound along with the sliding seat 25, and the elastic roller 331 mentioned above generally refers to a roller with certain elastic properties. Structurally, it is generally composed of a roller core, an elastic coating layer and other parts. The roller core is often rigid and plays a supporting role. The material can be metal (such as steel, etc.), providing sufficient strength and structural stability for the entire elastic roller. The elastic coating is the key source of its elasticity. It is usually made of materials with good elasticity and wear resistance such as rubber and polyurethane, and is tightly wrapped around the outside of the roller core. This allows the elastic roller to undergo elastic deformation when subjected to external force such as squeezing, and plays a role in pulling and limiting the rotating plate 36.
[0043] Two fixed seats 34 are fixedly connected to the right side of the upper end of the crushing box 1, and the two fixed seats 34 are rotatably connected to a rotating shaft 1 35 on one side close to each other. A rotating plate 36 is fixedly connected to the outer surface of the rotating shaft 15, and a knocking block 37 is fixedly connected to the left end of the upper side of the rotating plate 36. The outer surface of the knocking block 37 is movably connected to the right side of the feed port 12, and the right end of the connecting block 2 33 is movably connected to the left end of the lower side of the rotating plate 36. The front and rear ends of the lower side of the feed port 12 are fixedly connected to the fixed block 2 38, and the front and rear ends of the inner surface of the lower side of the feed port 12 are provided with sliding grooves 39, and the front and rear ends of the connecting block 1 31 are slidably connected to the two sliding grooves 39.
[0044] Furthermore, the sliding groove 39 is located at the lower side of the sliding seat 25, and the bottom wall of the inner surface of the fixing block 2 38 is inclined toward the inside of the feed port 12, which can not only allow the connecting block 1 31 to slide, but also prevent straw from accumulating in the sliding groove 39 and the fixing block 2 38;
[0045] The rotating plate 36 and the knocking block 37 are pulled by the connecting block 2 33 and the elastic roller 331 to swing. When the connecting block 2 33 pops out quickly following the connecting block 1 31, it will hit the lower end of the rotating plate 36, so that the knocking block 37 at the upper end of the rotating plate 36 hits the outer surface of the feed port 12, which helps to shake off straw debris, dust and other impurities attached to the inner wall of the feed port 12, avoid impurity accumulation that affects the smoothness of feeding, reduce the workload of subsequent cleaning and maintenance, and keep the feed port 12 in a good feeding state at all times.
[0046] Then, straw is poured in from the feed port 12, and the motor 22 is started to drive the arc-shaped round block 23 to rotate. When the arc-shaped round block 23 rotates, the outer surface of the limiting rod 24 is in close contact with the outer surface of the arc-shaped round block 23, so that the arc-shaped round block 23 drives the limiting rod 24 and the sliding seat 25 to move to the left during the rotation process, and the feed port 12 is opened. When the arc-shaped round block 23 rotates to the horizontal plane, that is, when its arc surface is separated from the limiting rod 24, the limiting rod 24 will rebound under the pulling force of the spring 27, so that The limiting rod 24 quickly slides on the horizontal plane of the arc-shaped round block 23 and returns to the initial position, so that the sliding seat 25 blocks the feed port 12. At the same time, when the sliding seat 25 pops out quickly, it drives the connecting block 1 31, the connecting rod 32 and the connecting block 2 33 to quickly collide to the right side, so that the connecting block 2 33 collides with the lower end of the rotating plate 36, so that the knocking block 37 at the upper end of the rotating plate 36 quickly swings to the left side, thereby knocking the feed port 12, causing the feed port 12 to vibrate slightly.
[0047] Therefore, this solution realizes intermittent feeding of straw by cooperating with the intermittent feeding component 2 and the knocking component 3, and utilizes the rotation of the arc-shaped round block 23 to drive the limit rod 24 and the sliding seat 25 to continuously move away or rebound from the feed port 12, thereby avoiding the influx of a large amount of straw at one time, and the subsequent problems such as overload, blockage and backflow of crushing caused by excessive feeding. At the same time, when the sliding seat 25 pops out, it also causes the connecting block 2 33 to push the rotating plate 36 and the knocking block 37 to knock on the feed port 12, thereby shaking off the straw debris, dust and other impurities attached to the inner wall of the feed port 12, avoiding the accumulation of impurities that affect the smoothness of feeding, and reducing the workload of subsequent cleaning and maintenance.
[0048] Embodiment 3: This embodiment is based on Embodiments 1 and 2, and is for achieving the effect of screening the crushed straw and rebounding it for secondary crushing.
[0049] See also Figure 1 , Figure 2 , Figure 6 , Figure 7 , Figure 8 and Fig. 9 The crushing assembly 4 includes two crushing mechanisms 41 rotatably connected to the inner surface of the outer shell 13, the crushing mechanism 41 includes a gear 1 411, a gear 2 412, a crushing roller 1 413 and a crushing roller 2 414, the outer surface of the gear 1 411 is meshed with the gear 2 412, the front end of the gear 1 411 is fixedly connected with the crushing roller 1 413, the front end of the gear 2 412 is fixedly connected with the crushing roller 2 414, the diameter ratio of the gear 1 411 to the gear 2 412 is 1.2:1, the diameter ratio of the crushing roller 1 413 to the gear 2 412 is 1.2:1, and the outer surface of the outer shell 13 is fixedly installed with a motor 2 42, and the output end of the motor 2 42 is fixedly connected to the left gear 1 411.
[0050] Specifically, the two crushing mechanisms 41 have the same structure. In the rotation direction, the crushing roller 1 413 and the crushing roller 2 414 are both facing the middle, thereby forming an inward squeezing force and shearing force on both sides, pinching and tearing the straw from both sides, so that the straw is fully cut and crushed in the horizontal direction. Correspondingly, the adjacent crushing roller 2 414 and crushing roller 1 413 at the middle position of the two crushing mechanisms 41 are both rotated outward. This outward rotation mode can make the straw roll and rub between the two rollers after being initially squeezed and crushed inward on both sides, further destroying the internal fiber structure of the straw, changing the angle and position of the straw fragments, and exposing the part that was not fully crushed to the shearing force again, thereby improving the crushing quality and making the crushed straw particles finer and more uniform.
[0051] In terms of rotation speed, since the diameter of gear 2 412 is smaller than that of gear 1 411, gear 2 412 rotates faster, so that the rotation speed of crushing roller 2 414 is faster than that of crushing roller 1 413. The fast-rotating crushing roller 2 414 drives the straw to move quickly, while the slower-rotating crushing roller 1 413 creates obstacles and friction on the straw, so that the straw is subjected to stronger shear force. The friction generated by different rotation speeds can also help remove impurities attached to the surface of the straw, such as some soil, dust, etc. In the process of repeated friction between the fast-rotating and slow-rotating rollers, these impurities are more likely to fall off the surface of the straw, further improving the purity of the crushed straw, which is beneficial to the quality improvement of subsequent products.
[0052] In terms of volume, the diameter of the crushing roller 413 is larger than that of the crushing roller 414. The two crushing rollers 413 can perform preliminary strong crushing on a large amount of larger-sized straws. The two crushing rollers 414 then accurately refine the coarsely crushed materials to achieve progressive crushing from coarse to fine, and can cope with straws of different textures. The hard straw is broken open by the crushing roller 413 to break the hard shell and fiber, and the soft straw is first broken up by the crushing roller 413 to prevent entanglement, and then further crushed by the crushing roller 414, thereby enhancing the adaptability to various crop straws.
[0053] See also Figure 8 and Fig. 9 The shaking component 5 includes a pulley transmission group 51 fixedly connected to the output end of the motor 2 42, and the end of the pulley transmission group 51 away from the output end of the motor 2 42 is fixedly connected to a rotating shaft 511, and the front end of the rotating shaft 511 is rotatably connected to the outer shell 13, and the rear end of the pulley transmission group 51 is fixedly connected to an eccentric shaft 52, and the rear end of the eccentric shaft 52 is rotatably connected to a connecting shaft 1 53, and the lower end of the connecting shaft 1 53 is fixedly connected to a shaking block 1 54, and the middle position of the shaking block 1 54 is fixedly connected to a rotating shaft 3 55, and the outer surface of the rotating shaft 3 55 is fixedly connected to an elastic filter plate 56, and the upper end of the elastic filter plate 56 is provided with a polyurethane elastomer.
[0054] Furthermore, the pulley transmission group 51 is composed of two pulleys and belts of different sizes, and the diameter ratio of the two pulleys is 4:1, wherein the diameter ratio of the pulley fixedly connected to the output end of the motor 2 42 is 1, and the diameter ratio of the pulley fixedly connected to the rotating shaft 511 is 4;
[0055] Furthermore, the polyurethane elastomer mentioned above has high elasticity, high strength and good tear resistance, which can not only bounce up the straw to assist in breaking it up, but also withstand the influence of chemical substances in the fertilizer production process, ensuring the smooth progress of the entire processing process;
[0056] The eccentric shaft 52 is composed of a turntable and a protrusion, and the protrusion is located on one side of the turntable, so that the connecting shaft 53 can follow the rotation of the eccentric shaft 52 to drive the shaking block 54 to swing up and down. Based on the vibration and tilting effect generated by this swing, the screening function of the crushed straw is realized. Smaller straw particles can smoothly pass through the elastic filter plate 56 and fall under the action of vibration and gravity, while larger straw particles cannot pass through the sieve holes of the elastic filter plate 56, and will be continuously bounced up during the swinging process of the elastic filter plate 56, and return to the crushing area for secondary crushing.
[0057] Then, the starting motor 2 42 drives the gear 1 411 and the gear 2 412 in the two crushing mechanisms 41 to mesh, so that the crushing roller 1 413 and the crushing roller 2 414 rotate to crush the straw. At the same time, the motor 2 42 drives the pulley transmission group 51 to rotate synchronously. Through the diameter difference between the large and small pulleys of the pulley transmission group 51, the rotation speed of the rotating shaft 51 is slow, thereby driving the eccentric shaft 52 to drive the connecting shaft 1 53 and the shaking block 1 54 to continuously swing up and down, so that the rotating shaft 3 55 rotates left and right, thereby driving the elastic filter plate 56 to continuously swing left and right, and the crushed straw falling on its surface is screened. Smaller straw particles can smoothly pass through the elastic filter plate 56 and fall down under the action of vibration and gravity, while larger straw cannot pass through the sieve holes of the elastic filter plate 56, and will be continuously bounced up during the swinging process of the elastic filter plate 56, and return to the crushing area for secondary crushing.
[0058] Therefore, this solution further improves the performance of the crushing component 4 from multiple dimensions through the different directions, rotation speeds and coarseness of the crushing component 4, so that the crushing efficiency, quality and adaptability to different straw characteristics of the straw are significantly improved, and the shaking component 5 is used to make the elastic filter plate 56 continuously swing left and right under the drive of the motor 2 42 to screen the straw. The larger straw will be continuously bounced up during the swinging of the elastic filter plate 56 and return to the crushing area for secondary crushing. The screening and secondary crushing are carried out simultaneously without manual intervention, avoiding the problem of unstable product quality due to untimely or inaccurate manual screening, and improving the automation level and production efficiency of the entire crushing device.
[0059] Embodiment 4: Based on Embodiments 1, 2 and 3, this embodiment is to achieve the effect of separating and removing magnetic metal substances in straw.
[0060] See also Figure 1 , Figure 2 , Figure 8 , Fig. 9 , Fig.10 and Fig.11 The diverter assembly 6 includes a connecting shaft 61 rotatably connected to both sides of the rear end of the rocking block 54, the lower ends of the two connecting shafts 61 are rotatably connected to the rocking block 63, the middle position of the rocking block 63 is fixedly connected to the rotating shaft 62, the outer surface of the rotating shaft 62 is fixedly connected to the diverter plate 64, the lower end of the diverter plate 64 is provided with two movable grooves 641, the inner surfaces of the two movable grooves 641 are fixedly connected to the limiting blocks 642, the outer surfaces of the two limiting blocks 642 are rotatably connected to the rotating blocks 643, the outer surfaces of the two rotating blocks 643 are fixedly connected to the annular connecting blocks 65, and the two annular connecting blocks 65 are fixedly connected to the connecting seat 66 on the sides close to each other.
[0061] Specifically, the shaking block 2 63 can swing left and right synchronously with the shaking block 1 54 through the connecting shaft 2 61, thereby realizing the diversion of the straw, allowing the crushed straw to slide down from the electromagnetic plates 72 on both sides, ensuring that the straw is more evenly distributed on the electromagnetic plates 72 during the subsequent processing process.
[0062] See also Fig.10 and Fig.11 A through slot 612 is provided at the bottom end of the crushing box 1, a support rod 611 is fixedly connected to the inner surface of the through slot 612, a base 610 is fixedly connected to the middle position of the support rod 611, a rotating rod 68 is rotatably connected to the upper end of the base 610, a plurality of breaking blades 69 are fixedly connected to the outer surface of the rotating rod 68, a rotating disk 67 is fixedly connected to the upper end of the rotating rod 68, and one side of the upper end of the rotating disk 67 is fixedly connected to the lower end of the connecting seat 66.
[0063] Furthermore, when the diverter plate 64 swings left and right, it will drive the annular connecting block 65 and the connecting seat 66 at the lower end to continuously swing and rotate with the rotating disk 67 as the axis, so that the rotating rod 68 rotates continuously, allowing the breaking blades 69 to continue to break up the material during the falling process, so that the straw can contact the electromagnetic plate 72 more fully, increasing the contact area and contact opportunity between the straw and the electromagnetic plate 72, and further improving the metal adsorption effect. At the same time, the straw after breaking up is in a looser state, which is also helpful for subsequent storage, transportation and other processing and utilization.
[0064] See also Figure 2 The magnetic attraction assembly 7 includes a second connection seat 71 fixedly connected to both sides of the bottom wall of the inner surface of the crushing box 1, and an electromagnetic plate 72 is fixedly installed on the outer surface of the two second connection seats 71.
[0065] Furthermore, the side of the electromagnetic plate 72 that contacts the straw is an inclined surface, which can extend the time the straw stays on its surface. When the crushed straw contacts the electromagnetic plates 72 on both sides, the electromagnetic plates 72 can effectively absorb the mixed magnetic metal substances therein, such as iron nails, iron wires, etc., to prevent metal impurities from mixing into subsequent processed products, causing damage to processing equipment, and affecting product quality.
[0066] Furthermore, when the shaking block 54 rotates, the two connecting shafts 61 will drive the shaking block 63 and the shaking block 54 to swing synchronously, so that the rotating shaft 4 62 rotates back and forth, further driving the internal diverter plate 64 to tilt left and right, diverting the screened straw and making it slide down along the surface of the electromagnetic plates 72 on both sides. At the same time, when the diverter plate 64 swings left and right, because the bottom connecting seat 66 and one side of the rotating disk 67 are fixed and limited, the swing of the diverter plate 64 will drive the annular connecting block 65 and the connecting seat 66 to rotate as a whole with the rotating disk 67 as the axis, so that the rotating rod 68 and the scattering blades 69 rotate, and the scattering blades 69 will continuously scatter the fallen straw, so that the straw can contact with the electromagnetic plate 72 more fully, thereby increasing the contact area and contact opportunity between the straw and the electromagnetic plate 72, and further improving the metal adsorption effect.
[0067] Therefore, this solution makes the diverter plate 64 and the elastic filter plate 56 move synchronously through the cooperation of the shaking component 5, the diverter component 6 and the magnetic suction component 7, and diverts the screened straw to make it slide on the surface of the electromagnetic plate 72, and uses the breaking blades 69 to continuously break up the straw so that the straw can contact the electromagnetic plate 72 more fully, thereby increasing the contact area and contact opportunity between the straw and the electromagnetic plate 72, further improving the metal adsorption effect, and at the same time, the straw after breaking up is in a looser state, avoiding the occurrence of problems such as agglomeration, and also facilitating subsequent storage, transportation and other processing and utilization.
[0068] It should be particularly noted that the specific installation method of the motor 1 22, the motor 2 42 and the electromagnetic plate 72, the circuit connection method and the control method used in the present invention are all conventional designs and will not be elaborated in detail in the present invention.
[0069] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. An agricultural crop straw crushing device, comprising a crushing box, characterized in that: The upper end of the crushing box is provided with a groove, the upper end of the crushing box is fixedly connected with a feed port, the rear end of the crushing box is fixedly connected with an outer shell, the lower end of the crushing box is provided with a discharge port, the lower end of the crushing box is fixedly connected with a supporting leg, the upper end of the crushing box is provided with an intermittent feeding component, the right side of the intermittent feeding component is provided with a knocking component, the interior of the crushing box is provided with a crushing component, the lower side of the crushing component is provided with a shaking component, the lower side of the shaking component is provided with a shunt component, and the lower side of the shunt component is provided with a magnetic suction component; The intermittent feeding assembly comprises a fixed block 1 fixedly connected to the upper end of the crushing box, the upper end of the crushing box is fixedly connected to a motor 1, the output end of the motor 1 is fixedly connected to an arc-shaped round block, the outer surface of the arc-shaped round block is slidably connected to a limit rod, the outer surface of the limit rod is fixedly connected to a sliding seat, and the outer surface of the sliding seat is slidably connected to the fixed block 1; A telescopic rod is fixedly connected to the right side of the sliding seat, and one end of the telescopic rod away from the sliding seat is fixedly connected to the left end of the lower side of the feed port. A spring is fixedly connected to the right side of the sliding seat, and the spring is sleeved on the outer surface of the telescopic rod. The outer surface of the right side of the sliding seat is slidably connected to the feed port. The shaking component includes a pulley transmission group fixedly connected to the output end of motor 2, the end of the pulley transmission group away from the output end of motor 2 is fixedly connected to a rotating shaft, the front end of the rotating shaft is rotatably connected to the outer shell, the rear end of the pulley transmission group is fixedly connected to an eccentric shaft, the rear end of the eccentric shaft is rotatably connected to a connecting shaft one, the lower end of the connecting shaft one is fixedly connected to a shaking block one, the middle position of the shaking block one is fixedly connected to a rotating shaft three, the outer surface of the rotating shaft three is fixedly connected to an elastic filter plate, and the upper end of the elastic filter plate is provided with a polyurethane elastomer; The diverter assembly includes a connecting shaft 2 that is rotatably connected to both sides of the rear end of a rocking block 1, the lower ends of the two connecting shafts 2 are commonly rotatably connected to a rocking block 2, the middle position of the rocking block 2 is fixedly connected to a rotating shaft 4, the outer surface of the rotating shaft 4 is fixedly connected to a diverter plate, and two movable grooves are provided at the lower end of the diverter plate, the inner surfaces of the two movable grooves are fixedly connected to limiting blocks, the outer surfaces of the two limiting blocks are rotatably connected to rotating blocks, the outer surfaces of the two rotating blocks are fixedly connected to annular connecting blocks, and the sides of the two annular connecting blocks that are close to each other are commonly fixedly connected to a connecting seat 1.
2. The agricultural crop straw crushing device according to claim 1, characterized in that: The knocking assembly includes a connecting block 1 fixedly connected to the lower end of the right side of the sliding seat, the front and rear sides of the right end of the connecting block 1 are fixedly connected to a connecting rod, the right ends of the two connecting rods are commonly fixedly connected to a connecting block 2, and the right end of the connecting block 2 is fixedly connected to a plurality of elastic rollers, the right side of the upper end of the crushing box is fixedly connected to two fixed seats, the two fixed seats are rotatably connected to a rotating shaft 1 on one side close to each other, the outer surface of the rotating shaft 1 is fixedly connected to a rotating plate, the left end of the upper side of the rotating plate is fixedly connected to a knocking block, the outer surface of the knocking block is movably connected to the right side of the feed port, the right end of the connecting block 2 is movably connected to the left end of the lower side of the rotating plate, the front and rear ends of the lower side of the feed port are fixedly connected to the fixed block 2, the front and rear ends of the inner surface of the lower side of the feed port are provided with sliding grooves, the front and rear ends of the connecting block 1 are slidably connected to the two sliding grooves, and the outer surface of the outer shell is fixedly installed with a motor 2.
3. The agricultural crop straw crushing device according to claim 1, characterized in that: The crushing assembly includes two crushing mechanisms rotatably connected to the inner surface of the outer shell, the crushing mechanism includes gear 1, gear 2, crushing roller 1 and crushing roller 2, the outer surface of gear 1 is meshed with gear 2, the front end of gear 1 is fixedly connected with crushing roller 1, the front end of gear 2 is fixedly connected with crushing roller 2, the diameter ratio of gear 1 to gear 2 is 1.2:1, the diameter ratio of crushing roller 1 to gear 2 is 1.2:1, and the outer surface of the outer shell is fixedly installed with motor 2, and the output end of motor 2 is fixedly connected to the gear 1 on the left side.
4. The agricultural crop straw crushing device according to claim 1, characterized in that: A through groove is provided at the bottom end of the crushing box, a support rod is fixedly connected to the inner surface of the through groove, a base is fixedly connected to the middle position of the support rod, the upper end of the base is rotatably connected to a rotating rod, a plurality of breaking blades are fixedly connected to the outer surface of the rotating rod, a rotating disk is fixedly connected to the upper end of the rotating rod, and one side of the upper end of the rotating disk is fixedly connected to the lower end of the connecting seat.
5. The agricultural crop straw crushing device according to claim 1, characterized in that: The magnetic attraction assembly includes a second connection seat fixedly connected to both sides of the bottom wall of the inner surface of the crushing box, and the outer surfaces of the two connection seats are fixedly installed with electromagnetic plates.
Citation Information
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