Cylinder head mounting device
By designing a device that includes multiple collaborative work, the problems of different specifications, difficulty in pressing and sealing detection during the cylinder head installation process are solved, and efficient and high-quality cylinder head installation is achieved.
Patent Information
- Application Number
- CN202510053809.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2045-01-14
AI Technical Summary
The existing cylinder head mounting device is not convenient for pressing and mounting cylinders of different specifications and sizes, and it is difficult to control the magnitude of the squeeze pressure, affecting the installation efficiency and quality; the sealing ring on the cylinder head is easily not installed in place, affecting the sealing property; and it is difficult to detect the sealing property after installation.
A cylinder head mounting device is designed, including a base plate, a first clamping mechanism, a second clamping mechanism, a pressure control mechanism, an extrusion mechanism and a detection mechanism. Through the coordinated work of these mechanisms, cylinders of different specifications and sizes can be adapted to, the pressure during pressing is controlled, and the sealing is detected after installation.
It realizes convenient installation of cylinders of different specifications and sizes, ensures that the sealing ring is installed in place, improves installation efficiency and quality, and provides a detection function of sealing.
Smart Images

Figure CN119457793B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cylinder head installation, in particular to a cylinder head installation device. Background Art
[0002] The cylinder is a pneumatic component, which mainly includes a cylindrical cylinder body, cylinder covers at both ends of the cylinder body, a piston and piston rod in the inner cavity of the cylinder body, and air inlet and outlet interfaces. It uses compressed air to push the piston, so that the piston rod moves and drives the mechanical parts to operate. In order to ensure a good sealing effect, the cylinder cover and the cylinder body must adopt a tight-fitting assembly structure with a sealing ring, so the press-fitting process of the cylinder cover needs to be completed with external force.
[0003] However, the existing cylinder head installation device is not convenient for press-fitting cylinders of different specifications and sizes when in use. At the same time, it is not convenient to control the size of the extrusion force, which affects the efficiency and quality of the installation. Before press-fitting, the sealing ring on the cylinder head is prone to tilt and other problems that are not installed in place, affecting the sealing after installation. Moreover, after the installation is completed, it is not convenient to detect the sealing after installation, which affects the efficiency and quality of the installation. Summary of the invention
[0004] The object of the present invention is to provide a cylinder head mounting device to solve the problems raised in the above background technology.
[0005] To achieve the above object, the present invention provides the following technical solution: a cylinder head mounting device, comprising a bottom plate, a first clamping mechanism for clamping a cylinder body is arranged on the top of the bottom plate, and two symmetrically arranged second clamping mechanisms are arranged on the top of the bottom plate, and the second clamping mechanisms are used to clamp and fix the cylinder head body;
[0006] The first clamping mechanism includes a fixed plate fixedly connected to the top of the bottom plate, and a first ring is fixedly connected to the top of the fixed plate, the inner side wall of the first ring is connected to a plurality of arc blocks arranged in an array through a first moving mechanism, and a plurality of first balls are arranged on the side walls of the arc blocks;
[0007] Each of the second clamping mechanisms comprises a guide rail fixedly connected to the top of the bottom plate, and a moving plate is slidably connected to the top of the guide rail, a second ring is fixedly connected to the top of the moving plate, and the inner side wall of the second ring is connected to a plurality of clamping blocks arranged in an array through a second moving mechanism, a stopper is fixedly connected to the top of the lowest clamping block, and an oil cylinder is fixedly connected to the top of the bottom plate, a first moving block is fixedly connected to the telescopic end of the oil cylinder, and a pressure control mechanism is provided between the first moving block and the moving plate, and a squeezing mechanism for squeezing the sealing ring is provided on the side wall of the moving plate;
[0008] The extrusion mechanism includes a U-shaped plate, and the side wall of the U-shaped plate is connected to the side wall of the movable plate through a reset mechanism, the side wall of the U-shaped plate is fixedly connected to two symmetrically arranged guide rods, and the side wall of each guide rod is sleeved with two symmetrically arranged reset springs, the side wall of the guide rod is sleeved with two symmetrically arranged moving columns, and the end of the moving column is connected to a conical rod through a telescopic mechanism, and a second ball is arranged at the end of the conical rod, the movement of the U-shaped plate is pushed by a first pushing mechanism, and a detection mechanism for detecting the sealing of the cylinder head body after installation is arranged on the top of the bottom plate.
[0009] Preferably, the detection mechanism includes a high-pressure gas tank fixedly connected to the top of the base plate, and the side wall of the high-pressure gas tank is fixedly connected to a solenoid valve, the outlet of the solenoid valve is fixedly connected to a U-shaped air pipe, and the side wall of the conical rod is provided with a spraying mechanism for spraying soapy water on the joint surface of the cylinder head body and the cylinder body.
[0010] Preferably, the spraying mechanism includes a hollow annular cover fixedly mounted on the side wall of the conical rod, and a plurality of spray holes arranged in an array are opened at the end of the annular cover, a fixed cover is fixedly inserted at the bottom of the base plate, and a sliding plate is connected to the fixed cover through a second pushing mechanism, a liquid storage tank is fixedly connected to the top of the base plate, and a liquid extraction pipe is fixedly connected between the liquid storage tank and the fixed cover, a first one-way valve is arranged in the liquid extraction pipe, and a first hose is fixedly connected to the side wall of the fixed cover, a second one-way valve is arranged in the first hose, and a second hose is fixedly connected between each annular cover and the first hose.
[0011] Preferably, the telescopic mechanism includes two symmetrically arranged first sleeves fixedly connected to the end of the movable column, and a first sleeve rod is inserted into each first sleeve, the other end of the first sleeve rod is fixed to the end of the conical rod, and a first spring is sleeved on the side wall of each first sleeve.
[0012] Preferably, the pressure control mechanism includes two symmetrically arranged first T-shaped guide rods fixedly connected to the side walls of the movable plate, and the first movable block is sleeved on the side walls of the first T-shaped guide rods, the side walls of each of the first T-shaped guide rods are sleeved with a sliding ring, and a second spring is fixedly connected between the sliding ring and the movable plate, and a distance sensor is fixedly inserted into the side wall of the first movable block.
[0013] Preferably, the first pushing mechanism comprises a pushing block fixedly connected to the side wall of the U-shaped plate, and the side wall of the first moving block is fixedly connected to a connecting plate, the side wall of the connecting plate is fixedly connected to the first pushing plate, and the first pushing plate comprises an inclined surface.
[0014] Preferably, the reset mechanism includes a fixed block fixedly connected to the side wall of the movable plate, and two symmetrically arranged second T-shaped guide rods are fixedly connected to the bottom of the fixed block, the side wall of the second T-shaped guide rod is sleeved with a second movable block, the second movable block is fixed to the side wall of the U-shaped plate, and the side wall of each second T-shaped guide rod is sleeved with a third spring.
[0015] Preferably, the second pushing mechanism comprises a second pushing plate fixedly connected to the top of the sliding plate, and a side wall of the second pushing plate is provided with a strip opening, a pushing rod is inserted into the strip opening, and the pushing rod is fixed to the side wall of the U-shaped plate.
[0016] Preferably, the first moving mechanism includes a first gear ring rotatably connected to the end of the first circular ring, and the inner side wall of the first gear ring is rotatably connected to a plurality of first connecting rods, the other end of the first connecting rod is rotatably connected to the side wall of the arc block, and the side wall of each arc block is fixedly connected to two symmetrically arranged second sleeves, each of the second sleeves is inserted with a second sleeve, and the other end of the second sleeve is fixed to the inner side wall of the first gear ring, the side wall of the fixed plate is fixedly connected to a first U-shaped frame, and the side wall of the first U-shaped frame is fixedly connected to a first motor, the output end of the first motor is fixedly connected to a first gear, and the first gear is meshing with the first gear ring.
[0017] Preferably, the second moving mechanism includes a second gear ring rotatably connected to the end of the second circular ring, and the inner side wall of the second gear ring is rotatably connected to a plurality of second connecting rods, the other end of the second connecting rod is rotatably connected to the side wall of the clamping block, and the side wall of each clamping block is fixedly connected to two symmetrically arranged third sleeves, each of the third sleeves is inserted with a third sleeve, and the other end of the third sleeve is fixed to the inner side wall of the second gear ring, the side wall of the movable plate is fixedly connected to a second U-shaped frame, and the side wall of the second U-shaped frame is fixedly connected to a second motor, the output end of the second motor is fixedly connected to a second gear, and the second gear is meshing with the second gear ring.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] The cylinder head installation device is provided with a first clamping mechanism, a second clamping mechanism and a pressure control mechanism, etc. When the cylinder head body needs to be installed, the cylinder body is first placed on the arc block, and then the first motor is started. The rotation of the first motor drives the rotation of the first gear, thereby driving the first gear ring to rotate. When the first gear ring rotates, it can drive multiple first connecting rods to rotate and push multiple arc blocks to move closer to each other, so that the cylinder body can be clamped in the center, and the first ball contacts the side wall of the cylinder body. Then, the cylinder head body is placed on the clamping block and fits the stopper, and the second motor is started. The second The rotation of the motor drives the rotation of the second gear, thereby driving the second gear ring to rotate. When the second gear ring rotates, it can drive multiple second connecting rods to rotate and push multiple clamping blocks to move closer to each other, so that the cylinder head body can be clamped and fixed in the center. Then, the oil cylinder is started to drive the first moving block to move. When the first moving block abuts against the end of the sliding ring, it can push the moving plate to move, thereby driving the two cylinder head bodies to move in the direction close to the cylinder body. When the boss abuts against the cylinder body, the second spring can be compressed, and the distance to the moving plate can be detected by the distance sensor to determine the compression amount of the second spring. , and then the pressure during press-fitting can be controlled to press the boss into the cylinder body, and it can be applicable to cylinders of different specifications and sizes, with stronger applicability, making installation more convenient and quick, and ensuring the quality of installation; by setting an extrusion mechanism, etc., during press-fitting, when the first moving block moves, the first push plate is first driven to move by the moving plate, and the push block slides along the inclined surface to the top of the first push plate, thereby pushing the U-shaped plate to move upward, and at the same time, the third spring is compressed, and when the U-shaped plate moves upward, it can drive the two moving columns to move upward synchronously, and when the tapered rod abuts against the side wall of the cylinder head body, it can push the tapered The rod moves in the direction close to the moving column, and at the same time, the first spring is compressed. When the second ball contacts the side wall of the sealing ring, the first spring can be pushed to continue to be compressed, so that the second ball is moved to the end of the boss. At the same time, under the action of the return spring, the tapered rod can slide along the side wall of the boss, so that the second ball slides on the end of the sealing ring, so that the sealing ring can be squeezed to ensure that the sealing ring is installed in place. After the extrusion is completed, the two tapered rods can move to the top of the cylinder head body to ensure the subsequent normal press-fitting operation, so as to ensure that the sealing ring is installed in place before press-fitting, thereby ensuring the quality after installation;By arranging the spraying mechanism and the detection mechanism, etc., during press-fitting, when the U-shaped plate moves upward, the sliding plate can be driven to move synchronously by the pushing rod and the second pushing plate, so that negative pressure is generated in the fixed cover. At the same time, the first one-way valve is opened and the second one-way valve is closed. At this time, the soapy water in the liquid storage tank can enter the fixed cover through the suction pipe for temporary storage. After the press-fitting is completed, the first moving block is driven to move and reset by the oil cylinder. At this time, the first pushing plate is driven to move and reset by the connecting plate, so that the pushing block can slide from the top of the first pushing plate to the inclined surface and slide downward along the inclined surface. At this time, the U-shaped plate can move downward and reset under the action of the third spring. At this time, the two tapered rods can slide along the side wall of the cylinder body, and the third The two balls roll on the side wall of the cylinder head body, and when the U-shaped plate moves upward, the second push plate can be driven downward by the push rod, and the sliding plate can be driven downward, so that the soapy water temporarily stored in the fixed cover can be squeezed, and enter the annular cover through the first hose and the second hose, and then sprayed out at the junction of the cylinder head body and the cylinder body through the spray hole. Then, the two ends of the air pipe can be inserted into the connecting hole of the cylinder head body, and then the solenoid valve is opened to observe whether there are bubbles in the soapy water, so that after the press-fitting is completed, it is convenient to detect the sealing, which is more convenient and quick to use, and the quality of the installation is guaranteed. After the detection is completed, when the first moving block abuts against the end of the first T-shaped guide rod, it can drive the two moving plates to move away from each other and reset. ; BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0021] Figure 2 It is a schematic diagram of the overall structure of the present invention from another perspective;
[0022] Figure 3 It is a structural schematic diagram of the rotary pusher assembly in the present invention;
[0023] Figure 4 Schematic diagram of the bottom structure of the bottom plate of the present invention;
[0024] Figure 5 for Figure 1 A schematic diagram of the enlarged structure at A in the middle;
[0025] Figure 6 for Figure 2 A schematic diagram of the enlarged structure at B in the middle;
[0026] Figure 7 for Figure 3 Schematic diagram of the enlarged structure at C in the middle;
[0027] Figure 8 for Figure 5 Schematic diagram of the enlarged structure at D in the middle;
[0028] Fig. 9 for Figure 7 Schematic diagram of the enlarged structure at E in the middle;
[0029] Fig.10 for Figure 5 Schematic diagram of the enlarged structure at F in the middle.
[0030] In the figure: 1, bottom plate; 2, spraying mechanism; 201, annular cover; 202, spray hole; 203, fixed cover; 204, sliding plate; 205, liquid extraction pipe; 206, liquid storage tank; 207, first hose; 208, second hose; 3, detection mechanism; 301, high-pressure gas tank; 302, solenoid valve; 303, air pipe; 4, pressure control mechanism; 401, first T-shaped guide rod; 402, sliding ring; 403, second spring; 404, distance sensor; 5, first pushing mechanism; 501, Connecting plate; 502, first push plate; 503, inclined plane; 504, push block; 6, reset mechanism; 601, fixed block; 602, second T-shaped guide rod; 603, second moving block; 604, third spring; 7, second push mechanism; 701, second push plate; 702, strip opening; 703, push rod; 8, first moving mechanism; 801, first gear ring; 802, first U-shaped frame; 803, first motor; 804, first gear; 805, first connecting rod; 806, second set of rods ; 807, second sleeve; 9, second moving mechanism; 901, second gear ring; 902, second U-shaped frame; 903, second motor; 904, second gear; 905, second connecting rod; 906, third set of rods; 907, third sleeve; 10, telescopic mechanism; 1001, first sleeve; 1002, first set of rods; 1003, first spring; 11, first clamping mechanism; 1101, fixed plate; 1102, first ring; 1103, arc block; 1104, first ball; 12, The second clamping mechanism; 1201, guide rail; 1202, second ring; 1203, clamping block; 1204, stop block; 1205, cylinder; 1206, first moving block; 1207, moving plate; 13, cylinder body; 14, cylinder head body; 1401, boss; 1402, sealing ring; 1403, connecting hole; 15, extrusion mechanism; 1501, U-shaped plate; 1502, moving column; 1503, tapered rod; 1504, second ball; 1505, guide rod; 1506, return spring. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0032] See also Figure 1-Figure 10 The present invention provides a technical solution: a cylinder head mounting device, comprising a base plate 1, a first clamping mechanism 11 for clamping a cylinder body 13 is arranged on the top of the base plate 1, and two symmetrically arranged second clamping mechanisms 12 are arranged on the top of the base plate 1, and the second clamping mechanisms 12 are used to clamp and fix the cylinder head body 14;
[0033] The first clamping mechanism 11 includes a fixed plate 1101 fixedly connected to the top of the bottom plate 1, and a first ring 1102 is fixedly connected to the top of the fixed plate 1101, and the inner side wall of the first ring 1102 is connected to a plurality of arc blocks 1103 arranged in an array through a first moving mechanism 8, and a plurality of first rolling balls 1104 are arranged on the side walls of the arc blocks 1103;
[0034] Each second clamping mechanism 12 includes a guide rail 1201 fixedly connected to the top of the bottom plate 1, and a moving plate 1207 is slidably connected to the top of the guide rail 1201, a second ring 1202 is fixedly connected to the top of the moving plate 1207, and the inner wall of the second ring 1202 is connected to a plurality of clamping blocks 1203 arranged in an array through a second moving mechanism 9, a stopper 1204 is fixedly connected to the top of the lowest clamping block 1203, and an oil cylinder 1205 is fixedly connected to the top of the bottom plate 1, a first moving block 1206 is fixedly connected to the telescopic end of the oil cylinder 1205, and a pressure control mechanism 4 is arranged between the first moving block 1206 and the moving plate 1207, and an extrusion mechanism 15 for extruding the sealing ring 1402 is arranged on the side wall of the moving plate 1207;
[0035] The squeezing mechanism 15 includes a U-shaped plate 1501, and the side wall of the U-shaped plate 1501 is connected to the side wall of the moving plate 1207 through the reset mechanism 6, the side wall of the U-shaped plate 1501 is fixedly connected to two symmetrically arranged guide rods 1505, and the side wall of each guide rod 1505 is sleeved with two symmetrically arranged reset springs 1506, the side wall of the guide rod 1505 is sleeved with two symmetrically arranged moving columns 1502, and the end of the moving column 1502 is connected to a tapered rod 1503 through the telescopic mechanism 10, and the end of the tapered rod 1503 is provided with a second roller. The movement of the ball 1504 and the U-shaped plate 1501 is driven by the first driving mechanism 5, and a detection mechanism 3 for detecting the sealing performance of the cylinder head body 14 after installation is provided on the top of the bottom plate 1. It can be applicable to cylinders of different specifications and sizes, and has stronger applicability. At the same time, it can control the pressure during press-fitting to ensure the efficiency and quality of installation; during press-fitting, it can squeeze the sealing ring 1402 to ensure that it is installed in place, thereby ensuring the sealing performance after installation; after the installation is completed, it is convenient to detect the sealing performance after installation to ensure the efficiency and quality of installation.
[0036] See also Figure 1 The detection mechanism 3 includes a high-pressure gas tank 301 fixedly connected to the top of the base plate 1, and the side wall of the high-pressure gas tank 301 is fixedly connected with a solenoid valve 302, the outlet of the solenoid valve 302 is fixedly connected with a U-shaped air pipe 303, and the side wall of the conical rod 1503 is provided with a spraying mechanism 2 for spraying soapy water on the joint surface between the cylinder head body 14 and the cylinder body 13. After the installation is completed, the two ends of the air pipe 303 are inserted into the connecting hole 1403 of the cylinder head body 14, and then, the solenoid valve 302 is opened, and it is observed whether there are bubbles coming out of the soapy water, so that it is convenient to detect the sealing after the pressing is completed.
[0037] See also Figure 4 , Figure 6-Figure 9The spraying mechanism 2 includes a hollow annular cover 201 fixedly sleeved on the side wall of the conical rod 1503, and a plurality of array-arranged spray holes 202 are opened at the end of the annular cover 201. A fixed cover 203 is fixedly inserted at the bottom of the bottom plate 1, and a sliding plate 204 is connected to the fixed cover 203 through a second pushing mechanism 7. A liquid storage tank 206 is fixedly connected to the top of the bottom plate 1, and a liquid extraction pipe 205 is fixedly connected between the liquid storage tank 206 and the fixed cover 203, and a liquid extraction pipe 205 is provided in the liquid extraction pipe 205. A first one-way valve is arranged, and the conducting direction of the first one-way valve is from the liquid storage tank 206 to the fixed cover 203, and the side wall of the fixed cover 203 is fixedly connected with a first hose 207, a second one-way valve is arranged in the first hose 207, and the conducting direction of the second one-way valve is from the fixed cover 203 to the first hose 207, and a second hose 208 is fixedly connected between each annular cover 201 and the first hose 207. When the U-shaped plate 1501 moves upward during press-fitting, the second pushing mechanism can be used to push the U-shaped plate 1501 upward. 7 drives the sliding plate 204 to move synchronously, so that negative pressure is generated in the fixed cover 203. At the same time, the first one-way valve is opened and the second one-way valve is closed. At this time, the soapy water in the liquid storage tank 206 can enter the fixed cover 203 through the liquid extraction pipe 205 for temporary storage. After the press-fitting is completed, the first moving block 1206 is driven by the oil cylinder 1205 to move and reset. The U-shaped plate 1501 can move downward and reset under the action of the reset mechanism 6. At this time, the two tapered rods 1503 can move along the cylinder body 1 3, and the second ball 1504 rolls on the side wall of the cylinder head body 14, and when the U-shaped plate 1501 moves upward, the second push plate 701 can be driven to move downward through the push rod 703, and the sliding plate 204 can be driven to move downward, so that the soapy water temporarily stored in the fixed cover 203 can be squeezed, and enters the annular cover 201 through the first hose 207 and the second hose 208, and then is sprayed out at the junction of the cylinder head body 14 and the cylinder body 13 through the spray hole 202.
[0038] See also Fig. 9 The telescopic mechanism 10 includes two symmetrically arranged first sleeves 1001 fixedly connected to the end of the moving column 1502, and each first sleeve 1001 is inserted with a first rod 1002, the other end of the first rod 1002 is fixed to the end of the tapered rod 1503, and the side wall of each first sleeve 1001 is sleeved with a first spring 1003 to ensure that the second ball 1504 can resist the sealing ring 1402.
[0039] See also Fig.10The pressure control mechanism 4 includes two symmetrically arranged first T-shaped guide rods 401 fixedly connected to the side wall of the moving plate 1207, and the first moving block 1206 is sleeved on the side wall of the first T-shaped guide rod 401, and the side wall of each first T-shaped guide rod 401 is sleeved with a sliding ring 402, and a second spring 403 is fixedly connected between the sliding ring 402 and the moving plate 1207, and a distance sensor 404 is fixedly inserted into the side wall of the first moving block 1206. The oil cylinder 1205 is started to drive the first moving block 1206 to move. When the first moving block 1206 abuts against the end of the sliding ring 402, the moving plate 1207 can be pushed to move, thereby driving the two cylinder head bodies 14 to move in the direction close to the cylinder body 13. When the boss 1401 abuts against the cylinder body 13, the second spring 403 can be compressed, and the distance to the moving plate 1207 is detected by the distance sensor 404, so that the compression amount of the second spring 403 can be determined, thereby controlling the pressure during press fitting.
[0040] See also Figure 5 The first pushing mechanism 5 includes a pushing block 504 fixedly connected to the side wall of the U-shaped plate 1501, and the side wall of the first moving block 1206 is fixedly connected to the connecting plate 501, the side wall of the connecting plate 501 is fixedly connected to the first pushing plate 502, and the first pushing plate 502 includes an inclined surface 503. During press fitting, when the first moving block 1206 moves, the first pushing plate 502 is first driven to move by the moving plate 1207, and the pushing block 504 slides along the inclined surface 503 to the top of the first pushing plate 502, thereby pushing the U-shaped plate 1501 to move upward.
[0041] See also Figure 6 The reset mechanism 6 includes a fixed block 601 fixedly connected to the side wall of the movable plate 1207, and the bottom of the fixed block 601 is fixedly connected to two symmetrically arranged second T-shaped guide rods 602, the side wall of the second T-shaped guide rod 602 is sleeved with a second movable block 603, the second movable block 603 is fixed to the side wall of the U-shaped plate 1501, and the side wall of each second T-shaped guide rod 602 is sleeved with a third spring 604, which plays a guiding and resetting role for the movement of the U-shaped plate 1501.
[0042] See also Figure 6 The second pushing mechanism 7 includes a second pushing plate 701 fixedly connected to the top of the sliding plate 204, and the side wall of the second pushing plate 701 is provided with a strip opening 702, a pushing rod 703 is inserted into the strip opening 702, and the pushing rod 703 is fixed to the side wall of the U-shaped plate 1501. When the U-shaped plate 1501 moves upward, the sliding plate 204 can be driven to move synchronously through the pushing rod 703 and the second pushing plate 701.
[0043] See also Figure 5The first moving mechanism 8 includes a first gear ring 801 rotatably connected to the end of the first ring 1102, and the inner side wall of the first gear ring 801 is rotatably connected to a plurality of first connecting rods 805, the other end of the first connecting rod 805 is rotatably connected to the side wall of the arc block 1103, and the side wall of each arc block 1103 is fixedly connected to two symmetrically arranged second sleeves 807, each second sleeve 807 is inserted with a second sleeve rod 806, and the other end of the second sleeve rod 806 is fixed to the inner side wall of the first gear ring 801, and the side wall of the fixed plate 1101 is fixedly connected to a first U-shaped frame 802, and the side wall of the first U-shaped frame 802 is fixedly connected with the first motor 803, the output end of the first motor 803 is fixedly connected with the first gear 804, and the first gear 804 is meshingly arranged with the first gear ring 801, and the first motor 803 is started, and the rotation of the first motor 803 drives the rotation of the first gear 804, thereby driving the first gear ring 801 to rotate, and when the first gear ring 801 rotates, it can drive the multiple first connecting rods 805 to rotate, and push the multiple arc blocks 1103 to move closer to each other, so that the cylinder body 13 can be clamped in the center.
[0044] See also Figure 5 The second moving mechanism 9 includes a second gear ring 901 rotatably connected to the end of the second ring 1202, and the inner side wall of the second gear ring 901 is rotatably connected to a plurality of second connecting rods 905, the other end of the second connecting rod 905 is rotatably connected to the side wall of the clamping block 1203, and the side wall of each clamping block 1203 is fixedly connected to two symmetrically arranged third sleeves 907, each third sleeve 907 is inserted with a third sleeve rod 906, and the other end of the third sleeve rod 906 is fixed to the inner side wall of the second gear ring 901, and the side wall of the moving plate 1207 is fixedly connected to the second U-shaped frame 902 , and the side wall of the second U-shaped frame 902 is fixedly connected with the second motor 903, the output end of the second motor 903 is fixedly connected with the second gear 904, and the second gear 904 is meshingly arranged with the second gear ring 901, and the second motor 903 is started, and the rotation of the second motor 903 drives the rotation of the second gear 904, thereby driving the second gear ring 901 to rotate. When the second gear ring 901 rotates, it can drive the multiple second connecting rods 905 to rotate and push the multiple clamping blocks 1203 to move closer to each other, so that the cylinder head body 14 can be clamped and fixed in the center.
[0045] Working principle: When the cylinder head body 14 needs to be installed, the cylinder body 13 is first placed on the arc block 1103, and then the first motor 803 is started. The rotation of the first motor 803 drives the rotation of the first gear 804, thereby driving the first gear ring 801 to rotate. When the first gear ring 801 rotates, it can drive the multiple first connecting rods 805 to rotate and push the multiple arc blocks 1103 to move closer to each other, so that the cylinder body 13 can be clamped in the center, and the first gear ring 801 can rotate. A ball 1104 contacts the side wall of the cylinder body 13. Then, the cylinder head body 14 is placed on the clamping block 1203 and fits with the stopper 1204. The second motor 903 is started. The rotation of the second motor 903 drives the rotation of the second gear 904, thereby driving the second gear ring 901 to rotate. When the second gear ring 901 rotates, it can drive the multiple second connecting rods 905 to rotate and push the multiple clamping blocks 1203 to move closer to each other, so that the cylinder head body 14 can be clamped and fixed in the center.
[0046] Then, the oil cylinder 1205 is started to drive the first moving block 1206 to move, and the first push plate 502 is first driven to move through the moving plate 1207, and the push block 504 slides along the inclined surface 503 to the top of the first push plate 502, thereby pushing the U-shaped plate 1501 to move upward. At the same time, the third spring 604 is compressed. When the U-shaped plate 1501 moves upward, it can drive the two moving columns 1502 to move upward synchronously. When the tapered rod 1503 abuts against the side wall of the cylinder cover body 14, it can push the tapered rod 1503 to move in the direction close to the moving column 1502. At the same time, the first spring 1003 is compressed. When the second ball 1504 and the sealing ring 1 When the side walls of the first and second springs 1503 abut against each other, the first spring 1003 can be pushed to continue to be compressed, thereby moving the second ball 1504 to the end of the boss 1401. At the same time, under the action of the return spring 1506, the tapered rod 1503 can slide along the side wall of the boss 1401, so that the second ball 1504 slides on the end of the sealing ring 1402, thereby squeezing the sealing ring 1402 to ensure that the sealing ring 1402 is installed in place. After the squeezing is completed, the two tapered rods 1503 can move to the top of the cylinder head body 14 to ensure the subsequent normal press-fitting operation, thereby ensuring that the sealing ring 1402 is installed in place before the press-fitting, thereby ensuring the quality after installation;
[0047] When the first moving block 1206 abuts against the end of the sliding ring 402, the moving plate 1207 can be pushed to move, thereby driving the two cylinder head bodies 14 to move in the direction close to the cylinder body 13. When the boss 1401 abuts against the cylinder body 13, the second spring 403 can be compressed, and the distance from the moving plate 1207 can be detected by the distance sensor 404 to determine the compression amount of the second spring 403, thereby controlling the pressure during press-fitting, and pressing the boss 1401 into the cylinder body 13. In addition, the system can be applied to cylinders of different specifications and sizes, with stronger applicability, making installation more convenient and quick, and ensuring the quality of installation.
[0048] Furthermore, during press-fitting, when the U-shaped plate 1501 moves upward, the push rod 703 and the second push plate 701 can drive the sliding plate 204 to move synchronously, so that negative pressure is generated in the fixed cover 203. At the same time, the first one-way valve is opened and the second one-way valve is closed. At this time, the soapy water in the liquid storage tank 206 can enter the fixed cover 203 through the liquid extraction tube 205 for temporary storage.
[0049] After the press-fitting is completed, the first moving block 1206 is driven by the oil cylinder 1205 to move and reset. At this time, the first push plate 502 is driven to move and reset through the connecting plate 501, so that the push block 504 can slide from the top of the first push plate 502 to the inclined surface 503 and slide downward along the inclined surface 503. At this time, the U-shaped plate 1501 can move downward and reset under the action of the third spring 604. At this time, the two tapered rods 1503 can slide along the side wall of the cylinder body 13, and the second ball 1504 rolls on the side wall of the cylinder cover body 14. Moreover, when the U-shaped plate 1501 moves upward, the second push plate 701 can be driven downward by the push rod 703, and the sliding plate 204 moves downward, so that the soapy water temporarily stored in the fixed cover 203 can be squeezed, and enters the annular cover 201 through the first hose 207 and the second hose 208, and then is sprayed out at the junction of the cylinder head body 14 and the cylinder body 13 through the spray hole 202. Then, the two ends of the air pipe 303 can be inserted into the connecting hole 1403 of the cylinder head body 14. Then, the solenoid valve 302 is opened, and it is observed whether there are bubbles of soapy water. After the press-fitting is completed, it is convenient to detect the sealing, which is more convenient and quick to use and ensures the quality of installation. After the detection is completed, when the first moving block 1206 abuts against the end of the first T-shaped guide rod 401, it can drive the two moving plates 1207 to move away from each other and reset.
Claims
1. A cylinder head mounting device, comprising a base plate (1), characterized in that: A first clamping mechanism (11) for clamping the cylinder body (13) is provided on the top of the bottom plate (1), and two symmetrically arranged second clamping mechanisms (12) are provided on the top of the bottom plate (1), wherein the second clamping mechanisms (12) are used to clamp and fix the cylinder head body (14); The first clamping mechanism (11) comprises a fixing plate (1101) fixedly connected to the top of the bottom plate (1), and a first circular ring (1102) is fixedly connected to the top of the fixing plate (1101), the inner side wall of the first circular ring (1102) is connected to a plurality of arc blocks (1103) arranged in an array via a first moving mechanism (8), and a plurality of first rolling balls (1104) are arranged on the side walls of the arc blocks (1103); Each of the second clamping mechanisms (12) comprises a guide rail (1201) fixedly connected to the top of the base plate (1), and a movable plate (1207) is slidably connected to the top of the guide rail (1201), a second ring (1202) is fixedly connected to the top of the movable plate (1207), and the inner side wall of the second ring (1202) is connected to a plurality of clamping blocks (1203) arranged in an array through a second movable mechanism (9), a stopper (1204) is fixedly connected to the top of the lowest clamping block (1203), and an oil cylinder (1205) is fixedly connected to the top of the base plate (1), a telescopic end of the oil cylinder (1205) is fixedly connected to a first movable block (1206), and a pressure control mechanism (4) is provided between the first movable block (1206) and the movable plate (1207), and a squeezing mechanism (15) for squeezing the sealing ring (1402) is provided on the side wall of the movable plate (1207); The extrusion mechanism (15) comprises a U-shaped plate (1501), and the side wall of the U-shaped plate (1501) is connected to the side wall of the movable plate (1207) via a reset mechanism (6); the side wall of the U-shaped plate (1501) is fixedly connected to two symmetrically arranged guide rods (1505), and the side wall of each guide rod (1505) is sleeved with two symmetrically arranged reset springs (1506); the side wall of the guide rod (1505) is sleeved with two symmetrically arranged movable columns (1502), and the ends of the movable columns (1502) are connected to tapered rods (1503) via a telescopic mechanism (10), and the ends of the tapered rods (1503) are provided with second balls (1504); the movement of the U-shaped plate (1501) is driven by a first driving mechanism (5), and a detection mechanism (3) for detecting the sealing performance of the cylinder head body (14) after installation is provided at the top of the bottom plate (1); The pressure control mechanism (4) comprises two symmetrically arranged first T-shaped guide rods (401) fixedly connected to the side wall of the moving plate (1207), and the first moving block (1206) is sleeved on the side wall of the first T-shaped guide rod (401), the side wall of each of the first T-shaped guide rods (401) is sleeved with a sliding ring (402), and a second spring (403) is fixedly connected between the sliding ring (402) and the moving plate (1207), and the side wall of the first moving block (1206) is fixedly inserted with a distance sensor (404), and the first pushing mechanism (5) comprises a pushing block (504) fixedly connected to the side wall of the U-shaped plate (1501), and the side wall of the first moving block (1206) is fixedly connected to a connecting plate (501), and the side wall of the connecting plate (501) is fixedly connected to a first pushing plate (502), and the first pushing plate (502) comprises an inclined surface (503).
2. A cylinder head mounting device according to claim 1, characterized in that: The detection mechanism (3) comprises a high-pressure gas tank (301) fixedly connected to the top of the bottom plate (1), and a solenoid valve (302) is fixedly connected to the side wall of the high-pressure gas tank (301), an outlet of the solenoid valve (302) is fixedly connected to a U-shaped air pipe (303), and a spraying mechanism (2) for spraying soapy water on the joint surface between the cylinder head body (14) and the cylinder body (13) is provided on the side wall of the conical rod (1503).
3. A cylinder head mounting device according to claim 2, characterized in that: The spraying mechanism (2) comprises a hollow annular cover (201) fixedly sleeved on the side wall of the conical rod (1503), and a plurality of liquid spray holes (202) arranged in an array are opened at the end of the annular cover (201); a fixed cover (203) is fixedly inserted at the bottom of the bottom plate (1), and a sliding plate (204) is connected to the fixed cover (203) via a second pushing mechanism (7); a liquid storage tank (206) is fixedly connected to the top of the bottom plate (1), and a liquid extraction pipe (205) is fixedly connected between the liquid storage tank (206) and the fixed cover (203), a first one-way valve is arranged in the liquid extraction pipe (205), and a first hose (207) is fixedly connected to the side wall of the fixed cover (203), a second one-way valve is arranged in the first hose (207), and a second hose (208) is fixedly connected between each annular cover (201) and the first hose (207).
4. A cylinder head mounting device according to claim 3, characterized in that: The telescopic mechanism (10) comprises two symmetrically arranged first sleeves (1001) fixedly connected to the end of a movable column (1502), and each first sleeve (1001) is inserted with a first sleeve rod (1002), the other end of the first sleeve rod (1002) is fixed to the end of a tapered rod (1503), and the side wall of each first sleeve (1001) is sleeved with a first spring (1003).
5. A cylinder head mounting device according to claim 4, characterized in that: The reset mechanism (6) comprises a fixed block (601) fixedly connected to the side wall of the movable plate (1207), and two symmetrically arranged second T-shaped guide rods (602) are fixedly connected to the bottom of the fixed block (601), the side wall of the second T-shaped guide rod (602) is sleeved with a second movable block (603), the second movable block (603) is fixed to the side wall of the U-shaped plate (1501), and the side wall of each second T-shaped guide rod (602) is sleeved with a third spring (604).
6. A cylinder head mounting device according to claim 5, characterized in that: The second pushing mechanism (7) comprises a second pushing plate (701) fixedly connected to the top of the sliding plate (204), and a strip-shaped opening (702) is provided on the side wall of the second pushing plate (701), a pushing rod (703) is inserted into the strip-shaped opening (702), and the pushing rod (703) is fixed to the side wall of the U-shaped plate (1501).
7. The cylinder head mounting device according to claim 1, characterized in that: The first moving mechanism (8) comprises a first gear ring (801) rotatably connected to the end of the first circular ring (1102), and the inner side wall of the first gear ring (801) is rotatably connected to a plurality of first connecting rods (805), the other end of the first connecting rod (805) is rotatably connected to the side wall of the arc block (1103), and the side wall of each arc block (1103) is fixedly connected to two symmetrically arranged second sleeves (807), each second sleeve (807) is inserted with a second sleeve rod (806), and the other end of the second sleeve rod (806) is fixed to the inner side wall of the first gear ring (801), the side wall of the fixed plate (1101) is fixedly connected to the first U-shaped frame (802), and the side wall of the first U-shaped frame (802) is fixedly connected to the first motor (803), the output end of the first motor (803) is fixedly connected to the first gear (804), and the first gear (804) is meshed with the first gear ring (801).
8. The cylinder head mounting device according to claim 1, characterized in that: The second moving mechanism (9) comprises a second gear ring (901) rotatably connected to the end of the second circular ring (1202), and the inner side wall of the second gear ring (901) is rotatably connected to a plurality of second connecting rods (905), the other end of the second connecting rod (905) is rotatably connected to the side wall of the clamping block (1203), and the side wall of each clamping block (1203) is fixedly connected to two symmetrically arranged third sleeves (907), each of the third sleeves (907) is inserted with a third sleeve rod (906), and the other end of the third sleeve rod (906) is fixed to the inner side wall of the second gear ring (901), the side wall of the moving plate (1207) is fixedly connected to the second U-shaped frame (902), and the side wall of the second U-shaped frame (902) is fixedly connected to the second motor (903), the output end of the second motor (903) is fixedly connected to the second gear (904), and the second gear (904) is meshed with the second gear ring (901).
Citation Information
Patent Citations
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