A new type of manifold support frame
By designing an adjustable fixing mechanism and a manifold support frame with damping rods and spring structures, the problem of traditional support frames being unable to adapt to different pipe diameters is solved, achieving rapid and stable installation and improved vibration resistance.
Patent Information
- Application Number
- CN202411702975.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2044-11-26
AI Technical Summary
The existing manifold support frame cannot be flexibly adjusted to accommodate different pipe diameters, resulting in complex installation, high cost, and the manifold being prone to shaking during operation.
A manifold support frame including a damper mechanism, a support mechanism, and an adjustment mechanism was designed. The adjustable fixing mechanism, damping rod, and spring structure enable stable fixing and vibration buffering for pipes of different diameters.
It enables rapid and stable fixing of manifolds of different diameters, reduces installation complexity and cost, improves installation efficiency, and enhances the stability and vibration resistance of manifolds.
Smart Images

Figure CN119495491B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of transformer header pipe support frames, in particular to a novel header pipe support frame. BACKGROUND
[0002] The transformer header pipe is a metal pipe structure used for collecting and distributing cooling medium in the transformer, which plays a key role in the cooling system of the transformer. The header pipe itself has a certain weight, especially in large transformers, which has a large size and weight, and a header pipe support frame is needed to support and fix the header pipe to avoid deformation and displacement caused by the gravity of the header pipe, which affects the connection tightness of the header pipe with other components and the smoothness of the pipe.
[0003] For example, a novel transformer cooling device header pipe support adjustable structure is disclosed in publication CN218351242U, which includes an adjusting structure, the adjusting structure includes a header pipe support, a screw rod, an adjusting nut, an adjustable fixing plate, a limiting unit and an auxiliary moving unit, and the screw rod is arranged at the upper end of the header pipe support; the screw rod is provided with adjusting nuts at both ends, and the upper end of the screw rod is externally sleeved with the adjustable fixing plate; the limiting unit is arranged at the lower side of the middle end of the adjustable fixing plate, and the auxiliary moving unit is arranged at the lower end of the limiting unit, and the end of the auxiliary moving unit away from the limiting unit is arranged in the header pipe support.
[0004] However, in the prior art, due to the diversity of the header pipe diameter, the traditional support frame is often designed for a specific pipe diameter, and when facing header pipes of other diameters, it cannot be adjusted flexibly according to the actual pipe diameter of the pipe, and when the pipe diameter does not match the design pipe diameter of the support frame, the pipe may not fit the support frame tightly, which can cause the header pipe to shake during operation. In the actual installation process, when installing header pipes of different diameters, different specifications of support frames need to be replaced or the support frames need to be complicatedly modified, which increases the installation time and labor cost. SUMMARY
[0005] The present application aims to provide a novel header pipe support frame to solve the problem of the diversity of the header pipe diameter, the traditional support frame is often designed for a specific pipe diameter, and when facing header pipes of other diameters, it cannot be adjusted flexibly according to the actual pipe diameter of the pipe, and when the pipe diameter does not match the design pipe diameter of the support frame, the pipe may not fit the support frame tightly, which can cause the header pipe to shake during operation. In the actual installation process, when installing header pipes of different diameters, different specifications of support frames need to be replaced or the support frames need to be complicatedly modified, which increases the installation time and labor cost.
[0006] In order to achieve the above object, the present application provides the following technical scheme: A novel manifold support frame, comprising a wind valve mechanism, comprising a support mechanism, the upper part of the support mechanism is fixedly connected with an adjusting mechanism, the surface of the adjusting mechanism is fixedly connected with two fixing mechanisms, the fixing mechanisms are used for fixing the manifold, the support mechanism is used for supporting the manifold fixed by the fixing mechanisms, the adjusting mechanism is used for adjusting the distance between the two fixing mechanisms, the fixing mechanism comprises a connecting plate and a fixed top plate, the upper part of the connecting plate is fixedly connected with a No. 2 sliding rail, the No. 2 sliding rail is slidably connected with a No. 2 sliding block in the inside, the upper part of the No. 2 sliding block is fixedly connected with a No. 2 mounting bracket, the No. 2 mounting bracket is inserted with a plug-in plate in the inside, the upper part of the plug-in plate is fixedly connected with a damping rod, the damping rod is provided with a spring on the outside, and the upper part of the damping rod is fixedly connected with a fixed frame, one end of the spring is fixedly connected with the plug-in plate, and the other end of the spring is fixedly connected with the fixed frame, the upper part of the fixed frame is fixedly connected with a fixed bottom plate, and the No. 2 fixed bolt is threadedly connected with the fixed bottom plate on the side surface, and the fixed top plate is fixedly connected with the fixed bottom plate through the No. 2 fixed bolt.
[0007] Preferably, the No. 2 adjusting screw is rotatably connected in the inside of the No. 2 sliding rail, one end of the No. 2 adjusting screw penetrates the surface of the No. 2 sliding rail, and the No. 2 adjusting screw is threadedly connected with the No. 2 sliding block.
[0008] Preferably, the No. 2 mounting bracket is threadedly connected with a No. 1 fixed bolt on the side surface, the No. 1 fixed bolt penetrates the No. 2 mounting bracket and is threadedly connected with the plug-in plate.
[0009] Preferably, the plug-in plate is fixedly connected with a No. 2 limiting rod on the upper part, the No. 2 limiting rod is located on the side surface of the damping rod, and the No. 2 limiting rod is slidably inserted with the fixed frame.
[0010] Preferably, the support mechanism comprises a base, the upper part of the base is fixedly connected with a support I-shaped steel, the upper part of the support I-shaped steel is fixedly connected with a fixed plate, the upper part of the fixed plate is fixedly connected with a connecting outer pipe, the connecting outer pipe is inserted with a connecting inner pipe in the inside, and the upper part of the connecting inner pipe is fixedly connected with a supporting prop.
[0011] Preferably, the connecting outer pipe is inserted with a limiting pin on the side surface, the connecting inner pipe is provided with a plurality of limiting holes on the surface, and the limiting pin is threadedly connected with the connecting inner pipe with the end part located in the limiting hole.
[0012] Preferably, the adjusting mechanism comprises a No. 1 mounting bracket, the bottom of the No. 1 mounting bracket is fixedly connected with the supporting prop, one side of the No. 1 mounting bracket is rotatably connected with a No. 1 adjusting screw, the other side of the No. 1 mounting bracket is slidably connected with a moving plate, the surface of the moving plate is fixedly connected with a moving block, the moving block is slidably connected with the No. 1 mounting bracket, and the No. 1 adjusting screw is threadedly connected with the moving block.
[0013] Preferably, the first mounting frame surface is fixedly connected with a first sliding rail, the first sliding rail is slidably connected with a first sliding block, and the first sliding block is fixedly connected with the moving plate.
[0014] Preferably, the moving plate is provided with two guide grooves, the two guide grooves are distributed in a spread shape on the surface of the moving plate, the first mounting frame surface is fixedly connected with a first limiting rod, the first limiting rod is located on the side of the first sliding rail, the first limiting rod surface is slidably connected with an adjusting plate, one side of the adjusting plate is fixedly connected with a guide block, the guide block is slidably connected with the moving plate in the guide groove, and the other side of the adjusting plate is fixedly connected with the connecting plate.
[0015] Compared with the prior art, the present application has the following beneficial effects:
[0016] 1、In the present application, according to the pipe diameter of the fixed busbar, the fixed bottom plate and the fixed top plate are selected, the plug-in board is inserted into the second mounting frame, the first fixing bolt is used to fix the plug-in board and the second mounting frame, the fixed bottom plate is fixed, the busbar is placed in the fixed bottom plate, and the fixed top plate is fixed to the fixed bottom plate through the second fixing bolt, so that the busbar of different pipe diameters can be quickly and stably fixed, the busbar is prevented from shaking, the installation efficiency is improved, and the installation cost is reduced.
[0017] 2、In the present application, the second sliding block is driven to slide along the second sliding rail by rotating the second adjusting screw rod, so that the horizontal position of the upper fixed bottom plate is adjusted, the busbar is stably and accurately adjusted in the horizontal direction in the installation position, the position of the moving block is moved by rotating the first adjusting screw rod, so that the moving plate slides along the surface of the first mounting frame, the guide block is moved in the vertical direction by the guide groove on the surface of the guide groove, and the adjusting plate is moved, the distance between the two fixed busbars in the two fixed mechanisms can be adjusted, the pipe diameter is prevented from being too large, the distance between the two busbars is prevented from being too small, and the assembly work of the busbar is affected.
[0018] 3、In the present application, when the busbar is used and subjected to external vibration, the damping rod and the spring will be stretched and contracted, the external vibration is buffered, the stability of the fixed busbar in the fixed bottom plate is improved, the connecting part is protected, the movement of the fixed frame is limited by the second limiting rod when the damping rod and the spring are deformed, the vibration force is fully transmitted along the axial direction of the damping rod and the spring, and the kinetic energy of vibration is fully buffered. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is a three-dimensional structure schematic view of the novel busbar support frame.
[0020] Figure 2 Figure 1 is a schematic diagram of the cross-sectional structure of the connecting outer pipe of the novel manifold support frame of the present application;
[0021] Figure 3 Figure 2 is a schematic diagram of the structure of the adjusting mechanism of the novel manifold support frame of the present application;
[0022] Figure 4 Figure 3 is a schematic diagram of the structure of the fixing mechanism of the novel manifold support frame of the present application;
[0023] Figure 5 Figure 4 is a schematic diagram of the cross-sectional front view of the fixing mechanism of the novel manifold support frame of the present application;
[0024] Figure 6 Figure 5 is a schematic diagram of the structure of the moving plate of the novel manifold support frame of the present application;
[0025] Figure 7 Figure 6 is a schematic diagram of the cross-sectional structure of the adjusting plate of the novel manifold support frame of the present application.
[0026] In the figure: 1, support mechanism; 11, base; 12, support I-beam; 13, fixing plate; 14, connecting outer pipe; 15, connecting inner pipe; 16, limit pin; 17, top support; 18, limit hole; 2, adjusting mechanism; 21, No. 1 mounting bracket; 22, moving block; 23, No. 1 adjusting screw; 24, moving plate; 25, guide groove; 26, No. 1 sliding rail; 27, No. 1 sliding block; 28, No. 1 limit rod; 29, adjusting plate; 210, guide block; 3, fixing mechanism; 31, connecting plate; 32, No. 2 sliding rail; 33, No. 2 sliding block; 34, No. 2 adjusting screw; 35, No. 2 mounting bracket; 36, insertion plate; 37, No. 1 fixing bolt; 38, damping rod; 39, spring; 310, fixing bracket; 311, No. 2 limit rod; 312, fixing bottom plate; 313, fixing top plate; 314, No. 2 fixing bolt. DETAILED DESCRIPTION
[0027] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0028] Embodiment one: refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 andFigure 7 The utility model provides a novel manifold support frame, including support mechanism 1, support mechanism 1 upper fixedly connected with adjusting mechanism 2, adjusting mechanism 2 surface fixedly connected with two fixed mechanism 3, and fixed mechanism 3 is used for fixing manifold, and support mechanism 1 is used for supporting the manifold of fixed mechanism 3 fixed, and adjusting mechanism 2 is used for adjusting the distance between two fixed mechanism 3, and fixed mechanism 3 includes connecting plate 31 and fixed top plate 313, and connecting plate 31 upper fixedly connected with second sliding rail 32, and second sliding rail 32 inside slidingly connected with second sliding block 33, and second sliding block 33 upper fixedly connected with second mounting bracket 35, and second mounting bracket 35 inside splices with the plugboard 36, and the plugboard 36 upper fixedly connected with damping rod 38, and damping rod 38 outside is provided with spring 39, and damping rod 38 upper fixedly connected with fixed frame 310, and spring 39 one end is fixedly connected with plugboard 36, and spring 39 other end is fixedly connected with fixed frame 310, and fixed frame 310 upper fixedly connected with fixed bottom plate 312, and fixed bottom plate 312 side screw thread is connected with second fixed bolt 314, and fixed top plate 313 is fixedly connected with fixed bottom plate 312 through second fixed bolt 314;
[0029] Second adjusting screw 34 is rotatably connected in second sliding rail 32, and second adjusting screw 34 one end penetrates second sliding rail 32 surface, and second adjusting screw 34 is threadedly connected with second sliding block 33, and second mounting bracket 35 side screw thread is connected with first fixed bolt 37, and first fixed bolt 37 penetrates second mounting bracket 35 and is threadedly connected with plugboard 36, and the plugboard 36 upper fixedly connected with second limiting rod 311, and second limiting rod 311 is located damping rod 38 side, and second limiting rod 311 is slidably inserted with fixed frame 310.
[0030] In the embodiment, according to the pipe diameter of the manifold to be fixed, the fixed bottom plate 312 and the fixed top plate 313 are selected, the plugboard 36 is inserted with the second mounting bracket 35, and the first fixed bolt 37 is used to fix the second mounting bracket 35 and the plugboard 36, so as to fix the fixed bottom plate 312. The manifold is placed in the fixed bottom plate 312, and the fixed top plate 313 is fixed with the fixed bottom plate 312 through the second fixed bolt 314, so that the manifold of different pipe diameters can be quickly and stably fixed.
[0031] When the manifold is subjected to external vibration during use, the damping rod 38 and the spring 39 will produce expansion and contraction deformation, buffer the external vibration, improve the stability of the manifold fixed in the fixed bottom plate 312, and protect the connection. When the damping rod 38 and the spring 39 deform, the movement of the fixed frame 310 is limited by the second limiting rod 311, so that the vibration force is fully transmitted along the axial direction of the damping rod 38 and the spring 39, thereby fully buffering the kinetic energy of the vibration.
[0032] Embodiment Two: According to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 ,
[0033] The adjusting mechanism 2 comprises a mounting frame 21, the bottom of the mounting frame 21 is fixedly connected with the top support 17, one side of the mounting frame 21 is rotatably connected with a first adjusting screw 23, and the other side of the mounting frame 21 is slidably connected with a moving plate 24, the surface of the moving plate 24 is fixedly connected with a moving block 22, the moving block 22 is slidably connected with the mounting frame 21, the first adjusting screw 23 is threadedly connected with the moving block 22, the surface of the mounting frame 21 is fixedly connected with a first sliding rail 26, the inside of the first sliding rail 26 is slidably connected with a first sliding block 27, the first sliding block 27 is fixedly connected with the moving plate 24, the surface of the moving plate 24 is provided with two guide grooves 25, the two guide grooves 25 are distributed in the shape of a mule's tail on the surface of the moving plate 24, the surface of the mounting frame 21 is fixedly connected with a first limiting rod 28, the first limiting rod 28 is located on the side of the first sliding rail 26, and the surface of the first limiting rod 28 is slidably connected with an adjusting plate 29, one side of the adjusting plate 29 is fixedly connected with a guide block 210, the guide block 210 is slidably connected with the moving plate 24 and located in the inside of the guide groove 25, the other side of the adjusting plate 29 is fixedly connected with a connecting plate 31, and the supporting mechanism 1 comprises a base 11, the upper part of the base 11 is fixedly connected with a supporting I-beam 12, the upper part of the supporting I-beam 12 is fixedly connected with a fixed plate 13, the upper part of the fixed plate 13 is fixedly connected with a connecting outer tube 14, the inside of the connecting outer tube 14 is inserted with a connecting inner tube 15, the upper part of the connecting inner tube 15 is fixedly connected with the top support 17, the side of the connecting outer tube 14 is inserted with a limiting pin 16, the surface of the connecting inner tube 15 is provided with a plurality of limiting holes 18, and the end of the limiting pin 16 is threadedly connected with the connecting inner tube 15 and located in the inside of the limiting hole 18.
[0034] In this embodiment, before the manifold is installed, the second sliding block 33 is driven to slide along the second sliding rail 32 by rotating the second adjusting screw 34, so that the horizontal position of the upper fixed bottom plate 312 is adjusted, thereby facilitating the stable and accurate adjustment of the manifold in the horizontal direction at the installation position, the position of the moving block 22 is moved by rotating the first adjusting screw 23, thereby driving the moving plate 24 to slide along the surface of the mounting frame 21, the guide block 210 is moved in the vertical direction by the guide groove 25 on the surface of the guide groove 25, thereby driving the adjusting plate 29 to move, the distance between the two manifolds fixed in the two fixing mechanisms 3 can be adjusted, so as to avoid that the pipe diameter is too large, the distance between the two manifolds is too small, and the assembly work of the manifold is affected;
[0035] The first limiting rod 28 limits the movement of the adjusting plate 29, improving the stability of the movement of the adjusting plate 29, and the first sliding block 27 slides along the first sliding rail 26 during the movement of the moving plate 24, limiting the movement of the moving plate 24, thereby improving the stability of the movement of the moving plate 24.
[0036] The connecting inner tube 15 moves up and down along the connecting outer tube 14, thereby adjusting the height of the adjusting mechanism 2 and the fixing mechanism 3, and further adjusting the installation height of the manifold.
[0037] The working principle and method of using the device are as follows: according to the pipe diameter of the manifold to be fixed, the appropriate fixed bottom plate 312 and fixed top plate 313 are selected, the plug-in plate 36 is inserted into the second mounting bracket 35, and then the first fixing bolt 37 is used to fix the second mounting bracket 35 and the plug-in plate 36, thereby fixing the fixed bottom plate 312, placing the manifold in the fixed bottom plate 312, and then fixing the fixed top plate 313 and the fixed bottom plate 312 by using the second fixing bolt 314.
[0038] During the use of the manifold, when subjected to external vibration, the damping rod 38 and the spring 39 will produce expansion and contraction deformation, thereby buffering the external vibration and protecting the connection. When the damping rod 38 and the spring 39 deform, the movement of the fixed frame 310 is limited by the second limiting rod 311, so that the vibration force is fully transmitted along the axial direction of the damping rod 38 and the spring 39.
[0039] Before installing the manifold, the second adjusting screw 34 is rotated to drive the second sliding block 33 to slide along the second sliding rail 32, thereby adjusting the horizontal position of the upper fixed bottom plate 312. The position of the moving block 22 is adjusted by rotating the first adjusting screw 23, thereby driving the moving plate 24 to slide along the surface of the first mounting bracket 21. The guide block 210 moves in the vertical direction by the guide groove 25 on the surface of the guide groove 25, thereby driving the adjusting plate 29 to move, and the distance between the two fixed manifolds in the fixed mechanism 3 can be adjusted.
[0040] The connecting inner tube 15 moves up and down along the connecting outer tube 14, thereby adjusting the height of the adjusting mechanism 2 and the fixing mechanism 3, and further adjusting the installation height of the manifold.
[0041] Although the present application has been described in detail with reference to the foregoing embodiments, the technical solutions recorded in the foregoing embodiments can be modified, or some of the technical features can be replaced by equivalent features, by those skilled in the art, any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A novel manifold support frame, comprising a support mechanism (1), wherein an adjustment mechanism (2) is fixedly connected to the upper part of the support mechanism (1), and two fixing mechanisms (3) are fixedly connected to the surface of the adjustment mechanism (2), wherein the fixing mechanisms (3) are used to fix the manifold, and the support mechanism (1) is used to support the manifold fixed by the fixing mechanisms (3), characterized in that: The adjusting mechanism (2) is used to adjust the distance between the two fixed mechanisms (3). The fixed mechanism (3) includes a connecting plate (31) and a fixed top plate (313). A second slide rail (32) is fixedly connected to the upper part of the connecting plate (31). A second slider (33) is slidably connected inside the second slide rail (32). A second mounting bracket (35) is fixedly connected to the upper part of the second slider (33). A plug plate (36) is inserted inside the second mounting bracket (35). A damping rod (38) is fixedly connected to the upper part of the plug plate (36). A spring (39) is provided on the outside of the damping rod (38), and a fixing frame (310) is fixedly connected to the upper part of the damping rod (38). One end of the spring (39) is fixedly connected to the insert plate (36), and the other end of the spring (39) is fixedly connected to the fixing frame (310). A fixing base plate (312) is fixedly connected to the upper part of the fixing frame (310). A second fixing bolt (314) is threadedly connected to the side of the fixing base plate (312). The fixing top plate (313) is fixedly connected to the fixing base plate (312) through the second fixing bolt (314). The second slide rail (32) is rotatably connected to the second adjusting screw (34). One end of the second adjusting screw (34) passes through the surface of the second slide rail (32), and the second adjusting screw (34) is threadedly connected to the second slider (33). The second mounting bracket (35) has a first fixing bolt (37) threadedly connected to its side. The first fixing bolt (37) passes through the second mounting bracket (35) and is threadedly connected to the insert plate (36). The upper part of the insert plate (36) is fixedly connected to a second limiting rod (311), the second limiting rod (311) is located on the side of the damping rod (38), and the second limiting rod (311) is slidably inserted into the fixing frame (310); The support mechanism (1) includes a base (11), a supporting I-beam (12) is fixedly connected to the upper part of the base (11), a fixing plate (13) is fixedly connected to the upper part of the supporting I-beam (12), a connecting outer tube (14) is fixedly connected to the upper part of the fixing plate (13), a connecting inner tube (15) is inserted into the connecting outer tube (14), and a top support (17) is fixedly connected to the upper part of the connecting inner tube (15). The outer connecting tube (14) is fitted with a limiting pin (16) on its side, and the inner connecting tube (15) is provided with a plurality of limiting holes (18) on its surface. The end of the limiting pin (16) is located inside the limiting hole (18) and is threadedly connected to the inner connecting tube (15).
2. The novel manifold support frame according to claim 1, characterized in that: The adjustment mechanism (2) includes a first mounting bracket (21), the bottom of which is fixedly connected to the top support (17). A first adjusting screw (23) is rotatably connected to one side of the first mounting bracket (21), and a moving plate (24) is slidably connected to the other side of the first mounting bracket (21). A moving block (22) is fixedly connected to the surface of the moving plate (24). The moving block (22) is slidably connected to the first mounting bracket (21), and the first adjusting screw (23) is threadedly connected to the moving block (22).
3. A novel manifold support frame according to claim 2, characterized in that: The first mounting bracket (21) has a first slide rail (26) fixedly connected to its surface, and a first slider (27) is slidably connected inside the first slide rail (26). The first slider (27) is fixedly connected to the moving plate (24).
4. A novel manifold support frame according to claim 2, characterized in that: The surface of the movable plate (24) is provided with two guide grooves (25), which are distributed in a figure-eight shape on the surface of the movable plate (24). The surface of the first mounting bracket (21) is fixedly connected to a first limiting rod (28), which is located on the side of the first slide rail (26). An adjusting plate (29) is slidably connected to the surface of the first limiting rod (28). A guide block (210) is fixedly connected to one side of the adjusting plate (29). The guide block (210) is located inside the guide groove (25) and slidably connected to the movable plate (24). The other side of the adjusting plate (29) is fixedly connected to the connecting plate (31).
Citation Information
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