Microcapsule phase change polyester air textured yarn production equipment and production method thereof
By introducing a line clamping mechanism and clamping unit into the drafting machine, automated wire harness conveying and clamping are realized, solving the cumbersome problems of manual line-up and wire management in the prior art, and improving production efficiency and tensile traction quality.
Patent Information
- Application Number
- CN202411692036.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-03-28
AI Technical Summary
The existing drafters need to be manually launched and managed in use, which leads to cumbersome operation, affects the stretching and traction effect, and it is difficult to solve the problems of online launch and managed in the same time.
A microcapsule phase-change polyester air-deformed wire production equipment is designed, including a drafter, a wire conveying clamping mechanism and a wire clamping unit. The line conveying unit realizes automatic transmission through magnet blocks and cams, and the line clamping unit is clamped and preliminarily handles the line through an equidistant variable-game guide module and a small electric push rod.
Through the automated conveying and clamping process, human operation steps are reduced, production efficiency and the quality of stretching and pulling are improved, and the risk of wire harness entanglement and shedding is reduced.
Smart Images

Figure CN119711013A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of microcapsule phase-change polyester air-deformed yarn production equipment, in particular to microcapsule phase-change polyester air-deformed yarn production equipment and a production method thereof. Background Art
[0002] Various equipment are used in the production of microcapsule phase change polyester air-textured yarn, including the drafting machine. The drafting machine plays an important role in the polyester production line. Its function is to pull and straighten the oiled yarn bundles and transport them to the winding machine for subsequent processing. During the stretching process, the friction force of multiple rollers is used to pull the yarn bundles, so that the yarn bundles can be stretched, the orientation degree of single fibers is improved, and the plastic state of low strength and high elongation is changed to an elastic state of high strength and low elongation.
[0003] However, when using the existing drawing machine, the user needs to manually put the wire bundle on the line, and the surface of the steel roller is smooth, which is not convenient for the user to organize the wire while putting it on the line. If the wire bundles are entangled and pressed together, it will affect the stretching and traction effect. At the same time, when using the existing drawing machine, it is not convenient to roughly organize the wire bundles during the process of putting it on the line, which increases the time and operation of manual wire organization and reduces the efficiency of microcapsule phase change polyester air-textured yarn during production and processing.
[0004] Combining the above problems, we will find that it is difficult to avoid the above problems at the same time when using the existing drafting machines on the market, and even if they can be solved, they need to be solved through external tools, which makes it impossible to achieve the desired effect. Therefore, we propose a microcapsule phase change polyester air-deformed yarn production equipment and a production method thereof. Summary of the invention
[0005] The object of the present invention is to provide a microcapsule phase change polyester air textured yarn production device and a production method thereof to solve the problems raised in the above background technology.
[0006] To achieve the above object, the present invention provides the following technical solution: a microcapsule phase change polyester air textured yarn production device, comprising a drafting machine, a wire feeding and clamping mechanism is arranged on one side of the drafting machine, the drafting machine comprises a steel roller, and the steel roller is arranged on one side of the drafting machine;
[0007] The wire delivery and clamping mechanism comprises a wire delivery unit, which is arranged at one side of the drawing machine and is used to deliver the wire harness to the other end of the drawing machine in coordination with the steel roller;
[0008] The wire feeding and clamping mechanism further includes a wire clamping unit, which is arranged on one side of the drawing machine. The number of the wire clamping units is two groups, and the wire clamping units are used to clamp and fix the wire harness and perform preliminary wire management operations;
[0009] An auxiliary mechanism is arranged on one side of the drawing machine, and the auxiliary mechanism is used to assist the line transmission unit in use.
[0010] Preferably, the wire transmission unit includes a fixed plate, which is fixedly installed on one side of the drawing machine, a magnet block is fixedly installed on the surface of the fixed plate, the surface of the fixed plate and the surface of the drawing machine are fixedly connected with cams, the number of the cams is four, the fixed plate and the surface of the drawing machine are respectively provided with a first sliding groove and a second sliding groove, the inner walls of the first sliding groove and the second sliding groove are fixedly connected with a baffle, the inner walls of the first sliding groove and the second sliding groove are slidably connected with a sliding block, the surface of the sliding block contacts the surface of the baffle, the number of the sliding blocks is four, the inner walls of the sliding blocks are threadedly connected with bolts, and one of the bolts is away from the sliding block. Both ends are fixedly connected with a first knob, a fixed seat is provided on one side of the drawing machine, and the number of the fixed seats is two. A transmission rod is rotatably connected to the inner wall of the fixed seat, and both ends of the transmission rod are fixedly connected with a transmission wheel, a through groove is provided on the surface of the fixed plate, and cables are sleeved on the surfaces of the transmission wheel and the cam, and the cables are in contact with the inner wall of the through groove. The number of the cables is two, and the cables are in contact with the inner walls of the first sliding groove and the second sliding groove respectively, and the sliding block is sleeved on the surface of the cable, and one end of the bolt is in contact with the surface of the cable, and a motor is provided on one side of the fixed plate, and the output end of the motor is fixedly connected to the surface of one of the transmission wheels.
[0011] Preferably, the wire clamping unit includes a positioning frame, which is arranged on one side of the drawing machine, and both ends of the positioning frame are fixedly connected with rotating rings. The positioning frame is rotatably connected between the opposite sides of each two sliding blocks through the rotating rings, and the inner wall of the positioning frame contacts with an equidistant variable-distance guide rail module.
[0012] Preferably, a connecting plate is fixedly connected to the bottom of the equidistant and variable-pitch guide rail module, the number of the connecting plates is several, the bottom of each connecting plate is fixedly connected to a separation needle, and a leakage groove is provided on the surface of the positioning frame.
[0013] Preferably, a small electric push rod is fixedly connected to the surface of the positioning frame, and the number of the small electric push rods is two. The output ends of the small electric push rods pass through the top of the positioning frame, and the output ends of the small electric push rods are fixedly connected to a top plate. The surface of the top plate is fixedly connected to the surface of the equidistant variable-pitch guide rail module.
[0014] Preferably, a mounting plate is fixedly connected to the surface of the positioning frame, a through hole is provided on the surface of the mounting plate, a rubber pad is provided on the inner wall of the through hole, a sliding groove is provided on the surface of the positioning frame, two sliding grooves are provided, a pressure plate is slidably connected to the inner wall of the sliding groove, the surface of the pressure plate contacts the surface of the positioning frame, a rubber block is fixedly connected to the bottom of the pressure plate, the surface of the rubber block contacts the inner wall of the through hole, the inner wall of the sliding groove is rotatably connected to a threaded rod, and the threaded rod is threadedly connected to the inner wall of the pressure plate.
[0015] Preferably, one end of the threaded rod passes through the top of the positioning frame, and the end of the threaded rod that passes through the top of the positioning frame is fixedly connected to a sprocket, wherein the top of one of the sprockets is fixedly connected to a connecting column, the top of the connecting column is fixedly connected to a second knob, the surfaces of the two sprockets are both sleeved with chains, and the top of the positioning frame is fixedly connected to a cover plate.
[0016] Preferably, the auxiliary mechanism includes a mounting frame, the mounting frame is fixedly connected to one side of the fixing seat, the surface of the mounting frame is fixedly connected to the surface of the motor, a movable groove is opened on one side of the drawing machine, the number of the movable grooves is two, and the inner walls of the movable grooves are fixedly connected with sliding rods.
[0017] Preferably, the inner wall of the movable groove is slidably connected with a slide plate, which is sleeved on the surface of the slide rod, and the top of the slide plate is fixedly connected to the bottom of the fixed seat, one side of the drawing machine is fixedly connected with a positioning plate, and the inner wall of the positioning plate is slidably connected with a guide rod, one end of the guide rod is fixedly connected to the surface of the fixed seat, and the surface of the guide rod is sleeved with a spring, and the two ends of the spring are respectively fixedly connected to the surfaces of the fixed seat and the positioning plate, and one end of the guide rod is fixedly connected to a protective block, and the surface of the protective block contacts the surface of the positioning plate.
[0018] Preferably, a method for producing microcapsule phase change polyester air textured yarn comprises the following steps:
[0019] S1: When the user produces and processes the microcapsule phase change polyester air-textured yarn, the user needs to use a drawing machine to pull, stretch and straighten the air-textured yarn, so that the yarn bundle can be stretched, the orientation of the single fiber can be improved, and the yarn bundle can be changed from a low-strength, high-strength plastic state to a high-strength, low-strength elastic state. The user first passes the wire bundle through two positioning frames, and then clamps the wire bundle through one of the positioning frames. The user pinches the second knob to rotate it, thereby driving the threaded rod to rotate on the inner wall of the slide groove. While rotating, the pressure plate threadedly connected to it can move downward. The downward movement of the pressure plate drives the rubber block downward at the same time. The downward rubber block presses the wire bundle and presses it into the through hole set on the mounting plate. The rubber pad set in the through hole cooperates with the rubber block to firmly fix the wire bundle in the through hole, so that the wire bundle will not fall off during traction. The phenomenon is solved, which increases the stability of the wire harness traction. At the same time, the user starts the equidistant variable pitch guide rail module through an external control switch. The equidistant variable pitch guide rail module is a prior art. The equidistant variable pitch guide rail module adjusts the transmission ratio between input and output through its internal variable pitch structure, wherein the structure usually involves a combination of components such as gears, belts, chains or rollers. By changing the transmission ratio of these components, different output speeds and torques can be achieved. The equidistant variable pitch guide rail module can drive the separation needle to expand equidistantly to both sides through the connecting plate, and roughly flatten the wire harness when the user clamps the fixed wire harness, and then further expand the wire harness to both sides through the separation needle, which can avoid the wire harness being concentrated together and affecting the effect of stretching and traction, thereby improving the quality and efficiency of stretching and traction, and reducing the time and operation of manual wire management.
[0020] S2: After the harness is clamped and fixed, the user starts the motor through the external control switch. The motor is powered by an external power supply. The output end of the motor drives the transmission wheel to rotate, so that the cable sleeved on its surface can move. The cable moves on the inner walls of the first sliding groove and the second sliding groove, which can drive the sliding block to move. The user can rotate one of the first knobs to drive the bolt to press the cable on the inner wall of the sliding block. At this time, the cable will drive the sliding block to move when it moves. The sliding block that is not fixed with bolts is fixed in place by the magnet block, and the cable can pass through it stably and smoothly. The sliding block can pass the harness through the steel roller in sequence through the positioning frame and comb it better to a certain extent and press it on the surface of the steel roller. When the harness is driven to the other end of the drawing machine, the user removes the harness and connects it to the next stage of production equipment.
[0021] S3: When the cable moves on the inner walls of the first sliding groove and the second sliding groove through the transmission wheel and the cam, the thrust generated by the spring can push the transmission wheel outward, thereby ensuring that the surface of the cable can form a certain close contact with the inner walls of the first sliding groove and the second sliding groove when the cable moves, and at the same time making the cable more stable when moving without slipping.
[0022] Compared with the prior art, the present invention has the following beneficial effects:
[0023] 1. The present invention provides a wire feeding unit. When the user utilizes a drawing machine to produce and process the microcapsule phase change polyester air-textured yarn, the wire feeding unit can avoid the user from manually feeding the wire bundle and winding it on the surface of the steel roller. The wire bundle is automatically driven to pass through the steel roller in sequence and to a certain extent is better combed and pressed on the surface of the steel roller. This can effectively reduce the user's operating steps and time, and greatly increase the processing efficiency.
[0024] 2. The present invention provides a wire clamping unit. When the user utilizes a drawing machine to produce and process the microcapsule phase change polyester air-textured yarn, the wire clamping unit can better clamp and fix the wire bundle and transport it. In the process of fixing and clamping, the user can roughly comb and separate the wire bundle so that it can be roughly flattened when it is wound on the surface of the steel roller, thereby avoiding the wire bundle from gathering together and affecting the effect of stretching and traction, thereby improving the quality and efficiency of stretching and traction, reducing the time and operation of manual wire arrangement, and in the process of traction, if the wire is accidentally broken in the middle, the second group of wire clamping units can be used to re-convey the wire bundle, without waiting and manually threading again, and the wire bundle can be re-conveyed by simply cutting it, thereby further increasing the efficiency of production and processing.
[0025] 3. The present invention provides an auxiliary mechanism. When the cable moves on the inner walls of the first sliding groove and the second sliding groove through the transmission wheel and the cam, the thrust generated by the spring can push the transmission wheel outward, thereby ensuring that the surface of the cable can form a certain close contact with the inner walls of the first sliding groove and the second sliding groove when the cable moves. At the same time, the cable can be more stable when moving and will not slip. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0027] Figure 2 It is a structural schematic diagram of the cam and the magnet block of the present invention;
[0028] Figure 3 It is a structural schematic diagram of the sliding wheel of the present invention;
[0029] Figure 4 It is a schematic diagram of the structure of the guide rod and the spring of the present invention;
[0030] Figure 5 It is a schematic diagram of the structure of the separation needle and the drain groove of the present invention;
[0031] Figure 6 It is a schematic diagram of the structure of the positioning plate and the through hole of the present invention;
[0032] Figure 7 It is a structural schematic diagram of the slide groove and the threaded rod of the present invention;
[0033] Figure 8 It is a schematic diagram of the structure of the sprocket and chain of the present invention.
[0034] In the figure: 1, drawing machine; 2, wire feeding and clamping mechanism; 21, wire feeding unit; 2101, fixed plate; 2102, magnet block; 2103, cam; 2104, first sliding groove; 2105, second sliding groove; 2107, baffle; 2108, sliding block; 2109, bolt; 2110, first knob; 2111, fixed seat; 2112, transmission rod; 2113, transmission wheel; 2114, through groove; 2115, cable; 2116, motor; 22, wire clamping unit; 2201, positioning frame; 2202, rotating ring; 2203, equidistant variable distance guide rail module; 2204, connecting plate; 2205, separation needle; 2206, leakage groove; 2207, small electric push rod;
[0035] 2208, top plate; 2209, mounting plate; 2210, through hole; 2211, slide groove; 2212, pressing plate; 2213, rubber block;
[0036] 2214, threaded rod; 2215, sprocket; 2216, connecting column; 2217, second knob; 2218, chain; 2219, cover plate; 3, auxiliary mechanism; 301, mounting frame; 302, moving groove; 303, sliding rod; 304, sliding plate; 305, guide rod; 306, spring; 307, positioning plate; 308, protective block. DETAILED DESCRIPTION
[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0038] Example 1: Please refer to Figure 1-Figure 8 The present invention provides a technical solution: a microcapsule phase change polyester air textured yarn production device, comprising a drafting machine 1, a wire feeding and clamping mechanism 2 is arranged on one side of the drafting machine 1, and the drafting machine 1 comprises a steel roller, and the steel roller is arranged on one side of the drafting machine 1;
[0039] The wire delivery and clamping mechanism 2 includes a wire delivery unit 21 , which is disposed at one side of the drawing machine 1 , and is used to deliver the wire harness in conjunction with the steel roller to the other end of the drawing machine 1 .
[0040] As a further limitation of the wire feeding and clamping mechanism 2 of the present invention, the wire feeding unit 21 includes a fixed plate 2101, the fixed plate 2101 is fixedly installed on one side of the drawing machine 1, a magnet block 2102 is fixedly installed on the surface of the fixed plate 2101, the surface of the fixed plate 2101 and the surface of the drawing machine 1 are fixedly connected with cams 2103, the number of cams 2103 is four, the fixed plate 2101 and the surface of the drawing machine 1 are respectively provided with a first sliding groove 2104 and a second sliding groove 2105, the inner walls of the first sliding groove 2104 and the second sliding groove 2105 are fixedly connected with a baffle 2107, the inner walls of the first sliding groove 2104 and the second sliding groove 2105 are slidably connected with a sliding block 2108, the surface of the sliding block 2108 is in contact with the surface of the baffle 2107, the number of sliding blocks 2108 is four, the inner walls of the sliding blocks 2108 are threadedly connected with bolts 2109, and the bolts 2109 are away from the sliding blocks 2 One end of each of the plurality of levers 108 is fixedly connected to a first knob 2110, a fixed seat 2111 is provided on one side of the drawing machine 1, and the number of the fixed seats 2111 is two. A transmission rod 2112 is rotatably connected to the inner wall of the fixed seat 2111, and both ends of the transmission rod 2112 are fixedly connected to a transmission wheel 2113, a through groove 2114 is provided on the surface of the fixed plate 2101, and cables 2115 are sleeved on the surfaces of the transmission wheel 2113 and the cam 2103, and the cables 2115 are in contact with the inner wall of the through groove 2114. There are two cables 2115, and the cables 2115 are in contact with the inner walls of the first sliding groove 2104 and the second sliding groove 2105 respectively. The sliding block 2108 is sleeved on the surface of the cable 2115, and one end of the bolt 2109 is in contact with the surface of the cable 2115. A motor 2116 is provided on one side of the fixed plate 2101, and the output end of the motor 2116 is fixedly connected to the surface of one of the transmission wheels 2113.
[0041] The specific implementation of this embodiment is as follows: after the harness is clamped and fixed, the user starts the motor 2116 through the external control switch, the motor 2116 is powered by an external power supply, and the output end of the motor 2116 drives the transmission wheel 2113 to rotate, so that the cable 2115 sleeved on its surface can move, and the cable 2115 moves on the inner walls of the first sliding groove 2104 and the second sliding groove 2105, which can drive the sliding block 2108 to move. The user can rotate one of the first knobs 2110 to drive the bolt 2109 to press the cable 2115 on the inner wall of the sliding block 2108. At this time, the cable 2115 will drive the sliding block 2108 to move when moving, and the sliding block 2108 that is not fixed with the bolt 2109 is fixed in place by the magnet block 2102, and the cable 2115 can pass through it stably and smoothly. However, the sliding block 2108 can pass the wire harness through the steel roller in sequence through the wire clamping unit 22 and comb it better to a certain extent and press it on the surface of the steel roller. When the wire harness is driven to the other end of the drawing machine 1, the user can remove the wire harness and connect it to the next stage of production equipment. By setting the baffle 2107, when the cable 2115 slides and moves on the inner wall of the first sliding groove 2104 and the second sliding groove 2105, it can be ensured that the cable 2115 will not deviate and fall out of the first sliding groove 2104 and the second sliding groove 2105, thereby increasing stability and safety. By setting the fixed seat 2111 and the transmission rod 2112, the position of the transmission wheel 2113 can be fixed, and the transmission wheel 2113 can rotate in coordination with the transmission rod 2112. By setting the through groove 2114, the cable 2115 can be guided to prevent it from deviating during movement.
[0042] Example 2: Please refer to Figure 1-Figure 8 The present invention provides a technical solution: a microcapsule phase change polyester air-textured yarn production device. The present invention makes corresponding improvements to the technical problems mentioned in the background technology. The wire feeding and clamping mechanism 2 also includes a wire clamping unit 22. The wire clamping unit 22 is arranged on one side of the drawing machine 1. The number of the wire clamping units 22 is two groups. The wire clamping unit 22 is used to clamp and fix the wire bundle and perform preliminary wire management operations.
[0043] As a further limitation of the wire transmission and clamping mechanism 2 of the present invention, the wire clamping unit 22 includes a positioning frame 2201, the positioning frame 2201 is arranged on one side of the drawing machine 1, and the two ends of the positioning frame 2201 are fixedly connected with rotating rings 2202. The positioning frame 2201 is rotatably connected between the opposite sides of each two sliding blocks 2108 through the rotating rings 2202. The inner wall of the positioning frame 2201 contacts with an equidistant variable-distance guide rail module 2203. By setting the rotating ring 2202, the positioning frame 2201 can be rotatably connected to the surface of the sliding block 2108 through the rotating ring 2202, and the positioning frame 2201 can still achieve a certain degree of rotation in the process of the sliding block 2108 driving the positioning frame 2201 to move, thereby avoiding the phenomenon of wire harness entanglement and jamming during wire transmission.
[0044] The bottom of the equidistant variable-pitch guide rail module 2203 is fixedly connected with a connecting plate 2204, and the number of connecting plates 2204 is several. The bottom of each connecting plate 2204 is fixedly connected with a separation needle 2205. A leakage groove 2206 is provided on the surface of the positioning frame 2201. By setting the connecting plate 2204 and the separation needle 2205, the equidistant variable-pitch guide rail module 2203 can drive the separation needle 2205 to expand equidistantly to both sides through the connecting plate 2204, and roughly flatten the wiring harness when the user clamps and fixes the wiring harness, and then further expand the wiring harness to both sides to a certain extent through the separation needle 2205. By setting the leakage groove 2206, the downward movement of the separation needle 2205 can be facilitated without being blocked.
[0045] A small electric push rod 2207 is fixedly connected to the surface of the positioning frame 2201. There are two small electric push rods 2207. The output ends of the small electric push rods 2207 pass through the top of the positioning frame 2201. The output ends of the small electric push rods 2207 are fixedly connected to a top plate 2208. The surface of the top plate 2208 is fixedly connected to the surface of the equidistant variable-pitch guide rail module 2203. When the user passes the wiring harness through the positioning frame 2201, the user starts the small electric push rod 2207 through an external control switch. The small electric push rod 2207 is powered by an external power supply. The small electric push rod 2207 can lift the equidistant variable-pitch guide rail module 2203 as a whole through the top plate 2208, and then lift the separation needle 2205, so that the user can pass the wiring harness through the positioning frame 2201, and provide the user with an operating space to pass the wiring harness through the positioning frame 2201.
[0046] The surface of the positioning frame 2201 is fixedly connected to a mounting plate 2209, a through hole 2210 is provided on the surface of the mounting plate 2209, a rubber pad is provided on the inner wall of the through hole 2210, a slide groove 2211 is provided on the surface of the positioning frame 2201, the number of the slide grooves 2211 is two, a pressing plate 2212 is slidably connected to the inner wall of the slide groove 2211, the surface of the pressing plate 2212 contacts the surface of the positioning frame 2201, a rubber block 2213 is fixedly connected to the bottom of the pressing plate 2212, the surface of the rubber block 2213 contacts the inner wall of the through hole 2210, the inner wall of the slide groove 2211 is rotatably connected to a threaded rod 2214, and the threaded rod 221 The threaded rod 2214 is threadedly connected to the inner wall of the pressing plate 2212, and the slide groove 2211 is provided. The threaded rod 2214 rotates on the inner wall of the slide groove 2211, and the pressing plate 2212 threadedly connected thereto moves downward while rotating. The pressing plate 2212 moves downward while driving the rubber block 2213 to move downward. The rubber block 2213 that moves downward presses the wire harness and presses it into the through hole 2210 provided on the mounting plate 2209. The rubber pad provided in the through hole 2210 cooperates with the rubber block 2213 to firmly fix the wire harness in the through hole 2210, so that the wire harness will not fall off during traction, thereby increasing the stability of the wire harness traction.
[0047] One end of the threaded rod 2214 passes through the top of the positioning frame 2201, and the end of the threaded rod 2214 that passes through the top of the positioning frame 2201 is fixedly connected to a sprocket 2215, and the top of one of the sprockets 2215 is fixedly connected to a connecting column 2216, and the top of the connecting column 2216 is fixedly connected to a second knob 2217. The surfaces of the two sprockets 2215 are both sleeved with chains 2218, and the top of the positioning frame 2201 is fixedly connected with a cover plate 2219. By setting the sprocket 2215 and the chain 2218, when the user drives the threaded rod 2214 to rotate with the help of the second knob 2217, the user first drives one of the sprockets 2215 to rotate through the connecting column 2216. The surfaces of the two sprockets 2215 are sleeved with chains 2218. Therefore, rotating one sprocket 2215 can make the two threaded rods 2214 rotate at the same time, and can simultaneously drive the pressure plate 2212 to move downward, thereby increasing the stability of the downward movement of the pressure plate 2212.
[0048] The specific implementation of this embodiment is as follows: after the harness is clamped and fixed, the user starts the motor 2116 through the external control switch, the motor 2116 is powered by an external power supply, the output end of the motor 2116 drives the transmission wheel 2113 to rotate, and then the cable 2115 sleeved on its surface can move, the cable 2115 moves on the inner wall of the first sliding groove 2104 and the second sliding groove 2105, and can drive the sliding block 2108 to move, the user can rotate one of the first knobs 2110 to drive the bolt 2109 to press the cable 2115 on the inner wall of the sliding block 2108, at this time, the cable 2115 will drive the sliding block 2108 to move when moving, and the sliding block 2108 not fixed by the bolt 2109 8 is fixed in place by the magnet block 2102, and the cable 2115 can pass through it stably and smoothly. The sliding block 2108 can pass the wire harness through the steel roller in sequence through the positioning frame 2201 and to a certain extent comb it better and press it on the surface of the steel roller. When the wire harness is driven to the other end of the drawing machine 1, the user can remove the wire harness and connect it to the next stage of production equipment. By setting the rotating ring 2202, the positioning frame 2201 can be rotatably connected to the surface of the sliding block 2108 through the rotating ring 2202. The positioning frame 2201 can still achieve a certain degree of rotation during the movement of the positioning frame 2201 driven by the sliding block 2108, so as to avoid the phenomenon of the wire harness being entangled and stuck during the transmission of the wire. By setting the connecting plate 2204 The equidistant variable pitch guide rail module 2203 and the separation needle 2205 can drive the separation needle 2205 to expand equidistantly to both sides through the connecting plate 2204, and roughly flatten the wire harness when the user clamps the fixed wire harness, and then further expand the wire harness to both sides by the separation needle 2205. By setting the leakage groove 2206, the downward movement of the separation needle 2205 can be facilitated without being blocked. When the user passes the wire harness through the positioning frame 2201, the user starts the small electric push rod 2207 through the external control switch. The small electric push rod 2207 is powered by an external power supply. The small electric push rod 2207 can lift the equidistant variable pitch guide rail module 2203 as a whole through the top plate 2208, and then lift the separation needle 2205, which is convenient for the user. The wire harness is passed through the positioning frame 2201, which provides an operational space for the user to pass the wire harness through the positioning frame 2201. By setting the slide groove 2211, the threaded rod 2214 rotates on the inner wall of the slide groove 2211, and the pressing plate 2212 threadedly connected thereto can move downward while rotating. The pressing plate 2212 moves downward and drives the rubber block 2213 to move downward. The downwardly moved rubber block 2213 presses the wire harness and presses it into the through hole 2210 set on the mounting plate 2209. The rubber pad set in the through hole 2210 cooperates with the rubber block 2213 to firmly fix the wire harness in the through hole 2210, so that the wire harness will not fall off during traction, thereby increasing the stability of the wire harness traction. By setting the sprocket 2215 and the chain 2218,When the user drives the threaded rod 2214 to rotate with the help of the second knob 2217, one of the sprockets 2215 is first driven to rotate through the connecting column 2216. The surfaces of the two sprockets 2215 are sleeved with chains 2218. Therefore, rotating one sprocket 2215 can cause the two threaded rods 2214 to rotate at the same time, and can simultaneously drive the pressing plate 2212 to move downward, thereby increasing the stability of the downward movement of the pressing plate 2212.
[0049] Example 3: Please refer to Figure 1-Figure 8 The present invention provides a technical solution: a microcapsule phase change polyester air-deformed yarn production device. The present invention makes corresponding improvements to the technical problems mentioned in the background technology. An auxiliary mechanism 3 is provided on one side of the drawing machine 1, and the auxiliary mechanism 3 is used to assist the use of the wire transmission unit 21.
[0050] As a further limitation of the auxiliary mechanism 3 of the present invention, the auxiliary mechanism 3 includes a mounting frame 301, the mounting frame 301 is fixedly connected to one side of the fixed seat 2111, the surface of the mounting frame 301 is fixedly connected to the surface of the motor 2116, and a movable groove 302 is opened on one side of the stretching machine 1. The number of the movable grooves 302 is two, and the inner walls of the movable grooves 302 are fixedly connected with a sliding rod 303. By setting the mounting frame 301, the mounting frame 301 can fix the position of the motor 2116, making it more stable during operation, and will not be disengaged or offset, thereby increasing stability.
[0051] The inner wall of the movable groove 302 is slidably connected with a slide plate 304, and the slide plate 304 is sleeved on the surface of the sliding rod 303. The top of the slide plate 304 is fixedly connected to the bottom of the fixed seat 2111. A positioning plate 307 is fixedly connected to one side of the drawing machine 1. The inner wall of the positioning plate 307 is slidably connected with a guide rod 305. One end of the guide rod 305 is fixedly connected to the surface of the fixed seat 2111. A spring 306 is sleeved on the surface of the guide rod 305. The two ends of the spring 306 are respectively fixedly connected to the surfaces of the fixed seat 2111 and the positioning plate 307. One end of the guide rod 305 is fixedly connected to a protective block 308. The surface of the protective block 308 contacts the surface of the positioning plate 307. When the cable 2115 moves on the inner walls of the first sliding groove 2104 and the second sliding groove 2105 through the transmission wheel 2113 and the cam 2103, the thrust generated by the spring 306 can push the transmission wheel 2113 outwards, which can This ensures that the surface of the cable can form a certain close contact with the inner walls of the first sliding groove 2104 and the second sliding groove 2105 when the cable moves, and at the same time, the cable can be more stable when moving and will not slip. The guide rod 305 slidably connected in the positioning plate 307 can play a certain guiding and stabilizing role on the fixed seat 2111. When the user needs to replace and disassemble the cable 2115, the user uses an external tool to push the fixed seat 2111, and the spring 306 is squeezed. At the same time, the guide rod 305 will slide on the inner wall of the positioning plate 307, and the slide plate 304 will move on the inner wall of the moving groove 302 and the surface of the slide rod 303, further increasing the stability of the fixed seat 2111 when moving. By setting the protective block 308, it can prevent the guide rod 305 from accidentally detaching from the inner wall of the positioning plate 307 when moving, thereby increasing the stability and safety of the guide rod 305 when moving.
[0052] The specific implementation of this embodiment is as follows: by setting up the mounting frame 301, the mounting frame 301 can fix the position of the motor 2116, making it more stable during operation, without the phenomenon of disengagement and deviation, and increasing stability. When the cable 2115 moves on the inner walls of the first sliding groove 2104 and the second sliding groove 2105 through the transmission wheel 2113 and the cam 2103, the thrust generated by the spring 306 can push the transmission wheel 2113 outward, which can ensure that the surface of the cable can form a certain close contact with the inner walls of the first sliding groove 2104 and the second sliding groove 2105 when the cable moves, and at the same time, it can make the cable more stable when moving without slipping. Phenomenon, the guide rod 305 slidingly connected in the positioning plate 307 can play a certain guiding and stabilizing role on the fixed seat 2111. When the user needs to replace and disassemble the cable 2115, the user pushes the fixed seat 2111 with the help of external tools, and the spring 306 is squeezed. At the same time, the guide rod 305 will slide on the inner wall of the positioning plate 307, and the slide plate 304 will move on the inner wall of the movable groove 302 and the surface of the slide rod 303, which further increases the stability of the fixed seat 2111 during movement. By setting the protective block 308, it can prevent the guide rod 305 from accidentally detaching from the inner wall of the positioning plate 307 during movement, thereby increasing the stability and safety of the guide rod 305 during movement.
[0053] A method for producing microcapsule phase-change polyester air-textured yarn comprises the following steps:
[0054] S1: When the user is producing and processing the microcapsule phase change polyester air-textured yarn, the user needs to use the drawing machine 1 to pull, stretch and straighten the air-textured yarn, so that the yarn bundle can be stretched, the orientation degree of the single fiber can be improved, and the yarn bundle can be changed from a low-strength, high-strength plastic state to a high-strength, low-strength elastic state. The user first passes the wire bundle through the two positioning frames 2201, and then clamps the wire bundle through one of the positioning frames 2201. The user pinches the second knob 2217 to rotate it, thereby driving the threaded rod 2214 to rotate on the inner wall of the slide groove 2211. While rotating, the pressure plate 2212 threadedly connected to it can move downward. The downward movement of the pressure plate 2212 drives the rubber block 2213 to move downward. The downwardly moved rubber block 2213 presses the wire bundle and presses it into the through hole 2210 set on the mounting plate 2209. The rubber pad set in the through hole 2210 cooperates with the rubber block 2213 to firmly fix the wire bundle in the through hole 2210 , so that the wire harness will not fall off during traction, which increases the stability of wire harness traction. At the same time, the user starts the equidistant variable pitch guide rail module 2203 through an external control switch. The equidistant variable pitch guide rail module 2203 is a prior art. The equidistant variable pitch guide rail module 2203 adjusts the transmission ratio between input and output through its internal variable pitch structure, wherein the structure usually involves a combination of components such as gears, belts, chains or rollers. By changing the transmission ratio of these components, different output speeds and torques can be achieved. The equidistant variable pitch guide rail module 2203 can drive the separation needle 2205 to expand equidistantly to both sides through the connecting plate 2204, and roughly flatten the wire harness when the user clamps the fixed wire harness, and then further expand the wire harness to both sides through the separation needle 2205, which can avoid the wire harness being concentrated together and affecting the effect of stretching traction, improve the quality and efficiency of stretching traction, and reduce the time and operation of manual wire management.
[0055] S2: After the harness is clamped and fixed, the user starts the motor 2116 through the external control switch. The motor 2116 is powered by an external power supply. The output end of the motor 2116 drives the transmission wheel 2113 to rotate, so that the cable 2115 sleeved on the surface thereof can move. The cable 2115 moves on the inner wall of the first sliding groove 2104 and the second sliding groove 2105, which can drive the sliding block 2108 to move. The user can drive the bolt 2109 to move inside the sliding block 2108 by rotating one of the first knobs 2110. The wall presses the cable 2115, and at this time the cable 2115 will drive the sliding block 2108 to move when it moves. The sliding block 2108 that is not fixed by the bolt 2109 is fixed in place by the magnet block 2102, and the cable 2115 can pass through it stably and smoothly. The sliding block 2108 can pass the wire harness through the steel roller in sequence through the positioning frame 2201 and to a certain extent better comb it and press it on the surface of the steel roller. When the wire harness is driven to the other end of the drawing machine 1, the user can remove the wire harness and connect it to the next stage of production equipment.
[0056] S3: When the cable 2115 moves on the inner walls of the first sliding groove 2104 and the second sliding groove 2105 through the transmission wheel 2113 and the cam 2103, the thrust generated by the spring 306 can push the transmission wheel 2113 outward, thereby ensuring that the surface of the cable can form a certain close contact with the inner walls of the first sliding groove 2104 and the second sliding groove 2105 when the cable moves, and at the same time, can make the cable more stable when moving without slipping.
[0057] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0058] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A microcapsule phase change polyester air textured yarn production device, comprising a drafting machine (1), characterized in that: A wire feeding and clamping mechanism (2) is arranged on one side of the drawing machine (1), and the drawing machine (1) comprises a steel roller (4), and the steel roller (4) is arranged on one side of the drawing machine (1); The wire delivery and clamping mechanism (2) comprises a wire delivery unit (21), wherein the wire delivery unit (21) is arranged at one side of the drawing machine (1), and the wire delivery unit (21) is used to deliver the wire bundle in conjunction with the steel roller (4) to the other end of the drawing machine (1); The wire feeding and clamping mechanism (2) further comprises a wire clamping unit (22), wherein the wire clamping unit (22) is arranged on one side of the drawing machine (1), and the number of the wire clamping units (22) is two groups, and the wire clamping units (22) are used to clamp and fix the wire bundle and perform preliminary wire arrangement operations; An auxiliary mechanism (3) is provided on one side of the drawing machine (1), and the auxiliary mechanism (3) is used to assist the line transmission unit (21) in use.
2. The microcapsule phase change polyester air textured yarn production equipment according to claim 1, characterized in that: The wire transmission unit (21) comprises a fixed plate (2101), wherein the fixed plate (2101) is fixedly mounted on one side of the drawing machine (1), a magnet block (2102) is fixedly mounted on the surface of the fixed plate (2101), the surface of the fixed plate (2101) and the surface of the drawing machine (1) are both fixedly connected with cams (2103), the number of the cams (2103) is four, the surfaces of the fixed plate (2101) and the drawing machine (1) are respectively provided with a first sliding groove (2104) and a second sliding groove (2105), the first The inner walls of the sliding groove (2104) and the second sliding groove (2105) are both fixedly connected with a baffle (2107), the inner walls of the first sliding groove (2104) and the second sliding groove (2105) are both slidably connected with a sliding block (2108), the surface of the sliding block (2108) is in contact with the surface of the baffle (2107), the number of the sliding blocks (2108) is four, the inner walls of the sliding blocks (2108) are all threadedly connected with bolts (2109), and the ends of the bolts (2109) away from the sliding blocks (2108) are all fixedly connected A first knob (2110) is provided, a fixed seat (2111) is provided on one side of the drawing machine (1), the number of the fixed seats (2111) is two, the inner wall of the fixed seat (2111) is rotatably connected to a transmission rod (2112), both ends of the transmission rod (2112) are fixedly connected to a transmission wheel (2113), a through groove (2114) is provided on the surface of the fixed plate (2101), the surfaces of the transmission wheel (2113) and the cam (2103) are both sleeved with a cable (2115), and the cable (2115) and the through groove are connected to each other. The inner wall of the groove (2114) is contacted, the number of the cables (2115) is two, and the cables (2115) are respectively in contact with the inner walls of the first sliding groove (2104) and the second sliding groove (2105), the sliding block (2108) is sleeved on the surface of the cable (2115), one end of the bolt (2109) is in contact with the surface of the cable (2115), and a motor (2116) is provided on one side of the fixing plate (2101), and the output end of the motor (2116) is fixedly connected to the surface of one of the transmission wheels (2113).
3. The microcapsule phase change polyester air textured yarn production equipment according to claim 1, characterized in that: The wire clamping unit (22) comprises a positioning frame (2201), wherein the positioning frame (2201) is arranged on one side of the drawing machine (1), and the two ends of the positioning frame (2201) are fixedly connected with rotating rings (2202), and the positioning frame (2201) is rotatably connected between the opposite sides of each two sliding blocks (2108) through the rotating rings (2202), and the inner wall of the positioning frame (2201) contacts with an equidistant variable-distance guide rail module (2203).
4. The microcapsule phase change polyester air textured yarn production equipment according to claim 3, characterized in that: The bottom of the equidistant variable pitch guide rail module (2203) is fixedly connected to a connecting plate (2204), the number of the connecting plates (2204) is several, the bottom of each connecting plate (2204) is fixedly connected to a separation needle (2205), and the surface of the positioning frame (2201) is provided with a leakage groove (2206).
5. The microcapsule phase change polyester air textured yarn production equipment according to claim 3, characterized in that: A small electric push rod (2207) is fixedly connected to the surface of the positioning frame (2201), and the number of the small electric push rods (2207) is two. The output ends of the small electric push rods (2207) extend through the top of the positioning frame (2201), and the output ends of the small electric push rods (2207) are fixedly connected to a top plate (2208), and the surface of the top plate (2208) is fixedly connected to the surface of the equidistant variable pitch guide rail module (2203).
6. The microcapsule phase change polyester air textured yarn production equipment according to claim 3, characterized in that: The surface of the positioning frame (2201) is fixedly connected to a mounting plate (2209), the surface of the mounting plate (2209) is provided with a through hole (2210), the inner wall of the through hole (2210) is provided with a rubber pad, the surface of the positioning frame (2201) is provided with a slide groove (2211), the number of the slide grooves (2211) is two, the inner wall of the slide groove (2211) is slidably connected to a pressure plate (2212), the surface of the pressure plate (2212 is in contact with the surface of the positioning frame (2201), the bottom of the pressure plate (2212) is fixedly connected to a rubber block (2213), the surface of the rubber block (2213 is in contact with the inner wall of the through hole (2210), the inner wall of the slide groove (2211) is rotatably connected to a threaded rod (2214), and the threaded rod (2214) is threadedly connected to the inner wall of the pressure plate (2212).
7. The microcapsule phase change polyester air textured yarn production equipment according to claim 6, characterized in that: One end of the threaded rod (2214) passes through the top of the positioning frame (2201), and the end of the threaded rod (2214) passing through the top of the positioning frame (2201) is fixedly connected to a sprocket (2215), the top of one of the sprockets (2215) is fixedly connected to a connecting column (2216), the top of the connecting column (2216) is fixedly connected to a second knob (2217), the surfaces of the two sprockets (2215) are sleeved with chains (2218), and the top of the positioning frame (2201) is fixedly connected to a cover plate (2219).
8. The microcapsule phase change polyester air textured yarn production equipment according to claim 1, characterized in that: The auxiliary mechanism (3) comprises a mounting frame (301), wherein the mounting frame (301) is fixedly connected to one side of a fixing seat (2111), and the surface of the mounting frame (301) is fixedly connected to the surface of a motor (2116). A movable groove (302) is provided on one side of the drawing machine (1), and the number of the movable grooves (302) is two. The inner walls of the movable grooves (302) are fixedly connected to sliding rods (303).
9. The microcapsule phase change polyester air textured yarn production equipment according to claim 8, characterized in that: The inner wall of the movable groove (302) is slidably connected with a slide plate (304), and the slide plate (304) is sleeved on the surface of the slide rod (303). The top of the slide plate (304) is fixedly connected to the bottom of the fixed seat (2111). One side of the drawing machine (1) is fixedly connected with a positioning plate (307), and the inner wall of the positioning plate (307) is slidably connected with a guide rod (305), one end of the guide rod (305) is fixedly connected to the surface of the fixed seat (2111), and the surface of the guide rod (305) is sleeved with a spring (306), and the two ends of the spring (306) are respectively fixedly connected to the fixed seat (2111) and the surface of the positioning plate (307), and one end of the guide rod (305) is fixedly connected with a protective block (308), and the surface of the protective block (308) contacts the surface of the positioning plate (307).
10. A method for producing microcapsule phase change polyester air textured yarn according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1: When the user is producing and processing microcapsule phase change polyester air-textured yarn, the user needs to use a drawing machine (1) to pull, stretch and straighten the air-textured yarn, so that the yarn bundle can be stretched, the orientation of the single fiber can be improved, and the yarn bundle can be changed from a low-strength, high-strength plastic state to a high-strength, low-strength elastic state. The user first passes the yarn bundle through two positioning frames (2201), and then clamps the yarn bundle through one of the positioning frames (2201). The user pinches the second knob (2217) to rotate it, and then The threaded rod (2214) is driven to rotate on the inner wall of the slide groove (2211), and the pressing plate (2212) threadedly connected thereto is moved downward while rotating. The pressing plate (2212) moves downward while driving the rubber block (2213) to move downward. The rubber block (2213) that moves downward presses the wire harness and presses it into the through hole (2210) provided on the mounting plate (2209). The rubber pad provided in the through hole (2210) cooperates with the rubber block (2213) to firmly fix the wire harness in the through hole (2210). The holes (2210) are arranged in the holes (2210), so that the wiring harness will not fall off during traction, thereby increasing the stability of the wiring harness traction. At the same time, the user starts the equidistant variable pitch guide rail module (2203) through an external control switch. The equidistant variable pitch guide rail module (2203) is a prior art. The equidistant variable pitch guide rail module (2203) adjusts the transmission ratio between input and output through its internal variable pitch structure, wherein the structure generally involves a combination of components such as gears, belts, chains or rollers. By changing the transmission ratio of these components, different output speeds and torques can be achieved. The equidistant variable pitch guide rail module (2203) can drive the separation needle (2205) to expand equidistantly to both sides through the connecting plate (2204), and roughly flatten the wiring harness when the user clamps and fixes the wiring harness. Then, the separation needle (2205) further expands the wiring harness to both sides to a certain extent, which can prevent the wiring harness from being concentrated together and thus affecting the effect of stretching and traction, thereby improving the quality and efficiency of stretching and traction, and reducing the time and operation of manual wiring. S2: After the harness is clamped and fixed, the user starts the motor (2116) through the external control switch, the motor (2116) is powered by an external power supply, the output end of the motor (2116) drives the transmission wheel (2113) to rotate, and then the cable (2115) sleeved on the surface thereof can move, the cable (2115) moves on the inner wall of the first sliding groove (2104) and the second sliding groove (2105), and can drive the sliding block (2108) to move, and the user can drive the bolt (2109) on the sliding block (2108) by rotating one of the first knobs (2110). The inner wall of the cable (2115) is pressed against the cable (2115), and the cable (2115) will drive the sliding block (2108) to move when it moves. The sliding block (2108) that is not fixed by bolts (2109) is fixed in place by the magnet block (2102), and the cable can pass through it stably and smoothly. The sliding block (2108) can pass the wire harness through the steel roller (4) in sequence through the positioning frame (2201) and to a certain extent better comb it and press it on the surface of the steel roller (4). When the wire harness is driven to the other end of the drawing machine (1), the user can remove the wire harness and connect it to the next stage of production equipment. S3: When the cable (2115) moves on the inner walls of the first sliding groove (2104) and the second sliding groove (2105) through the transmission wheel (2113) and the cam (2103), the thrust generated by the spring (306) can push the transmission wheel (2113) outward, thereby ensuring that the surface of the cable (2115) can form a certain close contact with the inner walls of the first sliding groove (2104) and the second sliding groove (2105) when moving, and at the same time, the cable (2115) can be more stable when moving without slipping.