A badminton shuttlecock manufacturing process and a badminton shuttlecock produced by the process.

Abstract

This invention discloses a badminton shuttlecock production process and a badminton shuttlecock prepared using this process, relating to the field of sporting goods. The process includes the following steps: S1, cleaning the feathers: collecting and sorting the feathers and placing them in a pre-treatment device for cleaning and drying. During the cleaning process, the feathers are dyed and bleached using an indigo dye solution within the pre-treatment device; S2, rinsing and sorting the feathers: rinsing the cleaned feathers into individual feather pieces; S3, drilling holes in the shuttlecock head and inserting feathers: drilling a ring of holes in the end face of the shuttlecock head and inserting the feathers one by one into the holes; S4, binding with thread; S5, labeling and packaging. This invention involves briefly immersing the cleaned feathers in a low-concentration indigo dye solution. Indigo produces a visual effect that makes the originally white feathers appear brighter and purer; that is, the pale blue dye enhances the reflection of white light, making the feathers appear whiter and reducing the likelihood of yellowing.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of sports goods, more particularly, it relates to a shuttlecock production process and a shuttlecock prepared by the process. BACKGROUND

[0002] Shuttlecock is an indoor and outdoor sport, which is popular among different age groups due to its convenience and no special requirements for the venue, and has become the first choice for people's daily exercise.

[0003] In the production process of shuttlecock, the feather usually needs to be pretreated first to keep the feather clean, but there are the following problems in the existing pretreatment process:

[0004] 1. After cleaning, the feather needs to be dried in the sun, and combined with the long-term use of the shuttlecock, the feather may not be white enough and may turn yellow;

[0005] 2. During drying, the feather needs to be laid on the ground or plastic cloth and spread flat with a rake, so that the feather is naturally dried in the sun, but the feather is light and may be scattered by the external wind when it is relatively dry, and the transportation, drying and collection steps all need manual operation, which is time-consuming and labor-intensive;

[0006] 3. The feather needs to be treated with soap water and at least one time of clean water during cleaning, and the transportation between different pools also needs manual operation, which greatly increases the working intensity of the staff and consumes more time.

[0007] Therefore, a new scheme is proposed to solve the above problems. SUMMARY

[0008] The purpose of the present application is to provide a shuttlecock production process and a shuttlecock prepared by the process to solve the above problems.

[0009] The above technical objective of the present application is achieved by the following technical scheme: a shuttlecock production process, comprising the following steps: S1, cleaning the feather: collecting and arranging the required feathers, and placing the arranged feathers into a pretreatment device for cleaning and drying; in the cleaning process, the feathers are dyed and rinsed by using an indigo dye solution in the pretreatment device; S2, feather washing and sorting: washing the cleaned feathers into feather pieces, and then grading and screening the feather pieces according to the thickness and thickness of the feather pieces; S3, drilling and inserting the feather into the ball head: taking a suitable ball head, drilling a circle of circumferentially arrayed insertion holes in the end face of the ball head, and inserting the feathers into the insertion holes one by one, then gluing the end face of the ball head, and waiting for the glue to solidify naturally, at this time the glue penetrates into the insertion holes to increase the connection firmness of the feathers and the ball head; S4, hooking and bundling: hooking and bundling the feather part of the semi-finished shuttlecock, and gluing on the line to increase its firmness; S5, labeling and packaging: labeling the finished shuttlecock, then packaging and placing it into a tube.

[0010] By placing the cleaned feathers into a low-concentration indigo dye solution for a very short time of soaking, the indigo can produce a visual effect, making the originally white feathers appear brighter and purer, that is, the light blue dye can enhance the reflection of white light, making the feathers look more white, and can reduce the yellowing of the feathers.

[0011] Preferably, the pretreatment device comprises a box body, a cross beam frame installed above the box body, and a drying mechanism installed on the side of the box body, the inside of the box body is divided into a cleaning tank for placing soap water, a washing tank for placing clean water, and an immersion tank for immersing an indigo dye solution by a partition wall, a storage basket for containing feathers is slidably fitted in the cleaning tank, the washing tank and the immersion tank, and an adjusting mechanism for driving the storage basket to lift is installed on the cross beam frame.

[0012] By dividing the box body into three different chambers and cooperating with the lifting of the storage basket, the feathers can sequentially undergo processes such as rough washing with soap water, washing with clean water, and indigo dye soaking, and the work is streamlined, avoiding transportation between different cleaning pools, which can greatly improve the cleaning efficiency, save time, and reduce the working intensity of the workers.

[0013] Preferably, the adjusting mechanism comprises a first motor and a second motor installed on the side of the cross beam frame, the output end of the first motor is fixedly connected with a first roller, the first steel wire rope is wound on the first roller, the free ends of the two first steel wire ropes are fixedly installed on both ends of one side of the storage basket, the output end of the second motor is fixedly connected with a second roller, the second steel wire rope is wound on the second roller, and the free ends of the two second steel wire ropes are fixedly installed on both ends of the other side of the storage basket.

[0014] Through synchronous action of the first motor and the second motor, the storage basket can be driven to stably ascend and descend, and the operation is simple and convenient.

[0015] Preferably, the storage basket comprises a bottom plate, three fixed enclosures fixedly connected to the bottom plate, and one movable enclosure rotatably connected to the bottom plate, and the bottom plate is densely provided with a plurality of mesh holes, and when the bottom plate ascends to be higher than the top surface of the partition wall, the movable end of the movable enclosure is turned over and abuts against the partition wall.

[0016] Through the design of the storage basket, one end of the storage basket continues to ascend to be in an inclined state when the storage basket is stopped after ascending to be flush with or slightly higher than the bottom surface of the box bottom, at this time, the feathers move along the inclined surface under the action of gravity and push the movable enclosure to turn over and open, the movable enclosure abuts against the partition wall, and then the feathers can slide into the groove in the next processing procedure, and the process is repeated until the feathers enter the drying mechanism.

[0017] Preferably, the upper end of the fixed enclosure is outwardly turned over to form a fixed turn-up edge, the upper end of the movable enclosure is outwardly turned over to form a movable turn-up edge, the outer end of the fixed turn-up edge is fixedly connected with a fixed smooth rod which is in gap cooperation with the inner wall of the box body, and the outer end of the movable turn-up edge is fixedly connected with a movable smooth rod which is in gap cooperation with the side wall of the partition wall.

[0018] Through the setting of the fixed turn-up edge, the movable turn-up edge, the fixed smooth rod and the movable smooth rod, the contact area between the storage basket and the inner wall of the box body can be reduced, and then the friction between the two can be reduced, so that the ascending and descending of the storage basket is more stable, and the movable turn-up edge can better fit the partition wall when the movable enclosure turns over and opens, and the use effect is improved.

[0019] Preferably, a stirring assembly for stirring the feathers is fixedly installed on the storage basket in the cleaning groove and the washing groove, the stirring assembly comprises a support fixedly connected to the storage basket, a stirring motor is fixedly installed on the support, an output end of the stirring motor penetrates through the support and is fixedly connected with a stirring shaft which extends into the storage basket, and a plurality of groups of obliquely arranged stirring blades are installed on the stirring shaft.

[0020] Through the setting of the plurality of groups of obliquely arranged stirring blades, the feathers can be better made to enter the soap water or the clean water during the stirring process, and the processing efficiency is improved.

[0021] Preferably, the drying mechanism comprises a frame, a draining basket rotatably connected to the side wall of the box and located above the frame, and a rotating motor fixedly installed on the side wall of the box and used to drive the draining basket to rotate, a water guide plate is fixedly installed between the draining basket and the frame, a water collecting groove for collecting water, a conveying belt for moving the feathers, and a collecting groove for collecting the feathers are arranged on the frame, a plurality of through holes are arranged on the conveying belt, and a negative pressure assembly for negative pressure water absorption of the feathers is arranged inside the frame.

[0022] By arranging the draining basket, the feathers can be drained after being soaked in the indigo dye solution, the drained water can be collected in the water collecting groove along the water guide plate, then the draining basket is rotated under the action of the rotating motor, enters the conveying belt, and the feathers are flattened on the conveying belt by the push rake, in the conveying belt running process, the negative pressure assembly can not only absorb water through the through holes, but also generate suction force on the feathers, so that the feathers can be relatively stably on the conveying belt, avoiding the situation that the feathers are scattered due to external factors when they are relatively dry, and the feathers can enter the collecting groove when moving to the tail end of the conveying belt for storage, so that the transportation and collection steps can be reduced, and the frequency of manual operation can be reduced, saving time and effort.

[0023] Preferably, the negative pressure assembly comprises a negative pressure box fixedly installed inside the frame, a negative pressure cavity and a plurality of negative pressure holes for connecting the negative pressure cavity and the through holes are arranged on the negative pressure box, the plurality of negative pressure holes are arranged in an array, and the negative pressure box is connected with a negative pressure fan for air extraction of the negative pressure cavity through a pipeline.

[0024] By arranging the negative pressure box, the negative pressure in each negative pressure hole can be relatively stable, and the use effect can be improved.

[0025] Preferably, a heating cover is installed in front of the opening of the collecting groove, and a heating pipe is installed in the heating cover to ensure that the internal temperature is 45-50 degrees Celsius.

[0026] By arranging the heating cover, the feathers can be dried to ensure the drying effect of the feathers.

[0027] A shuttlecock is prepared by using the shuttlecock production process.

[0028] The shuttlecock is made by using the above process, so that the shuttlecock is more white and durable.

[0029] In summary, the present application has the following advantages:

[0030] 1. By immersing the cleaned feathers in a low-concentration indigo dye solution for a short time, indigo can produce a visual effect that makes the originally white feathers appear brighter and purer. That is, the light blue dye can enhance the reflection of white light, making the feathers look whiter and reducing the yellowing of the feathers.

[0031] 2. By dividing the box into three different chambers and incorporating a storage basket design, with one side of the basket being rotatable, the basket stops when its bottom is level with or slightly higher than the bottom of the box. Then, the first motor continues to operate, causing one end of the basket to continue rising, tilting it. At this point, the feathers move along the inclined plane under their own weight, pushing the movable barrier to flip open. The movable barrier then abuts against the partition wall, allowing the feathers to slide into the tank in the next processing step. This allows the feathers to sequentially undergo processes such as rough washing with soapy water, rinsing with clean water, and soaking in indigo dye. This assembly line operation avoids transportation between different cleaning tanks, greatly improving cleaning efficiency, saving time, and reducing the workload of staff.

[0032] 3. By setting up a drain basket, the feathers, after being soaked in the indigo dye solution, enter the drain basket to drain. The drained water flows along the water guide plate into the water collection tank for collection and treatment. Then, the drain basket rotates under the action of a rotating motor and enters the conveyor belt. A pusher rake spreads the feathers flat on the conveyor belt. During the operation of the conveyor belt, the negative pressure component can both absorb water from the feathers through the through holes and generate suction force on the feathers, so that the feathers can be kept relatively stable on the conveyor belt, avoiding the situation where they will fly away due to external factors when they are relatively dry. Furthermore, when the feathers move to the end of the conveyor belt, they can enter the collection tank for storage. Therefore, it can reduce the steps of transportation and collection, reduce the frequency of manual operation, and save time and labor. Attached Figure Description

[0033] Figure 1 This is a schematic diagram of the overall structure of the pre-processing device in this invention;

[0034] Figure 2 This is a schematic diagram of the internal structure of the pretreatment device housing in this invention;

[0035] Figure 3 This is a schematic diagram of the structure of the pretreatment device's basket and stirring assembly in this invention;

[0036] Figure 4 This is a schematic diagram of the basket structure of the pretreatment device in this invention.

[0037] Reference signs: 1, box; 101, cleaning tank; 102, washing tank; 103, soaking tank; 2, beam frame; 3, storage basket; 31, bottom plate; 311, mesh; 32, fixed fence; 321, fixed turning edge; 3211, fixed smooth rod; 33, movable fence; 331, movable turning edge; 3311, movable smooth rod; 41, first motor; 42, second motor; 51, first roller; 52, second roller; 61, first steel wire rope; 62, second steel wire rope; 7, stirring assembly; 71, bracket; 72, stirring motor; 73, stirring blade; 8, draining basket; 9, rotating motor; 10, water guide plate; 11, conveying belt; 12, rack; 13, heating cover; 14, collecting tank; 15, negative pressure assembly; 16, water collecting tank. DETAILED DESCRIPTION

[0038] The technical solutions in the embodiments of the present application will be described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the present application.

[0039] Embodiment one: as shown in the figure, a badminton production process, comprising the following steps: Figures 1-4

[0040] S1, cleaning the feather: collect and arrange the feathers needed for making, and put the arranged feathers into the pretreatment device for cleaning and drying. In the cleaning process, the feathers are dyed and rinsed by using the indigo dye solution in the pretreatment device. The indigo dye is obtained by fermenting the leaves of the plant of the genus Indigofera in the family Fabaceae. The cleaned feathers are soaked in the very light indigo dye solution for a very short time. The indigo can produce a visual effect, making the originally white feathers appear brighter and purer, that is, the light blue dye can enhance the reflection of white light, making the feathers appear brighter and purer, and can reduce the yellowing of the feathers.

[0041] S2, feather punching and sorting: the cleaned feathers are punched into feather pieces, and then the feather pieces are classified and selected according to the thickness and thickness of the feather pieces.

[0042] S3, drilling holes in the head and inserting feathers: take a suitable head, drill a circle of insertion holes in the end face of the head, and insert the feathers into the insertion holes one by one, then glue the end face of the head, and wait for the glue to solidify naturally. At this time, the glue penetrates into the insertion holes to increase the connection firmness of the feathers and the head.

[0043] S4, hooking and gluing the line: the feather part of the semi-finished badminton is hooked and tied with the line, and the line is glued to increase its firmness.

[0044] ​S5, labeling and packaging: the finished badminton is labeled, and then packed into a barrel.

[0045] Further, the pre-treatment device comprises a box body 1, a cross beam frame 2 installed above the box body 1, and a drying mechanism installed on the side of the box body 1. The inside of the box body 1 is divided into a cleaning tank 101 for placing soap water, a washing tank 102 for placing clean water, and an immersion tank 103 for soaking indigo dye solution by a partition wall. A storage basket 3 for containing feathers is slidingly fitted in the cleaning tank 101, the washing tank 102, and the immersion tank 103. An adjusting mechanism for driving the storage basket 3 to lift is installed on the cross beam frame 2. Thus, the box body 1 is divided into three different chambers, and cooperates with the lifting of the storage basket 3, so that the feathers can sequentially undergo processes such as rough washing with soap water, washing with clean water, and indigo dye soaking, and the like. The work is carried out in a flow line, avoiding transportation between different cleaning tanks, which can greatly improve the cleaning efficiency, save time, and reduce the working intensity of the workers.

[0046] It is worth mentioning that the washing tank 102 can be provided with one or more according to actual needs. When a plurality of washing tanks 102 are provided, the feathers sequentially pass through each washing tank 102, thereby ensuring the cleanliness of the feathers.

[0047] Further, the storage basket 3 comprises a bottom plate 31, a three-sided fixed fence 32 fixedly connected to the bottom plate 31, and a one-sided movable fence 33 rotatably connected to the bottom plate 31. The bottom plate 31 is densely provided with a plurality of mesh holes 311. When the bottom plate 31 is lifted to be higher than the top surface of the partition wall, the movable end of the movable fence 33 is flipped and abuts against the partition wall, i.e., the storage basket 3 is arranged in a single-sided rotatable structure. When the storage basket 3 is lifted to be flush with or slightly higher than the bottom surface of the box bottom, it is in an inclined state. At this time, the feathers move along the inclined surface under the action of gravity and flip the movable fence 33 to open. The movable end of the movable fence 33 is flipped and abuts against the partition wall, and then the feathers can slide along the movable fence 33 into the storage basket 3 in the next washing tank 102, and the process is repeated until the feathers enter the drying mechanism.

[0048] It is worth mentioning that the top surface of the partition wall is fixedly provided with a rubber pad, so as to ensure the safety when the movable fence 33 contacts the partition wall, avoid damage or collision noise of the movable fence 33, and improve the use effect.

[0049] Further, the upper end of the fixed fence 32 is outwardly folded to form a fixed flange 321, the upper end of the movable fence 33 is outwardly folded to form a movable flange 331, the outer end of the fixed flange 321 is fixedly connected with a fixed smooth rod 3211 which is in clearance fit with the inner wall of the box body 1, the outer end of the movable flange 331 is fixedly connected with a movable smooth rod 3311 which is in clearance fit with the side wall of the partition wall, thereby the contact area between the storage basket 3 and the inner wall of the box body 1 can be reduced, and the friction therebetween can be reduced, so that the lifting of the storage basket 3 is more stable, and the movable flange 331 can better fit the partition wall when the movable fence 33 is turned open, and the use effect is improved.

[0050] Further, the adjusting mechanism comprises a first motor 41 and a second motor 42 installed on the side surface of the beam frame 2, the output end of the first motor 41 is fixedly connected with a first roller 51, the first roller 51 is wound with a first steel wire rope 61, the free ends of the two first steel wire ropes 61 are fixedly installed at the two ends on one side of the storage basket 3, the output end of the second motor 42 is fixedly connected with a second roller 52, the second roller 52 is wound with a second steel wire rope 62, the free ends of the two second steel wire ropes 62 are fixedly installed at the two ends on the other side of the storage basket 3, when the first motor 41 and the second motor 42 act synchronously, the storage basket 3 can be stably lifted in the groove, when the storage basket 3 is lifted to be flush with or slightly higher than the bottom surface of the box bottom, the second motor 42 stops, and the first motor 41 continues to operate, thereby driving one end of the storage basket 3 to continue to rise to form an inclined state, at this time, the feather is pushed to turn over the movable fence 33 and slides along the movable fence 33 into the next groove under the action of gravity, and the operation is more simple and convenient.

[0051] Further, the storage basket 3 fixedly installed in the cleaning groove 101 and the washing groove 102 is provided with a stirring assembly 7 for stirring the feather, the stirring assembly 7 comprises a bracket 71 fixedly connected to the storage basket 3, a stirring motor 72 fixedly installed on the bracket 71, an output end of the stirring motor 72 penetrating through the bracket 71 and fixedly connected with a stirring shaft extending into the storage basket 3, and a plurality of groups of obliquely arranged stirring blades 73 installed on the stirring shaft, so that the feather can enter the soap water or the clean water during the stirring process, and the treatment efficiency is improved.

[0052] Further, the drying mechanism comprises a rack 12, a draining basket 8 rotatably connected to the side wall of the box 1 and located above the rack 12, and a rotating motor 9 fixedly installed on the side wall of the box 1 and used to drive the draining basket 8 to rotate, a water guide plate 10 fixedly installed between the draining basket 8 and the rack 12, a water collecting groove 16 used to collect water, a conveying belt 11 used to move the feathers, and a collecting groove 14 used to collect the feathers are arranged on the rack 12, a plurality of through holes are arranged on the conveying belt 11, a negative pressure assembly 15 used to absorb water from the feathers by negative pressure is arranged in the rack 12, the negative pressure assembly 15 comprises a negative pressure box fixedly installed in the rack 12, a negative pressure cavity and a plurality of negative pressure holes used to connect the negative pressure cavity and the through holes are arranged on the negative pressure box, the plurality of negative pressure holes are arranged in an array, and the negative pressure box is connected with a negative pressure fan used to draw air from the negative pressure cavity through a pipeline, after the feathers are soaked in the indigo dye solution and then enter the draining basket 8 to drain water, the drained water enters the water collecting groove 16 along the water guide plate 10 for collection and treatment, then the draining basket 8 rotates under the action of the rotating motor 9, enters the conveying belt 11, and the feathers are flattened on the conveying belt 11 by a pushing rake, in the process of conveying belt 11, the negative pressure assembly 15 can not only absorb water from the feathers through the through holes, but also generate suction force on the feathers, so that the feathers can be relatively stably arranged on the conveying belt 11, avoiding the situation that the feathers are scattered due to external factors when they are relatively dry, and the feathers can enter the collecting groove 14 when they move to the tail end of the conveying belt 11 for storage, so that the steps of transportation and collection can be reduced, and the frequency of manual operation can be reduced, saving time and effort.

[0053] It is worth mentioning that the length of the conveying belt 11 is 5-10 meters, so as to ensure the drying effect of the feathers.

[0054] It can be understood that, since the conveying belt 11 is relatively long, the negative pressure assembly 15 can be arranged in multiple groups to ensure the water absorption effect and further improve the drying effect.

[0055] Further, the rack 12 is provided with a heating cover 13 in front of the opening of the collecting groove 14, which can dry the feathers to ensure the drying effect of the feathers, and the heating cover 13 is provided with a heating pipe to ensure that the internal temperature is 45-50 degrees Celsius, which can not only achieve the drying effect, but also avoid the adverse effects of high temperature on the feathers, thereby improving the quality of the feathers.

[0056] It can be understood that the overall operation process of the pre-treatment device is as follows: the feathers to be cleaned are first placed in the storage basket 3 of the cleaning tank 101, the first motor 41 and the second motor 42 are synchronously operated to drive the storage basket 3 to move downward so that most of it is immersed in water, the corresponding stirring motor 72 is started to drive the stirring blade 73 to rotate, thereby enabling the feathers to be more fully contacted with the soapy water to achieve the cleaning effect, after cleaning, the stirring motor 72 is stopped, the first motor 41 and the second motor 42 are synchronously operated to drive the storage basket 3 to move upward until it is just moved out of the box 1 and then stopped for a period of time according to actual needs, then the first motor 41 continues to operate to make one end of the storage basket 3 continue to move upward to form an inclined state, at this time the feathers move along the inclined surface under the action of gravity and push the movable fence 33 to turn open, the movable end of the movable fence 33 is turned to abut against the partition wall, and then the feathers slide along the movable fence 33 into the storage basket 3 in the washing tank 102, similarly, the feathers in the storage basket 3 in the washing tank 102 are washed by clean water and then enter the storage basket 3 in the soaking tank 103, the storage basket 3 in the soaking tank 103 is immersed in water under the action of the first motor 41 and the second motor 42 and then moves upward, similarly, the inclined storage basket 3 enables the soaked feathers to enter the draining basket 8 for draining, after a period of time of draining, the rotating motor 9 is started to drive the draining basket 8 to rotate so that the feathers inside it enter the conveying belt 11, if not completely emptied, a rake or the like can be used to remove them, and then the feathers are spread flat by a pushing rake, the transmission belt and the negative pressure assembly 15 are started, in the process of moving forward of the feathers driven by the conveying belt 11, the negative pressure assembly 15 uses negative pressure to remove and dry the water in the feathers, and then the feathers are heated by the heating cover 13 to further ensure the drying effect of the feathers, and finally the feathers are brought into the collection tank 14 under the driving of the conveying belt 11 to complete the operation.

[0057] Example two: a shuttlecock prepared by using the shuttlecock production process as described above, so that the shuttlecock is more white and durable.

[0058] The above is only a preferred embodiment of the present application, and the protection scope of the present application is not limited to the above-mentioned embodiments, and any technical solution falling within the concept of the present application shall fall within the protection scope of the present application. It should be noted that for ordinary skilled persons in the art, some improvements and refinements without departing from the principles of the present application shall also be considered as the protection scope of the present application.

Claims

1. A shuttlecock production process characterised in that, The method comprises the following steps: S1, cleaning the feather: collecting and arranging the required feathers, and putting the arranged feathers into a pretreatment device for cleaning and drying. In the cleaning process, the feathers are dyed and rinsed by using an indigo dye solution in the pretreatment device; S2, feather washing and sorting: washing the cleaned feathers into feather pieces, and then classifying and screening the feather pieces according to the thickness and thickness of the feather pieces; S3, ball head drilling and feather insertion: taking a suitable ball head, drilling a circle of circumferentially arrayed insertion holes in the end face of the ball head, and inserting the feathers into the insertion holes one by one, then glue injection is performed on the end face of the ball head, and the glue is naturally solidified. At this time, the glue penetrates into the insertion hole to increase the connection firmness of the feather and the ball head; S4, line hooking and bundling: hooking and bundling the feather part of the semi-finished feather ball with a line, and coating glue on the line to increase the firmness; S5, labeling and packaging: labeling the finished feather ball, then packaging and putting it into a cylinder. The front treatment device comprises a box (1), a cross beam frame (2) installed above the box (1), and a drying mechanism installed on the side of the box (1). The inside of the box (1) is divided into a cleaning tank (101) for placing soap water, a washing tank (102) for placing clean water, and an immersion tank (103) for soaking indigo dye solution by a partition wall. A storage basket (3) for containing feathers is slidingly fitted in the cleaning tank (101), the washing tank (102), and the immersion tank (103). An adjusting mechanism for driving the storage basket (3) to lift is installed on the cross beam frame (2). The adjusting mechanism comprises a first motor (41) and a second motor (42) installed on the side of the cross beam frame (2). The output end of the first motor (41) is fixedly connected with a first roller (51). The first roller (51) is wound with a first steel wire rope (61). The free ends of the two first steel wire ropes (61) are fixedly installed at the two ends on one side of the storage basket (3). The output end of the second motor (42) is fixedly connected with a second roller (52). The second roller (52) is wound with a second steel wire rope (62). The free ends of the two second steel wire ropes (62) are fixedly installed at the two ends on the other side of the storage basket (3). The storage basket (3) comprises a bottom plate (31), three fixed enclosures (32) fixedly connected to the bottom plate (31), and one movable enclosure (33) rotatably connected to the bottom plate (31). The bottom plate (31) is densely covered with a plurality of mesh holes (311). When the bottom plate (31) is lifted to be higher than the top surface of the partition wall, the movable end of the movable enclosure (33) is flipped and abuts against the partition wall. The drying mechanism comprises a rack (12), a draining basket (8) rotatably connected to the side wall of the box (1) and located above the rack (12), and a rotating motor (9) fixedly installed on the side wall of the box (1) and used for driving the draining basket (8) to rotate. A water guide plate (10) is fixedly installed between the draining basket (8) and the rack (12). The rack (12) is provided with a water collecting groove (16) for collecting water, a conveyor belt (11) for moving feathers, and a collecting groove (14) for collecting feathers. The conveyor belt (11) is provided with a plurality of through holes. The inside of the rack (12) is provided with a negative pressure assembly (15) for negative pressure water absorption of feathers.

2. The shuttlecock production process according to claim 1, characterized in that, The upper end of the fixed enclosure (32) is outwardly folded to form a fixed flange (321). The upper end of the movable enclosure (33) is outwardly folded to form a movable flange (331). The outer end of the fixed flange (321) is fixedly connected with a fixed smooth rod (3211) which is gap-fitted with the inner wall of the box (1). The outer end of the movable flange (331) is fixedly connected with a movable smooth rod (3311) which is gap-fitted with the side wall of the partition wall.

3. The shuttlecock production process according to claim 1, characterized in that, A stirring assembly (7) for stirring the feathers is fixedly installed on the basket (3) in the cleaning tank (101) and the washing tank (102), the stirring assembly (7) comprises a support (71) fixedly connected to the basket (3), a stirring motor (72) is fixedly installed on the support (71), an output end of the stirring motor (72) penetrates through the support (71) and is fixedly connected with a stirring shaft extending into the basket (3), and a plurality of groups of obliquely arranged stirring blades (73) are installed on the stirring shaft.

4. The shuttlecock production process according to claim 1, characterized in that, The negative pressure assembly (15) comprises a negative pressure box fixedly installed inside the rack (12), a negative pressure cavity and a plurality of negative pressure holes for connecting the negative pressure cavity and the through holes are arranged on the negative pressure box, the negative pressure holes are arrayed, and the negative pressure box is connected with a negative pressure fan for air draft of the negative pressure cavity through a pipeline.

5. The shuttlecock production process according to claim 1, characterized in that, The heating cover (13) is installed in front of the opening of the collecting tank (14), the heating cover (13) is installed with a heating pipe to ensure that the internal temperature is 45-50 degrees Celsius.

6. A shuttlecock characterised in that The shuttlecock is prepared by using the shuttlecock production process according to any one of claims 1-5.

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