Mobile pouring device for wave-breaking wall

Abstract

The present invention relates to the technical field of wave-breaking wall construction, and specifically to a mobile casting device for wave-breaking wall, comprising a template, a top plate is arranged at the upper end of the template, a first frame is installed at the lower end of the rear of the top plate, a second frame is arranged at the lower end of the front of the top plate, a driving member is installed in the second frame, the front and rear end surfaces of the casting wall are both recessed inwards to form a slide groove, the front and rear walls inside the template are both installed with second rectangular bars, the lower end of the top plate is symmetrically rotatably connected with two rotating shafts, the lower ends of the two rotating shafts are both arranged with moving wheels, the two moving wheels are respectively slidably connected to the outward ends of the two slide grooves, a first driving device is arranged at the upper end of the top plate, the output shaft of the first driving device is connected with a rotating shaft, sprockets are arranged at the outer ends of the two rotating shafts, and the two sprockets are connected by chains. The design realizes mechanical linear displacement of the template, effectively reduces the probability of deviation of the forming mold due to the transfer operation of traveling equipment such as a hoisting machine, effectively reduces the casting time of the wave-breaking wall, and effectively ensures the forming effect and quality of the wave-breaking wall.

Description

Technical Field

[0001] The invention discloses a movable pouring device for a wave-blocking wall, belonging to the technical field of wave-blocking wall construction. Background Art

[0002] In water conservancy projects, wave-breaking walls, as a solid barrier, are carefully designed and installed on dams, reservoirs and rivers to resist the invasion of rough waves and ensure the safety and stability of the dam. They not only bear the heavy task of flood prevention, but also play an irreplaceable role in water blocking. At present, when constructing such important structures, the segmented casting method is generally adopted, that is, the wall is gradually formed on the foundation building to achieve the ultimate protection goal.

[0003] During the specific construction process, the casting mold is first lifted to the predetermined position using a crane or other machinery, and then concrete slurry is injected into the mold through grouting equipment. After the slurry solidifies, a complete casting wall unit is formed. Next, the mold needs to be lifted up again using a crane and moved to the next designated area. The above process is repeated until the entire wave-breaking wall system is completed.

[0004] However, it is worth noting that in this continuous operation process, due to the frequent adjustment of the position of mechanical equipment, slight deviations often occur between the newly placed molds and the solidified walls. If this displacement phenomenon is not properly handled, it will not only extend the overall construction period, but may also have an adverse effect on the quality of the final product - for example, fine cracks may appear between adjacent walls, which will affect the molding effect and quality of the wave-breaking wall. Summary of the invention

[0005] In view of the problems in the prior art, the present invention provides a movable casting device for a wave-breaking wall.

[0006] The technical solution adopted by the present invention to solve its technical problems is: a mobile pouring device for wave-blocking wall, comprising a template placed on the upper end of a foundation, and the cross section of the template is U-shaped, a solidified pouring wall is arranged at the left end of the template, a top plate is arranged at the upper end of the template, a first frame is installed at the lower end of the rear part of the top plate, and the first frame is located at the rear side of the template, a second frame is arranged at the lower end of the front part of the top plate, and the second frame is located at the front side of the template, a loading piece is arranged at the upper end of the top plate, and the loading piece passes through the top plate and extends into the template, the lower end of the top plate is slidably connected to a functional piece, and the functional piece is located between the second frame and the template, a driving piece is installed in the second frame, and the driving piece is connected to the front end of the functional piece, a connecting piece is arranged at the front end of the first frame, and the other end of the connecting piece is connected to the rear end of the template;

[0007] The front and rear end surfaces of the cast wall are recessed inward to form slide grooves, and the slide grooves extend to the left and right ends of the cast wall respectively. Second rectangular bars are installed on the front and rear walls inside the template, and the left ends of the two second rectangular bars extend into the two slide grooves respectively. The lower end of the top plate is symmetrically rotated to connect the two rotating shafts, and moving wheels are arranged at the lower ends of the two rotating shafts. The two moving wheels are respectively slidably connected to the outward ends of the two slide grooves, and the moving wheels extend into the slide grooves. A first driving device is arranged at the upper end of the top plate, and the first driving device is located on the left side of the loading part. The output shaft of the first driving device is connected to a rotating shaft, and sprockets are arranged at the outer ends of the two rotating shafts. The two sprockets are connected by chains, and a power supply for providing electrical energy is installed at the upper end of the top plate.

[0008] Further, the feeding member includes a second driving device, which is arranged on the right end of the top plate, the upper surface of the top plate is depressed downward to form a through groove, and the through groove passes through the top plate, the through groove is connected to the upper end of the template, the through groove is rotatably connected to the screw rod, and the output shaft of the second driving device is connected to the screw rod;

[0009] A guide rod is arranged in the through groove, and the guide rod is located in front of the screw rod. The outer end of the screw rod is connected to the slider through a ball nut pair, and the slider is slidably connected in the through groove. The guide rod passes through the slider, and the guide rod is slidably connected to the slider. The upper end of the slider is slidably connected to the casting tube, and the casting tube passes through the slider. The casting tube is located between the screw rod and the guide rod. The lower end of the casting tube is connected to a nozzle, and the nozzle is located in the template. The other end of the casting tube is connected to a slurry source.

[0010] Furthermore, two fixed plates are symmetrically arranged at the outer end of the casting tube, and the fixed plates are located on the lower side of the slider, a lifting device is installed on the upper end of the slider, and the lifting device is located on the left side of the casting tube, the movable part of the lifting device passes through the slider and is connected to a fixed plate, a first telescopic rod is arranged on the upper end of the slider, and the first telescopic rod is located on the right side of the casting tube, and the movable part of the first telescopic rod passes through the slider and is connected to the other fixed plate.

[0011] Further, the functional part includes a functional box, the functional box is slidably connected to the lower end of the top plate, a plurality of rolling members are evenly arranged at the lower end of the functional box, and the rolling parts of the plurality of rolling members are all rollingly connected to the upper end of the foundation, the rear end of the functional box is evenly rotatably connected to a plurality of guide cylinders, and the guide cylinders extend into the functional box, and the movable plate is slidably connected inside the functional box;

[0012] A plurality of push rods are evenly installed at the rear end of the movable plate, and the rear ends of the plurality of push rods are respectively slidably connected to the front ends of a plurality of guide cylinders, and the push rods extend into the guide cylinders. A telescopic device is arranged at the front end of the function box, and the movable part of the telescopic device passes through the function box and is connected to the movable plate. A second telescopic rod is installed at the front end of the function box, and the movable part of the second telescopic rod passes through the function box and is connected to the movable plate.

[0013] Furthermore, the driving member includes a third driving device, which is arranged on the upper end of the top plate, and is rotatably connected to a bidirectional screw rod in the second frame. The output shaft of the third driving device passes through the top plate and is connected to the bidirectional screw rod. The outer end of the bidirectional screw rod is symmetrically threadedly connected to two nut seats, and the two nut seats are both slidably connected to the second frame. The rear ends of the two nut seats are movably mounted with support arms, and the other ends of the two support arms are movably arranged on the front end of the function box, and the two support arms are arranged in a V-shaped structure with a narrow front and a wide rear.

[0014] Further, the connecting member includes a plurality of connecting rods, the plurality of connecting rods are evenly arranged at the front end of the first frame, and the other ends of the plurality of connecting rods are connected to the rear end of the template, the rear end of the template is recessed forward to form a plurality of second holes, and the second holes extend to the inner wall of the template, the rear ends of the plurality of second holes are respectively connected to the plurality of connecting rods, and the second holes are located at the lower side of the second rectangular strip;

[0015] Electromagnets are arranged inside the multiple connecting rods, a magnetic block is arranged on the front side of the electromagnet, and the magnetic block is located in the connecting rod, the magnetic block and the electromagnet are arranged to repel each other, a movable plate is installed at the front end of the magnetic block, and the movable plate is slidably connected in the connecting rod, a push rod is arranged in the middle of the front end of the movable plate, and the front end of the push rod extends into the second hole, an elastic member is arranged at the front end of the movable plate, and the elastic member is located on the outside of the push rod, the other end of the elastic member is connected to the rear end of the template, the front end of the template is recessed backward to form a plurality of first holes, and the first hole extends to the inner wall of the template, the first hole is located directly in front of the second hole, and the first hole is directly behind the guide cylinder.

[0016] Furthermore, a plurality of first rectangular bars are equidistantly arranged on the inner right wall of the template, and the first rectangular bars are located on the right side of the first hole. The first rectangular bars extend to the upper and lower ends of the template, and a plurality of rolling wheels are movably arranged on the lower end of the first frame and the lower end of the second frame, and the rolling wheels are rollingly connected to the upper end of the foundation.

[0017] Beneficial effects of the present invention:

[0018] 1. The template is installed by using the top plate, the first frame, the second frame and other components, and then the top plate, the first frame, the second frame and other components are moved to the right by the first servo motor, the rotating shaft, the sprocket, the moving wheel and the slide groove, so as to realize the mechanical linear displacement of the forming structure formed by the top plate, the first frame, the second frame and the template, effectively reducing the probability of the forming mold being offset due to the transfer operation by the hoisting machine and other traveling equipment, effectively reducing the pouring time of the wave-breaking wall, and effectively ensuring the forming effect and quality of the wave-breaking wall.

[0019] 2. Use the electromagnet, magnetic block, movable plate and second hole to move the push rod forward and enter the extreme position in the template, and then use the second servo motor, bidirectional screw, nut seat, support arm, function box, second electric push rod, movable plate and push rod to make the rear end of the steel bar enter the template and contact with the front end of the push rod, so as to achieve full-entry clamping and placement of the steel bar, effectively avoid the outer surface of the cast wall having partially extended steel bar ends due to effective placement of the steel bar, effectively reduce the probability of template displacement and obstruction due to the extension of the steel bar, effectively reduce the probability of damage to the outer surface of the cast wall due to the removal of the extended part of the steel bar, and effectively ensure the forming effect and quality of the wave-breaking wall.

[0020] 3. A plurality of first concave holes are formed at the rear end of the newly formed casting wall by a plurality of top rods, and a plurality of second concave holes are formed at the front end of the newly formed casting wall by a plurality of push rods, so that the two ends of the steel bars are hidden by the first concave holes and the second concave holes. On the one hand, the casting wall is made more aesthetically pleasing, and on the other hand, the friction system on the surface of the casting wall is increased, thereby improving the wave-blocking effect of the subsequently formed wave-blocking wall.

[0021] 4. The steel bars in the guide cylinder are clamped by multiple elastic sheets, and the worm, multiple worm wheels, multiple connecting shafts and multiple third gears are rotated by using the first gear and the rack, and the multiple second gears and multiple guide cylinders are rotated, so that the steel bars inserted in the template can rotate at the same time when they move backward, so as to achieve tamping treatment of the slurry in the template, effectively reduce the probability of bubbles in the slurry in the template after solidification, effectively reduce the probability of jamming of the steel bars due to factors such as slurry obstruction, and effectively ensure the forming effect and quality of the wave-breaking wall. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Other features, objects and advantages of the present invention will become more apparent from the detailed description of non-limiting embodiments made with reference to the following drawings:

[0023] Figure 1 It is a structural schematic diagram of the mobile pouring device for wave-breaking wall of the present invention;

[0024] Figure 2 A cross-sectional view of a movable pouring device for a wave-blocking wall according to the present invention;

[0025] Figure 3 It is a three-dimensional diagram of the first frame in the mobile casting device for wave-breaking wall of the present invention;

[0026] Figure 4 A three-dimensional diagram of a wall being cast in a movable casting device for a wave-breaking wall according to the present invention;

[0027] Figure 5 A three-dimensional diagram of a pouring pipe in a movable pouring device for a wave-breaking wall according to the present invention;

[0028] Figure 6 A three-dimensional diagram of a template in a movable casting device for a wave-blocking wall of the present invention;

[0029] Figure 7 It is a cross-sectional view of a template in a movable pouring device for a wave-blocking wall of the present invention;

[0030] Figure 8 for Figure 7 Enlarged view of part A in the middle;

[0031] Fig. 9 It is an assembly diagram of a bidirectional screw rod, a nut seat and a support arm in the mobile pouring device for wave-breaking wall of the present invention;

[0032] Fig.10 It is a three-dimensional diagram of the function box in the second embodiment of the mobile pouring device for wave-blocking wall of the present invention;

[0033] Fig.11 for Fig.10 A cross-sectional view of

[0034] Fig.12 It is a schematic diagram of the third embodiment of the mobile pouring device for wave-blocking wall of the present invention;

[0035] Fig.13 is a cross-sectional view of the functional box in the third embodiment;

[0036] Fig.14 for Fig.13 Enlarged view of middle part B;

[0037] Fig.15 It is an assembly diagram of the second gear and the third gear in the movable casting device for wave-breaking wall of the present invention;

[0038] Fig.16 A three-dimensional diagram of the outer shell of the mobile pouring device for wave-breaking wall of the present invention;

[0039] Fig.17 It is a cross-sectional view of the outer shell of the mobile casting device for wave-breaking wall of the present invention.

[0040] In the figure: 1, foundation, 2, pouring wall, 3, first servo motor, 4, pouring pipe, 5, top plate, 6, first frame, 7, template, 8, function box, 9, second servo motor, 21, slide, 31, rotating shaft, 32, sprocket, 33, moving wheel, 41, first electric push rod, 42, first telescopic rod, 43, slider, 44, screw rod, 45, through groove, 46, guide rod, 47, third servo motor, 48, nozzle, 49, fixed plate, 51, power supply, 52, rack, 53, first gear, 54, housing, 61, connecting rod, 62, electromagnet, 63. magnetic block, 64. push rod, 65. elastic member, 66. movable plate, 71. first hole, 72. first rectangular bar, 73. second hole, 74. second rectangular bar, 81. second telescopic rod, 82. second electric push rod, 83. guide cylinder, 84. bull's eye ball, 85. push rod, 86. movable plate, 87. second gear, 88. third gear, 91. second frame, 92. bidirectional screw, 93. nut seat, 94. support arm, 601. rolling wheel, 831. elastic sheet, 832. groove, 881. connecting shaft, 882. worm wheel, 883. worm. DETAILED DESCRIPTION

[0041] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0042] Embodiment 1: Figure 1-Figure 6 As shown, a mobile casting device for a wave-blocking wall is provided, including a template 7 placed on the upper end of a foundation 1 and having a U-shaped cross section and a solidified casting wall 2 arranged at the left end. The wave-blocking wall segmental forming operation is performed through the template 7, and a top plate 5 is arranged on the upper end of the template 7. Through the top plate 5, a mounting carrier is provided for components such as a first frame 6, and the first frame 6 located at the rear side of the template 7 is installed on the rear lower end of the top plate 5, and then the second frame 91 located at the front side of the template 7 is arranged on the front lower end of the top plate 5. The first frame 6 and the second frame 91 are used in conjunction with each other to lift the top plate 5, and a plurality of rolling wheels 601 rollingly connected to the upper end of the foundation 1 are movably arranged on the lower end of the first frame 6 and the lower end of the second frame 91, respectively, and the plurality of rolling wheels 601 are used in conjunction with each other to assist the movement of the first frame 6 and the second frame 91;

[0043] The upper end surface of the top plate 5 is recessed downward to form a through groove 45 that penetrates the top plate 5 and is connected to the upper end of the template 7. Through the through groove 45, an installation space is provided for components such as the screw rod 44. The screw rod 44, whose outer end is connected to the slider 43 through a ball nut pair, is rotatably connected in the through groove 45. The slider 43 is moved left and right through the screw rod 44. The fixed part of the second driving device connected with the output shaft and the screw rod 44 is set on the right end of the top plate 5. The screw rod 44 is driven to rotate through the second driving device. The second driving device can use a third servo motor 47. Then, a guide rod 46 located at the front side of the screw rod 44, penetrating the slider 43 and slidably connected to the slider 43 is set in the through groove 45. The movement of the slider 43 is guided by the guide rod 46, and the slider 43 is slidably connected in the through groove 45. Through the slider 43, an installation carrier is provided for components such as the casting pipe 4.

[0044] The pouring pipe 4, which passes through the slider 43 and is located between the screw rod 44 and the guide rod 46 and the other end of which is connected to the slurry source, is slidably connected to the upper end of the slider 43, and is used to transport the slurry through the pouring pipe 4. The nozzle 48 located in the template 7 is connected and arranged on the lower end of the pouring pipe 4. The slurry is transported into the template 7 through the nozzle 48. Then, two fixed plates 49 located on the lower side of the slider 43 are symmetrically arranged on the outer end of the pouring pipe 4. The pouring pipe 4 is moved up and down through the fixed plates 49. The fixed part of the lifting device located on the left side of the pouring pipe 4 and the movable part passes through the slider 43 and is connected to one fixed plate 49 is installed on the upper end of the slider 43. The corresponding fixed plate 49 is driven to move up and down through the lifting device. The lifting device can use a first electric push rod 41. Then, the first telescopic rod 42 located on the right side of the pouring pipe 4 and the movable part passes through the slider 43 and is connected to the other fixed plate 49 is arranged on the upper end of the slider 43. The movement of the pouring pipe 4 is guided by the first telescopic rod 42.

[0045] The front and rear end surfaces of the cast wall 2 are both recessed inward to form slide grooves 21 extending to the left and right ends of the cast wall 2 respectively. The slide grooves 21 are used to guide the movement of the moving wheel 33. The two second rectangular bars 74 extending into the two slide grooves 21 at the left ends are respectively installed on the front and rear walls inside the template 7. The slide grooves 21 are formed on the cast wall 2 through the second rectangular bars 74, and the two rotating shafts 31 are symmetrically rotated and connected to the lower end of the top plate 5. The rotating shaft 31 provides a mounting carrier for the moving wheel 33 and other components, and then the two moving wheels 33 extending into the slide grooves 21 and slidingly connected to the outer ends of the two slide grooves 21 are respectively arranged on the lower ends of the two rotating shafts 31. The two moving wheels 33 are used in combination to move the top plate 5 and other components.

[0046] The fixed part of the first driving device, which is located on the left side of the through slot 45 and whose output shaft is connected to a rotating shaft 31, is set on the upper end of the top plate 5. The rotating shaft 31 is driven to rotate through the first driving device. The first driving device can adopt a first servo motor 3, and two sprockets 32 connected to each other by a chain are respectively set on the outer ends of the two rotating shafts 31. The two sprockets 32 and the chain are used together to make the two rotating shafts 31 rotate synchronously. Then, a plurality of first rectangular bars 72 located on the right side of the first hole 71 and extending to the upper and lower ends of the template 7 are equidistantly set on the right wall inside the template 7. The plurality of first rectangular bars 72 are used together to form an auxiliary groove on the cast wall 2, and a power supply 51 for providing electric energy is installed on the upper end of the top plate 5. The power supply 51 is used to provide electric energy to the first servo motor 3 and other electronic components.

[0047] When in use, the first servo motor 3 is started first, thereby driving a corresponding rotating shaft 31 to rotate, and the corresponding sprocket 32 ​​to rotate, and the other sprocket 32 ​​is rotated with the assistance of the chain, and then the other rotating shaft 31 is rotated, so that the two moving wheels 33 move rightward along the slide groove 21, and with the assistance of multiple rolling wheels 601, the frame structure formed by the top plate 5, the first frame 6 and the second frame 91 and other components moves rightward to a suitable position;

[0048] Then, the first electric push rod 41 is started to drive the corresponding fixed plate 49 to move downward, so that the pouring pipe 4 and the nozzle 48 are moved downward to a suitable position, and then the slurry in the slurry source is grouted along the pouring pipe 4 and the nozzle 48 into the template 7, and the third servo motor 47 is started at the same time to drive the screw rod 44 to rotate. Since the screw rod 44 and the slider 43 are connected by a ball nut pair, the screw rod 44 rotates and the slider 43 moves left and right along the through groove 45, so that the pouring pipe 4 and the nozzle 48 and other components circulate left and right in the template 7, and the first electric push rod 41 and the fixed plate 49 are used to make the pouring pipe 4 and the nozzle 48 move upward in stages, so as to complete the grouting operation in the template 7;

[0049] Then the slurry solidifies in the template 7, and the two second rectangular strips 74 will form two slide grooves 21 in the solidified slurry in the template 7. At the same time, the multiple first rectangular strips 72 will form multiple functional grooves in the solidified slurry in the template 7. The multiple functional grooves will increase the contact area between the two adjacent casting walls 2, thereby increasing the connection strength between the two adjacent casting walls 2. In the same steps as above, a staged casting operation is carried out on the upper end of the foundation 1, so that multiple casting walls 2 are cast on the foundation 1, and the multiple casting walls 2 form a wave-breaking wall with a trapezoidal structure with a wide lower part and a narrow upper part in the cross section, realizing mechanical linear displacement of the forming structure formed by the top plate 5, the first frame 6, the second frame 91 and the template 7, effectively reducing the probability of the forming mold being displaced due to the transportation operation of the lifting machine and other traveling equipment, effectively reducing the casting time of the wave-breaking wall, and effectively ensuring the forming effect and quality of the wave-breaking wall.

[0050] Embodiment 2: A first servo motor 3, two rotating shafts 31, two sprocket wheels 32, a chain, two moving wheels 33 and two slide grooves 21 are used. Through the coordinated operation of the above components, the overall frame composed of the top plate 5, the first frame 6 and the second frame 91 can achieve smooth linear displacement. In the traditional construction method, a customized steel cage is usually pre-placed inside the forming mold to enhance the stability of the final wave-breaking wall. However, when the above-mentioned linear displacement structure is adopted, the casting area is effectively shielded due to its unique design, making the traditional steel cage pre-placement method no longer applicable. In order to ensure that the wave-breaking wall has sufficient strength and durability, it is generally adopted to directly insert multiple steel bars into the template 7. Although this method simplifies the construction process to a certain extent, in order to ensure the effective placement of the steel bars, both ends of the steel bars are generally placed on the template 7, resulting in the ends of the steel bars extending from the outer surface of the casting wall 2, resulting in a high probability of obstruction when the template 7 is displaced, resulting in a high probability of damage to the outer surface of the casting wall 2 when the protruding portion of the steel bar is removed.

[0051] In order to solve the above problems, Figure 1 , Figure 2 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 , Fig.10 and Fig.11As shown, the function box 8 between the second frame 91 and the template 7 is slidably connected to the lower end of the top plate 5, and the function box 8 is used to provide a mounting carrier for the rolling components and other components, and the rolling components with multiple rolling parts rollingly connected to the upper end of the foundation 1 are evenly arranged on the lower end of the function box 8. The multiple rolling components are used in combination to assist the movement of the function box 8. The rolling components can use bull's eye balls 84, and then the multiple guide cylinders 83 extending into the function box 8 are evenly rotated and connected to the rear end of the function box 8, and the steel bars are positioned and placed through the guide cylinders 83;

[0052] The movable plate 86 is slidably connected to the function box 8, and a mounting carrier is provided for the push rod 85 through the movable plate 86, and the push rods 85 extending into the guide cylinders 83 whose rear ends are respectively slidably connected to the front ends of the plurality of guide cylinders 83 are evenly mounted on the rear end of the movable plate 86, and the push rods 85 are used to assist in pushing the steel bars, and then the fixed part of the telescopic device whose movable part passes through the function box 8 and is connected to the movable plate 86 is set on the front end of the function box 8, and the movable plate 86 is driven to move forward and backward through the telescopic device. The telescopic device can use a second electric push rod 82, and the fixed part of the second telescopic rod 81 whose movable part passes through the function box 8 and is connected to the movable plate 86 is installed on the front end of the function box 8, and the movement of the movable plate 86 is guided by the second telescopic rod 81;

[0053] The bidirectional screw 92 is rotatably connected to the second frame 91, and the two nut seats 93 are made to move relative to each other through the bidirectional screw 92, and the output shaft passes through the top plate 5 and the fixing part of the third driving device connected to the bidirectional screw 92 is set on the upper end of the top plate 5, and the bidirectional screw 92 is driven to rotate through the third driving device. The third driving device can adopt the second servo motor 9, and then the two nut seats 93 slidably connected to the second frame 91 are symmetrically threadedly connected to the outer ends of the bidirectional screw 92, and the nut seats 93 are used to provide a mounting carrier for the support arm 94, and the support arms 94 with two other ends of the V-shaped structure arranged narrow at the front and wide at the rear and movably arranged at the front end of the function box 8 are respectively movably installed on the rear ends of the two nut seats 93, and the two support arms 94 are used in combination to make the function box 8 move forward and backward;

[0054] A plurality of connecting rods 61, the other ends of which are connected to the rear end of the template 7, are evenly arranged on the front end of the first frame 6. The plurality of connecting rods 61 are used in combination to connect the first frame 6 with the template 7 on the one hand, and to provide installation space for components such as the electromagnet 62 on the other hand. A plurality of second holes 73 extending to the inner wall of the template 7 and located at the lower side of the second rectangular strip 74 are formed by being recessed forward on the rear end surface of the template 7, and the rear ends of which are respectively connected to the plurality of connecting rods 61 and arranged. The movement of the top rod 64 is guided through the second holes 73. A plurality of first holes 71 extending to the inner wall of the template 7 and located directly in front of the second holes 73 and directly behind the guide cylinder 83 are formed by being recessed backward on the front end surface of the template 7. The steel bars are directed into the template 7 through the first holes 71.

[0055] A plurality of electromagnets 62 are respectively arranged inside a plurality of connecting rods 61, and a plurality of magnetic blocks 63 respectively located in the plurality of connecting rods 61 are respectively arranged on the front side of the plurality of electromagnets 62, and the magnetic blocks 63 and the electromagnets 62 are arranged to repel each other. The electromagnets 62 and the magnetic blocks 63 are used in conjunction with each other to move the movable plate 66 forward, and then the movable plates 66 respectively slidably connected in the plurality of connecting rods 61 are respectively installed on the front ends of the plurality of magnetic blocks 63, and through the movable plates 66, a mounting carrier is provided for components such as the push rods 64, and a plurality of push rods 64 whose front ends extend into the second holes 73 are respectively arranged on the middle parts of the front ends of the plurality of movable plates 66, and through the push rods 64, the steel bars entering the formwork 7 are limited, and then a plurality of elastic members 65 located outside the push rods 64 and whose other ends are connected to the rear end of the formwork 7 are respectively arranged on the front ends of the plurality of movable plates 66, and through the elastic members 65, the push rods 64 are returned to their original positions, and the elastic members 65 can be springs.

[0056] When in use, the first servo motor 3, two rotating shafts 31, two sprocket wheels 32, chains, two moving wheels 33 and two slide slots 21 are used to move the frame structure formed by the top plate 5, the first frame 6 and the second frame 91 to the right to a suitable position, and then the plurality of prefabricated steel bars are respectively inserted into the plurality of guide cylinders 83, and the inserted steel bars are contacted with the push rod 85, and then the plurality of steel bars are positioned one by one and placed on the rear end of the function box 8;

[0057] Then, the second servo motor 9 is started to drive the bidirectional screw 92 to rotate. Since the bidirectional screw 92 is threadedly connected with the two nut seats 93, the rotation of the bidirectional screw 92 will cause the two nut seats 93 to move outward synchronously, thereby causing the front parts of the two support arms 94 to move outward, thereby causing the rear parts of the two support arms 94 to move backward, and with the assistance of multiple bull's eye balls 84, the function box 8 moves backward, thereby causing multiple positioned steel bars to move backward, and causing the rear ends of multiple steel bars to be respectively inserted into the multiple first holes 71 on the front end of the template 7. At this time, the steel bars block the first holes 71, and then the casting pipe 4 and the nozzle 48 are used to perform grouting operations in the template 7. At the same time, the first electric push rod 41, the through slot 45, the fixing plate 49, the third servo motor 47, the screw 44 and the slider 43 are used to make the casting pipe 4 and the nozzle 48 perform left and right circular motions and stage-by-stage upward movements, thereby completing the grouting operations in the template 7;

[0058] When the grouting is completed, the circuit between the multiple electromagnets 62 and the power supply 51 is connected. Since the electromagnets 62 and the magnetic blocks 63 are arranged to repel each other, a repulsive force is generated between the electromagnets 62 and the magnetic blocks 63. Under the action of the repulsive force, the magnetic blocks 63 and the movable plate 66 move forward, which can compress the elastic member 65 and make the elastic member 65 generate an elastic force. At the same time, the movable plate 66 moves forward to move the push rod 64 forward and enter the template 7 from the second hole 73 to the limit position. Then, the second servo motor 9, the bidirectional screw 92, the two nut seats 93, the two support arms 94 and the multiple bull's eye balls 84 are used to move the function box 8 backward, thereby making the multiple positioned steel bars move backward along the multiple first holes 71 respectively, so that the multiple steel bars contact the front ends of the multiple push rods 64 respectively.

[0059] Then, the second electric push rod 82 is started, thereby driving the movable plate 86 to move backward along the function box 8, thereby causing the multiple push rods 85 to move backward, thereby causing the multiple steel bars to move backward again, thereby causing the multiple steel bars to completely enter the slurry in the template 7. At the same time, the top rod 64 and the push rod 85 will clamp the steel bars to achieve full-entry placement of the steel bars, effectively avoiding the outer surface of the cast wall 2 having partially extended steel bar ends due to the effective placement of the steel bars, effectively reducing the probability of the template 7 being displaced and blocked due to the extension of the steel bars, and effectively reducing the probability of the outer surface of the cast wall 2 being damaged due to the removal of the extended part of the steel bars, effectively ensuring the forming effect and quality of the wave-blocking wall;

[0060] Then the slurry solidifies in the template 7, and then the circuit of the electromagnet 62 is disconnected, and under the elastic force of the elastic member 65, the movable plate 66 and the push rod 64 are moved back to their original positions. At this time, multiple push rods 64 will form multiple first concave holes at the rear end of the newly formed casting wall 2, and then the second electric push rod 82 and the movable plate 86 are used to move the multiple push rods 85 forward and return to their original positions, and then the second servo motor 9, the bidirectional screw 92, the two nut seats 93, the two support arms 94 and the multiple bull's eye balls 84 are used to move the function box 8 forward and return to their original positions. At this time, multiple push rods 85 will form multiple second concave holes at the front end of the newly formed casting wall 2, so that the two ends of the steel bars are hidden by the first concave holes and the second concave holes, which makes the casting wall 2 more beautiful on the one hand, and increases the friction system on the surface of the casting wall 2 on the other hand, thereby improving the wave-blocking effect of the wave-blocking wall formed subsequently;

[0061] In the same steps as above, a staged pouring operation is performed on the upper end of the foundation 1, so that a plurality of pouring walls 2 are poured on the foundation 1, and the plurality of pouring walls 2 form a wave-breaking wall with a trapezoidal structure whose cross section is wide at the bottom and narrow at the top.

[0062] Embodiment 3: A first servo motor 3, two rotating shafts 31, two sprocket wheels 32, a chain, two moving wheels 33 and two slide slots 21 are used. Through the coordinated operation of the above components, the overall frame composed of the top plate 5, the first frame 6 and the second frame 91 can achieve smooth linear displacement. In order to further improve functionality and practicality, a second servo motor 9 is introduced, combined with a bidirectional screw 92, two nut seats 93, two support arms 94, a function box 8, a second electric push rod 82, a movable plate 86, a push rod 85, a push rod 64, an electromagnet 62 and a magnetic block 6 3 and other components, together realize the clamping and full-entry placement of the steel bars into the template 7. The ingenious combination of these components not only ensures that the steel bars can be accurately inserted into the template 7, but also significantly enhances the structural stability of the final wave-breaking wall. However, in the actual operation process, the insertion end of the steel bar is in a suspended state, and its insertion movement in the template 7 may be affected by factors such as gravity, which may cause the insertion end of the steel bar to easily fall, resulting in a high probability of bubbles appearing in the slurry in the template 7 during the subsequent solidification, resulting in a high probability of the steel bar moving backward and getting stuck due to factors such as the obstruction of the slurry.

[0063] In order to solve the above problems, Figure 12-Figure 17 As shown, the rack 52 located at the front side of the through slot 45 is arranged on the right end of the top plate 5, and the first gear 53 is meshed with the lower end of the rack 52. The first gear 53 and the rack 52 are used together to rotate the worm 883, and then the housing 54 is installed on the rear end of the function box 8. Through the housing 54, a mounting space is provided for components such as the worm 883, and the worm 883 whose right end passes through the housing 54 and is connected to the first gear 53 is rotatably connected in the housing 54. Through the worm 883, multiple worm wheels 882 are rotated synchronously, and then multiple worm wheels 882 located in the housing 54 are equidistantly meshed with the lower end of the worm 883, and the connecting shaft 881 is rotated through the worm wheel 882;

[0064] A plurality of second gears 87 located in the function box 8 are respectively arranged on the outer ends of the guide cylinder 83, and two second gears 87 adjacent to each other are meshed with each other, and the guide cylinder 83 is rotated through the second gears 87, and a plurality of third gears 88 located in the function box 8 are respectively meshed with the upper ends of the plurality of second gears 87 located at the uppermost side, and the corresponding second gears 87 are rotated through the third gears 88, and a plurality of connecting shafts 881 passing through the function box 8 and the housing 54 and rotatably connected to the function box 8 and the housing 54 are respectively arranged between the plurality of third gears 88 and the plurality of worm gears 882, and the third gears 88 are connected to the worm gear 882 through the connecting shafts 881;

[0065] The inner wall surface of the guide cylinder 83 is recessed outward to form a plurality of grooves 832 located on the rear side of the push rod 85. The grooves 832 provide installation space for the elastic sheet 831. A plurality of elastic sheets 831 with C-shaped cross-sections, whose rear parts are fixedly connected to the inner wall of the groove 832 and whose front parts are slidably connected to the groove 832, are respectively arranged in the plurality of grooves 832. The plurality of elastic sheets 831 are used in combination to clamp the steel bars inserted into the guide cylinder 83.

[0066] When in use, the first servo motor 3, two rotating shafts 31, two sprocket wheels 32, chains, two moving wheels 33 and two slide slots 21 are first used to move the frame structure formed by the top plate 5, the first frame 6 and the second frame 91 to the right to a suitable position, and then the plurality of prefabricated steel bars are respectively inserted into the plurality of guide cylinders 83, and the inserted steel bars are brought into contact with the push rod 85. At this time, the plurality of elastic sheets 831 are deformed along the grooves 832, and then the steel bars in the guide cylinders 83 are clamped, so that the plurality of steel bars are positioned one by one and placed on the rear end of the function box 8.

[0067] Then, the second servo motor 9, the bidirectional screw 92, the two nut seats 93, the two support arms 94, the multiple bull's eye balls 84 and the function box 8 are used to insert the rear ends of the multiple steel bars into the multiple first holes 71 on the front end of the template 7 and seal them, and then the pouring pipe 4 and the nozzle 48 are used to perform grouting operations in the template 7. At the same time, the first electric push rod 41, the through slot 45, the fixing plate 49, the third servo motor 47, the screw 44 and the slider 43 are used to make the pouring pipe 4 and the nozzle 48 perform left and right circular motions and stage-by-stage upward movement operations, thereby completing the grouting operation in the template 7;

[0068] When the grouting is completed, the electromagnet 62, the magnetic block 63 and the movable plate 66 are used to move the push rod 64 forward and enter the template 7 from the second hole 73 to the limit position, and then the second servo motor 9, the bidirectional screw 92, the two nut seats 93, the two support arms 94 and the multiple bull's eye balls 84 are used to move the function box 8 backward, so that the multiple positioned steel bars move backward along the multiple first holes 71 respectively, so that the multiple steel bars contact the front ends of the multiple push rods 64 respectively, and then the second electric push rod 82, the movable plate 86 and the multiple push rods 85 are used to make the steel bars perform the clamping full-entry placement movement;

[0069] When the function box 8 moves backward, the housing 54 moves backward, so that the first gear 53 moves backward along the lower end of the rack 52. Since the rack 52 and the first gear 53 are meshed with each other, the first gear 53 rotates while moving backward, thereby rotating the worm 883. Since the worm 883 and the multiple worm wheels 882 are meshed with each other, the rotation of the worm 883 causes the multiple worm wheels 882 to rotate synchronously, thereby causing the multiple connecting shafts 881 to rotate synchronously, thereby causing the multiple third gears 88 to rotate synchronously.

[0070] Because the multiple third gears 88 are respectively meshed with the upper ends of the multiple second gears 87 located on the uppermost side, and because the two upper and lower adjacent second gears 87 are meshed with each other, the synchronous rotation of the multiple third gears 88 will cause the multiple second gears 87 to rotate synchronously, thereby causing the multiple guide cylinders 83 to rotate synchronously, and then causing the clamped steel bars to rotate, so that the steel bars inserted into the template 7 can rotate at the same time when moving backward, thereby achieving ramming treatment of the slurry in the template 7, effectively reducing the probability of bubbles in the slurry in the template 7 after solidification, and effectively reducing the probability of jamming of the steel bars due to factors such as obstruction of the slurry, thereby effectively ensuring the forming effect and quality of the wave-breaking wall.

[0071] Although this specification is described according to implementation modes, not every implementation mode includes only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. The mobile pouring device for wave-breaking wall is characterized by: The invention comprises a template (7) placed on the upper end of a foundation (1), and the template (7) has a U-shaped cross section, a solidified cast wall (2) is arranged at the left end of the template (7), a top plate (5) is arranged at the upper end of the template (7), a first frame (6) is installed at the lower end of the rear part of the top plate (5), and the first frame (6) is located at the rear side of the template (7), a second frame (91) is arranged at the lower end of the front part of the top plate (5), and the second frame (91) is located at the front side of the template (7), a loading member is arranged at the upper end of the top plate (5), and the loading member passes through the top plate (5) and extends into the template (7), the lower end of the top plate (5) is slidably connected to a functional member, and the functional member is located between the second frame (91) and the template (7), a driving member is installed in the second frame (91), and the driving member is connected to the front end of the functional member, a connecting member is arranged at the front end of the first frame (6), and the other end of the connecting member is connected to the rear end of the template (7); The front and rear end surfaces of the cast wall (2) are both recessed inward to form a slide groove (21), and the slide groove (21) extends to the left and right ends of the cast wall (2), respectively. The front and rear walls inside the template (7) are both installed with a second rectangular strip (74), and the left ends of the two second rectangular strips (74) extend into the two slide grooves (21), respectively. The lower end of the top plate (5) is symmetrically rotated to connect the two rotating shafts (31), and the lower ends of the two rotating shafts (31) are both provided with moving wheels (33), and the two moving wheels ( 33) are respectively slidably connected to the outer ends of the two slide grooves (21), and the moving wheel (33) extends into the slide groove (21), a first driving device is arranged on the upper end of the top plate (5), and the first driving device is located on the left side of the loading member, the output shaft of the first driving device is connected to a rotating shaft (31), sprockets (32) are arranged at the outer ends of the two rotating shafts (31), and the two sprockets (32) are connected by a chain, and a power source (51) for providing electric energy is installed on the upper end of the top plate (5); The functional part comprises a functional box (8), the functional box (8) is slidably connected to the lower end of the top plate (5), a plurality of rolling components are evenly arranged at the lower end of the functional box (8), and the rolling parts of the plurality of rolling components are all rollingly connected to the upper end of the foundation (1), the rear end of the functional box (8) is evenly rotatably connected to a plurality of guide cylinders (83), and the guide cylinders (83) extend into the functional box (8), and the functional box (8) is slidably connected to a movable plate (86); A plurality of push rods (85) are evenly mounted on the rear end of the movable plate (86), and the rear ends of the plurality of push rods (85) are respectively slidably connected to the front ends of the plurality of guide cylinders (83), and the push rods (85) extend into the guide cylinders (83); a telescopic device is arranged on the front end of the function box (8), and the movable part of the telescopic device passes through the function box (8) and is connected to the movable plate (86); a second telescopic rod (81) is mounted on the front end of the function box (8), and the movable part of the second telescopic rod (81) passes through the function box (8) and is connected to the movable plate (86); The connecting member comprises a plurality of connecting rods (61), the plurality of connecting rods (61) are evenly arranged at the front end of the first frame (6), and the other ends of the plurality of connecting rods (61) are connected to the rear end of the template (7), the rear end of the template (7) is recessed forward to form a plurality of second holes (73), and the second holes (73) extend to the inner wall of the template (7), the rear ends of the plurality of second holes (73) are respectively connected to the plurality of connecting rods (61), and the second holes (73) are located at the lower side of the second rectangular strip (74); An electromagnet (62) is disposed inside each of the plurality of connecting rods (61); a magnetic block (63) is disposed on the front side of the electromagnet (62), and the magnetic block (63) is located inside the connecting rod (61); the magnetic block (63) and the electromagnet (62) are arranged to repel each other; a movable plate (66) is installed at the front end of the magnetic block (63), and the movable plate (66) is slidably connected inside the connecting rod (61); a push rod (64) is disposed in the middle of the front end of the movable plate (66), and the front end of the push rod (64) extends The movable plate (66) is inserted into the second hole (73), an elastic member (65) is arranged at the front end of the movable plate (66), and the elastic member (65) is located outside the push rod (64), the other end of the elastic member (65) is connected to the rear end of the template (7), the front end of the template (7) is recessed backward to form a plurality of first holes (71), and the first holes (71) extend to the inner wall of the template (7), the first holes (71) are located directly in front of the second holes (73), and the first holes (71) are located directly behind the guide cylinder (83).

2. The mobile casting device for wave-breaking wall according to claim 1 is characterized in that: The loading member comprises a second driving device, which is arranged on the right end of the top plate (5); the upper end surface of the top plate (5) is recessed downward to form a through groove (45), and the through groove (45) passes through the top plate (5); the through groove (45) is connected to the upper end of the template (7); a screw rod (44) is rotatably connected in the through groove (45), and the output shaft of the second driving device is connected to the screw rod (44); A guide rod (46) is arranged in the through groove (45), and the guide rod (46) is located in front of the screw rod (44). The outer end of the screw rod (44) is connected to the slider (43) through a ball nut pair, and the slider (43) is slidably connected in the through groove (45). The guide rod (46) passes through the slider (43), and the guide rod (46) and the slider (43) are slidably connected. The upper end of the slider (43) is slidably connected to the casting pipe (4), and the casting pipe (4) passes through the slider (43). The casting pipe (4) is located between the screw rod (44) and the guide rod (46). The lower end of the casting pipe (4) is connected to a nozzle (48), and the nozzle (48) is located in the template (7). The other end of the casting pipe (4) is connected to a slurry source.

3. The mobile pouring device for wave-breaking wall according to claim 2 is characterized in that: Two fixed plates (49) are symmetrically arranged at the outer end of the casting pipe (4), and the fixed plates (49) are located at the lower side of the slider (43). A lifting device is installed at the upper end of the slider (43), and the lifting device is located on the left side of the casting pipe (4). The movable part of the lifting device passes through the slider (43) and is connected to one fixed plate (49). A first telescopic rod (42) is arranged at the upper end of the slider (43), and the first telescopic rod (42) is located on the right side of the casting pipe (4). The movable part of the first telescopic rod (42) passes through the slider (43) and is connected to the other fixed plate (49).

4. The mobile pouring device for wave-breaking wall according to claim 1 is characterized in that: The driving member comprises a third driving device, the third driving device being arranged on the upper end of the top plate (5), the second frame (91) being rotatably connected to a bidirectional screw rod (92), the output shaft of the third driving device passing through the top plate (5) and being connected to the bidirectional screw rod (92), the outer end of the bidirectional screw rod (92) being symmetrically threadedly connected to two nut seats (93), and the two nut seats (93) being slidably connected to the second frame (91), the rear ends of the two nut seats (93) being movably mounted with support arms (94), the other ends of the two support arms (94) being movably arranged on the front end of the function box (8), and the two support arms (94) being arranged in a V-shaped structure with a narrow front and a wide rear.

5. The mobile pouring device for wave-breaking wall according to claim 1 is characterized in that: A plurality of first rectangular strips (72) are evenly spaced on the right inner wall of the template (7), and the first rectangular strips (72) are located on the right side of the first hole (71). The first rectangular strips (72) extend to the upper and lower ends of the template (7). A plurality of rolling wheels (601) are movably arranged at the lower end of the first frame (6) and the lower end of the second frame (91), and the rolling wheels (601) are rollingly connected to the upper end of the foundation (1).

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