Fully automatic flexible endoscope cleaning and disinfection machine

By designing an integrated cleaning and disinfection tank and the coordination of multiple brackets with clamping components, the problem that soft endoscope cleaning equipment in the prior art cannot effectively eliminate cleaning dead corners, achieving a more efficient cleaning effect and a simplified equipment structure.

CN119733693APending Publication Date: 2025-04-01WEST CHINA HOSPITAL SICHUAN UNIV

Patent Information

Application Number
CN202510181421.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-19
Publication Date
2025-04-01

AI Technical Summary

Technical Problem

Existing soft endoscope cleaning equipment cannot effectively eliminate cleaning dead corners, resulting in poor cleaning effect, and the equipment structure is complex, occupying a large space and high production costs.

Method used

A fully automatic soft endoscope cleaning and disinfection machine is designed, using an integrated cleaning and disinfection tank. Through multiple brackets and clamping components, the insertion part of the soft endoscope is stretched and supported to ensure that the insertion part remains horizontal during the cleaning process and avoid cleaning dead corners.

Benefits of technology

It effectively eliminates the cleaning dead corners of soft endoscopes, improves the cleaning and disinfection effect and drying effect, simplifies the equipment structure, reduces production costs, and shortens the cleaning cycle.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a fully automatic flexible endoscope cleaning and disinfecting machine, wherein a cleaning and disinfecting tank is provided in a cabinet, a sealing cover which can seal the cleaning and disinfecting tank is provided on the cabinet, and a placement area and a flushing area are provided in the cleaning and disinfecting tank; a plurality of liftable brackets are provided in the cleaning and disinfecting tank, a positioning bracket is provided between the placement area and the flushing area and supports the end of the insertion part of the flexible endoscope, and a plurality of flushing brackets are evenly arranged along the axis between the perfusion joint and the flushing joint in the flushing area. The present invention allows the insertion part of the flexible endoscope to be kept in a horizontally stretched state during the cleaning and disinfection process, and there will be no cleaning dead angle caused by bending and spiraling placement. At the same time, the support position of the insertion part is adjusted by lifting and lowering a plurality of brackets, thereby eliminating the problem of a cleaning dead angle at the part where the insertion part contacts the bracket due to the support of the insertion part by the bracket.
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Description

Technical Field

[0001] The invention relates to the technical field of medical equipment, in particular to a fully automatic flexible endoscope cleaning and disinfecting machine. Background Art

[0002] Flexible endoscopes are flexible endoscopes. Since the insertion part of a flexible endoscope needs to be inserted into the patient's body cavity when in use, the cleaning and disinfection of the flexible endoscope is particularly important. Currently, the cleaning method for flexible endoscopes in the medical industry is usually manual cleaning combined with mechanical cleaning. There are many cleaning processes for flexible endoscopes, and most flexible endoscope cleaning equipment cannot cover all cleaning processes, and manual cooperation is required.

[0003] The Chinese invention patent document with authorization announcement number CN109459378B discloses an endoscope disinfector, whose technical solution includes a cabinet, a primary washing chamber, a primary washing chamber cover, a top cover spray head, a cleaning pipe, an endoscope fixing frame, a drying chamber, a drying chamber cover, a top cover drying head, a drying exhaust port, a drainage chamber, a basin cover, a cleaning basin, an inner cavity cleaning head, an enzyme washing liquid metering pump, a disinfectant infusion pump, an ultrasonic generator, an ultrasonic vibrator, an enzyme washing liquid storage tank, a disinfectant storage tank, a high-pressure water pump, a controller, a high-pressure air pump, a water inlet pipe, an air inlet pipe, a water distribution valve, an air distribution valve, an inner cavity water delivery seat, an inner cavity air delivery seat, a cleaning tank drainage valve and a sewage pipe.

[0004] The Chinese utility model patent document with authorization announcement number CN205554719U discloses an automatic cleaning, disinfecting and packaging machine for endoscopes. Its technical solution includes a tank storage cabin, a washing cabin and a packaging cabin arranged in sequence in the horizontal direction and a control system. The washing cabin is respectively connected to the tank storage cabin and the packaging cabin. The tank storage cabin is provided with at least a cleaning tank, a multi-enzyme washing tank, a disinfection tank and a drying tank. The control system is used to control the cleaning tank, the multi-enzyme washing tank, the disinfection tank and the drying tank to move to the washing position of the washing cabin in time. A robotic arm is provided at the upper position in the washing cabin. The robotic arm is used to clamp the endoscope and put it into or take it out of the cleaning tank, the multi-enzyme washing tank or the disinfection tank or the drying tank, and can move the endoscope to the packaging cabin.

[0005] The technical solutions disclosed in the above patent documents can realize automatic cleaning of flexible endoscopes, but in terms of specific structure, multiple bins or tanks are required as working spaces for different cleaning processes of flexible endoscopes, which increases the space occupied by the equipment and complicates the overall structure of the equipment, which is not conducive to reducing the production cost of the cleaning equipment and simplifying the cleaning process of the flexible endoscope. In addition, when the flexible endoscope is placed in the cleaning equipment described in the above patent for cleaning and disinfection, the flexible endoscope needs to be bent and coiled, and more parts of the flexible endoscope are pressed against each other, which will lead to an increase in cleaning dead angles, thereby affecting the cleaning effect of the flexible endoscope; although the purpose of eliminating cleaning dead angles can be achieved by changing the placement posture and performing multiple cleanings, it will undoubtedly lead to an extension of the cleaning cycle and an increase in cleaning costs. Summary of the invention

[0006] The technical problem to be solved by the present invention is to provide a fully automatic flexible endoscope cleaning and disinfecting machine which can eliminate cleaning dead corners of flexible endoscopes and effectively improve cleaning, disinfection and drying effects.

[0007] In order to solve the above technical problems, the technical solution adopted by the present invention is: a fully automatic flexible endoscope cleaning and disinfecting machine, including a cabinet, a control unit is provided on the cabinet, the control unit includes a system module arranged inside the control unit and a display screen and an interactive interface arranged on the surface of the control unit, a cleaning and disinfecting tank is provided in the cabinet, a sealing cover that can seal the cleaning and disinfecting tank is provided on the cabinet, and the cleaning and disinfecting tank is divided into a placement area and a flushing area; a perfusion joint that can be connected to the perfusion port of the joint part of the flexible endoscope is provided on the groove wall of the cleaning and disinfecting tank located in the placement area, and a perfusion joint that can be connected to the perfusion port of the joint part of the flexible endoscope is provided on the groove wall of the cleaning and disinfecting tank located in the flushing area A brushing joint is provided in which a retractable brush head is arranged; a liquid injection port, a liquid discharge port and a plurality of flushing nozzles are also provided in the cleaning and disinfection tank, the liquid injection port and the flushing nozzles are connected with a water source pipeline, a disinfectant configuration box and a multi-enzyme liquid configuration box arranged in the cabinet through a multi-way joint, and the liquid discharge port is connected with a liquid discharge pipeline arranged in the cabinet; a plurality of liftable brackets for supporting the insertion part of the flexible endoscope are provided in the cleaning and disinfection tank, the brackets include a positioning bracket and a plurality of flushing brackets, the positioning bracket is arranged between the placement area and the flushing area, and the plurality of flushing brackets are evenly spaced and arranged in the flushing area along the axis between the perfusion joint and the brushing joint.

[0008] As an improvement of the above scheme: a brush head driving mechanism is provided in the cabinet, and the brush head driving mechanism includes a driving motor, a brush head connecting part and a spiral channel; the driving motor and the spiral channel are fixedly arranged in the cabinet, the brush head connecting part is a flexible connecting part, one end of the brush head connecting part is wrapped and fixed on the output end of the driving motor, and the other end of the brush head connecting part passes through the spiral channel and is fixedly connected to the brush head; the spiral channel extends from the inside to the outside in a spiral shape with the axis of the output end of the driving motor as the center, and is connected with the brush cleaning joint from the inside of the cabinet.

[0009] As an improvement of the above scheme: it also includes a relay part fixed on the output end of the driving motor, and the brush head connecting part is wrapped and fixed on the relay part; a hollow cavity is provided in the relay part, the brush head connecting part is a hollow flexible hose, and the relay part is connected with the brush head connecting part through a joint arranged on the circumference of the relay part; the end of the relay part not connected to the output end of the driving motor is connected with a water pipe, and the water pipe is connected with a water source pipeline, a disinfectant configuration box and a multi-enzyme liquid configuration box through a multi-way joint; the brush head includes a nozzle part, a cavity connected with the brush head connecting part is provided inside the nozzle part, a detachable bristle layer is provided outside the nozzle part, a plurality of bristles are evenly distributed on the surface of the bristle layer, and a plurality of spray holes connected with the internal cavity are also provided on the surface of the nozzle part.

[0010] As an improvement of the above scheme: the water pipe and the relay part form a rotatable fit through a relay bearing, the relay bearing is fixedly arranged on the end of the relay part that is not connected to the output end of the drive motor and is located on the rotation axis of the relay part; the outer ring of the relay bearing is fixedly connected to the relay part, and the inner ring of the relay bearing is fixedly connected to the end of the water pipe.

[0011] As an improvement of the above scheme: a plurality of bracket holes corresponding to the brackets are provided at the bottom of the cleaning and disinfection tank, and the brackets pass through the corresponding bracket holes and are connected to a lifting drive mechanism arranged inside the cabinet; the lifting drive mechanism includes a pressurized air source and a plurality of driving cylinders connected to the pressurized air source, the driving cylinders are vertically arranged and each driving cylinder operates independently, and the brackets correspond to the driving cylinders one by one and are connected to the output ends of the corresponding driving cylinders.

[0012] As an improvement of the above scheme: a check assembly is fixedly provided on the top of the positioning bracket, the check assembly includes two bristle rollers which are spaced apart and rotatable up and down, the bristle rollers include a lower bristle roller and an upper bristle roller, the lower bristle roller is arranged on the top of the positioning bracket through a rotating shaft, the upper bristle roller is arranged above the lower bristle roller through a support rod fixed on the top of the positioning bracket and a rotating shaft arranged on the support rod, the surfaces of the lower bristle roller and the upper bristle roller are covered with soft bristles; a support pad is fixedly provided on the top of the flushing bracket.

[0013] As an improvement of the above scheme: the surfaces of the lower brush roller and the upper brush roller are both radially concave arc surfaces, the support pad is a concave arc support pad, and the radians of the radians of the lower brush roller and the upper brush roller and the radian of the support pad are all compatible with the surface radian of the insertion part of the soft endoscope; the soft bristles are inclined on the surface of the corresponding brush roller, and the inclination direction of the soft bristles is opposite to the rotation direction of the corresponding brush roller.

[0014] As an improvement of the above scheme: it also includes a sealing cover arranged at the bracket hole, and the sealing cover corresponds to the bracket hole one by one; the sealing cover is a flexible waterproof sealing cover with a small upper end and a large lower end, and the upper and lower ends of the sealing cover are provided with openings, the lower end opening of the sealing cover is connected to the hole mouth of the corresponding bracket to form a sealing fit, and the upper end opening of the sealing cover is sleeved and connected to the corresponding bracket to form a sealing fit.

[0015] As an improvement of the above solution: the cabinet is also provided with a clamping component which can clamp the joint of the flexible endoscope until the irrigation port and the brushing joint are connected; the clamping component is a mechanical arm.

[0016] As an improvement of the above scheme: it also includes a drying mechanism, which includes a drying air pump arranged in the mechanism and at least two drying nozzles arranged on the wall of the cleaning and disinfection tank, and at least one drying nozzle is respectively arranged on the wall of the cleaning and disinfection tank on both sides of the bracket; the drying air pump is connected with the drying nozzle through a drying air pipe, and the drying air pipe is also branched with a drying branch pipe connected with the scrubbing joint, and an air valve is arranged in the drying branch pipe; the drying nozzle is a rotatable nozzle; the drying mechanism also includes an exhaust hole arranged on the wall of the cleaning and disinfection tank, and the exhaust hole is connected with a vacuum pump fixed in the cabinet.

[0017] The beneficial effects of the present invention are as follows: the present invention optimizes the structure of the flexible endoscope cleaning and disinfecting machine, integrates different tank bodies corresponding to each cleaning process of the flexible endoscope into a cleaning and disinfecting tank, realizes different cleaning processes of the flexible endoscope in one cleaning and disinfecting tank, thereby simplifying the overall structure of the equipment, improving the utilization rate of the internal space of the equipment, and saving the time of transferring the flexible endoscope between different cleaning spaces, which can effectively improve the cleaning efficiency and shorten the cleaning time; the present invention sets a plurality of brackets to cooperate with the clamping components, clamps the joint part of the flexible endoscope by the clamping components and stretches the insertion part of the flexible endoscope, straightens the insertion part of the flexible endoscope and places it on the bracket, so that the insertion part of the flexible endoscope is kept in a horizontal stretching state during the cleaning and disinfection process, and there will be no cleaning dead angle caused by bending and spiraling placement, and at the same time, the support position of the insertion part is adjusted by lifting and lowering the plurality of brackets, thereby eliminating the problem of cleaning dead angles in the part where the insertion part contacts the bracket due to the support of the insertion part by the bracket; the present invention can realize automatic cleaning and disinfection of the flexible endoscope, and effectively improve the cleaning efficiency and cleaning effect of the flexible endoscope. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural axonometric diagram of the present invention;

[0019] Figure 2 It is a schematic diagram of the internal structure of the present invention;

[0020] Figure 3is a schematic diagram of the brush head driving mechanism of the present invention;

[0021] Figure 4 It is a partial schematic diagram of the brush head driving mechanism in the present invention;

[0022] Figure 5 is a schematic diagram of a brush head in the present invention;

[0023] Figure 6 It is a front view schematic diagram of the positioning bracket in the present invention;

[0024] Figure 7 It is a side view schematic diagram of the positioning bracket in the present invention;

[0025] Figure 8 It is a front view schematic diagram of the flushing support in the present invention;

[0026] Fig. 9 Schematic diagram of a flexible endoscope.

[0027] The markings in the figure are: 100-cabinet, 110-sealing cover, 200-control part, 210-display screen, 220-interactive interface, 300-cleaning and disinfection tank, 310-placement area, 311-perfusion joint, 320-rinsing area, 321-brushing joint, 322-brush head, 323-driving motor, 324-brush head connection part, 325-spiral channel, 326-relay part, 327-brush hair layer, 328-spray head, 329-relay bearing, 330-liquid injection port, 340-liquid discharge port, 350 - flushing nozzle, 360- water pipe, 400- disinfectant configuration box, 500- multi-enzyme configuration box, 610- positioning bracket, 611- lower brush roller, 612- upper brush roller, 620- flushing bracket, 621- support pad, 630- pressurized air source, 640- driving cylinder, 650- sealing cover, 700- clamping part, 810- drying nozzle, 820- drying air pump, 830- drying air pipe, 840- drying branch pipe, 900- flexible endoscope, 910- joint part, 920- insertion part. DETAILED DESCRIPTION

[0028] In order to facilitate the understanding of the present invention, the present invention is further described below in conjunction with the accompanying drawings.

[0029] In the description of the present invention, it should be noted that the directions or positional relationships indicated by terms such as “front”, “rear”, “left”, “right”, “up”, “down”, and “inside” are based on the directions or positional relationships shown in the accompanying drawings and are only for the convenience of description. They do not indicate or imply that the device or component referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.

[0030] The fully automatic flexible endoscope cleaning and disinfecting machine disclosed in the present invention is used for Fig. 9 The flexible endoscope 900 shown is cleaned, and the flexible endoscope 900 includes a joint portion 910 and an insertion portion 920; the joint portion 910 is used to dock the flexible endoscope 900 with a workstation, and the joint portion 910 is also the operating portion of the flexible endoscope 900; the insertion portion 920 is a tubular structure, and the insertion portion 920 of the flexible endoscope 900 is inserted into the human body when performing a surgical operation.

[0031] like Figure 1 and Figure 2 As shown, the main structure of the fully automatic flexible endoscope cleaning and disinfecting machine disclosed in the present invention is a cabinet 100, on which a control unit 200 is arranged. The control unit 200 serves as the control center of the fully automatic flexible endoscope cleaning and disinfecting machine. The outside of the control unit 200 is a shell, and the inside of the control unit 200 is provided with a control system. The operation of each component in the present invention is controlled by the control unit 200; the specific setting position of the control unit 200 is not limited, and it can be set on the top surface of the cabinet 100, or on the side or front of the cabinet 100. A display screen 210 and an interactive interface 220 are arranged on the surface of the control unit 200. The display screen 210 is used to display the real-time working information of the fully automatic flexible endoscope cleaning and disinfecting machine, and the interactive interface 220 is used to input working parameters. The interactive interface 220 includes but is not limited to a keyboard, a touch screen, a card swiping sensing area, and a code scanning area.

[0032] A cleaning and disinfection tank 300 is provided in the cabinet 100, and the cleaning and disinfection tank 300 serves as a working area for cleaning the flexible endoscope 900. In the present invention, the perfusion, cleaning, disinfection, and drying steps in the cleaning process of the flexible endoscope 900 are all performed in the cleaning and disinfection tank 300 to achieve a multifunctional expansion of the cleaning and disinfection tank 300, thereby simplifying the tank structure of the entire device and improving the utilization rate of the internal space of the device; in addition, compared with the flexible endoscope cleaning equipment using multiple tanks in the prior art, the present invention does not need to transfer the flexible endoscope 900 multiple times between different tanks when executing different steps in the cleaning process of the flexible endoscope 900, thereby simplifying the cleaning process and shortening the cleaning cycle. The cleaning and disinfection tank 300 adopts a stainless steel tank body embedded in the cabinet 100, and each corner of the cleaning and disinfection tank 300 is set to a rounded corner; an openable and closable sealing cover 110 is set on the cabinet 100 to seal the cleaning and disinfection tank 300, and the sealing cover 110 is connected to the cabinet 100 in a hinged manner to facilitate the opening and closing of the sealing cover 110, and a sealing strip is set around the sealing cover 110 to improve the sealing effect of the cleaning and disinfection tank 300. For ease of operation, the cleaning and disinfection tank 300 is set on the top of the cabinet 100 in the present invention, so that the opening of the cleaning and disinfection tank 300 faces upward, and the sealing cover 110 is set on the top surface of the cabinet 100 to seal the cleaning and disinfection tank 300 from above.

[0033] Specifically, Figure 2 As shown, the cleaning and disinfection tank 300 used in the present invention is divided into a placement area 310 and a flushing area 320, and the placement area 310 and the flushing area 320 are functional divisions; in order to make the structural division clear, it can also be achieved by setting a lower height partition between the placement area 310 and the flushing area 320, but the placement area 310 and the flushing area 320 are essentially two connected areas in the cleaning and disinfection tank 300. The placement area 310 is used to place the flexible endoscope 900 at the beginning of the cleaning work, and the flushing area 920 is used to disinfect, flush, and scrub the insertion part 920 of the stretched flexible endoscope 900 in the subsequent steps of the cleaning work. A perfusion joint 311 is arranged on the wall of the cleaning and disinfection tank 300 located in the placement area 310. The perfusion joint 311 is used to connect with the perfusion port on the joint part 910 of the flexible endoscope 900. The number of perfusion joints 311 is set according to the number of perfusion ports on the joint part 910; the perfusion joint 311 is connected with the water source pipeline, the disinfectant configuration box 400 and the multi-enzyme liquid configuration box 500 fixed inside the cabinet 100 through a pipeline, and the connecting pipeline of the perfusion joint 311 is connected with the water source pipeline, the disinfectant configuration box 400 and the multi-enzyme liquid configuration box 500 through a multi-way joint and a branch pipeline. A control valve is arranged at the multi-way joint to control the flow channel and flow rate. The water source pipeline, the disinfectant configuration box 400 and the multi-enzyme liquid configuration box 500 are equipped with a liquid pump to provide power for liquid output; the flexible endoscope 900 is fully perfused through the perfusion joint 311. A brush joint 321 is provided on the groove wall of the cleaning and disinfection groove 300 located in the flushing area 320. The brush joint 321 is used to connect with the irrigation port of the joint part 910 of the flexible endoscope 900. A brush head 322 is also provided in the brush joint 321. The brush head 322 is a retractable brush head. After the irrigation port of the joint part 910 of the flexible endoscope 900 is connected with the brush joint 321, the brush head 322 can be extended to pass through the irrigation port into the interior of the insertion part 920 by extending the brush head 322, and the internal pipeline of the insertion part 920 can be cleaned by brushing.

[0034] like Figure 2As shown, a liquid injection port 330, a liquid discharge port 340 and a flushing nozzle 350 are arranged on the tank wall of the cleaning and disinfection tank 300; the liquid injection port 330 and the flushing nozzle 350 are arranged on the side wall of the cleaning and disinfection tank 300, and the liquid discharge port 340 is arranged on the bottom wall of the cleaning and disinfection tank 300. The liquid injection port 330 and the flushing nozzle 350 are connected to the water source pipeline, the disinfectant configuration box 400 and the multi-enzyme liquid configuration box 500 fixed inside the cabinet 100 through a pipeline, and the corresponding connecting pipelines of the liquid injection port 330 and the flushing nozzle 350 are connected to the water source pipeline, the disinfectant configuration box 400 and the multi-enzyme liquid configuration box 500 through a multi-way joint and a branch pipe, and a control valve is arranged at the multi-way joint to switch the flow channel and control the flow rate. At least one liquid injection port 330 is arranged, and the liquid injection port 330 is used to inject cleaning water, disinfectant or multi-enzyme liquid into the cleaning and disinfection tank 300 to soak and clean the flexible endoscope 900 placed in the cleaning and disinfection tank 300. A plurality of flushing nozzles 350 are required to be provided, and the outside of the flexible endoscope 900 is flushed by spraying cleaning water, disinfectant or multi-enzyme liquid. The flushing nozzle 350 adopts a rotatable nozzle to increase the coverage of the flushing work of the flushing nozzle 350; the flushing water volume and flushing water pressure of the flushing nozzle 350 are controlled by the cooperation of the liquid pump and the control unit 200. The drain port 340 is connected to the drain pipe arranged inside the cabinet 100, and the liquid in the cleaning and disinfection tank 300 can be discharged through the drain port 340 and the drain pipe after the cleaning is completed; the drain port 340 is an openable and closable structure, which is kept closed during the cleaning process of the flexible endoscope 900, and is opened for drainage only after the cleaning is completed.

[0035] The present invention can stretch the insertion portion 920 of the flexible endoscope 900 so that the insertion portion 920 of the flexible endoscope 900 is kept in a straight state for flushing. The stretching of the flexible endoscope 900 is achieved by the cooperation of the bracket, the clamping component 700 and the brushing connector 321. Figure 2As shown, a plurality of brackets are provided in the cleaning and disinfection tank 300, and the brackets include a positioning bracket 610 and a flushing bracket 620. The positioning bracket 610 is used to position the flexible endoscope 900 placed in the cleaning and disinfection tank 300 after the perfusion work is completed, and the part where the insertion part 920 of the flexible endoscope 900 and the joint part 910 are connected is placed on the positioning bracket 610 as a starting point for stretching the insertion part 920; the flushing bracket 620 is used to support the insertion part 920 of the flexible endoscope 900 after stretching. Only one positioning bracket 610 is required, while multiple flushing brackets 620 need to be provided; the positioning bracket 610 is provided between the placement area 310 and the flushing area 320 of the cleaning and disinfection tank 300, and all the flushing brackets 620 are provided in the flushing area 320 of the cleaning and disinfection tank 300, and multiple flushing brackets 620 are evenly spaced and arranged in the flushing area 320 along the axis between the perfusion joint 311 and the scrubbing joint 321; the perfusion joint 311 and the scrubbing joint 321 are axially aligned to ensure that the insertion portion 920 of the flexible endoscope 900 remains straight after stretching. The clamping component 700 is used to stretch the insertion portion 920 of the flexible endoscope 900, and the joint portion 910 of the flexible endoscope 900 is clamped by the clamping component 700, and then the clamping component 700 pulls the joint portion 910 toward the scrubbing joint 321 until the insertion portion 920 is straightened and the perfusion port of the joint portion 910 is docked with the scrubbing joint 321. The present invention stretches the insertion portion 920 of the flexible endoscope 900 so that the insertion portion 920 of the flexible endoscope 900 remains straight during the cleaning process, thereby avoiding the problem of dead angles during cleaning caused by placing the flexible endoscope 900 in a spiral position, thereby effectively improving the cleaning effect of the flexible endoscope 900.

[0036] During the process of the clamping component 700 stretching the insertion part 920, the bracket can be lowered to a certain height to leave space for the movement of the insertion part 920. The clamping component 700 can adopt a mature mechanical arm in the prior art, which has high flexibility and strong controllability; the operation of the mechanical arm is controlled by the control unit 200. The mechanical arm can be installed on the side wall of the cleaning and disinfection tank 300, and the installation height should be higher than the liquid injection port 330 and the flushing nozzle 350, and also higher than the liquid level in the cleaning and disinfection tank 300.

[0037] The lifting and lowering of the bracket can be achieved by pneumatic drive, hydraulic drive, gear drive, etc. Figure 2 , Figures 6 to 8As shown, the present invention adopts a lifting drive mechanism to realize the lifting of the bracket by pneumatic drive. A pressurized gas source 630 is fixed inside the cabinet 100, and the pressurized gas source 630 is located below the cleaning and disinfection tank 300. A plurality of driving cylinders 640 are arranged on the pressurized gas source 630, and the driving cylinders 640 and the brackets are in a one-to-one correspondence relationship; at the same time, a plurality of bracket holes are arranged at the bottom of the cleaning and disinfection tank 300, and the bracket holes and the brackets are also in a one-to-one correspondence relationship. The bottom of the bracket is connected to the output end of the corresponding driving cylinder 640, and the upper part of the bracket extends into the cleaning and disinfection tank 300 after passing through the corresponding bracket hole upward. The work of the pressurized gas source 630 and the driving cylinder 640 is controlled by the control unit 200; under the control of the control unit 200, the lifting and lowering actions of each bracket can be performed independently or synchronously. Due to the use of a liftable bracket, after the insertion part 920 of the flexible endoscope 900 is stretched and supported by the bracket, the bracket supporting the insertion part 920 can be raised and lowered during the process of stretching and cleaning the insertion part 920. A part of the bracket is used to support the insertion part 920, and after cleaning for a period of time, another part of the bracket is raised to support different parts of the insertion part 920, and the previously supporting bracket is lowered, so that the part of the insertion part 920 supported by the bracket can be cleaned, further avoiding cleaning dead corners.

[0038] Furthermore, in order to ensure the sealing of the bottom of the cleaning and disinfection tank 300 while achieving the lifting action of the bracket, as Figure 2 , Figures 6 to 8 As shown, the present invention provides a sealing cover 650 on the bracket. A sealing cover 650 is provided on each bracket, and the sealing cover 650 is a flexible waterproof sealing cover with a small upper end and a large lower end. The upper and lower ends of the sealing cover 650 are provided with openings. The lower end opening of the sealing cover 650 is connected to the orifice of the corresponding bracket hole to form a sealing fit, and the upper end opening of the sealing cover 650 is sleeved and connected to the corresponding bracket to form a sealing fit. The sealing cover 650 can be made of a rubber material with good elasticity, and is connected and fixed to the orifice of the bracket hole and the peripheral surface of the bracket by bonding. In the process of lifting and lowering the bracket, the sealing cover 650 can adapt to the lifting and lowering action of the bracket through its own deformation, and ensure the sealing of the bracket hole.

[0039] In order to ensure that the positioning bracket 610 forms a stable positioning for the insertion portion 920 of the flexible endoscope 900, to prevent the insertion portion 920 of the flexible endoscope 900 from retracting when placed on the positioning bracket 610, and to enable the clamping component 700 to accurately grasp and clamp the joint portion 910 of the flexible endoscope 900, the present invention further optimizes the structure of the positioning bracket 610. Figure 6 and Figure 7As shown, the present invention is provided with a non-return assembly at the top of the positioning bracket 610, and the non-return assembly includes two bristle rollers, and the bristle rollers are cylindrical structures with soft bristles covered on the surface, and the two bristle rollers are arranged at intervals in the height direction of the positioning bracket 610, and the bristle roller located at the bottom is the lower bristle roller 611, and the bristle roller located at the top is the upper bristle roller 612; two support rods are vertically fixed on the top of the positioning bracket 610, and the lower bristle roller 611 and the upper bristle roller 612 are rotatably matched with the support rods through a rotating shaft, and the vertical spacing between the lower bristle roller 611 and the upper bristle roller 612 is not less than the outer diameter of the insertion portion 920. When the insertion part 920 of the flexible endoscope 900 is positioned by the positioning bracket 610, the end of the insertion part 920 is passed between the lower bristle roller 611 and the upper bristle roller 612, and the insertion part 920 is clamped by the lower bristle roller 611 and the upper bristle roller 612; at the same time, when the clamping part 700 clamps the joint part 910 to stretch the insertion part 920, a rolling fit is formed between the insertion part 920 and the lower bristle roller 611 and the upper bristle roller 612, which will not affect the movement of the insertion part 920, and the soft bristles on the surface of the bristle roller can clean the surface of the insertion part 920 by rolling the bristle roller during the stretching process.

[0040] Furthermore, in order to make the two bristle rollers have a better fit with the surface of the insertion part 920, the present invention optimizes the structure of the bristle rollers, and the surfaces of the lower bristle roller 611 and the upper bristle roller 612 are set to radially concave arc surfaces, so that the lower bristle roller 611 and the upper bristle roller 612 form a waist-shaped cylinder structure with an outer diameter gradually increasing from the middle to the two ends, and the arc curvature of the lower bristle roller 611 and the upper bristle roller 612 are adapted to the surface curvature of the insertion part 920; the two bristle rollers can form a better fit with the surface of the insertion part 920, and the soft brush has a better cleaning effect on the insertion part 920. In addition, the present invention also optimizes the arrangement of the soft bristles on the bristle rollers, such as Figure 6 As shown, the soft bristles are arranged obliquely on the surface of the corresponding bristle roller, and the inclination direction of the soft bristles is opposite to the rotation direction of the corresponding bristle roller, that is, the end of the soft bristles that is not connected to the bristle roller is facing away from the stretching direction of the insertion part 920, which can play a non-return role on the insertion part 920 and clean the surface of the insertion part 920 along the stretching direction of the insertion part 920 without damaging the surface of the insertion part 920.

[0041] In addition, the present invention also provides a support pad 621 on the top of the flushing bracket 620. The support pad 621 is a concave arc support pad, and the arc of the support pad 621 matches the surface arc of the insertion part 920. When the flushing bracket 920 supports the stretched insertion part 920, the contact surface of the support pad 621 and the insertion part 920 is more suitable, which can limit the insertion part 920 to prevent the insertion part 920 from being deflected, and can provide a more stable support effect for the insertion part 920, and will not cause damage to the insertion part 920.

[0042] like Figures 2 to 4 As shown, in the present invention, a brush head driving mechanism is provided to drive the brush head 322 to extend and retract. The brush head driving mechanism includes a driving motor 323, a brush head connecting portion 324 and a spiral channel 325. The driving motor 323 and the spiral channel 325 are both fixed in the cabinet 100. There is no direct connection relationship between the spiral channel 325 and the driving motor 323. The spiral channel 325 is a channel structure that spirally extends. The spiral channel 325 is centered on the output end axis of the driving motor 323 and spirally extends from the inside to the outside and communicates with the brushing joint 321 from the inside of the cabinet 100. The brush head connecting portion 324 is a linear structure with certain deformation performance and hardness, for example, a rubber material or a flexible metal material; one end of the brush head connecting portion 324 is wound and fixed on the output end of the driving motor 323, and the other end of the brush head connecting portion 324 passes through the spiral channel 325 and is fixedly connected to the brush head 322. After the driving motor 323 is started, the output end of the driving motor 323 can rotate forward or reverse, so that the brush head connection part 324 is further wound on the output end of the driving motor 323, thereby driving the brush head 322 to retract; or the brush head connection part 324 is loosened on the output end of the driving motor 323. Due to the limiting effect of the spiral channel 325 and the fact that the brush head connection part 324 has a certain hardness, it can only extend outward along the spiral channel 325, thereby driving the brush head 322 to extend. The control unit 200 controls the driving motor 323 to rotate forward or reverse to drive the brush head 322 to extend or retract. After the clamping part 700 stretches the insertion part 920 of the flexible endoscope 900 and clamps the joint part 910 to dock the irrigation port with the brushing joint 321, the brush head 322 can pass through the irrigation port and extend into the interior of the insertion part 920. The interior of the insertion part 920 is scrubbed by the reciprocating motion of the brush head 322 extending and retracting repeatedly.

[0043] like Figure 4As shown, in order to improve the brushing effect of the brush head 322 on the inside of the insertion part 920, the present invention further sets the brush head connection part 324 as a hollow soft hose, for example, a metal hose, so that liquid can be passed into the brush head connection part 324, and one end of the water pipe 360 ​​is connected with the water source pipeline, the disinfectant configuration box 400 and the multi-enzyme liquid configuration box 500 through a multi-way joint, and a control valve is provided at the multi-way joint to control the flow channel and flow rate; the other end of the water pipe 360 ​​is connected with the relay part 326 fixed to the output end of the driving motor 323, and a hollow cavity is provided in the relay part 326. The outer shape structure of the relay part 326 is not limited, and is preferably cylindrical. A joint is provided on the circumferential surface of the relay part 326 to communicate with the brush head connection part 324, and the brush head connection part 324 is wrapped around the relay part 326; as shown Figure 5 As shown, the main body of the brush head 322 is a nozzle head 328, an internal cavity connected to the brush head connection part 324 is arranged inside the nozzle head 328, and a bristle layer 327 is arranged outside the nozzle head 328. The base layer of the bristle layer 327 can be fixed on the nozzle head 328 by snapping or clamping so that the bristle layer 327 can be disassembled, and a plurality of bristles are arranged evenly spaced on the base surface of the bristle layer 327; a plurality of spray holes connected to the internal cavity are arranged on the surface of the nozzle head 328, and a through hole is also arranged on the base layer of the bristle layer 327 to form a communication relationship with the spray holes. When it is necessary to brush the inside of the insertion part 920 to improve the cleaning effect, the bristle layer 327 can be installed on the nozzle head 328; when it is only necessary to rinse the inside of the insertion part 920 to avoid the bristles from damaging the inside of the insertion part 920, the bristle layer 327 can be removed from the nozzle head 328. Through the above structure, the liquid can flow into the relay part 326 through the water pipe 360, then flow into the brush head connecting part 324 through the joint, and finally be sent to the nozzle part 328 through the brush head connecting part 324. When the brush head 322 brushes the inside of the insertion part 920, water is sprayed outward through the spray hole, and the brush bristle layer 327 cooperates to realize the brushing of the inside of the insertion part 920.

[0044] Since the relay part 326 is fixedly arranged at the output end of the driving motor 323, the relay part 326 rotates under the drive of the driving motor 323. If the water pipe 360 ​​and the relay part 326 are relatively fixed, it is easy to cause the water pipe 360 ​​to be damaged due to repeated twisting. The present invention further improves the connection structure between the water pipe 360 ​​and the relay part 326; Figure 4As shown, the water pipe 360 ​​and the relay part 326 form a rotatable fit through the relay bearing 329, the outer ring of the relay bearing 329 is fixedly connected to the relay part 326, the inner ring of the relay bearing 329 is fixedly connected to the end of the water pipe 360, and the relay bearing 329 is located on the rotation axis of the relay part 326; when the relay part 326 rotates, the water pipe 360 ​​will not rotate with the relay part 326, and remains stable on the rotation axis of the relay part 326.

[0045] After the flexible endoscope 900 is cleaned, the present invention can also dry the flexible endoscope 900 by providing a drying mechanism. Figure 2 As shown, the drying mechanism includes a drying air pump 820 and a drying nozzle 810. The drying air pump 820 is fixedly arranged inside the cabinet 100. One or more drying nozzles 810 are arranged on the tank walls of the cleaning and disinfection tank 300 on both sides of the bracket. The setting height of the drying nozzle 810 is higher than the liquid injection port 330 and the flushing nozzle 350. The drying nozzle 810 is connected to the drying air pump 820 through a drying air pipe 830. The drying nozzle 810 adopts a rotatable nozzle. After the cleaning and disinfection process of the flexible endoscope 900 is completed, the outer surface of the flexible endoscope 900 is blown dry in all directions through the drying nozzle 810. In addition, in order to dry the inside of the flexible endoscope 900, the present invention branches out a pipe from the drying air pipe 830 as a drying branch pipe 840, the drying branch pipe 840 is connected to the brushing connector 321, and an air valve is provided on the drying branch pipe 840 to control the opening and closing of the branch pipe air circuit to prevent water from entering the drying branch pipe 840 when the brush head 322 is performing brushing operation. In order to further improve the drying effect of the flexible endoscope 900, the drying mechanism in the present invention can achieve negative pressure drying by setting an exhaust hole on the groove wall of the cleaning and disinfection tank 300, and configuring a vacuum pump connected to the exhaust hole, fixing the vacuum pump inside the cabinet 100 and connecting it to the exhaust hole through an exhaust pipe. When the drying work is performed, the vacuum pump works to evacuate the cleaning and disinfection tank 300 through the exhaust hole to form a negative pressure inside the sealed cleaning and disinfection tank 300. The air pressure inside the cleaning and disinfection tank 300 is lower than the atmospheric pressure, and the boiling point of water adsorbed on the flexible endoscope 900 is reduced, thereby accelerating its evaporation rate and shortening the drying time. At the same time, the vacuum pump can also extract moisture in the cleaning and disinfection tank 300 when performing the exhaust work, thereby further improving the drying efficiency and drying effect.

Claims

1. A fully automatic flexible endoscope cleaning and disinfecting machine, comprising a cabinet (100), a control unit (200) being provided on the cabinet (100), the control unit (200) comprising a system module arranged inside the control unit (200) and a display screen (210) and an interactive interface (220) arranged on the surface of the control unit (200), a cleaning and disinfecting tank (300) being arranged inside the cabinet (100), and a sealing cover (110) being provided on the cabinet (100) for sealing the cleaning and disinfecting tank (300), characterized in that: The cleaning and disinfection tank (300) is divided into a placement area (310) and a flushing area (320); a perfusion joint (311) that can be docked with the perfusion port of the joint part (910) of the flexible endoscope (900) is provided on the tank wall of the cleaning and disinfection tank (300) located in the placement area (310); a brushing joint (321) that can be docked with the perfusion port of the joint part (910) of the flexible endoscope (900) is provided on the tank wall of the cleaning and disinfection tank (300) located in the flushing area (320); a retractable brush head (322) is provided in the brushing joint (321); a liquid injection port (330), a liquid discharge port (340) and a plurality of flushing nozzles (350) are also provided in the cleaning and disinfection tank (300); the liquid injection port (330) and the flushing nozzles (350) are provided with a plurality of liquid discharge ports (340) and a plurality of flushing nozzles (350); and the liquid injection port (330) and the flushing nozzles (350) are provided with a plurality of liquid discharge ports (340) and a plurality of flushing nozzles (350). The nozzle (350) is connected to a water source pipeline, a disinfectant configuration box (400) and a multi-enzyme configuration box (500) arranged in the cabinet (100) through a multi-way joint, and the drainage port (340) is connected to a drainage pipeline arranged in the cabinet (100); a plurality of liftable brackets for supporting an insertion portion (920) of a flexible endoscope (900) are arranged in the cleaning and disinfection tank (300), the brackets comprising a positioning bracket (610) and a plurality of flushing brackets (620), the positioning bracket (610) being arranged between the placement area (310) and the flushing area (320), and the plurality of flushing brackets (620) being evenly spaced in the flushing area (320) along the axis between the perfusion joint (311) and the scrubbing joint (321).

2. The fully automatic flexible endoscope cleaning and disinfecting machine according to claim 1, characterized in that: The cabinet (100) is provided with a brush head driving mechanism, which comprises a driving motor (323), a brush head connecting portion (324) and a spiral channel (325); the driving motor (323) and the spiral channel (325) are both fixedly arranged in the cabinet (100); the brush head connecting portion (324) is a flexible connecting portion; one end of the brush head connecting portion (324) is wound and fixed on the output end of the driving motor (323); the other end of the brush head connecting portion (324) passes through the spiral channel (325) and is fixedly connected to the brush head (322); the spiral channel (325) is centered on the axis of the output end of the driving motor (323) and extends from the inside to the outside in a spiral shape, and is connected to the brushing joint (321) from the inside of the cabinet (100).

3. The fully automatic flexible endoscope cleaning and disinfecting machine according to claim 2, characterized in that: The brush head connecting portion (324) is wound around and fixed on the relay portion (326); a hollow cavity is provided in the relay portion (326); the brush head connecting portion (324) is a hollow flexible hose; the relay portion (326) is connected to the brush head connecting portion (324) via a joint provided on the peripheral surface of the relay portion (326); one end of the relay portion (326) not connected to the output end of the drive motor (323) is connected to the water delivery pipe (360); The water supply pipe (360) is connected to the water source pipe, the disinfectant configuration box (400) and the multi-enzyme configuration box (500) through a multi-way joint; the brush head (322) includes a spray head (328), the spray head (328) is provided with a cavity connected to the brush head connection part (324) inside, the spray head (328) is provided with a detachable bristle layer (327) outside, the surface of the bristle layer (327) is evenly provided with a plurality of bristles, and the surface of the spray head (328) is also provided with a plurality of spray holes connected to the internal cavity.

4. The fully automatic flexible endoscope cleaning and disinfecting machine according to claim 3, characterized in that: The water pipe (360) and the relay part (326) are rotatably matched via a relay bearing (329); the relay bearing (329) is fixedly arranged on an end of the relay part (326) that is not connected to the output end of the drive motor (323) and is located on the rotation axis of the relay part (326); the outer ring of the relay bearing (329) is fixedly connected to the relay part (326), and the inner ring of the relay bearing (329) is fixedly connected to the end of the water pipe (360).

5. The fully automatic flexible endoscope cleaning and disinfecting machine according to claim 1, characterized in that: The bottom of the cleaning and disinfection tank (300) is provided with a plurality of bracket holes corresponding to the brackets one by one, and the brackets pass through the corresponding bracket holes and are connected to a lifting drive mechanism arranged inside the cabinet (100); the lifting drive mechanism includes a pressurized air source (630) and a plurality of driving cylinders (640) connected to the pressurized air source (630), the driving cylinders (640) are vertically arranged and each driving cylinder (640) operates independently, and the brackets correspond to the driving cylinders (640) one by one and are connected to the output end of the corresponding driving cylinder (640).

6. The fully automatic flexible endoscope cleaning and disinfecting machine according to claim 5, characterized in that: A check assembly is fixedly arranged on the top of the positioning bracket (610), and the check assembly includes two bristle rollers that are spaced apart and rotatable up and down, and the bristle rollers include a lower bristle roller (611) and an upper bristle roller (612). The lower bristle roller (611) is arranged on the top of the positioning bracket (610) via a rotating shaft, and the upper bristle roller (612) is arranged above the lower bristle roller (611) via a support rod fixed to the top of the positioning bracket (610) and a rotating shaft arranged on the support rod. The surfaces of the lower bristle roller (611) and the upper bristle roller (612) are covered with soft bristles; a support pad (621) is fixedly arranged on the top of the flushing bracket (620).

7. The fully automatic flexible endoscope cleaning and disinfecting machine according to claim 6, characterized in that: The surfaces of the lower bristle roller (611) and the upper bristle roller (612) are both radially concave arc surfaces, the support pad (621) is a concave arc support pad, and the radians of the radians of the lower bristle roller (611) and the upper bristle roller (612) as well as the radians of the radians of the support pad (621) are compatible with the surface radian of the insertion portion (920) of the flexible endoscope (900); the soft brush is arranged at an angle on the surface of the corresponding bristle roller, and the inclination direction of the soft brush is opposite to the rotation direction of the corresponding bristle roller.

8. The fully automatic flexible endoscope cleaning and disinfecting machine according to claim 5, characterized in that: It also includes a sealing cover (650) arranged at the bracket hole, and the sealing cover (650) corresponds to the bracket hole one by one; the sealing cover (650) is a flexible waterproof sealing cover with a small upper end and a large lower end, and the upper and lower ends of the sealing cover (650) are both provided with openings, the lower end opening of the sealing cover (650) is connected to the hole mouth of the corresponding bracket hole to form a sealing fit, and the upper end opening of the sealing cover (650) is sleeved and connected to the corresponding bracket to form a sealing fit.

9. The fully automatic flexible endoscope cleaning and disinfecting machine according to claim 1, characterized in that: The cabinet (100) is also provided with a clamping component (700) capable of clamping the joint portion (910) of the flexible endoscope (900) until the irrigation port is docked with the scrubbing joint (321); the clamping component (700) is a mechanical arm.

10. The fully automatic flexible endoscope cleaning and disinfecting machine according to claim 1, characterized in that: The drying mechanism also includes a drying mechanism, the drying mechanism including a drying air pump (820) arranged in the cabinet (100) and at least two drying nozzles (810) arranged on the wall of the cleaning and disinfecting tank (300), at least one drying nozzle (810) being arranged on the wall of the cleaning and disinfecting tank (300) located on both sides of the bracket; the drying air pump (820) is connected to the drying nozzle (810) through a drying air pipe (830), the drying air pipe (830) is further branched to be provided with a drying branch pipe (840) connected to the scrubbing joint (321), and an air valve is arranged on the drying branch pipe (840); The drying nozzle (810) is a rotatable nozzle; the drying mechanism also includes an exhaust hole arranged on the tank wall of the cleaning and disinfection tank (300), and the exhaust hole is connected to a vacuum pump fixed in the cabinet (100).

Citation Information

Patent Citations

  • A mechanical system for measuring the rebound rate of a football field

    CN109459378B

  • Endoscope self - cleaning packaging all -in -one machine that disinfects

    CN205554719U

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