Cooling functional fabric composite structure
By designing a cool functional fabric composite mechanism, the vacuum-sucking structure is used to remove debris on the fabric surface, the pressing structure is pressurized composite, and the hot air structure is cured glue, which solves the problem of impurities flying in and fabric carrying debris during the fabric composite process, and improves the quality and production efficiency of fabrics.
Patent Information
- Application Number
- CN202411725953.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-04-01
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing fabric composite devices are prone to problems such as impurities flying in and the fabric itself carrying debris during fabric transportation, resulting in clogging of the fabric pores and affecting the quality of the fabric.
A cool functional fabric composite mechanism is designed, including a mounting frame, a feeding structure, a vacuum structure, a pressing structure and a hot air structure. The vacuum structure removes debris on the surface of the fabric through the vacuum box and the vacuum tube. The pressed structure uses the pressed composite fabric and the hot air structure uses the heat to cure the glue to ensure that the surface of the fabric is clean and tidy and improves the composite effect.
Effectively remove dust, fiber chips and other debris from the surface of the fabric, improve the subsequent process effect, increase product quality and production efficiency, optimize the working environment, save cleaning costs, and help improve the stability and competitiveness of the overall production process.
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Figure CN119734513A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of fabric composite equipment, in particular to a cooling functional fabric composite mechanism. Background Art
[0002] Cool functional fabrics are technologies that use fibers, coatings or composite materials to give fabrics functions such as temperature regulation, breathability, and perspiration removal. Its main purpose is to improve wearing comfort, especially in hot weather conditions, to help the wearer stay dry and cool. In the production process of cool functional fabrics, a fabric composite mechanism is required to combine two or more layers of materials into one by using adhesives or heating methods.
[0003] A fabric composite machine with the publication number CN207156635U includes a base fabric feeding device and a surface fabric feeding device, which sequentially include a front traction device, a coating head device, a laminating roller, a cooling cylinder, a trimming device, a rear traction device, and a winding device; the base fabric fed by the base fabric feeding device and the surface fabric fed by the surface fabric feeding device are simultaneously pulled by the front traction device and then enter the coating head device for gluing, and then enter the cooling cylinder for cooling after being heated and laminated by two-stage laminating rollers, and the cooled fabric is trimmed by the trimming device, and then pulled by the rear traction device and enters the winding device for winding. The utility model adopts two-stage heating laminating, which prevents fabric damage while ensuring the laminating quality, and reduces the weft and arc skew of the fabric by feeding the deviation correction device and the photoelectric weft straightening device, further ensuring the fabric surface quality. However, during the fabric conveying process of the existing fabric composite devices, some impurities such as hair and fiber scraps are easily flown into the fabric surface, and the fabric itself also carries some debris. These impurities are easy to block the pores of the cooling functional fabric and affect the overall quality of the fabric. Therefore, it is necessary to provide a new fabric composite mechanism to solve the above technical problems. Summary of the invention
[0004] The purpose of the present invention is to solve the shortcomings existing in the prior art, and a cool functional fabric composite mechanism is proposed, comprising: a mounting frame; a feeding structure, the feeding structure is connected to the mounting frame, and the feeding structure is used to feed fabric; a dust suction structure, the dust suction structure is connected to the feeding structure, and the dust suction structure is used to absorb debris carried on the fabric; a pressing structure, the pressing structure is connected to one side of the feeding structure, and the pressing structure is used to composite the fed fabrics together; a hot air structure, the hot air structure is arranged at the discharge end of the pressing structure, the hot air structure is connected to the shell, and the hot air structure is used to cure glue; the dust suction structure includes a dust suction box, the dust suction box is connected to the dust removal box through a dust suction pipe, the dust removal box is connected to the feeding structure, and a dust collecting box is arranged on one side of the dust suction box.
[0005] As a further description of the above technical solution: the feeding structure includes a fixed frame, and two feeding rollers are connected to the fixed frame.
[0006] As a further description of the above technical solution: the lamination structure includes a protective shell, a glue box and a composite roller are arranged inside the protective shell, a glue nozzle is arranged below the glue box, an auxiliary roller is connected below the composite roller, an electric lifting rod is connected above the composite roller, and a material guide roller is arranged inside the protective shell.
[0007] As a further description of the above technical solution: the hot air structure includes a first blow box, a hot air box is connected to one side of the first blow box, a first exhaust duct is arranged below the first blow box, and a plurality of hot air inclined ducts are arranged below the first exhaust duct.
[0008] As a further description of the above technical solution: a second blow box is arranged on one side of the hot air structure, the second blow box is connected to the shell, and a second exhaust duct is arranged below the second blow box.
[0009] As a further description of the above technical solution: an exhaust duct connected to the shell is arranged below the hot air inclined duct, and an exhaust pump is arranged at one end of the exhaust duct through the first air duct, and the second air duct of the exhaust pump is connected to the air outlet duct connected above the dust removal box.
[0010] As a further description of the above technical solution: the first air duct is connected to the exhaust pump through a connecting pipe, a first air inlet pipe is arranged on the connecting pipe, the connecting pipe is connected to the first air duct through a second air inlet pipe, a first valve body is arranged on the first air inlet pipe, and a second valve body is arranged on the second air inlet pipe.
[0011] As a further description of the above technical solution: two dust removal boxes are provided, the upper part of the dust removal box is connected to the air outlet pipe, and the lower part of the dust removal box is connected to the dust suction pipe, and a plurality of dust suction heads are provided on the dust suction pipe.
[0012] As a further description of the above technical solution: a purification pump is arranged on one side of the second blower box, the purification pump is connected to the purification box through a conduit, and a filter net and an activated carbon net are arranged inside the purification box.
[0013] As a further description of the above technical solution: an observation frame and a control box are arranged on the protective shell.
[0014] The above technical solution has the following advantages or beneficial effects:
[0015] 1. The present invention works through a dust suction box, vacuums the fabric passing through the dust removal box through a dust suction pipe, and passes the debris into a dust collection box for collection, which can effectively remove dust, fiber scraps and other debris on the surface of the fabric, improve subsequent process effects, increase product quality and production efficiency, optimize the working environment, save cleaning costs, and help improve the stability and competitiveness of the overall production process.
[0016] 2. The present invention heats the gas drawn into the first blower by a hot air box, so that the hot air can dry and heat the fabric after leaving the pressing structure, quickly increase its temperature, and help the glue or adhesive to solidify. The uniform and efficient hot air distribution can accelerate the evaporation of moisture on the fabric surface or the solidification of glue, shorten the production cycle, and improve the overall production efficiency.
[0017] 3. The present invention works by means of an exhaust pump, which can draw part of the hot air discharged from the hot air oblique duct inside the shell into the dust removal box through the first air duct and the second air duct. The hot air discharged from the air outlet duct can blow on the incoming fabric, and the dust can be sucked together with the dust suction structure to enhance the dust removal effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 A schematic diagram of the structure of a fabric composite mechanism in one embodiment of the present invention;
[0019] Figure 2 for Figure 1 A schematic diagram of the structure of the pressing structure in the fabric composite mechanism;
[0020] Figure 3 for Figure 1 A schematic diagram of the structure of the exhaust pipe in the fabric composite mechanism;
[0021] Figure 4 for Figure 1 Structural schematic diagram of the hot air structure in the fabric composite mechanism;
[0022] Figure 5 for Figure 1 Structural schematic diagram of the dust collecting structure in the fabric composite mechanism;
[0023] Figure 6 for Figure 1 Schematic diagram of the structure of the purification box in the fabric composite structure.
[0024] Legend:
[0025] 1. Mounting frame; 2. Loading structure; 3. Dust collection structure; 4. Pressing structure; 5. Hot air structure; 6. Shell; 7. Second blower box; 8. Second exhaust duct; 9. Exhaust duct; 10. First air duct; 11. Exhaust pump; 12. Second air duct; 13. Air outlet duct; 14. Connecting pipe; 15. First air inlet duct; 16. Second air inlet duct; 17. First valve body; 18. Second valve body; 19. Purification pump; 20. Purification box; 21. Filter; 2 2. Activated carbon net; 23. Observation frame; 24. Control box; 201. Fixed frame; 202. Feed roller; 31. Dust suction box; 32. Dust suction pipe; 33. Dust removal box; 34. Dust collection box; 35. Dust suction head; 41. Protective shell; 42. Glue box; 43. Composite roller; 44. Auxiliary roller; 45. Electric lifting rod; 46. Guide roller; 47. Glue nozzle; 51. First blower box; 52. Hot air box; 53. First exhaust duct; 54. Hot air inclined duct. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0027] In the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0028] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "disposed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0029] See also Figure 1-6The present invention provides a technical solution: the cool functional fabric composite mechanism of the present invention comprises: a mounting frame 1; a feeding structure 2, the feeding structure 2 is connected to the mounting frame 1, and the feeding structure 2 is used to feed fabric; a dust suction structure 3, the dust suction structure 3 is connected to the feeding structure 2, and the dust suction structure 3 is used to absorb debris carried on the fabric; a pressing structure 4, the pressing structure 4 is connected to one side of the feeding structure 2, and the pressing structure 4 is used to composite the fed fabrics together; a hot air structure 5, the hot air structure 5 is arranged at the discharge end of the pressing structure 4, the hot air structure 5 is connected to the shell 6, and the hot air structure 5 is used to cure glue; the dust suction structure 3 comprises a dust suction box 31, the dust suction box 31 is connected to the dust removal box 33 through a dust suction pipe 32, the dust removal box 33 is connected to the feeding structure 2, and a dust collecting box 34 is arranged on one side of the dust suction box 31.
[0030] In this embodiment, the fabric is fed into the equipment through the feeding structure 2. After the fabric is fed in, the dust suction structure 3 will clean the surface of the fabric to remove dust and debris on the surface to ensure that the surface of the composite fabric is clean and tidy. Next, the pressing structure 4 will pressurize and composite the fabric. Finally, the hot air structure 5 will heat the composite fabric to solidify the glue to ensure the stability of the composite effect. The dust suction box 31 works, and the dust suction pipe 32 is used to vacuum the fabric passing through the dust removal box 33, and the debris is passed into the dust collection box 34 for collection. It can effectively remove dust, fiber scraps and other debris on the surface of the fabric, improve the subsequent process effects, increase product quality and production efficiency, optimize the working environment, save cleaning costs, and help improve the stability and competitiveness of the overall production process.
[0031] like Figure 1 and Figure 2 As shown, specifically, the feeding structure 2 includes a fixed frame 201, and two feeding rollers 202 are connected to the fixed frame 201; the two feeding rollers 202 can feed two layers of raw fabrics into the pressing structure 4, and the raw fabrics fed by the two feeding rollers 202 all pass through the dust suction structure 3, and the dust suction structure 3 is used to remove dust from the raw fabrics.
[0032] like Figure 1 and Figure 2 As shown, specifically, the lamination structure 4 includes a protective shell 41, a glue box 42 and a composite roller 43 are arranged inside the protective shell 41, a glue nozzle 47 is arranged below the glue box 42, an auxiliary roller 44 is connected below the composite roller 43, an electric lifting rod 45 is connected above the composite roller 43, and a material guide roller 46 is arranged inside the protective shell 41; the glue in the glue box 42 can be sprayed on the upper surface of the fabric fed by the feeding roller 202 below through the glue nozzle 47, and the two layers of fabric passing through can be pressurized and composited through the composite roller 43 and the auxiliary roller 44.
[0033] The composite roller 43 can be raised and lowered by the electric lifting rod 45, so as to pressurize the fabrics of different specifications.
[0034] like Figure 2 and Figure 4 As shown, specifically, the hot air structure 5 includes a first blow box 51, a hot air box 52 is connected to one side of the first blow box 51, a first exhaust duct 53 is arranged below the first blow box 51, and a plurality of hot air inclined ducts 54 are arranged below the first exhaust duct 53; the hot air structure 5 is arranged at the discharge end of the pressing structure 4, and is mainly used to solidify glue or adhesive, so that the composite of the fabric is more stable, and the gas drawn into the first blow box 51 is heated by the hot air box 52, so that the hot air can dry and heat the fabric after leaving the pressing structure 4, quickly increase its temperature, and help the glue or adhesive to solidify, and the uniform and efficient hot air distribution can accelerate the evaporation of moisture on the fabric surface or the solidification of glue, shorten the production cycle, and improve the overall production efficiency.
[0035] Among them, multiple hot air inclined ducts 54 can evenly distribute the hot air to the fabric surface, avoid the hot air being concentrated in a certain part, and ensure that the entire fabric or the material to be treated can be evenly treated with hot air, which is very important for the drying and curing of the fabric, and can ensure uniform coating and thorough drying.
[0036] like Figure 1 As shown, specifically, a second blow box 7 is provided on one side of the hot air structure 5, the second blow box 7 is connected to the shell 6, and a second exhaust duct 8 is provided below the second blow box 7; cold air can be blown out through the second exhaust duct 8, providing an effective means of regulating the temperature of the hot air system, which can effectively avoid overheating or local overcooling of air flow in certain areas of the hot air box, ensure a more uniform distribution of hot air, thereby avoiding quality problems of the product during the processing process, when the temperature inside the system is too high, the cold air can quickly reduce the temperature, avoiding the adverse effects of overheating on the processed fabrics and coatings, and by accurately controlling the ratio of cold air to hot air, the optimal temperature range can be maintained at different process stages to improve the stability of production.
[0037] The cold air blown out through the second exhaust duct 8 can cool down the heated fabric, making it easier to collect the subsequent rolls.
[0038] like Figure 1 and Figure 3As shown, specifically, an exhaust duct 9 connected to the shell body 6 is arranged below the hot air inclined duct 54, and an exhaust pump 11 is arranged at one end of the exhaust duct 9 through the first air duct 10. The exhaust pump 11 is connected to the air outlet duct 13 connected to the top of the dust removal box 33 through the second air duct 12; through the operation of the exhaust pump 11, part of the hot air discharged from the hot air inclined duct 54 inside the shell body 6 can be drawn into the dust removal box 33 through the first air duct 10 and the second air duct 12, and the hot air discharged from the air outlet duct 13 can blow on the incoming fabric, and dust can be removed in cooperation with the dust removal structure 3, thereby enhancing the dust removal effect.
[0039] Specifically, the hot air flow of the hot air structure 5 is not only used to cure the glue, but the hot air discharged through the air outlet 13 can also preheat the incoming fabric to a certain extent. Preheating the fabric helps to improve the adhesion effect of the glue, making the combination of glue and fabric more firm and improving the composite effect. Preheating can also help the fabric reach a suitable temperature before entering the pressing structure, thereby improving the efficiency of subsequent operations. The hot air reflux mechanism and exhaust duct design of the entire system effectively reduce energy waste. After reuse and reasonable guidance, the hot air not only reduces emissions to the external environment, but also reduces the energy consumption of the equipment, thereby having a good energy-saving effect.
[0040] like Figure 1 and Figure 3 As shown, specifically, the first air duct 10 is connected to the exhaust pump 11 through a connecting pipe 14, a first air inlet pipe 15 is provided on the connecting pipe 14, and the connecting pipe 14 is connected to the first air duct 10 through a second air inlet pipe 16, a first valve body 17 is provided on the first air inlet pipe 15, and a second valve body 18 is provided on the second air inlet pipe 16; by providing the first valve body 17 and the second valve body 18 on the first air inlet pipe 15 and the second air inlet pipe 16, the air flow and flow direction entering the system can be accurately controlled. The valve body can be opened or closed as needed, or the opening can be adjusted to ensure the flexible adjustment of the air flow under different working conditions, thereby optimizing the operating efficiency and stability of the system. Through the dual design of the first air inlet pipe and the second air inlet pipe, the path or flow of air flow can be flexibly switched according to different needs. For example, when a higher air flow is required, the second air inlet pipe can be opened to increase the air flow; otherwise, the flow can be reduced by adjusting the valve body. This design improves the adaptability of the system, can cope with changes under different loads or working conditions, and ensures that the system always operates in the best state.
[0041] like Figure 1 and Figure 5As shown, specifically, two dust removal boxes 33 are provided, the upper part of the dust removal box 33 is connected to the air outlet pipe 13, and the lower part of the dust removal box 33 is connected to the dust suction pipe 32, a plurality of dust suction heads 35 are provided on the dust suction pipe 32, and an observation frame 23 and a control box 24 are provided on the protective shell 41; the fabric fed by the two feeding rollers 202 can be dusted through the two dust removal boxes 33, the internal composite condition can be conveniently observed through the observation frame 23, and the parameters and the control device operation can be set through the control panel on the control box 24.
[0042] The air outlet pipe 13 is located above the fabric, and the dust collector head 35 is located below the fabric.
[0043] like Figure 1 and Figure 6 As shown, specifically, a purification pump 19 is provided on one side of the second blower box 7, and the purification pump 19 is connected to the purification box 20 through a conduit, and a filter screen 21 and an activated carbon screen 22 are provided inside the purification box 20; through the operation of the purification pump 19, most of the gas at the discharge end of the device can be drawn into the purification box 20 for purification, so as to prevent the harmful gas generated when the hot air structure 5 heats the fabric glue from being dispersed into the working environment, and the combination of the filter screen 21 and the activated carbon screen 22 can effectively remove dust, impurities and harmful gases in the gas, and the filter screen can capture particulate matter in the gas, while the activated carbon screen can adsorb harmful gases and volatile organic compounds in the gas. This double filtration system can greatly improve the air purification efficiency.
[0044] Specifically, the cold air blown out by the second exhaust duct 8 is combined with the hot air blown out by the hot air inclined duct 54 to reduce the temperature of the gas entering the purification box 20 and extend the service life of the filter screen 21 and the activated carbon screen 22.
[0045] A purification box 20 is also provided on one side of the dust collecting box 34, and the gas extracted from the dust collecting box 31 can be purified by the purification box 20 to reduce the harmful gas discharged.
[0046] Working principle: The fabric is fed into the equipment through the feeding structure 2. After the fabric is fed in, the dust suction structure 3 will clean the surface of the fabric to remove dust and debris on the surface to ensure that the surface of the composite fabric is clean and tidy. Next, the pressing structure 4 will pressurize and composite the fabric. Finally, the hot air structure 5 will heat the composite fabric to solidify the glue to ensure the stability of the composite effect. The dust suction box 31 works and the dust suction pipe 32 is used to vacuum the fabric passing through the dust removal box 33, and the debris is passed into the dust collection box 34 for collection. It can effectively remove dust, fiber scraps and other debris on the surface of the fabric, improve the subsequent process effects, increase product quality and production efficiency, optimize the working environment, save cleaning costs, and help improve the stability and competitiveness of the overall production process.
[0047] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0048] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. Cooling functional fabric composite structure, characterized in that: include: Mounting frame (1); A feeding structure (2), the feeding structure (2) is connected to the mounting frame (1), and the feeding structure (2) is used to feed fabric; A dust suction structure (3), the dust suction structure (3) is connected to the feeding structure (2), and the dust suction structure (3) is used to absorb debris carried on the fabric; A pressing structure (4), the pressing structure (4) is connected to one side of the feeding structure (2), and the pressing structure (4) is used to compound the fed fabrics together; A hot air structure (5), wherein the hot air structure (5) is arranged at the discharge end of the pressing structure (4), the hot air structure (5) is connected to the shell (6), and the hot air structure (5) is used to cure glue; The dust suction structure (3) comprises a dust suction box (31), the dust suction box (31) is connected to a dust removal box (33) via a dust suction pipe (32), the dust removal box (33) is connected to the feeding structure (2), and a dust collection box (34) is provided on one side of the dust suction box (31).
2. The cooling functional fabric composite structure according to claim 1, characterized in that: The feeding structure (2) comprises a fixed frame (201), and two feeding rollers (202) are connected to the fixed frame (201).
3. The cooling functional fabric composite structure according to claim 1, characterized in that: The pressing structure (4) comprises a protective shell (41), a glue box (42) and a composite roller (43) are arranged inside the protective shell (41), a glue nozzle (47) is arranged below the glue box (42), an auxiliary roller (44) is connected below the composite roller (43), an electric lifting rod (45) is connected above the composite roller (43), and a material guide roller (46) is arranged inside the protective shell (41).
4. The cooling functional fabric composite structure according to claim 1, characterized in that: The hot air structure (5) comprises a first blow box (51), one side of the first blow box (51) is connected to a hot air box (52), a first exhaust duct (53) is arranged below the first blow box (51), and a plurality of hot air inclined ducts (54) are arranged below the first exhaust duct (53).
5. The cooling functional fabric composite structure according to claim 1, characterized in that: A second blow box (7) is provided on one side of the hot air structure (5); the second blow box (7) is connected to the shell (6); and a second exhaust pipe (8) is provided below the second blow box (7).
6. The cooling functional fabric composite structure according to claim 4, characterized in that: An exhaust pipe (9) connected to the shell (6) is arranged below the hot air inclined pipe (54); an exhaust pump (11) is arranged at one end of the exhaust pipe (9) through a first air guide pipe (10); and the exhaust pump (11) is connected to an air outlet pipe (13) connected to the top of the dust removal box (33) through a second air guide pipe (12).
7. The cooling functional fabric composite structure according to claim 6, characterized in that: The first air duct (10) is connected to the exhaust pump (11) via a connecting pipe (14); a first air inlet pipe (15) is provided on the connecting pipe (14); the connecting pipe (14) is connected to the first air duct (10) via a second air inlet pipe (16); a first valve body (17) is provided on the first air inlet pipe (15); and a second valve body (18) is provided on the second air inlet pipe (16).
8. The cooling functional fabric composite structure according to claim 1, characterized in that: Two dust removal boxes (33) are provided. The upper part of the dust removal boxes (33) is connected to the air outlet pipe (13), and the lower part of the dust removal boxes (33) is connected to the dust suction pipe (32). The dust suction pipe (32) is provided with a plurality of dust suction heads (35).
9. The cooling functional fabric composite structure according to claim 1, characterized in that: A purification pump (19) is provided on one side of the second blower box (7), and the purification pump (19) is connected to a purification box (20) via a conduit, and a filter screen (21) and an activated carbon screen (22) are provided inside the purification box (20).
10. The cooling functional fabric composite structure according to claim 3, characterized in that: An observation frame (23) and a control box (24) are arranged on the protective shell (41).
Citation Information
Patent Citations
Fabric compounding machine
CN207156635U