A fine chemical production process wastewater treatment device
By designing the structures of the flow guide tube, intercepting plate, intercepting net, floating ball A and floating ball B in the air float tank, the problems of adsorption and re-segregation of particle impurities are solved, and a more efficient wastewater treatment effect is achieved.
Patent Information
- Application Number
- CN202510225155.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-27
- Publication Date
- 2025-04-01
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When existing gas floating tanks treat fine chemical production wastewater, particulate impurities are easily adsorbed on the scraping assembly, resulting in poor scraping effect. If the bubbles are not broken in time, it may lead to the re-segregation of impurities, affecting the wastewater treatment effect.
A wastewater treatment device including a flow guide tube, an interceptor plate, an interceptor net, a floating ball A and a floating ball B is designed. The diversion tube passes the impurity impurities carried by the diversion bubble to the impurity removal chamber, and float A and float B clean the impurities through the adsorption layer and bristles respectively to ensure that the impurities settle and process in the impurity removal chamber.
Through this device, the chance of particle impurities returning to the flow conduit can be significantly reduced, the wastewater treatment efficiency and effect can be improved, and the problems of slag scraping assembly and impurities re-segregation can be avoided.
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Figure CN119735341A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of chemical production wastewater treatment equipment, and in particular to a fine chemical production process wastewater treatment device. Background Art
[0002] With the rapid development of industrialization, the amount of wastewater is also gradually increasing; fine chemical production wastewater usually contains impurities such as suspended solids and debris particles. The presence of these impurities affects the subsequent treatment process of the wastewater.
[0003] At present, the main methods used to deal with this type of impurities are grid interception and flotation tank treatment. Among them, flotation tanks have gradually become the mainstream method for treating the above impurities due to their advantages of high treatment efficiency and significant effects.
[0004] However, the current flotation tank has the following main problems: first, the particulate impurities in the wastewater move upward with the bubbles released by the dissolved air releaser and are cleaned by the scraper assembly. However, as the number of particulate impurities increases, the impurities will be adsorbed on the scraper assembly, resulting in a poor scraping effect. The scraper assembly needs to be cleaned after shutdown, affecting the wastewater treatment efficiency; second, when the scraper assembly scrapes the impurities floating on the top surface of the wastewater, if the bubbles are broken and the impurities are not scraped off in time, the impurities may settle back into the wastewater, affecting the wastewater treatment effect. Summary of the invention
[0005] In view of this, the present invention provides a fine chemical production process wastewater treatment device, specifically a wastewater treatment device provided with a guide pipe, an interception plate, an interception net, a float A and a float B. The wastewater treatment device has the advantages of reasonable design, strong practicality and convenient use. The use of the wastewater treatment device can reduce the probability of particulate impurities returning to the guide pipe, thereby improving the wastewater treatment efficiency and treatment effect.
[0006] The technical solution of the present invention is as follows: A fine chemical production process wastewater treatment device comprises a treatment tank, wherein the treatment tank comprises a tank body and a tank cover; A guide pipe is provided on the unloading section of the tank body, and the bottom end of the guide pipe is sealedly connected to the unloading section of the tank body; A water inlet pipe A is provided on the unloading section and is located below the guide pipe; A dissolved air releaser is arranged in the guide pipe, and the dissolved air releaser is close to the bottom end of the guide pipe; Wastewater enters the unloading section of the tank from the water inlet pipe A. The bubbles released by the dissolved air releaser carry the particle impurities upward along the guide pipe and are discharged from the top of the guide pipe. An interception plate is provided on the outside of the guide tube, and the interception plate is located in the upper middle of the guide tube; The bottom end of the interception plate is arranged along the circumference of the flow guide pipe and is sealed and connected to the outer side surface of the flow guide pipe; An interception net is provided at the top of the interception plate, and the interception net is located above the top of the guide pipe; The area surrounded by the interception plate, the outer side of the guide pipe and the interception net is the impurity removal chamber; The impurity removal chamber is provided with a float A and a float B, an adsorption layer is provided on the outside of the float A, and bristles are provided on the outside of the float B; When wastewater is discharged from the top of the guide pipe, the bubbles are broken quickly due to the pressure change, so that most of the particulate impurities carried by the bubbles are settled in the impurity removal chamber. The unsettled particulate impurities are adsorbed by the float A when entering the impurity removal chamber, thereby avoiding the particulate impurities from returning to the guide pipe again to the greatest extent, thereby improving the wastewater treatment effect; the bristles on the float B will clean the impurities adsorbed by the float A as the water flow fluctuates, so that some of the particulate impurities attached to the surface of the float A will further settle in the impurity removal chamber, thereby improving the wastewater treatment efficiency; and the wastewater containing no particulate impurities is discharged through the interception net and enters the tank body.
[0007] Preferably, the guide pipe is tapered from bottom to top, that is, it is a structure that is small at the top and large at the bottom. This arrangement gradually increases the speed of the liquid flowing upward. At the moment of discharge from the guide pipe, the impurity removal chamber outside the guide pipe increases instantly, causing the bubbles to break quickly, so that the particulate impurities carried by the bubbles will settle more quickly in the impurity removal chamber, thereby improving the wastewater treatment efficiency.
[0008] Preferably, the interception plate includes an M section, an N section and an F section connected in sequence from bottom to top, the M section is conical, the N section is cylindrical, and the F section is conical; the M section is connected to the guide tube, and the interception net is connected to the top of the F section; the setting of the interception plate M section allows the particulate impurities to settle as quickly as possible in the impurity removal chamber, and the settled particulate impurities are better gathered at the bottom of the impurity removal chamber, reducing the particulate impurities from participating in the impurity removal process again, thereby improving the impurity removal efficiency and effect; the setting of the N section provides a larger space for the rapid discharge of wastewater from the top of the guide tube, which is conducive to the rapid entry of bubbles containing particulate impurities into the N section and breaking, thereby reducing the particulate impurities from returning to the guide tube again, thereby improving the treatment efficiency and effect of the wastewater; the setting of the F section allows the float A and the float B to play their role in the N section as much as possible, reducing the particulate impurities from returning to the guide tube.
[0009] Preferably, the top of the N segment is lower than the top of the guide tube, which can further reduce the return of particulate impurities into the guide tube and improve the treatment effect and efficiency.
[0010] Preferably, the diameter of the float A is larger than the diameter of the float B, and the distance between the interception net and the top of the diversion tube is smaller than the diameter of the float B; the diameter of the float A is larger than the diameter of the float B, so that the float B can flexibly shuttle between the floats A, thereby cleaning the particulate impurities on the surface of the float A; the distance between the interception net and the top of the diversion tube is smaller than the diameter of the float B, which can prevent the float B from entering the diversion tube and ensure the smooth progress of the wastewater treatment process.
[0011] Preferably, in order to promote the movement of floats A and B in the impurity removal chamber and promote the sedimentation of granular impurities, a water inlet pipe B is provided in the impurity removal chamber, and the water inlet pipe B is tangent to the inner side surface of section N; the water entering the impurity removal chamber from the water inlet pipe B promotes the movement of floats A and B in section N, which is beneficial to the falling off and sedimentation of granular impurities on float A.
[0012] Preferably, a drain pipe A is provided on the unloading section of the tank body, and the drain pipe A is located above the bottom end of the guide pipe; the drain pipe A is connected to a water pump, and the outlet of the water pump is divided into two paths, one connected to the water inlet pipe B, and the other connected to the collection tank.
[0013] Preferably, a valve A is provided on the connecting pipeline between the water pump and the water inlet pipe B, and a valve B is provided on the connecting pipeline between the water pump and the collection tank; the water flow state of the water inlet pipe B is flexibly controlled according to the movement state of the float A in the impurity removal chamber.
[0014] Preferably, a drain pipe B is provided on the M section, and the drain pipe B is arranged obliquely; a valve C is provided on the drain pipe B, which is conducive to timely cleaning of particulate impurities according to the impurity sedimentation conditions.
[0015] Preferably, an exhaust pipe is provided on the top surface of the tank cover, a discharge pipe is provided on the bottom surface of the discharge section of the tank body, and a valve D is installed on the discharge pipe.
[0016] Compared with the prior art, the beneficial effects of the present invention are as follows: by setting the guide tube, it is beneficial to limit the direction of the bubbles and the particulate impurities they carry, so that the particulate impurities can enter the impurity removal chamber according to the setting for collection and treatment, reducing the probability of the particulate impurities returning to the guide tube, and improving the treatment efficiency and treatment effect; by setting the interception plate and the interception net, on the one hand, it is beneficial for the wastewater without particulate impurities to enter the inner side of the tank body and the outer side of the guide tube from the interception net for collection, and on the other hand, the impurity removal chamber formed provides space for the sedimentation and treatment of particulate impurities, thereby improving the treatment effect of particulate impurities; the setting of the float A can produce an adsorption effect on the floating particulate impurities, and the float B can collide with the float A when flowing with the water, reducing the impurities on the surface of the float A, so that the float A maintains a high adsorption effect. The above settings make the treatment device have the advantages of reasonable design, strong practicality and easy use. The use of this wastewater treatment device can efficiently treat the particulate impurities in the wastewater with remarkable results. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0018] Figure 1 It is a schematic diagram of the structure of the processing device of the present invention.
[0019] In the figure, 1-tank body, 2-tank cover, 3-exhaust pipe, 4-discharge pipe, 5-valve D, 6-guide pipe, 7-water inlet pipe A, 8-dissolved air releaser, 9-interception plate, 901-M section, 902-N section, 903-F section, 10-interception net, 11-removal chamber, 12-float A, 13-float B, 14-adsorption layer, 15-brush, 16-water inlet pipe B, 17-drainage pipe A, 18-water pump, 19-collection tank, 20-valve A, 21-valve B, 22-drainage pipe B, 23-valve C. DETAILED DESCRIPTION
[0020] In order to enable those skilled in the art to better understand the technical solutions of the present invention, the technical solutions of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.
[0021] Combination Figure 1 , the present invention provides a fine chemical production process wastewater treatment device, including a treatment tank, the treatment tank includes a tank body 1 and a tank cover 2; An exhaust pipe 3 is provided on the top surface of the tank cover 2, and a discharge pipe 4 is provided on the bottom surface of the discharge section of the tank body 1, and a valve D5 is installed on the discharge pipe 4; A flow guide pipe 6 is provided on the discharge section of the tank body 1, and the bottom end of the flow guide pipe 6 is sealed and connected to the discharge section of the tank body 1; The guide pipe 6 is tapered from bottom to top, that is, it is a structure that is small at the top and large at the bottom. This arrangement gradually increases the speed of the liquid flowing upward. At the moment of discharge from the guide pipe 6, the impurity removal chamber 11 outside the guide pipe 6 increases instantly, so that the bubbles are quickly broken, so that the particulate impurities carried by the bubbles will be quickly precipitated in the impurity removal chamber 11, thereby improving the treatment efficiency of the wastewater; A water inlet pipe A7 is provided on the unloading section and is located below the guide pipe 6; A dissolved air releaser 8 is provided in the flow guide tube 6, and the dissolved air releaser 8 is close to the bottom end of the flow guide tube 6; Wastewater enters the discharge section of the tank body 1 from the water inlet pipe A7, and the bubbles released by the dissolved air releaser 8 carry the particulate impurities upward along the guide pipe 6 and are discharged from the top of the guide pipe 6; An interception plate 9 is provided outside the flow guide tube 6, and the interception plate 9 is located in the upper middle of the flow guide tube 6; The bottom end of the interception plate 9 is arranged along the circumference of the flow guide tube 6 and is sealed and connected to the outer side surface of the flow guide tube 6; An interception net 10 is provided at the top of the interception plate 9, and the interception net 10 is located above the top of the guide pipe 6; The area surrounded by the interception plate 9, the outer side of the guide pipe 6, and the interception net 10 is a debris removal chamber 11; A floating ball A12 and a floating ball B13 are arranged in the impurity removal chamber 11, an adsorption layer 14 is arranged outside the floating ball A12, and a brush 15 is arranged outside the floating ball B13; The specific gravity of the float A12 and the float B13 are both less than 1; In this embodiment, the adsorption layer 14 is an activated carbon fiber mesh layer, and the adsorption layer 14 is sleeved on the outside of the float A12; In this embodiment, the structure of the interception plate 9 is as follows: The interception plate 9 includes an M section 901, an N section 902 and an F section 903 which are sequentially connected from bottom to top. The M section 901 is conical, the N section 902 is cylindrical, and the F section 903 is conical. The M section 901 is connected to the guide pipe 6, and the interception net 10 is connected to the top of the F section 903. The setting of the M section 901 enables the granular impurities to settle as quickly as possible in the impurity removal chamber 11, and the settled granular impurities are better gathered at the bottom of the impurity removal chamber 11, reducing the granular impurities from participating in the impurity removal again. The process improves the impurity removal efficiency and effect; the setting of the N section 902 provides a larger space for the wastewater to be quickly discharged from the top of the guide pipe 6, which is conducive to the bubbles containing particulate impurities to quickly enter the N section 902 and break, thereby reducing the particulate impurities returning to the guide pipe 6 again, thereby improving the treatment efficiency and treatment effect of the wastewater; the setting of the F section 903 allows the float A12 and the float B13 to play a role in the N section 902 as much as possible, reducing the particulate impurities returning to the guide pipe 6; The top of the N section 902 is lower than the top of the guide tube 6, which can further reduce the return of particle impurities into the guide tube 6, thereby improving the treatment effect and efficiency; The diameter of the float A12 is larger than the diameter of the float B13, and the distance between the interception net 10 and the top of the guide tube 6 is smaller than the diameter of the float B13; the diameter of the float A12 is larger than the diameter of the float B13, so that the float B13 can flexibly shuttle between the floats A12, and clean the particle impurities on the surface of the float A12; the distance between the interception net 10 and the top of the guide tube 6 is smaller than the diameter of the float B13, which can prevent the float B13 from entering the guide tube 6, ensuring the smooth progress of the wastewater treatment process; In order to promote the movement of the floats A12 and B13 in the impurity removal chamber 11 and promote the sedimentation of the granular impurities, a water inlet pipe B16 is provided in the impurity removal chamber 11, and the water inlet pipe B16 is tangent to the inner side surface of the N section 902; the water entering the impurity removal chamber 11 from the water inlet pipe B16 promotes the movement of the floats A12 and B13 in the N section 902, which is beneficial for the granular impurities on the float A12 to fall off and settle; A drainage pipe A17 is provided on the unloading section of the tank body 1, and the drainage pipe A17 is located above the bottom end of the guide pipe 6; the drainage pipe A17 is connected to the water pump 18, and the outlet of the water pump 18 is divided into two paths, one is connected to the water inlet pipe B16, and the other is connected to the collection tank 19; A valve A20 is provided on the connection pipeline between the water pump 18 and the water inlet pipe B16, and a valve B21 is provided on the connection pipeline between the water pump 18 and the collection tank 19; the water flow state of the water inlet pipe B16 is flexibly controlled according to the movement state of the float A12 in the impurity removal chamber 11; A drain pipe B22 is provided on the M section 901, and the drain pipe B22 is inclined; a valve C23 is provided on the drain pipe B22, which is conducive to timely cleaning of granular impurities according to the impurity sedimentation conditions; When the wastewater is discharged from the top of the guide tube 6, the bubbles are quickly broken due to the pressure change, so that most of the particulate impurities carried by the bubbles are settled in the impurity removal chamber 11, and the unsettled particulate impurities are adsorbed by the float A12 when entering the impurity removal chamber 11, thereby avoiding the particulate impurities from returning to the guide tube 6 again to the greatest extent, thereby improving the wastewater treatment effect; the bristles 15 on the float B13 will clean the impurities adsorbed by the float A12 when the water flow fluctuates, so that some of the particulate impurities attached to the surface of the float A12 are further settled in the impurity removal chamber 11, thereby improving the wastewater treatment efficiency; and the wastewater containing no particulate impurities is discharged through the interception net 10 and enters the tank body 1.
[0022] Although the present invention has been described in detail by reference to the preferred embodiments, the present invention is not limited thereto. Without departing from the spirit and essence of the present invention, a person of ordinary skill in the art may make various equivalent modifications or substitutions to the embodiments of the present invention, and these modifications or substitutions shall be within the scope of the present invention. Any person of ordinary skill in the art may easily think of changes or substitutions within the technical scope disclosed by the present invention, and these shall be within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be subject to the scope of protection of the claims.
Claims
1. A fine chemical production process wastewater treatment device, characterized in that: A processing tank is included, wherein the processing tank includes a tank body and a tank cover; A guide pipe is provided on the unloading section of the tank body, and the bottom end of the guide pipe is sealedly connected to the unloading section of the tank body; A water inlet pipe A is provided on the unloading section and is located below the guide pipe; A dissolved air releaser is arranged in the guide pipe, and the dissolved air releaser is close to the bottom end of the guide pipe; An interception plate is provided on the outside of the guide tube, and the interception plate is located in the upper middle of the guide tube; The bottom end of the interception plate is arranged along the circumference of the flow guide pipe and is sealed and connected to the outer side surface of the flow guide pipe; An interception net is provided at the top of the interception plate, and the interception net is located above the top of the guide pipe; The area surrounded by the interception plate, the outer side of the guide pipe and the interception net is the impurity removal chamber; A float A and a float B are arranged in the impurity removal chamber, an adsorption layer is arranged on the outside of the float A, and bristles are arranged on the outside of the float B.
2. The fine chemical production process wastewater treatment device according to claim 1, characterized in that: The flow guide pipe is gradually contracted from bottom to top.
3. The fine chemical production process wastewater treatment device according to claim 1, characterized in that: The interception plate includes an M segment, an N segment and an F segment which are sequentially connected from bottom to top, wherein the M segment is conical, the N segment is cylindrical and the F segment is conical; the M segment is connected to the guide pipe, and the interception net is connected to the top of the F segment.
4. The fine chemical production process wastewater treatment device according to claim 3, characterized in that: The top of the N segment is lower than the top of the flow guide tube.
5. The fine chemical production process wastewater treatment device according to claim 4, characterized in that: The diameter of the float A is greater than the diameter of the float B, and the distance between the interception net and the top of the guide pipe is less than the diameter of the float B.
6. The fine chemical production process wastewater treatment device according to claim 3, characterized in that: A water inlet pipe B is arranged in the impurity removal chamber, and the water inlet pipe B is tangent to the inner side surface of the N section.
7. The fine chemical production process wastewater treatment device according to claim 1, characterized in that: A drainage pipe A is provided on the unloading section of the tank body, and the drainage pipe A is located above the bottom end of the guide pipe; the drainage pipe A is connected to a water pump, and the outlet of the water pump is divided into two paths, one connected to the water inlet pipe B, and the other connected to the collection tank.
8. The fine chemical production process wastewater treatment device according to claim 7, characterized in that: A valve A is provided on the connecting pipeline between the water pump and the water inlet pipe B, and a valve B is provided on the connecting pipeline between the water pump and the collection tank.
9. The fine chemical production process wastewater treatment device according to claim 3, characterized in that: A drain pipe B is provided on the M section and is arranged obliquely; a valve C is provided on the drain pipe B.
10. The fine chemical production process wastewater treatment device according to claim 1, characterized in that: An exhaust pipe is provided on the top surface of the tank cover, and a discharge pipe is provided on the bottom surface of the discharge section of the tank body, and a valve D is installed on the discharge pipe.
Citation Information
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