Guide rail clamp and assembly fixed to the purlin of polyester tile roof

By designing a guide rail fixture for polyester tile roof, the supporting base member is used to bond the polyester tile and purlin, the problem of unstable installation of photovoltaic modules on the polyester tile roof is solved, and the stability and pull-resistance resistance are improved.

CN119737026APending Publication Date: 2025-04-01SHANGHAI BAOYE GRP CORP
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Patent Information

Application Number
CN202411860227.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-04-01

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Abstract

A guide rail clamp and assembly fixed to the purlin of a polyester tile roof, the clamp comprises a support base component and a guide rail assembly component, the support base component seat is used to be assembled on the purlin and is connected to the polyester tile, the guide rail assembly component is assembled on the support base component and is used to assemble the guide rail, and the assembly comprises the above-mentioned clamp. The guide rail clamp and assembly fixed to the purlin of a polyester tile roof can be well installed on the polyester tile roof, has good installation stability, and can also well avoid the problem of sagging of the polyester tile.
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Description

Technical Field

[0001] The invention relates to the technical field of photovoltaic structure assembly, and in particular to a guide rail clamp fixed to a polyester tile roof purlin and an assembly. Background Art

[0002] At present, many factories in the distributed photovoltaic market have colored steel tile roofs. According to the shape of the raised wave peaks on the colored steel tile roofs, appropriate clamps are selected to install photovoltaic modules. However, polyester tiles are generally used as roof tiles in some corrosive industry factories. The raised wave peaks of the polyester tile roofs are arc-shaped. Due to the overall strength of the polyester tile roof, there are currently no photovoltaic equipment installation clamps for this type of arc-shaped polyester tile roof on the market. If conventional corner clamps and trapezoidal clamps are used, it may not be easy to achieve, because polyester tiles are prone to drooping at high temperatures and the nail holding force is not enough. Therefore, many industrial factories with polyester tile roofs are not equipped with photovoltaics. Summary of the invention

[0003] In view of this, the object of the present invention is to provide a guide rail clamp and assembly fixed to the purlin of the polyester tile roof, which can be well installed on the polyester tile roof, has good installation stability, and can also well avoid the problem of sagging of the polyester tile.

[0004] The present invention provides a guide rail clamp fixed to the purlin of a polyester tile roof, comprising a supporting base component and a guide rail assembly component. The supporting base component is used to be assembled on the purlin and is fitted and connected with the polyester tile. The guide rail assembly component is assembled on the supporting base component and is used to assemble the guide rail.

[0005] In one embodiment, the supporting base component includes a base, a self-tapping screw and a connecting tube. The base is used to cover the polyester tile and is tightly connected to the polyester tile. The connecting tube is assembled on the base. The self-tapping screw is threaded in the connecting tube, and the self-tapping screw passes through the base and the polyester tile to be connected to the purlin. The guide rail assembly component is covered and assembled on the connecting tube.

[0006] In one embodiment, the base includes at least two side plates and a top plate, the two side plates are connected to the two ends of the top plate to form an arc-shaped fitting cavity, the polyester tile is fitted and connected to the wall surface of the arc-shaped fitting cavity, and the self-tapping screws pass through the top plate and the polyester tile to be connected to the purlin.

[0007] In one embodiment, the guide rail assembly component includes an assembly plate and a locking bolt. The assembly plate is assembled on the support base component. The locking bolt is threadedly connected to the assembly plate for assembling the guide rail on the assembly plate.

[0008] The present invention also provides a guide rail clamp assembly fixed to the purlin of a polyester tile roof, including the guide rail clamp described in any one of the above items, and also including polyester tiles and purlins, the polyester tiles are mounted on the purlins, and the supporting base member is mounted on the purlins and is fitly connected to the polyester tiles.

[0009] In one embodiment, the polyester tile includes an arc segment and a connecting segment, the connecting segment is connected to the arc segment, the connecting segment is connected to the purlin, the arc segment is fitted and connected to the wall surface of the arc fitting cavity, and the arc segment is placed on the purlin.

[0010] The guide rail clamp and assembly fixed to the purlin of the polyester tile roof provided by the present invention can be well installed on the polyester tile roof, have good installation stability, and can also well avoid the problem of sagging of the polyester tile. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without creative work.

[0012] Figure 1 A schematic structural diagram of a guide rail clamp fixed to a polyester tile roof purlin provided by the present invention. DETAILED DESCRIPTION

[0013] The specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the description of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0014] In the description of the present invention, unless otherwise clearly specified and limited, the terms "set", "install", "connection" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0015] The directions or positional relationships indicated by terms such as “upper”, “lower”, “left”, “right”, “front”, “back”, “top”, “bottom”, “inside” and “outside” are based on the directions or positional relationships shown in the accompanying drawings, or are the directions or positional relationships in which the inventive product is usually placed when used. They are only for the convenience of description and simplified description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0016] The terms "first", "second", "third", etc. are merely used to distinguish elements of similar nature, and do not indicate or imply relative importance or a particular order.

[0017] The terms "comprises," "comprising," or any other variations thereof, are intended to cover a non-exclusive inclusion of the elements listed and may also include additional elements not expressly listed.

[0018] Embodiment 1

[0019] See also Figure 1 The guide rail clamp fixed to the purlin of the polyester tile roof provided by the present invention includes a supporting base component 1 and a guide rail assembly component 2. The supporting base component 1 is used to be assembled on the purlin 4 and is fitted and connected with the polyester tile 3. The guide rail assembly component 2 is assembled on the supporting base component 1 and is used to assemble the guide rail.

[0020] It can be understood that the polyester tile 3 can be bonded to the purlin 4 by an adhesive, the polyester tile 3 includes a section in an arc-shaped wave crest state, the support base component 1 is adapted to the shape of the polyester tile 3 and covers the polyester tile 3, and the support base component 1 is assembled on the purlin 4, the polyester tile 3 can also be bonded to the support base component 1 by a silicone structural sealant 103, thereby effectively avoiding the problem of sagging of the polyester tile 3 due to long-term exposure to high temperature. The silicone structural sealant 103 can be a two-component silicone structural sealant with a thickness of 6mm, which can prevent rainwater from penetrating from all around the wave crest of the tile and enhance the pull-out resistance of the guide rail clamp. The guide rail assembly component 2 is used for the assembly of the H-type guide rail, and the H-type guide rail is used for the assembly of the photovoltaic bracket.

[0021] See also Figure 1 In some embodiments, the supporting base component 1 includes a base 102, a self-tapping screw 104 and a connecting tube 101. The base 102 is used to cover the polyester tile 3 and is tightly connected to the polyester tile 3. The self-tapping screw 104 is threadedly connected in the connecting tube 101, and the self-tapping screw 104 passes through the base 102 and the polyester tile 3 to be connected to the purlin 4. The guide rail assembly component 2 is covered and assembled on the connecting tube 101.

[0022] It can be understood that bolt holes can be provided on the base 102, internal threads can be provided in the connecting tube 102, the self-tapping screw 104 is threadedly connected in the connecting tube 101, and the base 102 and the polyester tile 3 passing through the connecting tube 101 are connected to the purlin 4, which can be threadedly connected to the purlin 4, and the guide rail assembly component 2 covers the connecting tube 101, which can prevent rainwater from flowing into the indoor environment along the connecting tube 101 and avoid water leakage.

[0023] Please continue reading Figure 1 In some embodiments, the base 102 includes at least two side plates and a top plate, the two side plates are connected at both ends of the top plate to form an arc-shaped fitting cavity, the polyester tile 3 is fitted and connected to the wall of the arc-shaped fitting cavity, and the self-tapping screws 104 pass through the top plate and the polyester tile 3 to be connected to the purlin.

[0024] It can be understood that the side panels and the top panel can be an integral structure, and after being connected, they can form a trapezoid with one end open. The inner wall of the trapezoidal structure is arc-shaped, thereby forming an arc-shaped fitting cavity, which is to adapt to the shape of the polyester tile 3. The base 102 of this structure has a simple structure and can adapt to the polyester tile 3 well.

[0025] Please refer to Figure 1 In some embodiments, the guide rail assembly component 2 includes an assembly plate 201 and a locking bolt 202 . The assembly plate 201 is assembled on the supporting base component 1 . The locking bolt 202 is threadedly connected to the assembly plate 201 for assembling the guide rail on the assembly plate 201 .

[0026] It can be known that the assembly plate 201 can be connected to the connecting tube 101 of the supporting base component 1 by welding or bolt connection. The assembly plate 201 is used to support the guide rail, and the locking bolt 202 assembles the guide rail on the assembly plate 201. The guide rail assembly component 2 of this structure has a simple structure and is convenient for the assembly of the guide rail.

[0027] Embodiment 2

[0028] See also Figure 1 The present embodiment provides a guide rail clamp assembly fixed to the purlin of the polyester tile roof, characterized in that it includes the above-mentioned guide rail clamp, and also includes a polyester tile 3 and a purlin 4, the polyester tile 3 is assembled on the purlin 4, and the supporting base member 1 is assembled on the purlin 4 and is fitted and connected with the polyester tile 3.

[0029] It is understandable that the assembly method of each structure can be found in the above records, and no further description is given here.

[0030] In some embodiments, the polyester tile 3 includes an arc segment and a connecting segment, the connecting segment is connected to the arc segment, the connecting segment is connected to the purlin 4, the arc segment is fitted and connected to the wall surface of the arc fitting cavity, and the arc segment is placed on the purlin 4.

[0031] It can be understood that the connecting section can be parallel to the purlin 4, and it can be bonded to the purlin. The arc section can also be placed on the purlin 4, and no bonding or other connecting operations are required. The polyester tile 3 of this structure is easy to fix.

[0032] From the above description, it can be known that the guide rail clamp and assembly fixed to the purlin of the polyester tile roof provided by the present invention can be well installed on the polyester tile roof, with good installation stability, and can also well avoid the problem of sagging of the polyester tile.

[0033] The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed by the present invention should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the attached claims.

Claims

1. A guide rail clamp fixed to the purlin of a polyester tile roof, characterized in that: It comprises a supporting base component and a guide rail assembly component. The supporting base component is used to be assembled on the purlin and is connected with the polyester tile in a fitting manner. The guide rail assembly component is assembled on the supporting base component and is used to assemble the guide rail.

2. The guide rail clamp fixed to the purlin of the polyester tile roof as claimed in claim 1, characterized in that: The supporting base component includes a base, a self-tapping screw and a connecting tube. The base is used to cover the polyester tile and is tightly connected to the polyester tile. The connecting tube is assembled on the base. The self-tapping screw is threaded in the connecting tube, and the self-tapping screw passes through the base and the polyester tile to be connected to the purlin. The guide rail assembly component is covered and assembled on the connecting tube.

3. The guide rail clamp fixed to the purlin of the polyester tile roof as claimed in claim 2, characterized in that: The base includes at least two side plates and a top plate, the two side plates are connected to the two ends of the top plate to form an arc-shaped fitting cavity, the polyester tile is fitted and connected to the wall surface of the arc-shaped fitting cavity, and the self-tapping screw passes through the top plate and the polyester tile and is connected to the purlin.

4. The guide rail clamp fixed to the purlin of the polyester tile roof as claimed in claim 1, characterized in that: The guide rail assembly component includes an assembly plate and a locking bolt. The assembly plate is assembled on the support base component. The locking bolt is threadedly connected to the assembly plate and is used to assemble the guide rail on the assembly plate.

5. A guide rail clamp assembly fixed to the purlin of a polyester tile roof, characterized in that: The guide rail clamp comprises the guide rail clamp as described in any one of claims 1 to 4, and further comprises a polyester tile and a purlin, wherein the polyester tile is mounted on the purlin, and the supporting base member is mounted on the purlin and is fitted and connected to the polyester tile.

6. The guide rail clamp fixed to the purlin of the polyester tile roof as claimed in claim 5, characterized in that: The polyester tile comprises an arc segment and a connecting segment, wherein the connecting segment is connected to the arc segment, the connecting segment is connected to the purlin, the arc segment is attached to the wall surface of the arc-attached cavity, and the arc segment is placed on the purlin.