Lighting
By designing integrated injection molding connectors and reflective cup body in the reflective cup assembly of the lighting fixture, combined with the finite rib structure of the lens ring, the problems of high injection molding of the reflective cup and poor fluidity of the rubber are solved, and a higher quality and stable injection molding effect is achieved.
Patent Information
- Application Number
- CN202510055541.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-13
- Publication Date
- 2025-04-01
Smart Images

Figure CN119737589A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of lighting equipment, and in particular to a lamp. Background Art
[0002] The various lighting fixtures provided by the related technology generally include a reflector cup assembly and a light source mechanism assembled with the reflector cup assembly, wherein the light source mechanism includes a light source assembly, a lens ring and a lens, the lens is assembled with the light source assembly through the lens ring, and the reflector cup assembly includes a reflector cup, which is connected to the lens ring so that the light emitted by the light source assembly is emitted through the lens and the reflector cup in sequence.
[0003] The reflective cup is usually formed by injection molding; however, the reflective cup provided by the related art is difficult to be injection molded, and the plastic material used for injection molding has poor fluidity, which easily leads to defects such as flow lines and delamination on the appearance of the reflective cup. Summary of the invention
[0004] The purpose of the present invention includes providing a lamp whose reflector cup is easier to be injection molded and can improve the fluidity of the rubber during injection molding, improve the appearance defects of the reflector cup such as flow lines and stratification, and improve the quality and stability of the injection molding of the reflector cup.
[0005] The embodiments of the present invention can be implemented as follows:
[0006] The present invention provides a lamp, comprising:
[0007] A reflector cup assembly; the reflector cup assembly includes a reflector cup, the reflector cup includes a reflector cup body and a connector, one end of the connector is connected to one end of the reflector cup body, the other end of the connector extends to the other end of the reflector cup body, and the connector and the reflector cup body are integrally injection molded, the connector has a side facing the reflector cup body and a side away from the reflector cup body, and the side of the connector facing the reflector cup body is spaced apart from the reflector cup body; and,
[0008] The light source mechanism comprises a lens ring, the lens ring is provided with a limiting rib, the lens ring is connected to the connecting piece, the limiting rib abuts against the connecting piece to prevent the connecting piece from shrinking inwardly toward the center axis of the reflector cup body.
[0009] In an optional embodiment, one of the lens ring and the connecting piece is provided with a rotating shaft, and the other of the lens ring and the connecting piece is provided with a rotating portion, the rotating portion includes a slot, the rotating shaft and the slot are rotatably plugged into each other, and the slot wall is tightly attached to the outer periphery of the rotating shaft to form an interference fit; wherein the slot wall can undergo elastic deformation.
[0010] In an optional embodiment, the rotating part further includes a hollow structure distributed on the periphery of the slot, and the hollow structure is used to cause the slot wall of the slot to undergo elastic deformation.
[0011] In an optional embodiment, the rotating part also includes a supporting rib and two elastic arms, the supporting rib is connected to the lens ring, one end of the two elastic arms are connected to the supporting rib, the other ends of the two elastic arms extend away from the supporting rib, and the supporting rib and the two elastic arms form a slot, and the side of the elastic arm facing away from the slot has a hollow structure.
[0012] In an optional embodiment, the elastic arm includes an arc arm, a straight arm and a connecting arm connected in sequence, the end of the arc arm away from the straight arm is connected to the support rib, and there is a bending connection between the arc arm and the straight arm. The distance between the two straight arms of the two elastic arms gradually increases from the end close to the support rib to the end away from the support rib; the straight arm and the connecting arm are connected at an angle.
[0013] In an optional embodiment, the rotating part further includes a connecting rib, the supporting rib is connected to the lens ring through the connecting rib, the arc arm, the bent connection and the straight arm are all spaced apart from the connecting rib, and one end of the connecting arm away from the straight arm is connected to the connecting rib; the convex surface of the arc arm is spaced apart from the connecting rib to form a part of the hollow structure, and the straight arm and the connecting arm together with the connecting rib form another part of the hollow structure; or,
[0014] Part of the supporting rib, part of the circular arc arm, part of the straight arm and part of the connecting arm protrude relative to the outer wall of the lens ring, and one end of the connecting arm away from the straight arm is connected to the lens ring; the convex surface of the circular arc arm is spaced apart from the lens ring to form a part of the hollow structure, and the straight arm and the connecting arm together with the lens ring form another part of the hollow structure.
[0015] In an optional embodiment, the reflective cup further includes a reinforcing rib, and the reinforcing rib is connected between the rotating shaft and the connecting member; and / or,
[0016] The reflector cup assembly also includes an elastic part, which includes a torsion spring, a first connecting arm, a second connecting arm and a matching part. The matching part is connected to the torsion spring through the first connecting arm, and one end of the second connecting arm is connected to the matching part; the connecting part is connected to a plug-in arm, and the plug-in arm is provided with a limiting groove. The torsion spring is plug-fitted with the plug-in arm, and the other end of the second connecting arm is plug-fitted with the limiting groove, and the matching part is used to cooperate with the lamp installation position.
[0017] In an optional embodiment, the first end of the connector is connected to the reflector cup body, the second end of the connector is connected to a rotating shaft or is provided with a rotating portion, and a hollow portion is provided between the first end and the second end of the connector.
[0018] In an optional embodiment, the reflector cup assembly further includes a face ring having a mounting portion, the reflector cup body and the connector are both plugged into the mounting portion, and the connector is snap-connected to the face ring.
[0019] In an optional embodiment, the face ring is provided with one of a guide groove and a guide rib, at least one of the reflector cup body and the connector is provided with the other of the guide groove and the guide rib, and the guide rib is plugged into the guide groove.
[0020] In an optional embodiment, the light source mechanism further includes a lens, and the lens is clamped with the lens ring; and / or,
[0021] The lens ring is provided with a vent hole.
[0022] In an optional embodiment, the light source mechanism further includes a light source assembly, one of the light source assembly and the lens ring is provided with a positioning rib, the other of the light source assembly and the lens ring is provided with a positioning groove, and the positioning rib is plugged into the positioning groove; and / or,
[0023] The lamp also includes a radiator, which is provided with an installation cavity, and the lens ring is inserted into the installation cavity and clamped with the cavity wall of the installation cavity.
[0024] In an optional embodiment, the light source assembly includes an insulating seat and a light source module, the light source module is clamped with the insulating seat, and the insulating seat is provided with a positioning rib or a positioning groove; and / or,
[0025] One of the heat sink and the light source assembly is provided with a slide groove, and the other of the heat sink and the light source assembly is provided with a sliding protrusion, and the sliding protrusion is slidably matched with the slide groove.
[0026] The beneficial effects of the lamp of the embodiment of the present invention include: the lamp provided by the embodiment of the present invention includes a reflector cup assembly and a light source assembly, the reflector cup assembly includes a reflector cup, the reflector cup includes a reflector cup body and a connector, one end of the connector is connected to one end of the reflector cup body, the other end of the connector extends to the other end of the reflector cup body, and the connector and the reflector cup body are integrally injection molded, the connector has a side facing the reflector cup body and a side away from the reflector cup body, and the side of the connector facing the reflector cup body is distributed with a gap from the reflector cup body; in this way, the connector is only in contact with the reflector cup body at the position where it is connected to the reflector cup body, and the other positions are suspended relative to the reflector cup body, therefore, other structures on the reflector cup body are reduced, and when the reflector cup is injection molded, the corresponding position of the reflector cup body can ensure that the flow of the rubber is not hindered by other structures due to the reduction of the presence of other components, thereby improving the fluidity of the rubber, which is beneficial to improving the appearance of the reflector cup with defects such as flow lines and stratification, and improving the quality and stability of the injection molding of the reflector cup.
[0027] At the same time, the light source mechanism includes a lens ring, and the lens ring is provided with limiting ribs, that is, the limiting ribs can be used to abut against the connecting piece connected to the lens ring, so as to prevent the connecting piece from shrinking inwardly toward the central axis of the reflector cup body; moreover, the limiting ribs are used to abut against the connecting piece to prevent the connecting piece from shrinking inwardly, which can directly ensure the position stability of the connecting piece and directly improve the stability and reliability of the connection between the lens ring and the connecting piece, and on the other hand, it can also improve the problem of the connecting piece shrinking and breaking, thereby further improving the connection reliability of the connecting piece and the lens ring. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
[0029] Figure 1 is a schematic diagram of the structure of a lamp in an embodiment of the present invention;
[0030] Figure 2 is a schematic diagram of the exploded structure of a lamp in an embodiment of the present invention;
[0031] Figure 3 is a cross-sectional view of the lamp in the embodiment of the present invention at a first viewing angle;
[0032] Figure 4 is a cross-sectional view of the lamp in the embodiment of the present invention at a second viewing angle;
[0033] Figure 5 It is a cross-sectional view of the lamp after the light source mechanism and the reflector cup assembly rotate relative to each other in the embodiment of the present invention;
[0034] Figure 6 It is a partial structural exploded view of the lamp in the embodiment of the present invention;
[0035] Figure 7 It is a structural schematic diagram of a reflective cup assembly in an embodiment of the present invention;
[0036] Figure 8 It is a schematic diagram of the structure of the reflective cup in an embodiment of the present invention;
[0037] Fig. 9 is a schematic diagram of a partial structure of a lamp in an embodiment of the present invention;
[0038] Fig.10 It is a schematic diagram of the structure of the elastic member in an embodiment of the present invention;
[0039] Fig.11 Schematic diagram of the structure of the lens ring in the embodiment of the present invention;
[0040] Fig.12 is a cross-sectional view of a lens ring and a reflector cup assembly according to an embodiment of the present invention;
[0041] Fig.13 Schematic diagram of the structure of the lens ring and the lens in the embodiment of the present invention;
[0042] Fig.14 It is a schematic diagram of the structure of the lens ring in other embodiments of the present invention;
[0043] Fig.15 It is a schematic diagram of the structure of the lens ring and the light source assembly in an embodiment of the present invention;
[0044] Fig.16 is a schematic structural diagram of a light source assembly in an embodiment of the present invention;
[0045] Fig.17 is a schematic diagram of the exploded structure of a light source assembly in an embodiment of the present invention;
[0046] Fig.18 It is a schematic diagram of the exploded structure of the heat sink and the insulating seat in an embodiment of the present invention;
[0047] Fig.19 Schematic diagram of the exploded structure of the heat sink and the lens ring in the embodiment of the present invention.
[0048] Icons: 010-lamp; 100-reflector cup assembly; 110-reflector cup; 111-reflector cup body; 112-connector; 113-rotating shaft; 114-hollow portion; 115-reinforcement rib; 116-guide groove; 117-plug arm; 118-limiting groove; 119-grip; 120-face ring; 121-guide rib; 130-elastic member; 131-torsion spring; 132-first connecting arm; 133-second connecting arm; 134-matching member; 200-light source mechanism; 210-lens ring; 211-rotating portion; 212-slot; 213-hollow structure; 214-hollow hole; 2141-waist hole; 21 42-long hole; 215-limiting rib; 216-positioning groove; 217-ventilation hole; 218-clamping arm; 219-groove; 220-lens; 230-light source assembly; 231-light source module; 232-insulating seat; 233-positioning rib; 234-sliding protrusion; 235-assembly cavity; 236-clip; 237-clamping piece; 238-power cord; 239-first wire hole; 240-support rib; 241-elastic arm; 2411-arc arm; 2412-straight arm; 2413-connecting arm; 242-connecting rib; 300-heat sink; 310-slide groove; 320-clamping groove; 330-second wire hole. DETAILED DESCRIPTION
[0049] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.
[0050] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0051] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0052] In the description of the present invention, it should be noted that if the terms "upper", "lower", "inside", "outside", etc. appear to indicate an orientation or position relationship, they are based on the orientation or position relationship shown in the accompanying drawings, or are the orientation or position relationship in which the product of the invention is usually placed when used. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0053] In addition, the terms “first”, “second”, etc., if used, are merely used to distinguish between the descriptions and should not be understood as indicating or implying relative importance.
[0054] It should be noted that, in the absence of conflict, the features in the embodiments of the present invention may be combined with each other.
[0055] Please refer to Figure 1 This embodiment provides a lamp 010, which may refer to an LED downlight; of course, in other embodiments, the lamp 010 may also refer to a desk lamp, etc., which is not specifically limited here.
[0056] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5The lamp 010 includes a reflector cup assembly 100 and a light source mechanism 200. The reflector cup assembly 100 is provided with a rotating shaft 113. The light source mechanism 200 is provided with a rotating portion 211. The rotating portion 211 includes a slot 212 and a hollow structure 213 distributed on the periphery of the slot 212. The rotating shaft 113 and the slot 212 are rotatably plugged in and matched. The hollow structure 213 is used to make the groove wall of the slot 212 elastically deform. The light emitted by the light source mechanism 200 can be reflected and emitted through the reflector cup assembly 100.
[0057] By plugging and fitting the rotating shaft 113 and the slot 212, the light source mechanism 200 and the reflector cup assembly 100 can rotate relative to each other to adjust the direction of light emission, and a hollow structure 213 is provided on the periphery of the slot 212 so that the slot wall of the slot 212 can be elastically deformed when squeezed by an external force to form an avoidance effect, thereby ensuring that when one of the reflector cup assembly 100 and the light source mechanism 200 is subjected to force and rotates relative to the other, the force applied is uniform, thereby ensuring the smoothness of the relative rotation; moreover, through the design of the hollow structure 213, the shrinkage deformation problem caused by the thickness of the injection molding glue can be improved during injection molding.
[0058] Of course, in other embodiments, the light source mechanism 200 is provided with a rotating shaft 113 , and the reflective cup assembly 100 is provided with a rotating portion 211 .
[0059] Furthermore, the wall of the slot 212 is closely attached to the outer periphery of the shaft 113 to form an interference fit; for example, the diameter of the shaft 113 is 4 mm, and the diameter of the slot 212 is 3.9 mm. This arrangement can improve the stability of the light source mechanism 200 and the reflector cup assembly 100 being assembled together through the shaft 113 and the slot 212.
[0060] Of course, in other embodiments, the rotating portion 211 may not be provided with the hollow structure 213; or, in other embodiments, the reflective cup assembly 100 and the light source mechanism 200 may be fixedly connected in a non-rotatable manner.
[0061] The structure of the reflector cup assembly 100 is set as required; please refer to Figure 6 and Figure 7In this embodiment, the reflector cup assembly 100 includes a reflector cup 110, and the reflector cup 110 includes a reflector cup body 111 and a connector 112. The first end of the connector 112 is connected to the reflector cup body 111, and the second end of the connector 112 is connected to a rotating shaft 113. A hollow portion 114 is provided between the first end and the second end of the connector 112. The reflector cup body 111 is trumpet-shaped, and its inner diameter gradually decreases along its axial direction. The end with a smaller inner diameter of the reflector cup body 111 is a constricted end, and the end with a larger inner diameter is an expanded end. The first end of the connector 112 is connected to the expanded end, and the second end of the connector 112 extends toward the constricted end along the axial direction of the reflector cup body 111. Since the hollow portion 114 is provided between the first end and the second end of the connector 112, so that the connector 112 forms a suspended structural design, the problem of shrinkage deformation caused by a thicker thickness can be improved when the reflector cup 110 is injected.
[0062] For further information, please refer to Figure 8 The connecting piece 112 is integrally injection molded with the reflector cup body 111; the connecting piece 112 has a side facing the reflector cup body 111 and a side away from the reflector cup body 111, and there is a gap between the side of the connecting piece 112 facing the reflector cup body 111 and the reflector cup body 111, and the hollow portion 114 provided on the connecting piece 112 is relatively distributed with the outer side wall of the reflector cup body 111. Such arrangement ensures that only the position where the first end of the connecting piece 112 is connected to the reflector cup body 111 is in contact with the reflector cup body 111, and the other positions are equivalent to being suspended. No other structures are required to be arranged on the reflector cup body 111, which is beneficial to improving the quality and stability of injection molding. That is, the connecting piece 112 is in contact with the reflector cup body 111 only at the position where it is connected to the reflector cup body 111, and the other positions are suspended relative to the reflector cup body 111. Therefore, other structures on the reflector cup body 111 are reduced. When the reflector cup 110 is injection molded, the corresponding position of the reflector cup body 111 can ensure that the flow of the rubber is not hindered by other structures due to the reduction of the presence of other components, thereby improving the fluidity of the rubber, which is beneficial to improving the appearance of the reflector cup with defects such as flow lines and stratification, and improving the quality and stability of the injection molding of the reflector cup 110.
[0063] Optionally, see Figure 6 , Figure 7 and Figure 8 The reflector cup 110 further includes a reinforcing rib 115, and the reinforcing rib 115 is connected between the rotating shaft 113 and the connecting member 112. The provision of the reinforcing rib 115 can improve the stability of the connection between the rotating shaft 113 and the connecting member 112, improve the problem of fracture and deformation of the rotating shaft 113, and further improve the stability of the assembly of the reflector cup assembly 100 and the light source mechanism 200.
[0064] Optionally, see Figure 6 and Fig. 9The reflector cup assembly 100 further includes an elastic member 130, which has a connecting end and a free end. The connecting end is plugged into the second end of the connector 112, and the free end is used to cooperate with the installation position of the lamp 010. By setting the elastic member 130, the lamp 010 can be assembled on the installation position such as the ceiling without using fasteners such as bolts.
[0065] For further information, please refer to Figure 6 and Fig.10 The elastic member 130 includes a torsion spring 131, a first connecting arm 132, a second connecting arm 133 and a matching member 134. The matching member 134 is connected to the torsion spring 131 through the first connecting arm 132, and one end of the second connecting arm 133 is connected to the matching member 134; the second end is connected to the plug-in arm 117, and the plug-in arm 117 is provided with a limiting groove 118. The torsion spring 131 is plugged and matched with the plug-in arm 117, and the other end of the second connecting arm 133 is plugged and matched with the limiting groove 118; specifically, the connecting end of the first connecting arm 132 is respectively connected to the matching member 134 and one of the torsion arms of the torsion spring 131, and the other torsion arm of the torsion spring 131 The second connecting arm 133 can be connected (e.g., abutted) or distributed with a gap with the second end of the connecting member 112. One end of the second connecting arm 133 is connected to the matching member 134, and the other end is bent and extends into the through hole of the torsion spring 131, so that when the torsion spring 131 is plugged and matched with the plug-in arm 117, it is ensured that the end of the second connecting arm 133 away from the matching member 134 can be reliably plugged with the limiting groove 118, and can rotate in the limiting groove 118, so as to achieve reliable limiting, and improve the problem of displacement and jamming of the second connecting arm 133 when rotating under the action of external force, so as to improve the reliability and smoothness of assembling the lamp 010 using the elastic member 130. In this way, it can be ensured that the matching member 134 can reliably match with the installation position of the lamp 010 under the action of the torsion spring 131, so as to ensure the reliability of the lamp 010 being assembled in the corresponding installation position.
[0066] Optionally, two plug-in arms 117 are connected to the second end of the connector 112, and the two plug-in arms 117 are spaced apart so that the gaps between the rotating shaft 113 and the two plug-in arms 117 are relatively distributed; one of the plug-in arms 117 is provided with a limiting groove 118, and the two plug-in arms 117 are respectively plugged into the torsion spring 131 from both ends of the through hole of the torsion spring 131. In this way, on the one hand, the easy assembly of the torsion spring 131 can be ensured, and on the other hand, the stability of the assembly of the torsion spring 131 to the connector 112 can be ensured, that is, the stability of the assembly of the elastic member 130 to the connector 112 can be ensured.
[0067] The number of elastic members 130 can be selected as needed. The lamp 010 of this embodiment includes two relatively distributed elastic members 130. Of course, in other embodiments, the number of elastic members 130 can also be one, three, four, etc., which is not specifically limited here.
[0068] Optionally, see Figure 6 and Figure 7 The reflector cup assembly 100 further includes a face ring 120, which has a mounting portion, the reflector cup body 111 and the connector 112 are both plugged into the mounting portion, and the connector 112 is snap-fitted with the face ring 120. The face ring 120 can hide most of the connector 112, which improves the aesthetics on the one hand, improves the problem of the connector 112 being easily damaged on the other hand, and improves the problem of the rotation shaft 113 provided on the connector 112 being plugged into the slot 212, thereby ensuring the stability and reliability of the light source mechanism 200 and the reflector cup assembly 100 being assembled together.
[0069] Furthermore, the second end of the connector 112 is provided with a latch 119, and when the connector 112 and the reflector cup body 111 are both plugged into the mounting portion, the second end of the connector 112 extends out of the mounting portion so that the latch 119 is engaged with the end of the face ring 120. In this way, easy assembly and stability after assembly can be ensured.
[0070] Further, please refer to Figure 6 , Figure 7 and Fig. 9 The plug arm 117 extends out of the mounting portion so that the elastic member 130 is distributed outside the cover. In this way, the lamp 010 can be easily assembled at the corresponding mounting position using the elastic member 130.
[0071] Optionally, the mounting portion of the face ring 120 is a through-hole structure.
[0072] Of course, in other embodiments, at least one of the reflector cup body 111 and the connector 112 may also be bonded to the face ring 120 , etc., which is not specifically limited here.
[0073] Optionally, see Figure 6 and Figure 7 The connecting member 112 is provided with a guide groove 116, and the face ring 120 is provided with a guide rib 121, and the guide rib 121 is plugged into the guide groove 116; specifically, the connecting member 112 is provided with a guide groove 116 on a side away from the reflector cup body 111, and the hole wall of the mounting portion is provided with a guide rib 121. The cooperation between the guide groove 116 and the guide rib 121 can improve the accuracy and efficiency of assembly.
[0074] Of course, in other embodiments, the face ring 120 is provided with a guide groove 116, and the connecting piece 112 is provided with a guide rib 121, and the guide rib 121 is plugged into the guide groove 116; or, in other embodiments, the guide rib 121 or the guide groove 116 can also be provided on the reflector cup body 111.
[0075] The structure of the light source mechanism 200 can be set as required; please refer to Fig.11 and Fig.12 The light source mechanism 200 of the present embodiment includes a lens ring 210, and the lens ring 210 is provided with a limiting rib 215 and a rotating part 211. The limiting rib 215 abuts against the connecting member 112 to prevent the connecting member 112 from shrinking inwards toward the central axis of the reflector cup body 111. In this way, the limiting rib 215 can be used to ensure the relative position stability of the rotating shaft 113 connected to the connecting member 112, and thus ensure the stability of the assembly of the rotating shaft 113 and the slot 212, that is, to improve the problem that the connecting member 112 is easily deformed and causes the displacement of the rotating shaft 113, thereby ensuring the relative rotation stability and assembly stability between the light source mechanism 200 and the reflector cup assembly 100, and also improve the problem that the connecting member 112 shrinks and breaks, thereby further improving the connection reliability of the connecting member 112 and the lens ring 210.
[0076] Optionally, see Fig.11 The hollow structure 213 includes a hollow hole 214 provided in the lens ring 210 , and the shape of the hollow hole 214 can be adapted to the shape of the slot 212 , so as to ensure the reliability of elastic deformation of the slot wall 212 under the action of external force.
[0077] The number of hollow holes 214 can be selected as needed; please refer to Fig.11 and Fig.13 In this embodiment, the rotating part 211 further includes a support rib 240 and two elastic arms 241. The support rib 240 is connected to the lens ring 210. One end of the two elastic arms 241 is connected to the support rib 240. The other ends of the two elastic arms 241 extend away from the support rib 240. The support rib 240 and the two elastic arms 241 together form a slot 212. The side of the elastic arm 241 away from the slot 212 has a hollow structure 213. The support rib 240 can provide certain support to the elastic slot wall of the slot 212 to ensure the reliability of the rotation shaft 113 plugged into the slot 212.
[0078] Furthermore, the rotating portion 211 also includes a connecting rib 242, which is roughly U-shaped. The connecting rib 242 is connected to the lens ring 210, and the connecting rib 242 protrudes relative to the outer wall of the lens ring 210. At least part of the supporting rib 240 is connected to the lens ring 210 through the connecting rib 242 and protrudes relative to the outer wall of the lens ring 210; a hollow hole 214 is formed between the side of the elastic arm 241 away from the slot 212 and the connecting rib 242, and the two elastic arms 241 form a total of two hollow holes 214 distributed at intervals along the circumference of the slot 212 as a hollow structure 213.
[0079] Furthermore, the elastic arm 241 includes an arc arm 2411, a straight arm 2412 and a connecting arm 2413 connected in sequence, the end of the arc arm 2411 away from the straight arm 2412 is connected to the support rib 240, the end of the straight arm 2412 away from the arc arm 2411 extends toward the connecting rib 242, and the spacing between the two straight arms 2412 of the two elastic arms 241 gradually increases from the end close to the support rib 240 to the end away from the support rib 240, the arc concave surface of the arc arm 2411 of the two elastic arms 241 and the side of the straight arm 2412 away from the connecting rib 242 together form a slot 212 with the support rib 240; there is a bent connection between the straight arm 2412 and the arc arm 2411, the bent connection and the connecting rib 242 are distributed in a gap, and the arc arm 2 The convex surface of the arc arm 2411 is spaced apart from the connecting rib 242 to form a portion of the hollow hole 214; the connecting arm 2413 is connected to the straight arm 2412 at an angle, and the end of the connecting arm 2413 away from the straight arm 2412 is connected to the connecting rib 242, and the straight arm 2412 and the connecting arm 2413 together with the connecting rib 242 form another portion of the hollow hole 214; wherein, the convex surface of the arc arm 2411 is spaced apart from the connecting rib 242 to form an arc-shaped waist-shaped hole 2141, and the straight arm 2412 and the connecting arm 2413 together with the connecting rib 242 form a long hole 2142 connected to the waist-shaped hole 2141, that is, the hollow hole 214 includes a waist-shaped hole 2141 and a long hole 2142 that are connected to each other, that is, the waist-shaped hole 2141 and the long hole 2142 are both part of the hollow structure 213. Such a configuration can ensure that the elastic arm 241 serving as the groove wall of the slot 212 has sufficient elasticity.
[0080] The supporting ribs 240 may be understood as the solid structure portion left after the hollow hole 214 is formed in the rotating portion 211 , or as the solid structure formed by injection molding when the rotating portion 211 is formed by injection molding.
[0081] Of course, in other embodiments, the number of the hollow holes 214 may be one, three, etc., which is not specifically limited here.
[0082] It should be noted that when the number of hollow holes 214 is greater than or equal to three, the rotating part 211 includes at least two support ribs 240 and at least three elastic arms 241; take the rotating part 211 including two support ribs 240 and three elastic arms 241 as an example: the two support ribs 240 are connected to the lens ring 210 through the connecting rib 242, and the two support ribs 240 are distributed at intervals, and each support rib 240 is connected to elastic arms 241 on both sides, and the two ends of the elastic arm 241 in the middle are respectively connected to the two support ribs 240, and each elastic arm 241 forms a gap with the connecting rib 242 on the side away from the slot 212, thereby forming a hollow structure 213.
[0083] Optionally, the thickness of the slot wall of the slot 212 is 1.0-1.2 mm, that is, the thickness of the elastic arm 241 is 1.0-1.2 mm (eg, 1.0 mm, 1.1 mm, 1.2 mm, etc.), so that sufficient supporting strength and elasticity can be ensured.
[0084] Please refer to Fig.14 In other embodiments, the rotating portion 211 only includes a support rib 240 and two elastic arms 241. The two elastic arms 241 are connected to the lens ring 210 through the support rib 240. Specifically, the support rib 240 protrudes relative to the outer wall of the lens ring 210, and a portion of the elastic arm 241 protrudes relative to the outer wall of the lens ring 210. One end of the two elastic arms 241 is respectively connected to both sides of the support rib 240, and the other ends of the two elastic arms 241 extend in a direction away from the support rib 240 and are connected to the lens ring 210. The support rib 240 and the two elastic arms 241 together form a slot 212. The elastic arms A hollow gap is formed between the side of the support rib 241 away from the slot 212 and the lens ring 210, namely, a hollow structure 213; specifically, a portion of the support rib 240, a portion of the arc arm 2411, a portion of the straight arm 2412, and a portion of the connecting arm 2413 protrude relative to the outer wall of the lens ring 210, and an end of the connecting arm 2413 away from the straight arm 2412 is connected to the lens ring 210; the convex surface of the arc arm 2411 is spaced apart from the lens ring 210 to form a portion of the hollow structure 213, and the straight arm 2412 and the connecting arm 2413 together with the lens ring 210 form another portion of the hollow structure 213. In this embodiment, the connecting rib 242 is omitted, which can reduce the input of rubber when the rotating part 211 is injected.
[0085] Please refer to Fig.13 The light source mechanism 200 also includes a lens 220, which is clamped with the lens ring 210, and the lens ring 210 has a light-transmitting hole, and the lens 220 and the light-transmitting hole are relatively distributed; such a configuration can reduce the investment in fasteners such as bolts connecting the lens 220 and the lens ring 210, which is conducive to improving assembly efficiency and reducing costs.
[0086] Of course, in other embodiments, the lens 220 may also be bonded to the lens ring 210 , etc., which is not specifically limited here.
[0087] Please refer to Fig.15 The light source mechanism 200 further includes a light source assembly 230 , which is assembled with the lens ring 210 so that the light emitted by the light source assembly 230 is sequentially transmitted through the lens 220 and the light-transmitting holes of the lens ring 210 to irradiate the reflective cup 110 .
[0088] In order to improve the accuracy of assembling the light source assembly 230 and the lens ring 210 together and improve the assembly efficiency; please refer to Fig.13 and Fig.15In this embodiment, the lens ring 210 is provided with a positioning groove 216, and the light source assembly 230 is provided with a positioning rib 233, and the positioning rib 233 is plugged into the positioning groove 216. Of course, in other embodiments, the lens ring 210 is provided with a positioning rib 233, and the light source assembly 230 is provided with a positioning groove 216, and the positioning rib 233 is plugged into the positioning groove 216.
[0089] The number of the positioning ribs 233 and the positioning grooves 216 can be selected as needed; in this embodiment, the light source assembly 230 is provided with four positioning ribs 233, and the corresponding lens ring 210 is provided with four positioning grooves 216, and the four positioning ribs 233 are plugged into the four positioning grooves 216 in a one-to-one correspondence. Of course, in other embodiments, the number of the positioning ribs 233 and the positioning grooves 216 can also be one, two, three, five, etc., which is not specifically limited here.
[0090] Please refer to Fig.16 and Fig.17 The light source assembly 230 includes an insulating seat 232 and a light source module 231. The insulating seat 232 is provided with a positioning rib 233. The light source module 231 is clamped with the insulating seat 232, and the light source module 231 is relatively distributed with the lens 220. The light source module 231 includes but is not limited to an LED light source board. By clamping the light source module 231 with the insulating seat 232, on the one hand, the assembly efficiency and assembly stability can be improved, and on the other hand, the investment in fasteners such as bolts can be reduced, thereby reducing costs.
[0091] Optionally, the insulating seat 232 is provided with an assembly cavity 235, the cavity wall of the assembly cavity 235 is connected with a buckle 236, a clamping piece 237 and a positioning rib 233, the buckle 236 and the clamping piece 237 are relatively distributed, the light source module 231 is assembled in the assembly cavity 235, and the buckle 236 and the clamping piece 237 are respectively clamped at opposite ends of the light source module 231. In this way, the stability of the light source module 231 assembled on the insulating seat 232 can be further ensured. Of course, in other embodiments, the cavity wall of the assembly cavity 235 can be connected only with the buckle 236 or the clamping piece 237.
[0092] Furthermore, the light source module 231 is fitted to the bottom of the assembly cavity 235 , so that the insulating seat 232 is used to improve the heat dissipation effect of the light source module 231 .
[0093] Further, please refer to Figure 5 The light source assembly 230 also includes a power cord 238 . The insulating seat 232 is provided with a first wire hole 239 communicating with the assembly cavity 235 . The power cord 238 is connected to the light source module 231 and passes through the assembly cavity 235 from the first wire hole 239 .
[0094] It should be understood that in other embodiments, the light source module 231 may also be connected to the insulating seat 232 via fasteners such as bolts.
[0095] Optionally, see Fig.11 The lens ring 210 is provided with an air hole 217; by providing the air hole 217, the heat dissipation effect can be improved.
[0096] Furthermore, the lens ring 210 is provided with a groove 219, and the groove wall of the groove 219 is provided with an air hole 217; such a configuration makes it difficult for the air hole 217 to be blocked, which is conducive to ensuring a good heat dissipation effect.
[0097] Please refer to Fig.16 and Fig.18 The lamp 010 of this embodiment further includes a heat sink 300, which is provided with an installation cavity. The light source assembly 230 and the lens ring 210 are sequentially assembled in the installation cavity of the heat sink 300, that is, the light source assembly 230 is plugged into the installation cavity, and the lens ring 210 is plugged into the installation cavity; the heat sink 300 is provided with a second wire hole 330 (such as Figure 5 As shown in FIG. 2 , the power line 238 passing through the first wire hole 239 also passes through the installation cavity through the second wire hole 330. With such an arrangement, the heat sink 300 can be used to ensure a good heat dissipation effect.
[0098] Optionally, see Fig.19 The lens ring 210 is snap-fitted with the cavity wall of the installation cavity, that is, the lens ring 210 is connected with a snap-fitting arm 218, the cavity wall of the installation cavity is provided with a snap-fitting groove 320, and the snap-fitting arm 218 is snap-fitted with the snap-fitting groove 320. In this way, the stability and reliability of the snap-fitting between the lens ring 210 and the heat sink 300 can be ensured.
[0099] Optionally, see Fig.18 , the heat sink 300 is provided with a slide groove 310, and the light source assembly 230 is provided with a sliding protrusion 234; specifically, the wall of the installation cavity is provided with a slide groove 310, and the insulating seat 232 is provided with a sliding protrusion 234, and the sliding protrusion 234 is slidably matched with the slide groove 310. In this way, the accuracy of assembling the light source assembly 230 on the heat sink 300 can be improved, and the assembly efficiency can be improved. Of course, in other embodiments, the heat sink 300 is provided with a sliding protrusion 234, the insulating seat 232 is provided with a slide groove 310, and the sliding protrusion 234 is slidably matched with the slide groove 310.
[0100] It should be noted that no additional fixing structure is required between the insulating seat 232 and the heat sink 300, and the insulating seat 232 can be stably assembled by fixing the lens ring 210 to the heat sink 300. Of course, in other embodiments, the insulating seat 232 can be separately connected to the heat sink 300 by clamping or bonding, etc., which is not specifically limited here.
[0101] The assembly process of the lamp 010 of this embodiment includes: assembling the reflector cup 110 and the face ring 120 together, and then assembling the elastic member 130 on the connecting member 112 of the reflector cup 110; assembling the light source module 231 on the insulating seat 232, and then assembling the insulating seat 232 on the heat sink 300; assembling the lens 220 on the lens ring 210, and then assembling the lens ring 210 on the heat sink 300; assembling the reflector cup assembly 100 and the lens ring 210 that are assembled into one piece together.
[0102] The lens ring 210 is completely assembled by squeezing the reflector cup 110, and the assembly force is about 50N. After the whole lamp is assembled, the adjustable angle between the reflector cup assembly 100 and the light source mechanism 200 is 0°-20°, and the force during adjustment is 10-15N.
[0103] In summary, the lamp 010 of the present invention can ensure uniform force when rotating the reflector cup assembly 100 and the light source mechanism 200 to achieve smooth rotation; and through the design of the hollow structure 213, the shrinkage deformation problem caused by the thickness of the injection molding can be improved during injection molding.
[0104] The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily conceived by a technician familiar with the technical field within the technical scope disclosed by the present invention should be covered within the protection scope of the present invention.
Claims
1. A lamp, characterized in that: include: A reflector cup assembly (100); the reflector cup assembly (100) comprises a reflector cup (110), the reflector cup (110) comprises a reflector cup body (111) and a connector (112), one end of the connector (112) is connected to one end of the reflector cup body (111), the other end of the connector (112) extends toward the other end of the reflector cup body (111), the connector (112) and the reflector cup body (111) are integrally injection molded, the connector (112) has a side facing the reflector cup body (111) and a side facing away from the reflector cup body (111), and a gap is distributed between the side of the connector (112) facing the reflector cup body (111) and the reflector cup body (111); and, A light source mechanism (200) comprises a lens ring (210), the lens ring (210) being provided with a limiting rib (215), the lens ring (210) being connected to the connecting member (112), the limiting rib (215) being in contact with the connecting member (112) to prevent the connecting member (112) from retracting inwardly in a direction close to the central axis of the reflector cup body (111).
2. The lamp according to claim 1, characterized in that: One of the lens ring (210) and the connecting member (112) is provided with a rotating shaft (113), and the other of the lens ring (210) and the connecting member (112) is provided with a rotating portion (211), wherein the rotating portion (211) comprises a slot (212), wherein the rotating shaft (113) and the slot (212) are rotatably plugged in and matched with each other, and the slot wall of the slot (212) is tightly attached to the outer periphery of the rotating shaft (113) to form an interference fit; wherein the slot wall of the slot (212) can undergo elastic deformation.
3. The lamp according to claim 2, characterized in that: The rotating part (211) further comprises a hollow structure (213) distributed on the outer periphery of the slot (212), and the hollow structure (213) is used to cause the slot wall of the slot (212) to undergo elastic deformation.
4. The lamp according to claim 3, characterized in that: The rotating part (211) further comprises a supporting rib (240) and two elastic arms (241); the supporting rib (240) is connected to the lens ring (210); one end of each of the two elastic arms (241) is connected to the supporting rib (240); the other ends of each of the two elastic arms (241) extend in a direction away from the supporting rib (240); the supporting rib (240) and the two elastic arms (241) form the slot (212); and the side of the elastic arm (241) facing away from the slot (212) has the hollow structure (213).
5. The lamp according to claim 4, characterized in that: The elastic arm (241) comprises an arc arm (2411), a straight arm (2412) and a connecting arm (2413) which are connected in sequence; one end of the arc arm (2411) away from the straight arm (2412) is connected to the support rib (240); a bending connection is provided between the arc arm (2411) and the straight arm (2412); the spacing between the two straight arms (2412) of the two elastic arms (241) gradually increases from one end close to the support rib (240) to one end away from the support rib (240); and the straight arm (2412) and the connecting arm (2413) are connected at an angle.
6. The lamp according to claim 5, characterized in that: The rotating part (211) further comprises a connecting rib (242), the supporting rib (240) is connected to the lens ring (210) via the connecting rib (242), the arc arm (2411), the bent connection and the straight arm (2412) are all spaced apart from the connecting rib (242), and one end of the connecting arm (2413) away from the straight arm (2412) is connected to the connecting rib (242); the convex surface of the arc arm (2411) is spaced apart from the connecting rib (242) to form a part of the hollow structure (213), and the straight arm (2412), the connecting arm (2413) and the connecting rib (242) together form another part of the hollow structure (213); or, Part of the support rib (240), part of the circular arc arm (2411), part of the straight arm (2412) and part of the connecting arm (2413) protrude relative to the outer wall of the lens ring (210), and one end of the connecting arm (2413) away from the straight arm (2412) is connected to the lens ring (210); the convex surface of the circular arc arm (2411) is spaced apart from the lens ring (210) to form a part of the hollow structure (213), and the straight arm (2412), the connecting arm (2413) and the lens ring (210) together form another part of the hollow structure (213).
7. The lamp according to claim 2, characterized in that: The reflective cup (110) further comprises a reinforcing rib (115), wherein the reinforcing rib (115) is connected between the rotating shaft (113) and the connecting member (112); and / or, The reflector cup assembly (100) further comprises an elastic member (130), the elastic member (130) comprising a torsion spring (131), a first connecting arm (132), a second connecting arm (133) and a matching member (134), the matching member (134) being connected to the torsion spring (131) via the first connecting arm (132), and one end of the second connecting arm (133) being connected to the matching member (134); the connecting member (112) being connected to a plug-in arm (117), the plug-in arm (117) being provided with a limiting groove (118), the torsion spring (131) being plug-fitted with the plug-in arm (117), and the other end of the second connecting arm (133) being plug-fitted with the limiting groove (118), and the matching member (134) being used to match with the lamp installation position.
8. The lamp according to claim 2, characterized in that: The first end of the connecting member (112) is connected to the reflector cup body (111), the second end of the connecting member (112) is connected to the rotating shaft (113) or is provided with the rotating part (211), and a hollow part (114) is provided between the first end and the second end of the connecting member (112).
9. The lamp according to claim 1, characterized in that: The reflector cup assembly (100) further comprises a face ring (120), wherein the face ring (120) has a mounting portion, the reflector cup body (111) and the connector (112) are both plugged into the mounting portion, and the connector (112) is snap-connected to the face ring (120).
10. The lamp according to claim 9, characterized in that: The face ring (120) is provided with one of a guide groove (116) and a guide rib (121), and at least one of the reflector cup body (111) and the connector (112) is provided with the other of the guide groove (116) and the guide rib (121), and the guide rib (121) is plugged into the guide groove (116).
11. The lamp according to claim 1, characterized in that: The light source mechanism (200) further comprises a lens (220), wherein the lens (220) is snap-connected to the lens ring (210); and / or, The lens ring (210) is provided with an air vent (217).
12. The lamp according to claim 1, characterized in that The light source mechanism (200) further comprises a light source assembly (230), one of the light source assembly (230) and the lens ring (210) being provided with a positioning rib (233), the other of the light source assembly (230) and the lens ring (210) being provided with a positioning groove (216), the positioning rib (233) being plugged into the positioning groove (216); and / or, The lamp also comprises a heat sink (300), the heat sink (300) being provided with a mounting cavity, the lens ring (210) being inserted into the mounting cavity and being clamped with a cavity wall of the mounting cavity.
13. The lamp according to claim 12, characterized in that: The light source assembly (230) comprises an insulating seat (232) and a light source module (231), the light source module (231) being snap-connected with the insulating seat (232), and the insulating seat (232) being provided with the positioning rib (233) or the positioning groove (216); and / or, One of the heat sink (300) and the light source assembly (230) is provided with a slide groove (310), and the other of the heat sink (300) and the light source assembly (230) is provided with a sliding protrusion (234), and the sliding protrusion (234) is slidably matched with the slide groove (310).